Toro 38413, 38419, 38439, 38440, 38445 Operator's Manual
Form No. 3322-820 Rev A
CCR
CCR
CCR
2450 GTS
3600 GTS
3650 GTS
Snowthrower
Model No. 38413—000000001 and Up
Model No. 38413—200000001 and Up
Model No. 38419—000000001 and Up
Model No. 38419—200000001 and Up
Model No. 38439—200000001 and Up
Model No. 38440—200000001 and Up
Model No. 38445—200000001 and Up
Operator’s Manual
Pour
obtenir gratuitement une version en français de ce manuel, écrivez à l’adresse
ci-dessous. N’oubliez pas d’indiquer les numéros de modèle et de série de votre produit.
The T
oro Company
, Attn: Parts Dept., 8111 L
yndale A
ve S, Bloomington, MN 55420–1
196
Domestic English (EN)
Contents
Introduction
Page
Introduction 2.
Safety 3
General Snowthrower Safety3. . . . . . . . . . . . . . . . .
T
oro Snowthrower Safety4. . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals5. . . . . . . . . . . . . . . . .
Assembly 6
Loose Parts6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Dischar
Installing the Chute Crank7. . . . . . . . . . . . . . . . . . .
Unfolding the Handle7. . . . . . . . . . . . . . . . . . . . . . .
Before Starting8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mixing Gasoline and Oil8. . . . . . . . . . . . . . . . . . . .
Operation 10
Operating Controls10. . . . . . . . . . . . . . . . . . . . . . . . .
Starting the Engine10. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine10. . . . . . . . . . . . . . . . . . . . . . . .
Starting the Rotor Blades10. . . . . . . . . . . . . . . . . . . .
Stopping the Rotor Blades10. . . . . . . . . . . . . . . . . . .
Adjusting the Dischar
Throwing Snow11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance 12
Recommended Maintenance Schedule12. . . . . . . . .
Adjusting the Control Cable12. . . . . . . . . . . . . . . . . .
Emptying the Fuel T
Replacing the Scraper13. . . . . . . . . . . . . . . . . . . . . .
Replacing the Drive Belt14. . . . . . . . . . . . . . . . . . . .
Replacing the Spark Plug14. . . . . . . . . . . . . . . . . . . .
Replacing the Rotor Blades15. . . . . . . . . . . . . . . . . .
Storage 16
Preparing the Fuel System16. . . . . . . . . . . . . . . . . . .
Preparing the Engine17. . . . . . . . . . . . . . . . . . . . . . .
T
ightening the Fasteners and Cleaning the
Snowthrower 17
Covering and Storing the Snowthrower17. . . . . . . . .
Federal and California Emission Control W
Statement 18
Warranty
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ge Chute6. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ge Chute10. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ank 13
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arranty
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Back cover
Thank you for choosing a T
be completely satisfied with your new purchase.
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although T
products, you are responsible for operating the product
properly and safely
Whenever you contact your Authorized Service Dealer or
the factory for help with service, genuine T
additional information, have the model number and the
serial number of your product handy
model number and serial number decal on the product as
illustrated in Figure 1.
1. Model
Write
space below:
This
safety messages that help you and others avoid personal
injury and even death. DANGER, W
CAUTION are words used to identify the level of hazard.
number and serial number decal
the product model number and serial number in the
Model
No.
Serial No.
manual identifies potential hazards and has special
.
oro product. W
oro designs and produces safe
Figure
1
e want you to
oro parts, or
. Y
ou will find the
637
ARNING, and
WARNING
The engine exhaust fr
chemicals known to the State of California to
cause cancer
harm.
The T
All Rights Reserved
, birth defects, or other r
oro Company
om this pr
– 1999
oduct contains
eproductive
DANGER
serious injury or death if you do not follow the
recommended precautions.
WARNING
or death if you do not follow the recommended
precautions.
CAUTION
moderate injury if you do not follow the recommended
precautions.
signals an extreme hazard that will cause
signals a hazard that may cause serious injury
signals a hazard that may cause minor or
2
Printed in USA
This manual uses two other words to highlight
information.
mechanical information and
information worthy of special attention.
Important
calls attention to special
Note
emphasizes general
Safety
T
o ensur
gain knowledge of the pr
and any other operator of the snowthr
understand the contents of this manual befor
motor is ever started. Pay particular attention to the
safety alert symbol
W
instruction.” Read and understand the instruction
because it has to do with safety
instruction may r
The snowthrower is designed and tested to of
reasonably safe service; however, failur
the following instructions may r
injury.
General
The
ANSI/OPEI standard B71.3—1995 and ISO standard
8437:1989. Information or terminology specific to T
snowthrowers is enclosed in parenthesis.
e maximum safety
ARNING, OR DANGER — “personal safety
esult in personal injury
, best performance, and to
oduct, it is essential that you
ower r
ead and
e the
which means CAUTION,
. Failur
e to comply with
.
fer
e to comply with
esult in personal
Snowthrower Safety
following instructions have been adapted from the
oro
•
Do not operate the equipment without wearing
adequate winter garments. W
improve footing on slippery surfaces.
•
Handle fuel with care; it is highly flammable.
•
Use an approved fuel container
Never add fuel to a running or hot engine.
•
•
Fill fuel tank outdoors with extreme care. Never
fill fuel tank indoors.
•
Replace gasoline caps securely and wipe up spilled
fuel.
Use only the power cord supplied with the
•
snowthrower and a receptacle appropriate for use with
the cord for electric starting motors.
•
Adjust the collector (auger) housing height to clear
gravel or crushed rock surface (this is not necessary on
single-stage snowthrowers).
•
Never attempt to make any adjustments while the
engine is running, except where specifically
recommended by manufacturer (T
Let engine and machine adjust to outdoor temperatures
•
before starting to clear snow
The operation of any powered machine can result in
•
foreign objects being thrown into the eyes. Always
wear safety glasses or eye shields during operation or
while performing an adjustment or repair
ear footwear which will
.
oro).
.
.
Training
•
Read the operator’s manual carefully
familiar with the controls and the proper use of the
equipment. Know how to stop the unit and disengage
the controls quickly
Never allow children to operate the equipment. Never
•
allow adults to operate the equipment without proper
instruction.
Keep the area of operation clear of all persons,
•
particularly small children and pets.
•
Exercise caution to avoid slipping or falling, especially
when operating in reverse.
.
. Be thoroughly
Preparation
•
Thoroughly inspect the area where the equipment is to
be used and remove all doormats, sleds, boards, wires,
and other foreign objects.
•
Disengage all clutches and shift into neutral before
starting the engine.
Operation
•
Do not put hands or feet near or under rotating parts.
Keep clear of the dischar
•
Exercise extreme caution when operating on or
crossing gravel drives, walks, or roads. Stay alert for
hidden hazards or traf
After striking a foreign object, stop the engine, remove
•
the wire from the spark plug, thoroughly inspect the
snowthrower for any damage, and repair the damage
before restarting and operating the snowthrower
If the unit should start to vibrate abnormally
•
engine and check immediately for the cause. V
is generally a warning of trouble.
•
Stop the engine whenever you leave the operating
position, before unclogging the collector
(auger)/impeller housing or dischar
and when making any repairs, adjustments, or
inspections.
When cleaning, repairing, or inspecting, make certain
•
the collector/impeller (auger/impeller or rotor blades)
and all moving parts have stopped. Disconnect the
ge opening at all times.
fic.
, stop the
ge guide (chute),
.
ibration
3
spark-plug wire, and keep the wire away from the plug
to prevent someone from accidentally starting the
engine. Disconnect the cable on electric motors.
•
Do not run the engine indoors, except when starting it
and for moving the snowthrower in or out of the
building. Open the outside doors; exhaust fumes are
dangerous.
Do not clear snow across the face of slopes. Exercise
•
extreme caution when changing direction on slopes.
Do not attempt to clear steep slopes.
•
Never operate the snowthrower without proper guards.
plates or other safety protective devices in place.
•
Never operate the snowthrower near glass enclosures,
automobiles, window wells, drop-of
proper adjustment of the snow dischar
children and pets away
Do not overload the machine capacity by attempting to
•
clear snow at too fast a rate.
•
Never operate the machine at high transport speeds on
slippery surfaces. Look behind and use care when
moving in reverse.
•
Never direct dischar
in front of the unit.
•
Disengage power to the collector/impeller
(auger/impeller or rotor blades) when snowthrower is
transported or not in use.
•
Use only attachments and accessories approved by the
manufacturer of snowthrower (T
weights, counterweights, cabs, etc. (Refer to your
Authorized Service Dealer for accessories available for
your snowthrower
Never operate the snowthrower without good visibility
•
or light. Always be sure of your footing, and keep a
firm hold on the handles. W
.
ge at bystanders or allow anyone
.)
alk; never run.
fs, etc. without
ge angle. Keep
oro), such as wheel
Maintenance and storage
• Check
•
•
•
all fasteners at frequent intervals for proper
tightness to be sure the equipment is in safe working
condition.
Never store the machine with fuel in the fuel tank
inside a building where ignition sources are present
such as hot water and space heaters, clothes dryers,
etc. Allow the engine to cool before storing in any
enclosure.
Always refer to this operator’s manual for important
details if the snowthrower is to be stored for an
extended period.
Maintain or replace safety and instruction labels, as
necessary.
Run the machine a few minutes after throwing snow to
•
prevent freeze-up of the collector (auger)/impeller
ith the engine running, pull the recoil starter handle
(W
several times.)
Toro
The
T
know that is not included in the ANSI or ISO standards.
•
•
•
• Before
•
•
•
•
•
•
•
•
Snowthrower Safety
following list contains safety information specific to
oro products or other safety information that you must
The r
otating impeller/auger or r
off or injur
handles and away from the dischar
operating the snowthrower
feet, and any other part of your body or clothing
away fr
Before adjusting, cleaning, repairing, and inspecting
the snowthrower, and before unclogging the dischar
chute,
all moving parts to stop
the spark plug and keep it away from the plug to
prevent someone from accidentally starting the engine.
Use a stick,
from the dischar
handles, stop the engine, remove the key
all moving parts to stop.
Do not wear loose fitting clothing that could possibly
get caught in moving parts.
If a shield, safely device, or decal is damaged,
illegible, or lost, repair or replace it before beginning
operation. Also, tighten any loose fasteners.
Do not
For two-stage snowthrowers, use the lower gear and, if
applicable, the rear wheel position when operating on
slopes.
Do not
Do not touch the engine while it is running or soon
after it is stopped because the engine will be hot
enough to cause a burn. Do not add oil or check the
oil level in the crankcase when the engine is running.
Perform only those maintenance instructions described
in this manual. Before performing any maintenance,
service, or adjustment, stop the engine, remove the key
and pull the wire from the spark plug, keeping it away
from the plug to prevent someone from accidentally
starting the engine. If major repairs are ever needed,
contact your Authorized Toro Service Dealer
Do not over speed the engine by changing the
governor settings.
e fingers or hands.
. Keep your face hands,
om concealed, moving, or r
stop the engine, r
not your hands
ge chute.
leaving the operator’s position behind the
smoke while handling gasoline.
use the snowthrower on a roof.
emove the key
. Also, pull the wire of
otor blades can cut
Stay behind the
ge opening while
otating parts.
, and wait for
to remove obstructions
, and wait for
.
f of
.
ge
4
•
When storing the snowthrower for more than 30 days,
drain the gasoline from the fuel tank to prevent a
potential hazard. Store gasoline in a safety approved,
red metal container
switch before storing the snowthrower
. Remove the key from the ignition
.
o ensure the best performance and safety
• T
only genuine T
to keep the T
eplacement parts and accessories as they could
r
cause a safety hazard.
oro replacement parts and accessories
oro all T
oro.
Do not use “W
, purchase
ill Fit”
Safety
On
(Part No. 60-9480)
and Instruction Decals
Safety
decals and instructions are easily visible to the operator and are located near any
area of potential danger
Inside of Belt Cover
. Replace any decal that is damaged or lost.
On Handle
(Part No. 66-6870)
On Chute
(Part No. 94-2900)
By Muffler
(Part No. 95-1904)
Replace Control Panel for Models 38413 and 38440
(Part No. 55-9350)
Replace Control Panel for Models 38419, 38439, and 38445
(Part No. 61-4410)
5
Assembly
Note:
Determine the left and right sides of the snowthrower by standing in the normal operating position.
Loose
DESCRIPTION QTY. USE
Carriage
Locknuts
Discharge chute
Plastic bushing
Capscrews
Locknuts
Chute crank and mounting bracket
Installing
Models 38413 and 38419 only
1. Place
Parts
bolts
the Discharge Chute
the chute handle over the chute ring (Fig. 2).
3
3
1
1
2
2
1
Installing the discharge chute
Installing the chute crank (Models 38439,
38440, and 38445 only)
5.
Install the carriage bolts and the locknuts through the
remaining holes, with the locknuts on the outside.
6. T
ighten all locknuts
securely.
Models 38439, 38440, and 38445 only
3
1. Set
the dischar
2
ge chute over the chute ring (Fig. 3).
2
1
4
Figure
1. Chute
2.
3.
2. Insert
3.
Note: You can rotate the chute ring for easier assembly
4.
ring
Discharge chute
Chute handle
the dischar
the chute handle. (Fig. 2).
Align the hole in the back of the chute with the center
hole in the ring.
Install a carriage bolt and a locknut through the center
holes, with the locknut on the outside.
ge chute between the chute ring and
2
4.
5. Locknut
5
m-3277
Carriage bolt
1
Figure
1. Chute
2. Align
3.
Note: You can rotate the chute ring for easier assembly
4.
.
5. T
ring
the hole in the back of the chute with the center
hole in the ring (Fig. 3)
Install a carriage bolt and a locknut through the center
holes, with the locknut on the outside (Fig. 3)
Install carriage bolts and locknuts through the
remaining holes, with the locknuts on the outside.
ighten all locknuts
securely.
3
2.
Discharge chute
636
.
6
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