Toro 38038 Installation Instructions
FORM NO. 3322–119
Power Shift Differential Kit
Model No. 38038
Kit de differentiel Power Shift
Modèle No. 38038
Power Shift Ausgleichgetriebesatz
Modell-Nr. 38038
Kit differenziale Power Shift
Form No. 38038
Power Shift tasauspyörästön tarvikkeet!
varoitus
Malli No: 38038
Differentialutrustning för Power Shift
Modell: 38038
Power Shift med differensiallås
Modell
Nr
. 38038
Installation Instructions
Instructions de montage
Einbauanleitung
Istruzioni per l’installazione
Asennusohjeet
Monterings instruktioner
Monteringsinstrukser
Figures
1
2
English
1.
Latch
arm
Français
1. Bras
Deutsch
1. Verriegelungsarm
Italiano
1.
Suomi
1. Lukitusvarsi
Svenska
1. Spärrarm
Norsk
1. Sperre
de verrouillage
Braccio d’ingaggio
1
2159
2
164
1
English
1.
Lower belt cover (shown
from bottom)
Français
1.
Carter de la courroie
inférieure (vue du
dessous)
Deutsch
Untere Riemenabdeckung
1.
(von unten gesehen)
Italiano
1.
Coperchio inferiore della
cinghia (vista da sotto)
Suomi
1.
Alimmainen hihnansuojus
(näytetty alhaalta päin)
Svenska
1.
Lägre remskydd (sett från
undersidan)
Norsk
1.
Remdeksel, nedre rem
(vist nedenfra)
2. Screw
2. Vis
2. Schraube
2. Vite
2. Ruuvi
2. Skruv
2. Skrue
i
All Rights Reserved
Printed in USA
The Toro Company – 1998
English
3
8
9
7
6
5
4
3
2
1
10
11
2162
1.
Thread forming screw and
washer
2. !/2
-1/3 nut
3. W
asher (2)
4.
Shoulder bolt
5.
R.H. pivot arm
Français
1. V
is taraudeuse et rondelle
2.
Ecrou de 12,7 mm
(!/2
-13 po.)
3.
Rondelles (2)
4.
Boulon à collerette
5.
Bras de pivot droit
Deutsch
1. Gewindeschneidschraube
u. Scheibe
2.
12,7 mm (
3.
Unterlegscheibe (2)
4. Ansatzbolzen
5.
Rechte Schwenkarm
Italiano
1. V
ite filettante e rosetta
2.
Dado da 12,7 mm
3.
Rosetta (2)
4.
Bullone a perno
5.
Braccio d’articolazione
destro
Suomi
1.
Kierteytetty ruuvi ja tiiviste
2.
12,7 mm mutteri
3. T
iiviste (2)
4. Olkapultti
5. Oikeanpuoleinen
6. Lukitusvarsi
Svenska
1.
Självgängande skruv och
bricka
2.
12,7 mm (
3.
Bricka (2)
4. Ansatsbult
5.
Höger svängtapp
Norsk
1.
Gjengende skrue og
stoppskive
2.
12,7 mm (
3.
Stoppskive (2)
4. Skulderskrue
5.
Høyre svingarm
!/2
-13) Mutter
!/2
-13) mutter
!/2
-13) mutter
vipuvarsi
6.
Latch rod
7.
Engine frame
8.
Nut-shoulder bolt
9.
Cupped washer
10. Axle
11.
Thrust washer
6. T
ige de verrouillage
7.
Châssis du moteur
8.
Ecrou-boulon à collerette
9.
Rondelle concave
10. Axe
11.
Rondelle de butée
6. Verriegelungsstange
7. Motorrahmen
8. Mutter-Ansatzbolzen
9.
Kappenförmige Scheibe
10. Achse
11. Druckscheibe
6.
Asta di chiusura
7. T
elaio del motore
8.
Dado-bullone a perno
9.
Rosetta concava
10. Asse
11.
Rosetta di spinta
7. Moottorin
8. Mutteri-olkapultti
9.
Kovera tiiviste
10. Akseli
11. Painelaata
6. Spärrarm
7. Motorram
8. Mutter-ansatsbult
9. Skålbricka
10. Axel
11. Tryckbricka
6. Sperrestang
7. Motorramme
8. Mutter-skulderskrue
9.
Buet stoppskive
10. Aksel
11. Trykk-stoppskive
runko
ii
4 5
1
English
1.
Flange head capscrew
Français
1. V
is à tête à collerette
Deutsch
1. Kopfschrauben
Italiano
a ferro a testa a
1. Viti
Suomi
1. Laipparuuvit
Svenska
1. Flänshuvudskruvar
Norsk
1. Flenshodede
lokkskruer
flangia
189
2 1
English
1.
Engine frame
Français
1.
Châssis du moteur
Deutsch
1. Motorrahmen 2. Getrieberahmen
Italiano
elaio del motore
1. T
Suomi
1.
Moottorin runko
Svenska
1. Motorram 2. Transmissionsram
Norsk
1. Motorramme 2. Transmisjonsramme
2. T
ransmission frame
2.
Châssis de la
transmission
2. T
elaio della trasmissione
2. V
aihteiston runko
187
iii
6 7
5
4
2
3
2
English
1.
Chain guard L.H.
2.
Chain guard R.H.
3.
No. 8 screw (3)
Français
1.
Carter de chaîne gauche
2.
Carter de chaîne droit
3. V
is No. 8 (3)
Deutsch
1.
Linker Kettenschutz
2.
Rechter Kettenschutz
3. Nr
. 8 Schraube (3)
Italiano
1.
Protezione sinistra della
catena
2.
Protezione destra della
catena
Suomi
1. Ketjunsuojus,
vasemmanpuoleinen
2. Ketjunsuojus,
oikeanpuoleinen
Svenska
1.
Kedjeskydd, vänster
2.
Kedjeskydd, höger
3. Nr
. 8 skruv (3)
Norsk
1.
Kjedekasse, venstre
2.
Kjedekasse, høyre
3.
Skrue nr
. 8 (3)
1
4. Axle
5. Spacer
4. Axe
5. Entretoise
4. Achse
5. Abstandsstück
3. V
4. Asse
5. Distanziale
N:o 8 ruuvi (3)
3.
4. Akseli
5. Distans
4. Axel
5. Välirengas
4. Aksel
5. Mellomstykke
ite no. 8 (3)
m-3333
3
1
English
1. Clip
2.
Master link
Français
1. Fermoir
2.
Maillon de raccord
Deutsch
1. Lasche
2. Hauptkettenglied
Italiano
1. Clip
2.
Maglia principale
Suomi
1. Pidike
2. Peruslenkki
Svenska
1. Klämma
2. Huvudlänk
Norsk
1. Klemme
2. Kjedelås
2160
3. Chain
3. Chaîne
3. Kette
3. Catena
3. Ketju
3. Kedja
3. Kjede
iv
2
8 9
1
1 4
3
.75
.50
1 2
181
2
English
1.
Roll pins
2. Washers
Français
1. Goupilles
2. Rondelles
Deutsch
1. Walzenstifte
2. Unterlegscheiben
Italiano
1. Passanti
2. Rosette
Suomi
1. Rullanaula
2. Tiivisteet
Svenska
1. Fjäderstift
2. Brickor
Norsk
1. Låsepinner
2. Stoppskiver
3. Axle
4. Spacer
3. Axe
4.
3. Achse
4.
3. Asse
4.
3. Akseli
4.
3. Axel
4.
3. Aksel
4.
m-3334
English
1.
Engine frame cover
Français
Carter du Châssis de
1.
moteur
Deutsch
1. Motorrahmenabdeckung 2.
Italiano
1.
Coperchio del telaio del
motore
Suomi
1.
Moottorin rungon suojus
Svenska
1. Motorramkåpa 2.
Norsk
1. Motorrammedeksel 2.
2.
Decal (align w/bottom
edge)
2. Décalcomanie
le
bord inférieur)
Abziehbild (mit unterem
Rand ausrichten)
2.
Allineare la decalcomania
con il bordo inferiore
2. T
arra, aseta alareunan
mukaan
Dekal, (rikta in m.
nederkanten)
Overføringsbilde (settes
på linje med nedre kant)
(alignez
sur
v
10
11
English
1.
Move wheels to rear
2.
Shift transmission to
neutral
Français
Déplacez les roues vers
1.
l’arrière
2.
Passez au point mort
Deutsch
1. Räder
2. Getriebe
Italiano
1.
2.
Suomi
1.
2.
Svenska
1.
2. Växla
Norsk
1.
2. Sett
nach hinten
Leerlaufstellung schalten
Spostare le ruote
all’indietro
Mettere la trasmissione in
folle
Siirrä pyöriä taaksepäin
Siirrä vaihteisto vapaalle
Flytta hjul till bakre läge
neutralläge
Flytt hjulene i
in
in transmissionen till
bakre
transmisjonen i fri
bringen
stilling
3.
Push lock spring up to
disengage from shaft
groove; then slide
coupling to desired
position.
3.
Appuyez sur le ressort de
verrouillage afin de la
dégager de la rainure de
l’arbre; puis, faites glisser
le dif
férentiel jusqu’à la
position désirée.
3.
Sicherungsfeder nach
oben schieben, um sie
aus der W
befreien; dann Kupplung
in die gewünschte
Stellung scheiben.
Spingere la molla di
3.
chiusura in su per liberare
la scanalatura dell’albero;
quindi
posizione
3. T
yönnä lukitusjousta ylös
kunnes se irtoaa
akselinurasta; työnnä
sitten liitin haluttuun
asentoon.
3. Tryck
frigöra den från
axelspåret; skjut sedan
kopplingen
3.
Skyv låsefjæren opp slik
at akselsporet kobles fri;
skyv
stilling.
ellennut zu
far scorrere fino alla
desiderata.
på låsfjädern för att
till önskat läge.
så koplingen i ønsket
vi
12
English
1. Release
2.
3.
Français
1.
2.
6
5
4
3
7
2
1
m-3335
3.
Deutsch
1. Auslösezunge-
2.
3.
Italiano
1.
2.
3.
Suomi
1. Päästä
2.
3. Vasemmanpuolinen
Svenska
1. Lossa
2.
3.
Norsk
1. Frigjøringstapp-låsefjær
2.
3. V
tab – lock spring
Right hand shaft groove
(unlock position)
Left hand shaft groove
(lock position)
Relâchez la
languette-ressort de
verrouillage
Rainure de l’arbre de
droite (position
déverrouillée)
Rainure de l’arbre de
gauche (position
verrouillée)
Sicherungsfeder
Rechte W
(entriegelte Stellung)
Linke W
(verriegelte Stellung)
Rilasciare l’aletta della
molla di chiusura
Scanalatura di destra
dell’albero (posizione
bloccata)
Scanalatura di sinistra
dell’albero (posizione
bloccata)
kiinnike-lukitusjousi
vapaalle
Oikeanpuolinen akselin
ura (lukitsematon asento)
akselin
Höger axelspår (olåst
läge)
Vänster axelspår (låst
läge)
Høyre akselspor (ulåst
stilling)
stilling)
ellennut
ellennut
ura (lukittu asento)
låsfjäderns tunga
enstre akselspor (låst
4.
Lock spring
5. Coupling
6. Differential
7. Spacer
4.
Ressort de verrouillage
5. Accouplement
6. Différentiel
7.
4. Sicherungsfeder
5. Kupplung
6. Ausgleichgetriebe
7.
Molla di chiusura
4.
5. Raccordo
6. Differenziale
7.
4. Lukitusjousi
5. Liitin
6. Vaihteisto
7.
4. Låsfjäder
5. Koppling
6. Differential
7.
4. Låsefjær
5. Kopling
6. Differensial
7.
vii
• To prevent accidental starting of the engine
while installing kit, rotate ignition key to
off and remove it from the switch. Next,
pull wire off spark plug and make sure wire
does not accidentally touch the plug.
Disassembly
1. Tip unit forward onto auger opening and remove
wheels and wheel washers (if so equipped). Lift
latch arm, manually shift axle to rear position
and release latch arm (Fig. 1).
2. A new lower belt cover must be installed on
machines with serial numbers beginning with
“8” or “9.” If serial number does not start with
“8” or “9,” proceed to step 3.
Drain
1. Close fuel shut–off valve located under fuel
2. Place a clean drain pan under shut–off valve.
Gasoline
tank.
• Since gasoline is highly flammable, drain it
outdoors and make sure engine is cool to
prevent a potential fire hazard. Wipe up
any gasoline that may have spilled. Do not
drain gasoline near any open flame or
where gasoline fumes may be ignited by a
spark. Do not smoke a cigar, cigarette or a
pipe when handling gasoline.
3. Loosen hose clamps securing fuel line to valve
and slide line off valve.
A. Remove lower belt cover fasteners, remove
and discard cover (Fig. 2).
B. Mount new belt cover and secure with
fasteners previously removed.
3. Depending on model, remove either a thread
forming screw or 1/2–13 nut from R.H. pivot
arm (Fig. 3).
4. Remove shoulder bolt and nut from R.H. pivot
arm and slide pivot arm off axle (Fig. 3).
5. Loosen flange head capscrews (2 each side)
securing transmission frame to engine frame
(Fig. 4).
6. Pull transmission frame down until capscrews
bottom out in slots of engine frame (Fig. 4 & 5).
7. Remove mounting screws securing R.H. and
L.H. chain guards to frame. Discard R.H. chain
guard (Fig. 6).
8. Remove chain master link and remove chain
(Fig. 7).
4. Open valve allowing fuel to drain into pan.
5. Reinstall fuel line and secure with hose clamp.
9. Slide axle/sprocket assembly out of L.H. pivot
arm. Remove roll pins and washers and retain
for later assembly (Fig. 8).
EN–1
Select
Proper Sprocket
Select the proper sprocket for your machine per the
following list:
Assembly
1. Mount sprocket over differential studs and
secure with 5/16 locknuts. Install spacer on right
hand end of axle. Reinstall roll pins and washers
previously removed.
Model Sprocket
38500 68–9270
38505 68–9270
38510 68–9271
38513 68–9271
38520 68–9270
38525 68–9270
38540 68–9271
38542 68–9271
38543 68–9271
38545 68–9270
38546 68–9271
38555 68–9270
38556 68–9270
38558 68–9270
38559 68–9270
38565 68–9270
2. Slip shaft end on sprocket side of differential
assembly through L.H. pivot arm.
3. With cupped face of cupped washer toward
engine frame, install and secure R.H. pivot arm
with shoulder bolt and nut. Torque the bolt to
200–350 in–lb.
4. Reinstall either the thread forming screw or
1/2–13 nut previously removed from R.H. pivot
arm.
5. Mount chain on the unit. T
o ease assembly
, point
the clip side of the master link toward the
transmission.
6. Adjust chain tension, refer to Operator’
s Manual
for proper procedure. Torque the transmission
frame mounting screws (Fig. 4) to 250–350
in–lb.
7. Assemble new R.H. chain guard to L.H. chain
guard and secure with mounting screws
previously removed.
38566 68–9270
38570 68–9270
38573 68–9270
38574 68–9270
38580 68–9270
38590 68–9270
38591 68–9270
Note: The replacement sprocket for your
machine should have the same number
of teeth as the sprocket removed.
EN–2
8. Select the correct decal for your unit provided in
the kit.
For models 38500, 38510, 38520, 38542, 38546,
38556, 38570, 38580, 38590 and 38540, use
decal Part No. 68-9390 (Fig. 10).
For models 38505, 38513, 38525, 38545, 38555,
38558, 38559, 38565, 38566, 38573, 38574,
38591 and 38543, use decal Part No. 94-2571
(Fig. 11).
Align decal with bottom edge of engine frame
cover in approximate location shown in
Figure 9.
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