Toro 37777 Operator's Manual

PowerMax826OTESnowthrower
g018884
ModelNo.37777—SerialNo.315000001andUp
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
FormNo.3385-232RevA
Operator'sManual
Figure1
1.Modelandserialnumberlocation
Introduction
Thismachineisintendedtobeusedbyresidential homeownersorprofessional,hiredoperators.Itis designedforremovingsnowfrompavedsurfaces,such asdrivewaysandsidewalks,andothersurfacesfor trafconresidentialorcommercialproperties.Itisnot designedforremovingmaterialsotherthansnow,noris amodelwithapivotingscraperdesignedforclearingoff gravelsurfaces.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand machinedamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comformachine andaccessoryinformation,helpndingadealer,ortoregister yourmachine.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready.Figure1identiesthelocationofthe modelandserialnumbersonthemachine.Writethenumbers inthespaceprovided.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Contents
©2014—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
Introduction..................................................................1
Safety...........................................................................2
Training.................................................................3
Preparation.............................................................3
Operation...............................................................3
ClearingaCloggedDischargeChute..........................4
MaintenanceandStorage..........................................4
ToroSnowthrowerSafety.........................................4
SafetyandInstructionalDecals.................................5
Setup............................................................................7
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3385-232*A
1InstallingtheUpperHandle....................................7
BeforeOperating
?
?
Readandunderstandthecontentsofthis manualbeforeoperatingthesnowthrower . Becomefamiliarwithallcontrolsandknow howtostoptheenginequickly .
Operator 's Position
Thelow-speedaugerhasamovingpinch pointclosetotheopening.
Caution:Improperusemayresultin lossoffingers,hands,orfeet.
Thereisahigh-speed impellerclosetothe opening.
2InstallingtheTractionControlLinkage....................8
3InstallingtheChute...............................................9
4InstallingtheChuteControlRod............................10
5ConnectingtheWiretotheHeadlight......................10
6CheckingtheEngineOilLevel...............................11
7CheckingtheTirePressure....................................11
8CheckingtheSkidsandScraper..............................12
9CheckingtheTractionDriveOperation...................12
ProductOverview.........................................................13
Operation....................................................................13
FreewheelingorUsingtheSelf-propelDrive...............13
FillingtheFuelTank...............................................13
StartingtheEngine.................................................15
StoppingtheEngine...............................................16
OperatingtheTractionDrive...................................16
OperatingtheSpeedSelector...................................17
OperatingtheAuger/ImpellerDrive.........................17
OperatingtheQuickStick™....................................17
UncloggingtheDischargeChute..............................18
PreventingFreeze-up..............................................18
OperatingTips......................................................19
Maintenance.................................................................19
RecommendedMaintenanceSchedule(s)......................19
............................................................................20
PreparingforMaintenance.......................................20
CheckingtheEngineOilLevel.................................20
CheckingandAdjustingtheSkidsand
Scraper..............................................................20
CheckingandAdjustingtheTractionCable................21
CheckingandAdjustingtheAuger/Impeller
Cable................................................................21
CheckingtheAugerGearboxOilLevel......................22
ChangingtheEngineOil.........................................22
LubricatingtheHexShaft........................................23
ReplacingtheSparkPlug.........................................23
AdjustingtheDischargeChuteLatch........................24
ReplacingtheDriveBelts.........................................24
ReplacingtheHeadlightBulb...................................24
Storage........................................................................26
PreparingtheMachineforStorage............................26
RemovingtheMachinefromStorage.........................26
Troubleshooting...........................................................27
Safety
ThismachinemeetsorexceedstheB71.3specications oftheAmericanNationalStandardsInstituteineffect atthetimeofproduction.
Readandunderstandthecontentsofthismanualbefore theengineiseverstarted.
Thisisthesafetyalertsymbol.Itisusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.
2
Improperlyusingormaintainingthismachinecould resultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.

Training

Read,understandandfollowallinstructionsonthe
machineandinthemanual(s)beforeoperatingthis machine.Bethoroughlyfamiliarwiththecontrolsand theproperuseofthemachine.Knowhowtostopthe machineanddisengagethecontrolsquickly.
Neverallowchildrentooperatethemachine.Neverallow
adultstooperatethemachinewithoutproperinstruction.
Keeptheareaofoperationclearofallpersons,particularly
smallchildren.
Exercisecautiontoavoidslippingorfalling,especially
whenoperatingthemachineinreverse.

Preparation

Thoroughlyinspecttheareawherethemachineistobe
usedandremovealldoormats,sleds,boards,wires,and otherforeignobjects.
Disengageallclutchesandshiftintoneutralbefore
startingtheengine.
Donotoperatethemachinewithoutwearingadequate
wintergarments.Avoidloosettingclothingthatcanget caughtinmovingparts.Wearfootwearthatwillimprove footingonslipperysurfaces.
Handlefuelwithcare;itishighlyammable.
Useanapprovedfuelcontainer.
Neveraddfueltoarunningengineorhotengine.
Fillfueltankoutdoorswithextremecare.Neverll
fueltankindoors.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainers ontheground,awayfromyourvehicle,beforelling.
Whenpractical,removegas-poweredmachineryfrom
thetruckortrailerandrefuelitontheground.If thisisnotpossible,thenrefuelsuchmachineryona trailerwithaportablecontainer,ratherthanfroma gasolinedispensernozzle.
Keepthenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimes,untilrefueling iscomplete.Donotuseanozzlelock-opendevice.
Replacegasolinecapsecurelyandwipeupspilledfuel.
Iffuelisspilledonclothing,changeclothing
immediately.
Useextensioncordsandreceptaclesasspeciedby
themanufacturerforallmachineswithelectricstarting motors.
Adjustthecollectorhousingtocleargravelorcrushed
rocksurface.
Neverattempttomakeanyadjustmentswhiletheengine
isrunning(exceptwhenspecicallyrecommendedby manufacturer).
Alwayswearsafetyglassesoreyeshieldsduringoperation
orwhileperforminganadjustmentorrepairtoprotect eyesfromforeignobjectsthatmaybethrownfromthe machine.

Operation

Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Exerciseextremecautionwhenoperatingonorcrossing
graveldrives,walks,orroads.Stayalertforhidden hazardsortrafc.
Afterstrikingaforeignobject,stoptheengine,remove
theignitionkey ,thoroughlyinspectthemachineforany damage,andrepairthedamagebeforerestartingand operatingthemachine.
Ifthemachineshouldstarttovibrateabnormally,stopthe
engineandcheckimmediatelyforthecause.Vibrationis generallyawarningoftrouble.
Stoptheenginewheneveryouleavetheoperating
position,beforeuncloggingtheauger/impellerhousing ordischargechute,andwhenmakinganyrepairs, adjustmentsorinspections.
Whencleaning,repairingorinspectingthemachine,stop
theengineandmakecertaintheauger/impellerandall movingpartshavestopped.Disconnectthesparkplug wireandkeepthewireawayfromtheplugtoprevent someonefromaccidentallystartingtheengine.
Donotruntheengineindoors,exceptwhenstarting
theengineandfortransportingthemachineinorout ofthebuilding.Opentheoutsidedoors;exhaustfumes aredangerous.
Exerciseextremecautionwhenoperatingonslopes.
Neveroperatethemachinewithoutproperguards,and
othersafetyprotectivedevicesinplaceandworking.
Neverdirectthedischargetowardpeopleorareaswhere
propertydamagecanoccur.Keepchildrenandothers away.
Donotoverloadthemachinecapacitybyattemptingto
clearsnowattoofastarate.
Neveroperatethemachineathightransportspeeds
onslipperysurfaces.Lookbehindandusecarewhen operatinginreverse.
Disengagepowertotheauger/impellerwhenmachineis
transportedornotinuse.
Useonlyattachmentsandaccessoriesapprovedbythe
manufacturerofthemachine(suchaswheelweights, counterweights,orcabs).
3
Neveroperatethemachinewithoutgoodvisibilityor
light.Alwaysbesureofyourfooting,andkeeparm holdonthehandles.Walk;neverrun.
Nevertouchahotengineormufer.

ClearingaCloggedDischarge Chute

WARNING
Handcontactwiththerotatingrotorbladesinside thedischargechuteisthemostcommoncauseof injuryassociatedwithmachines.Neveruseyour handtocleanoutthedischargechute.
Toclearthechute:
Shuttheengineoff!
Wait10secondstobesuretherotorbladeshavestopped
rotating.
Alwaysusethecleanouttoolmountedonthe
snowthrower,notyourhands.
Beforeleavingtheoperatingposition,stoptheengine,
removethekey,andwaitforallmovingpartstostop.
Tounclogthedischargechute,stayintheoperating
positionandreleasethelefthand(traction)lever.While runningtheauger/impeller,pushdownonthehandlesto raisethefrontofthemachineafewinches(centimeters) offthepavement.Thenliftthehandlesquicklytobump thefrontofthemachineonthepavement.Repeatif necessaryuntilastreamofsnowcomesoutthedischarge chute.
Ifyoucannotunclogthedischargechutebybumping
thefrontofthemachine,stoptheengine,waitfor
allmovingpartstostop,andusethecleanouttool; neveruseyourhand.
Ifashield,safetydevice,ordecalisdamaged,illegible,or
lost,repairorreplaceitbeforebeginningoperation.
Donotsmokewhilehandlinggasoline.
Donotusethemachineonaroof.
Donottouchtheenginewhileitisrunningorsoonafter
ithasstoppedbecausetheenginemaybehotenoughto causeaburn.

MaintenanceandStorage

Checkallfastenersatfrequentintervalsforproper
tightnesstobesurethemachineisinsafeworking condition.
Neverstorethemachinewithfuelinthefueltankinsidea
buildingwhereignitionsourcesarepresentsuchashot waterheaters,spaceheaters,orclothesdryers.Allowthe enginetocoolbeforestoringinanyenclosure.
AlwaysrefertotheOperator’ sManualforimportantdetails
ifthemachineistobestoredforanextendedperiod.
Maintainorreplacesafetyandinstructionlabels,as
necessary.
Runthemachineafewminutesafterthrowingsnowto
preventfreeze-upoftherotorblades.

ToroSnowthrowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro machinesorothersafetyinformationthatyoumustknow .
Rotatingauger/impellercanamputateorinjure
ngersorhands.Staybehindthehandlesandawayfrom thedischargeopeningwhileoperatingthemachine.Keep
yourface,hands,feet,andanyotherpartofyour bodyorclothingawayfrommovingorrotatingparts.
Beforeadjusting,cleaning,inspecting,troubleshooting,or
repairingthemachine,stoptheengine,removethekey,
andwaitforallmovingpartstostop.Disconnect thewirefromthesparkplugandkeepitawayfrom thesparkplugtopreventsomeonefromaccidentally startingtheengine.
Performonlythosemaintenanceinstructionsdescribedin
thismanual.Beforeperforminganymaintenance,service, oradjustment,stoptheengine,removethekey,and disconnectthewirefromthesparkplug.Ifmajorrepairs areeverneeded,contactyourAuthorizedServiceDealer.
Donotchangethegovernorsettingsontheengine.
Whenstoringthemachineformorethan30days,drain
thefuelfromthefueltanktopreventapotentialhazard. Storefuelinanapprovedfuelcontainer.Removethekey fromtheignitionswitchbeforestoringthemachine.
PurchaseonlygenuineTororeplacementpartsand
accessories.
4
SafetyandInstructional Decals
Important:Safetyandinstructiondecalsarelocated
nearareasofpotentialdanger.Replacedamageddecals.
121–6817
1.Cuttingdismemberment,impellerandcutting dismemberment,augerhazards—keepbystandersasafe distancefromthesnowthrower.
121–6823
1.Fast
2.Forwardspeeds4.Reversespeeds
1.Tractiondrive—squeezethelevertoengage;releasethe levertodisengage.
2.Warning—readtheOperator’sManual.5.Thrownobjecthazard—keepbystandersasafedistancefrom
3.Cutting/dismembermenthazard,impeller—donotplace yourhandinthechute;stoptheenginebeforeleavingthe operatingposition,usethetooltoclearthechute.
3.Slow
121–1239
Reorderpartno.121–1215
121–1240
Reorderpartno.120–7194
4.Cuttingdismembermenthazard,impeller—keepaway frommovingparts;removetheignitionkeyandreadthe instructionsbeforeservicingorperformingmaintenance.
thesnowthrower.
6.Auger/impellerdrive—squeezethelevertoengage;release thelevertodisengage.
5
Briggs&StrattonPartNo.273676
1.Stop
2.Slow
3.Fast
Briggs&StrattonPartNo.275949
1.Chokeon(Choke)2.Chokeoff(Run)
Briggs&StrattonPartNo.276925
1.Warning—readthe
Operator'sManual.
2.Warning—rehazard.
3.Warning—toxicgas inhalationhazard.
4.Warning—hot surface/burnhazard.
Briggs&StrattonPartNo.277588
1.Primer3.Ignitionkeyout (Engine—Stop)
2.Ignitionkeyin
(Engine—Run)
Briggs&StrattonPartNo.278866
Briggs&StrattonPartNo.277566
1.Whenstartingacold engine,closethechoke andpresstheprimertwo times.
1.Fuel—On2.Fuel—Off
2.Whenstartingawarm engine,openthechoke anddonotpressthe primer.
6
Setup
g019003
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4 5
6 7 8 9
Handlebolts2 Curvedwashers Locknuts2 Hairpincotter2 Flatwasher3 Nut2 Carriagebolt Flatwasher2 Carriagebolts Locknuts2
Cabletie
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Qty.
Use
2
2
2
1
Installtheupperhandle.
Installthetractioncontrollinkage.
Installthechute.
Installthechutecontrolrod.
Connectthewiretotheheadlight.
Checktheengineoillevel.
Checkthetirepressure.
Checktheskidsandscraper.
Checktheoperationofthetractiondrive.
1

InstallingtheUpperHandle

Partsneededforthisprocedure:
2Handlebolts
2
Curvedwashers
2Locknuts
Procedure
1.Liftandrotatetheupperhandleandpositionitover thelowerhandle(Figure3).
2.Install2handlebolts,2curvedwashers,and2locknuts inthelowerhandleholes(Figure3).
Figure3
7
2
g019004
g019378

InstallingtheTractionControl Linkage

Partsneededforthisprocedure:
Figure6
2Hairpincotter
3Flatwasher
Procedure
1.Insertthelowerendoftherodintothelowerlinkarm sothatthebentendofthespeedcontrolrodfaces rearward(Figure4).
Figure4
2.Securethelowerendofthespeedcontrolrodwitha atwasherandahairpincotter(Figure4).
3.Placeaatwasheronthetrunnion(Figure5).
6.Pulluponthespeedcontrolrodandinsertthetrunnion intotheholeinthespeedselectorlever(Figure5).
Note:Ifthetrunniondoesnottintothehole whenyouliftuponthespeedcontrolrod,rotatethe trunnionupwardordownwardonthespeedcontrol roduntilitts.
7.Securethetrunnionandupperendofthespeedcontrol rodwithawasherandahairpincotter.
Note:Foreasierinstallation,lookdownthroughthe openinginthespeedselector(Figure7).
Figure7
1.Speedselector
Figure5
1.Speedselectorlever
2.Trunnion
4.ShiftthespeedselectorleverintoPositionR2.
5.Rotatethelowerlinkarmfullyupward (counterclockwise)(Figure6).
3.Innerwasher
4.Outerwasher
8
3
3
1
2
g019379

InstallingtheChute

Partsneededforthisprocedure:
2Nut
2
Carriagebolt
2Flatwasher
Procedure
1.Placethechuteontheframeandthealignthedischarge chutemounttothechutesupport.
Figure8
1.Carriagebolt
2.Flatwasher
2.Securethedischargechutemountusing2bolts,2nuts, and2atwashers.
3.Nut
9
4
g018885

InstallingtheChuteControl Rod

Partsneededforthisprocedure:
2
Carriagebolts
2Locknuts
Procedure
1.UnwraptheQuickStickandrotateitsothatitis uprightandinthecenter.
2.Holdthebluetriggercapdownandpulltheleverfully rearward.
Note:Thedischargechuteanddeectorshouldface forward.Iftheydonot,holdthebluetriggercap down(butdonotmovetheQuickStick)androtatethe dischargechuteuntiltheydo.
3.Aligntheattenedbackendofthelongchutecontrol rodwiththeattenedfrontendoftheshortrod thatextendsfromthecontrolpanelsothattheynest together(Figure9).
Figure10
5.Aligntheholesinthenestedendsoftherodsand insert2carriagebolts(intheloosepartsbag)through theshortrodfromtheleftsideofthemachine(from theoperatingposition).
6.Insertthecableclipthatsupportsthedeectorcable ontotheforwardcarriagebolt,andsecurethecarriage boltswithlocknutsfromtheloosepartsbag(Figure
11).
Figure11
1.Cableclip2.Deectorcable
Figure9
1.Shortrod
4.Insertthefrontendoftherodintotheopeningin thebackofthechutegearcoveruntilitslidesintothe chutegear(Figure10).
2.Longchutecontrolrod
7.HoldthebluetriggercapdownandrotatetheQuick Stickinacircletoensurethatthechuteanddeector operatesmoothly.
10
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