SPECIFICATIONS MODELS 38565 AND 38580
BRIGGS AND STRATTON POWERED 1132 - ENGINE SPECIFICATIONS*BRIGGS AND STRATTON POWERED 1132 - PRODUCT SPECIFICATIONSTORQUE SPECIFICATIONS
SPECIAL TOOLS AND OTHER NECESSITIES
TROUBLESHOOTING
UNIT DOES NOT PROPEL FORWARDUNIT WILL NOT PROPEL BACKWARDNEUTRAL NOT IN CORRECT LOCATIONSHIFT LEVER WILL NOT LOCK IN POWER SHIFT OR REVERSEOPERATOR CAN SHIFT BETWEEN FORWARD AND REVERSE WHILE TRACTION LEVER ISWHEELS WILL NOT SWING WHEN POWER SHIFTINGMACHINE DOES NOT PROPEL IN A STRAIGHT LINEENGINE KILLS WHEN AUGER OR TRACTION ARE ENGAGEDPOOR SNOWTHROW ING PERFORMANC EIMPELLER OR AUGER DOES NOT TURNTRACTION OR IMPELLER DOES NOT DISENGAGECHUTE PLUGS WITH SNOWSCRAPER CATCHES ON UNEVEN PAVEMENTSNOWTHROWER LEAVES SNOW BEHINDRAPID SKID AND SCRAPER W EARFRONT END RISES
SECTION I POWER SHIFT CONTROLS - Continued
CONTROL BOX SERVICE - DISASSEMBLYCONTROL BOX SERVICE - REASSEMBLYCONTROL BOX SERVICE - INSTALLATIONCONTROL BOX SERVICE - ADJUSTMENTS
SECTION 2 TRACTION AND IMPELLER CONTROLS
OPERATIONOPERATION - IMPELLER CONTROLOPERATION - IMPELLER LOCKING MECHANISMTRACTION AND IMPELLER CONTROLSTRACTION AND IMPELLER CONTROLS - INSPECTIONTRACTION AND IMPELLER CONTROLS - REASSEMBLYTRACTION AND IMPELLER CONTROLS - TRACTION CABLE ADJUSTMENTTRACTION AND IMPELLER CONTROLS - IMPELLER CABLE ADJUSTMENT
This service manual was written expressly for the Tor0 624, 824, 828 and
Power Shift Snowthrowers. The Tor0 Company has made every effort to make the
information in this manual complete and correct.
This manual was written with the service technician in mind.
information used most often
information on safety, identification, specifications, special tods, troubleshooting
and maintenance, all in the front third of the manual.
Disassembly, inspection and reassembly procedures are covered in the last
two-thirds of the manual and are grouped by component.
common repair with its own section or sub-section. For example, you will find that
auger service and auger gearbox service are addressed separately.
And,
because the Power Shift Snowthrower
sections will include some component theory. This information can be found at the
front of each service procedure section.
We are hopeful that you will
you have any questions
the following address:
is
up front.
find
this manual a valuable addition to your shop.
or
comments regarding this manual, please contact
The
81II
Lyndale Avenue South
Minneapolis,
As
a result, you will find reference
is
a relatively complex machine, most
Tor0 Company
MN
55420
It
is organized
We
tried
1132
so
that
to cover each
If
us
at
The Tor0 Company reserves the right to change product specifications or this
66-7940 and 66-7950
operation 93
lampremoval
lamp installation
Snow Cab
operation
removal 95
installation
Drift Breaker
operation 98
removal 98
installation 98
4
94
94
95
95
Power Shift Snowthrowers
SAFETY
INSTRUCTIONS
Servicing of any outdoor
power' equipment requires
A
statements have been placed thoughout this information on the operation of the Power Shift
manual to enhance safety. Whenever you Snowthrowers.
encounter
instruction because
Failure to comply with the instruction may
result
in
personal injury or death.
I
care and common sense to
prevent injury. "CAUTION"
the
word CAUTION Read the
it
has to do with safety.
FOR
YOUR
This manual is intended as a service and repair manual
only. The safety instructions provided in this manual are
for the troubleshooting and service of the product only.
The individual Operator's Manuals will contain safety
Operator's Manuals with complete operational safety
instruction are available through:
The Toro Company
Publications Department
8111
Lyndale Avenue South
Minneapolis, MN
55420
U.S.A.
SAFETY
Avoid electrocution
Always use a grounded three wire plug and cord when
starting or troubleshooting a snowthrower equipped
with and electric starter.
Avoid possible fires and explosions
Use a container designed for gasoline.
gasoline and never smoke while working around
gasoline.
Avoid fires and falls
Wipe up any spilled fuel or oil.
Avoid lacerations and amputations
Stay clear of all moving parts when running the machine.
Treat all moving parts as
the engine is running or has the potential to start.
Avoid burns
Do not touch engine while running or shortly after
running.
Avoid falls
Do not operate snowthrower at fast speeds on slippery
surfaces.
if
they were moving whenever
Avoid
spilling
Avoid asphyxiation
Never operate an engine in a confined area without
proper ventilation.
Avoid possible eye injuries
Wear eye protection when working with springs or
cables.
Avoid unexpected starting of engine
Always turn
before attempting any cleaning, adjustment or repair.
Avoid accidental misuse of fuel
Always store fuel
that is properly labeled.
Avoid possible injury due to inferior parts
Use only Toro original
safety criteria are met.
Avoid injury to bystanders
Always clear area of bystanders before starting or
testing a snowthrower.
off
key and disconnect spark plug wire
in
a container designed for gasoline
parts
to insure that important
Power Shift Snowthrowers
5
Safety !nstructions
Model
and
Serial
Numbers
The snowthrower itself has
a model number and a serial number. The
are stamped on a decal which is located on back
engine mounting plate. These numbers are required number must be included on warranty claims related to
whenever a warranty claim is being filed on a Toro
two
identification numbers: Each engine also has a model and serial number.
two
numbers
of
the location of these numbers. Engine
part.
Consult the engine manufacturers manual for the
model
a failed engine component. This applies even when the
claim is being filed
to
The Toro Company.
and serial
Power Shift Snowthrowers
SPECIFICATIONS
MODELS
38500 AND 38505
Mitsubishi Powered 624 Engine Specifications*
I
Choke
Primer
manual
I
--yes
(no methanol and not
r
SAE10,
set gap to
*
For more engine specifications, see Toro Gas Consumer Gas Engine Specification Manual or the engine
manufacturer's service manual.
API
rating
0.72
SE
mm
more
or
SF
(.028')]
than
10%
ethanol)
Mitsubishi Powered 624 Product Specifications
Transmission
Item Specification
Manufacturer
Type
Toro
gearbox, 4 forward, 2 reverse gears
pulley/belt
chain
Lubriplate(R) Mag
-I_
1
Power
Shift
Snowthrowers
0.43
0.88
2.09
3.22
4.67
2.09
3.22
liters
kph
kph
kph
kph
kph
kph
(14.5
(0.55
(1.30
(2.00
(2.90
(1.30
(2.00
7
oz)
mph)
mph)
mph)
mph)
mph)
mph)
624
Specifications
~-
SPECIFICATIONS
MODELS
38500 AND 38505
Mitsubishi Powered
Auger
Item
Housing Width
Housing Height
Diameter
Flights
Gearbox Capacity
Impeller
624
Product Specifications (cont'd)
Specification
61
.O
cm
(24)
53.3
cm
(21")
cm
35.6
two,
1O:l
0.133
(14”)
8.89
cm
(3.5")
90
EP
gear oil, API rating
liters
(4.5
oz)
deep
(38505
serrated1
of
GL-5 or GL-6
Chute
Throat Diameter
Angle
of
Rotation
Deflector Angle
Rear Suspension
Item Specification
Standard pivoting axle
Optional pivoting axle with differential
Item Specification
Type low pressure pneumatic, with tube
Diameter
Width
Tread self cleaning lug type
of
Tilt
14.0
200"
75"
35.6
10.2
cm
(5.5")
cm
(14.00")
cm
(4.00")
a
Power
Shift
Snowthrowers
SPECIFICATIONS
MODELS
38500
AND
38505
Mitsubishi Powered
Wheels and Tires (cont’d)
Tire Pressure
Dimensions
I
Item
Accessories
624
Product Specifications (cont’d)
Specification
Mitsubishi Powered
Fastener Toque
Traction Gear Case Screws 1.38 kg
-Chain Guard Screws
Pivot
Power Shift Snowthrowers
Arm
Shoulder Bolts
Auger Gearbox Screws 1.38 kg
Control Box
Belt Guide Screws
Nuts
624
Torque Specifications
m
(120
in
Ibs)
m
(10 in
(120 in
(205
(70 in
9
Ibs)
in
Ibs)
Ibs)
Ibs)
Ibs),
Ibs)
0.12 kg
3.45
kg m (300 in
m
2.36 kg
0.12 kg m (10 in
1.84 kg m (160 in Ibs)
0.81 kg
m
m
note tightening order, page 73
624
Specifications
I
SPECIFICATIONS MODELS 38510
Tecumseh Powered 624 Engine Specifications*
_I-
AND
38513
*
For more engine specifications, see Toro Gas Consumer Gas Engine Specification Manual or the engine
manufacturer’s service manual.
Tecumseh Powered 624 Product Specifications
Transmission
I
Item
Input Drive pulley/belt
output
Drive chain
Specification
Toro Manufacturer
4
gearbox,
forward, 2 reverse gears
624
Specifications
10
Power
Shift Snowthrowers
Tecumseh Powered
Auger
Impeller
624
Product Specifications (cont'd)
30.5
cm
(12'”)
Chute
Throat Diameter
Angle
of
Deflector Angle
I
Rear Suspension
Item
Type pivoting axle
Optional
Wheel and Tires
Rotation
of
Tilt
14.0
cm
I
200"
75"
pivoting axle
(5.5”)
with
differential
I
I
Power
Shift
Snowthrowers
11
624
Specifications
SPECIFICATIONS MODELS 38510 AND 38513
Tecumseh Powered
Wheels and Tires (cont'd)
Track Width
Dimensions
I
Item
Weight
624
Product Specifications (cont'd)
61
.O
cm (24") to outside
.5
to 1
.O
kg/cm2 (7
Specification
138.4 cm (54.5")
63.5
cm (25.0")
104.1 cm (41
100 kg (220 I bs)
.O'”)
[handle height 91.4 cm (36.O'”)
of
tires
to
15 psi) [must be equal on both sides] Pressure
I
I
I
Torque Specifications
Fastener
Traction Gear Case Screws
Chain Guard Screws
Pivot Arm Shoulder Bolts
Auger Gearbox Screws
Impeller Shaft Set Screws
Impeller Lever Screw
Control Box
Belt Guide Screws
624
Specifications
Nuts
Torque
1.38 kg m (120 in Ibs)
0.12 kg
3.45 kg m (300 in Ibs)
1.38 kg m (120 in Ibs), note tightening order, page 73
2.36 kg m (205 in Ibs)
0.12 kg m (10 in Ibs)
1.84 kg m (160 in
0.81 kg m (70 in Ibs)
m
(10 in
12
Ibs)
Ibs)
I---
Power Shift Snowthrowers
Mitsubishi Powered 824 Engine Specifications*
Item
Manufacturer
Type
Rated Horsepower
Engine Speed (fast no load)
Carburetor Type
Choke
Primer
Throttle Control
Fuel unleaded gasoline (no methanol and not more than 10% ethanol)
Fuel Tank 4.7 liters
Recommended Oil
Oil Capacity
Spark Plug NGK BP-4HS [set gap to 0.72 mm (.028')
*
For more engine specifications, see Toro Gas Consumer Gas Engine Specification Manual or the engine
manufacturer's service manual.
Specification
Mitsubishi
4-stroke, side valve, gasoline
8
HP
4000
float
manual
yes
I
yes, mounted on engine
I
electronic
SAE 10W30 or SAE 10, API rating SE or SF
0.80
150 rpm
liters (27
(5
quarts)
oz)
Mitsubishi Powered 824 Product Specifications
Transmission
Second Forward Gear 2.09 kph (1.30 mph)
Third Forward Gear
Fourth Forward Gear 4.67 kph (2.90 mph)
First Reverse Gear
Second Reverse Gear
3.22 kph (2.00 mph)
2.09 kph (1.30 mph)
3.22 kph
(2.00
mph)
Power Shift Snowthrowers
13
824
Specifications
SPECIFICATIONS MODELS 38520 AND 38525
Mitsubishi Powered
Auger
Housing Width
I
ltem
824
Product Specifications (cont'd)
61
.O
cm
(24")
I
[
Stopping Time less than five seconds
Rear Suspension
ltem
Type pivoting axle
Optional pivoting axle with differential