Toro 31200, Groundsmaster 360 Operator's Manual

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Page 1

FormNo.3397-630RevA

Groundsmaster

3604-Wheel

DriveMulti-PurposeMachine

ModelNo.31200—SerialNo.316000001andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3397-630*A

Page 2

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineonany forest-covered,brush-covered,orgrass-coveredlandunless theengineisequippedwithasparkarrester,asdenedin Section4442,maintainedineffectiveworkingorderorthe engineisconstructed,equipped,andmaintainedforthe preventionofre.

Introduction

Thismachineisaride-on,rotary-blademachineintended tobeusedbyprofessional,hiredoperatorsincommercial applications.Itisprimarilydesignedforcuttinggrass onwell-maintainedlawnsinparks,sportselds,andon commercialgrounds.Itisnotdesignedforcuttingbrushor mowinggrassandothergrowthalongsidehighways,orfor agriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualalsouses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.

Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Page 3

Contents

Safety...........................................................................4

GeneralSafety.........................................................4

SafetyandInstructionalDecals.................................4

Setup............................................................................9

1AdjustingtheROPS..............................................9

2CheckingtheTirePressure.....................................9

3CheckingtheFluidLevels.....................................10

ProductOverview.........................................................10

Controls...............................................................10

Specications........................................................14

Attachments/Accessories........................................15

BeforeOperation......................................................15

BeforeOperationSafety..........................................15

CheckingtheEngine-OilLevel.................................16

CheckingtheCoolingSystem...................................16

CheckingtheHydraulicSystem................................16

FillingtheFuelTank...............................................16

UsingtheRolloverProtectionSystem(ROPS)............17

TheSafetyInterlockSystem.....................................18

SelectingtheSteeringMode.....................................18

PositioningtheStandardSeat...................................19

PositioningtheDeluxeSeat......................................19

Raising/LoweringtheSeat.......................................20

DuringOperation.....................................................21

DuringOperationSafety.........................................21

ThinkSafetyFirst...................................................22

StartingandStoppingtheEngine..............................22

DrivingtheMachine...............................................23

StoppingtheMachine.............................................23

OperatingtheMower..............................................23

OperatingTips......................................................24

AfterOperation........................................................24

AfterOperationSafety............................................24

PushingtheMachinebyHand..................................24

HaulingtheMachine...............................................25

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

DailyMaintenanceChecklist....................................27

PremaintenanceProcedures........................................28

Pre-MaintenanceSafety...........................................28

PreparingtheMachineforMaintenance.....................29

UsingtheHoodPropRod.......................................29

Lubrication...............................................................30

GreasingtheBearingsandBushings..........................30

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

CheckingtheEngine-OilLevel.................................32

ChangingtheEngineOilandFilter...........................32

ServicingtheDieselParticulateFilter(DPF)...............33

ServicingtheDieselOxidationCatalyst

(DOC)..............................................................33

FuelSystemMaintenance...........................................34

ServicingtheWaterSeparator...................................34

ServicingtheEngineFuelFilter................................34

CheckingtheFuelLinesandConnections..................34

CleaningtheFuelPick-UpTubeScreen.....................34

ElectricalSystemMaintenance....................................35

ElectricalSystemSafety...........................................35

CheckingtheFuses.................................................35

ServicingtheBattery...............................................35

StoringtheBattery..................................................36

DriveSystemMaintenance.........................................36

CheckingtheTirePressure......................................36

CorrectingSteeringMisalignment.............................36

CoolingSystemMaintenance......................................37

CoolingSystemSafety.............................................37

CheckingtheCoolingSystem..................................37

CleaningtheRadiator..............................................37

BrakeMaintenance....................................................38

AdjustingtheServiceBrakes....................................38

AdjustingtheParkingBrake.....................................39

BeltMaintenance......................................................39

CheckingtheAlternatorBelt...................................39

ControlsSystemMaintenance.....................................40

AdjustingtheTractionDriveforNeutral....................40

AdjustingtheMaximumGroundSpeed.....................40

AdjustingtheMow-SpeedLimiter.............................41

HydraulicSystemMaintenance....................................42

HydraulicSystemSafety..........................................42

CheckingtheHydraulicSystem................................42

ChangingtheHydraulicFluidAndFilter....................42

Cleaning...................................................................43

WasteDisposal.......................................................43

Storage........................................................................44

PreparingtheEngine..............................................44

PreparingtheMachine............................................44

Page 4

Safety

•Donotputyourhandsorfeetnearmovingcomponents

ofthemachine.

ThismachinehasbeendesignedinaccordancewithENISO 5395:2013andANSIB71.4-2012.

Improperuseormaintenancebytheoperatororownercan resultininjury.Toreducethepotentialforinjury,comply withthesesafetyinstructionsandalwayspayattentionto thesafetyalertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theinstructionmayresultinpersonalinjuryordeath.

GeneralSafety

Thisproductiscapableofamputatinghandsandfeetand ofthrowingobjects.Alwaysfollowallsafetyinstructionsto avoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintendeduse couldprovedangeroustoyouandbystanders.

•ReadandunderstandthecontentsofthisOperator’ sManual

beforeyoustarttheengine.Ensurethateveryoneusing thisproductknowshowtouseitandunderstandsthe warnings.

•Donotoperatethemachinewithoutallguardsandother

safetyprotectivedevicesinplaceandworkingonthe machine.

•Keepclearofanydischargeopening.Keepbystandersa

safedistancefromthemachine.

•Keepchildrenoutoftheoperatingarea.Neverallow

childrentooperatethemachine.

•Stopthemachineandshutofftheenginebeforeservicing,

fueling,oruncloggingthemachine.

Improperlyusingormaintainingthemachinecanresult ininjury.Toreducethepotentialforinjury,complywith thesesafetyinstructionsandalwayspayattentiontothe safety-alertsymbol,whichmeansCaution,Warning,or Danger—personalsafetyinstruction.Failuretocomplywith theseinstructionsmayresultinpersonalinjuryordeath.

Youcanndadditionalitemsofsafetyinformationintheir respectivesectionsthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

117–4979

1.Rotatingbelt—Keepguardinplace

1.Enginecoolantunder pressure

2.Explosionhazard—read theOperator'sManual.

117-3276

3.Warning—donottouchthe hotsurface.

4.Warning—readthe Operator'sManual.

Page 5

117-3270

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,hand;entanglement hazard,belt—stayawayfrommovingparts,keepallguards andshieldsinplace.

117-4766

1.Cutting/dismembermenthazard;fan—stayawayfrom movingparts,keepallguardsandshieldsinplace.

98-4387

1.Warning—wearhearingprotection.

117-3272

1.Warning—readtheOperator'sManual;failuretousthe rolloverprotectionsystem(ROPS)canresultininjuryin theeventofarollover;wearaseatbeltwhenaROPSisin place,donotwearaseatbeltwhenROPSislowered.

106-2353

1.Electricalpowerpoint

120-6604

1.Thrownobjecthazard—keepbystandersawayfromthe machine.

2.Cutting/dismembermenthazardofhand,mower blade—stayawayfrommovingparts,keepallguardsand shieldsinplace.

3.Cutting/dismembermenthazardoffoot,mowerblade—stay awayfrommovingparts,keepallguardsandshieldsin place.

Page 6

107-2908

1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.

2.Thrownobjecthazard—donotoperatethemowerwiththe deectoruporremoved,keepthedeectorinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.

106-9206

1.Wheeltorquespecications

2.ReadtheOperator'sManual.

117–2718

115-0492

1.Heightofcut(topnumber:mm,bottomnumber:inches)

117-3273

1.Warning—readtheOperator'sManual.6.Thrownobjecthazard—keepbystandersasafedistancefrom

2.Warning—donotoperatethismachineunlessyouaretrained.7.Warning—locktheparkingbrake,stoptheengineandremove

3.Warning—weartheseatbeltwhenseatedintheoperator's position.

4.Cutting/dismembermenthazardofhandorfoot—removethe ignitionkeyandreadtheinstructionsbeforeservicingor performingmaintenance.

5.Warning—wearhearingprotection.

themachine.

theignitionkeybeforeleavingthemachine.

8.Tippinghazard—lowerthecuttingunitwhendrivingdown slopes;slowmachinebeforeturning,donotturnathigh speeds

9.Cuttinghazardofhandorfoot—stayawayfrommovingparts; keepallguardsinplace.

Page 7

107-2916

1.Removetheignitionkeyandreadthe Operator'sManualbeforeservicingor performingmaintenance.

2.Thrownobjecthazard—donotoperate themowerwiththedeectorupor removed,keepthedeectorinplace; keepbystandersasafedistancefrom themachine.

3.Cutting/dismembermenthazardof

125-4399

1.Lowerthedeck

2.Raisethedeck5.Engine—stop8.2-wheelsteering

3.Fast6.Engine—run9.4-wheelsteering

4.Slow

7.Engine—start

handorfoot,mowerblade—stayaway frommovingparts.

1.ReadtheOperator’sManualformoreinformationonservicingthemachine.

131–1946

Page 8

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan causeblindnessandother injuries.

blindnessorsevereburns.

withwaterandgetmedical helpfast.

discard

Page 9

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1 2

Nopartsrequired

MediaandAdditionalParts

Description

Operator'sManual

Engineoperator'smanual1

PartsCatalog

OperatorTrainingMaterial

Qty.

–

Readthemanualbeforeoperatingthemachine.

UsethePartsCatalogtoreferencepartnumbers.

Reviewbeforeoperatingmachine

AdjusttheROPS.

Checkthetirepressure.

Checkthelevelsofthehydraulicuid, engineoil,andcoolant.

Use

AdjustingtheROPS

NoPartsRequired

Procedure

1.Removethehairpincotterpinsandthepinsfromthe rollbar(Figure3).

2.Raisetherollbartotheuprightpositionandinstallthe 2pinsandsecurethemwiththehairpincotterpins (Figure3).

Note:Ifyoumustlowertherollbar,pushthebar forwardtorelievepressureonthepins,removethe pins,lowerthebarslowly,andsecureitwiththepinsso thatitdoesnotdamagethehood.

Figure3

1.Rollbar3.Hairpincotter

2.Pin

Page 10

ProductOverview

CheckingtheTirePressure

NoPartsRequired

Procedure

Thetiresareoverinatedforshipping.Therefore,release someoftheairtoreducethepressure.Checkthetire pressure;refertoCheckingtheTirePressure(page36).

CheckingtheFluidLevels

NoPartsRequired

Procedure

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe engineandoperatethemachine.

TractionPedal

Thetractionpedal(Figure4)controlstheforwardandreverse operation.Pressthetopofthepedaltomoveforwardandthe bottomtomoverearward.Groundspeeddependsonhow faryoupressthepedal.Fornoload,maximumgroundspeed, fullypressthepedalwhilethethrottleisintheFASTposition.

Tostopthemachine,reduceyourfootpressureonthe tractionpedalandallowthepedaltoreturntotheCENTER position.

1.Checkthelevelofthehydraulicuidbeforestarting theengine;refertoCheckingtheHydraulicSystem

(page42).

2.Checktheleveloftheengineoilbeforestartingthe engine;refertoCheckingtheEngine-OilLevel(page

32).

3.Checkthecoolingsystembeforestartingtheengine; refertoCheckingtheCoolingSystem(page37).

Figure4

1.Parkingbrake4.Tractionpedal

2.Brakepedal5.Mow-speedlimiter

3.Tilt-steeringpedal

Mow-SpeedLimiter

Themow-speedlimiter(Figure4)limitsthetractionspeedof themachinewhenyouipitforward.

BrakePedal

Usethebrakepedalinconjunctionwiththebrake-pedallatch toengageanddisengagetheparkingbrake(Figure4).Tostop themachine,releasethetractionpedalandallowittoreturn totheCENTERposition.Thebrakecanassistinstoppingin anemergencysituation.

ParkingBrake

Toengagetheparkingbrake,pushdownonthebrakepedal andpressthetopforwardtolatchit(Figure4).Toreleasethe

Page 11

parkingbrake,pressthebrakepedaluntiltheparking-brake

G026098

567

latchretracts.

Tilt-SteeringPedal

Totiltthesteeringwheeltowardyou,pressthefootpedal downandpullthesteeringtowertowardyoutothemost comfortablepositionandthenreleasethepedal(Figure4).

Engine-SpeedSwitch

Theengine-speedswitch(Figure5)has2modestochange theenginespeed.Bymomentarilytappingtheswitch,you canincreaseordecreasetheenginespeedinincrementsof 100rpm.Pressandholdtheswitchtosettheenginespeed directlytohighorlowidle,dependingonwhichendofthe switchyoupress.

PowerPoint

Thepowerpointisa12-voltpowersupplyforelectronic devices(Figure5).

Important:Ifthemowerdeckshutsdownandthe InfoCentertemperature-warningiconison,pushthe PTOknobdown,drivetoasafeatarea,movethe throttlelevertotheSLOWposition,allowthetraction pedaltomovetotheNEUTRALposition,andsetthe parkingbrake.Allowtheenginetoidleforseveral minuteswhileitcoolstoasafelevel.Shutofftheengine andcheckthecoolingsystem;refertoCheckingthe

CoolingSystem(page37).

FuelGauge

Thefuelgauge(Figure6)indicatesthefuellevelremaining inthefueltank.

Figure5

1.InfoCenter

2.Powertake-off(PTO) Switch

3.Engine-speedswitch

4.Steeringselectorswitch

5.Powerpoint

6.Ignitionswitch

7.Deckliftswitch

InfoCenter

TheInfoCenterLCDdisplayshowstheoperatingstatus, variousdiagnostics,andotherinformationaboutthemachine (Figure5).

IgnitionSwitch

Theignitionswitchhas3positions:Off,On/Preheat,and Start(Figure5).

PowerTake-Off(PTO)Switch

Thepowertake-off(PTO)switchstartsandstopsthemower blades(Figure5).

Figure6

1.Fuelgauge2.Fuel-tankcap

SteeringSelectorSwitch

Pressthesteeringselectorswitchtothereartoengage4-wheel steeringandforwardtoreturnto2-wheelsteering(Figure5).

Page 12

UsingtheInfoCenterLCDDisplay

g020650

TORO

InfoCenterIconDescription

TheInfoCenterLCDdisplayshowsinformationaboutyour machinesuchastheoperatingstatus,variousdiagnostics andotherinformationaboutthemachine(Figure7).There isasplashscreenandmaininformationscreenofthe InfoCenter.Youcanswitchbetweenthesplashscreenand maininformationscreen,atanytime,bypressinganyof theInfoCenterbuttonsandthenselectingtheappropriate directionalarrow .

Figure7

1.Indicatorlight3.Middlebutton

2.Rightbutton

4.Leftbutton

SERVICEDUE

Indicateswhenscheduledservice shouldbeperformed

Enginerpm/status—indicatesthe enginerpm

Hourmeter

Infoicon

Fast

Slow

Stationaryregenerationrequired

Glowplugsareactive

2-wheelsteer

4-wheelsteer

•Leftbutton,menuaccess/backbutton—pressthisbutton

Operatormustsitinseat

toaccesstheInfoCentermenus.Youcanuseittoback outofanymenuyouarecurrentlyusing.

Parkingbrakeindicator—indicates whentheparkingbrakeisset

•Middlebutton—usethisbuttontoscrolldownmenus.

•Rightbutton—usethisbuttontoopenamenuwherea

rightarrowindicatesadditionalcontent.

Note:Thepurposeofeachbuttonmaychangedepending onwhatisrequiredatthetime.Eachbuttonwillbelabeled withanicondisplayingitscurrentfunction.

CoolantTemperature-indicatesthe enginecoolanttemperatureineither °Cor°F

Temperature(hot)

PTOisengaged

Deniedornotallowed

Enginestart

Stoporshutdown

Engine

Keyswitch

PINpasscode

CANbus

Page 13

InfoCenterIconDescription(cont'd.)

InfoCenter

Badorfailed

Bulb

OutputofTECcontrollerorcontrol wireinharness

Switch

Operatormustreleaseswitch

Operatorshouldchangetoindicated state

Symbolsareoften combinedtoform sentences.Some examplesareshown below

Operatorshouldputmachinein Neutral

Enginestartdenied

Engineshutdown

Enginecoolanttoohot

DPFashaccumulationnotication. RefertoServicingtheDiesel

ParticulateFilter(DPF)(page33)for

details.

Sitdownorsetparkingbrake

UsingtheMenus

ToaccesstheInfoCentermenusystem,pressthemenuaccess buttonwhileatthemainscreen.Thiswillbringyoutothe mainmenu.Refertothefollowingtablesforasynopsisof theoptionsavailablefromthemenus:

MainMenu

MenuItemDescription

FaultsTheFaultsmenucontains

alistoftherecentmachine faults.RefertotheService ManualoryourAuthorized ToroDistributorformore informationontheFaults menuandtheinformation containedthere.

ServiceTheServicemenucontains

DiagnosticsTheDiagnosticsmenu

SettingsTheSettingsmenuallows

AboutTheAboutmenuliststhe

Service

MenuItemDescription

Hours

Counts

Diagnostics

MenuItemDescription

PTOIndicatestheinputs,qualiers,

EngineRun

Decks

SteerModeIndicatestheinputs,qualiers,

MachineInput

Settings

MenuItemDescription

Units

Language

informationonthemachine suchashoursofusecounters andothersimilarnumbers.

displaysthestateofeach machineswitch,sensorand controloutput.Y oucanuse thistotroubleshootcertain issuesasitwillquicklytellyou whichmachinecontrolsareon andwhichareoff.

youtocustomizeandmodify congurationvariablesonthe InfoCenterdisplay.

modelnumber,serialnumber, andsoftwareversionofyour machine.

Liststhetotalnumberofhours thatthemachine,engine,and PTOhavebeenon,aswell asthenumberofhoursthe machinehasbeentransported andservicedue

Listsnumerouscountsthe machinehasexperienced

andoutputsforenablingthe PTOcircuit

Indicatestheinputs,qualiers, andoutputsforstartingthe engine

Indicatestheinputs,qualiers, andoutputsforliftingand loweringthedeck

andoutputsforswitching between2-wheelsteerand 4-wheelsteer

Indicatesthestateofother machineinputssuchas accessoriesandA/Cclutch

Controlstheunitsusedonthe InfoCenter;Themenuchoices areEnglishorMetric.

Controlsthelanguageused ontheInfoCenter*

Page 14

LCDBacklightControlsthebrightnessofthe

LCDContrastControlsthecontrastofthe

ProtectedMenusAllowsthe

AutoIdle

LCDdisplay

superintendant/mechanic toaccessprotectedmenusby inputtingapasscode

Controlstheamountoftime allowedbeforereturningthe enginetolowidlewhenthe machineisstationary

Only"operator-faced"textistranslated.Faults,Service,and Diagnosticsscreensare"service-faced."Thetitleswillbein theselectedlanguage,butthemenuitemsareinEnglish.

About

MenuItemDescription

Model

SNListstheserialnumberofthe

MachineControllerRevisionListsthesoftwarerevisionof

InfoCenterRevisionListsthesoftwarerevisionof

CANBus

Liststhemodelnumberofthe machine

machine

themastercontroller

theInfoCenter

Liststhemachine communicationbusstatus

•Pressthemiddlebuttontoenterthecode.

•Ifthecodehasbeenacceptedandtheprotectedmenuhas

been“Unlocked”,“PIN”willbedisplayedintheupper rightcornerofthedisplayscreen.

TheabilitytoviewandchangethesettingsintheProtected Menucanbechanged.OncetheProtectedMenuhasbeen accessed,scrolldowntoProtectSettings.Usingtheright button,changingProtectSettingstoOFFwillallowthe abilitytoviewandchangethesettingsintheProtectedMenu withoutenteringthepasscode.ChangingProtectSettingsto ONwillhidetheprotectedoptionsandwillrequireenteringa passcodetochangethesettingintheProtectedMenu.After settingthepasscode,turnthekeyswitchoffandbackonto enableandsavethisfeature.

Note:Ifyoumisplaceorforgetthepasscode,pleasecontact yourdistributorforassistance.

SettingtheAutoIdle

•IntheSettingsMenu,scrolldowntoAutoIdle.

•PresstherightbuttontochangetheAutoIdletime

betweenOFF,8S,10S,15S,20S,and30S.

StationaryRegeneration

IftheStationaryRegenerationiconappearsontheInfoCenter, refertotheServiceManualorcontactyourToroDistributor forthemaintenanceprocedure.

ProtectedMenus

Thereare2operatingcongurationsettingsthatare adjustablewithintheSettingsMenuoftheInfoCenter:Auto IdletimedelayandStationaryRegeneration.Youcanlock thesesettingsbyusingtheProtectedMenu.

Note:Atthetimeofdelivery,theinitialpasswordcodeis programmedbyyourdistributor.

AccessingtheProtectedMenuSettings

AccesstheProtectedMenuSettingsasfollows:

•FromtheMainMenu,scrolldowntotheSettingsMenu

andpresstherightbutton.

•IntheSettingsMenu,scrolldowntotheProtectedMenu

andpresstherightbutton.

•Toenterthepasscode,usethecenterbuttontosetthe

rstdigitthenpresstherightbuttontomoveontothe nextdigit.

•Usethecenterbuttontosettheseconddigitthenpress

therightbuttontomoveontothenextdigit.

•Usethecenterbuttontosetthethirddigitthenpressthe

rightbuttontomoveontothenextdigit.

•Usethecenterbuttontosetthefourthdigitthenpress

therightbutton.

CheckingtheDPFAshLevel

YoucanchecktheDPFashlevelbyenteringthePINas describedinAccessingtheProtectedMenuSettings(page14) andnavigatingtotheservicesection.

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Length

Width(rearwheels)147.3cm(58inches)

Height(withrollbarup)144.8cm(78inches)

Height(withrollbardown)137.2cm(54inches)

WeightoftheMachinewithMowerDecks

MowerdeckWeight

Nomowerdeck

72inchsidedischargemower deck

60inchsidedischargemower deck

72inchbasemowerdeck

1,152kg(2,540lb)

1,363kg(3,004lb)

1,337kg(2,948lb)

1,341kg(2,956lb)

241.3cm(95inches)

Page 15

WeightoftheMachinewithMowerDecks

(cont'd.)

62inchbasemowerdeck

100inchreardischarge mowerdeck

1,324kg(2,918lb)

1,510kg(3,330lb)

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

BeforeOperation

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopletooperateor

servicethemachine.Localregulationsmayrestrictthe ageoftheoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.Knowhowtostop themachineandenginequickly.

•Checkthatallsafetydevicesareattachedand

functioningproperly.Thisincludes,butisnotlimitedto, operator-presencecontrols;safetyswitchesandshields; therolloverprotectionsystem(ROPS);attachments;and brakes.Donotoperatethemachineunlessallsafety devicesareinpositionandfunctioningasintendedby themanufacturer.

•Alwaysinspectthemachinetoensurethattheblades,

bladebolts,andcuttingassemblyarenotwornor damaged.Replacewornordamagedbladesandboltsin setstopreservebalance.

•Inspecttheareawhereyouwillusethemachineand

removeallobjectsthatthemachinecouldpotentially throw .

•Evaluatetheterraintodeterminetheappropriate

equipmentandanyattachmentsoraccessoriesrequiredto operatethemachineproperlyandsafely.

Page 16

FuelSafety

CheckingtheEngine-OilLevel

DANGER

Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana180-daysupplyoffuel.

•Donotoperatethemachinewithouttheentire exhaustsysteminplaceandinproperworking condition.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.

•Avoidprolongedbreathingofvapors.

•Keepyourhandsandfaceawayfromthenozzle andthefuel-tankopening.

•Keepfuelawayfromyoureyesandskin.

•Useonlyanapprovedfuelcontainer.

Beforeyoustarttheengineandusethemachine,check theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page32).

CheckingtheCoolingSystem

Beforeyoustarttheengineandusethemachine,checkthe coolingsystem;refertoCheckingtheCoolingSystem(page

37).

CheckingtheHydraulic System

Beforeyoustarttheengineandusethemachine,checkthe hydraulicsystem;refertoCheckingtheHydraulicSystem

(page42).

FillingtheFuelTank

RecommendedFuel

Useonlyclean,freshdieselfuelwithultra-low(<15ppm) sulfurcontentmeetingASTMD975orEN590specications. Theminimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.

Fuel-tankcapacity:51.1L(13.5USgallons)

Usesummer-gradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwinter-grade(No.1-DorNo. 1-D/2-Dblend)belowthattemperature.Useofwinter-grade fuelatlowertemperaturesprovideslowerashpointand coldowcharacteristicswhichwilleasestartingandreduce pluggingofthefuellter.

•Neverremovethefuelcaporaddfueltothefueltank

whiletheengineisrunning.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundandawayfromyourvehiclebeforelling.

•Removetheequipmentfromthetruckortrailerandadd

fueltoitwhileitisontheground.Ifthisisnotpossible, thenaddfuelusingaportablecontainerratherthanfrom afuel-dispensernozzle.

•Keepthefuel-dispensernozzleincontactwiththerimof

thefueltankorcontaineropeningatalltimesuntilfueling iscomplete.Donotuseanozzlelock-opendevice.

•Ifyouspillfuelonyourclothing,changeyourclothing

immediately.

•Fillthefueltankuntilthefuellevelis25mm(1inch)

belowthebottomofthellerneck.Donotoverllthe fueltank.Replacethefuel-tankcapandtightenitsecurely .

Useofsummer-gradefuelabove-7°C(20°F)willcontribute towardlongerfuelpumplifeandincreasedpowercompared towinter-gradefuel.

Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofupto B7(7%biodiesel,93%petrodiesel).Thepetrodieselportion mustbeultra-lowsulfur.Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

Page 17

•Pluggingofthefuelltermaybeexpectedforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

•Lowertherollbaronlywhenabsolutelynecessary.Do

notweartheseatbeltwiththerollbarfoldeddown.

•Checkcarefullyforoverheadclearances(suchasbranches,

doorways,orelectricalwires)beforedrivingunderany objectsanddonotcontactthem.

FillingtheFuelTank

1.Parkthemachineonalevelsurface.

2.Shutofftheengineandsettheparkingbrake.

3.Cleanaroundthefueltankcapandremovethecap (Figure8).

Figure8

1.Fuelgauge

2.Fuel-tankcap

WARNING

Toavoidinjuryordeathfromrollover:keepthe rollbarintheraisedlockedpositionandusethe seatbelt.

Ensurethattheseatplateissecuredwiththeseat latch.

WARNING

Thereisnorolloverprotectionwhentherollbaris intheDOWNposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(suchas branches,doorways,orelectricalwires)before drivingunderanyobjectsanddonotcontact them.

1.Tolowertherollbar,removethehairpincotters,push therollbarforwardagainstthesprings,andremove the2pins(Figure9).

Important:Donotopenthefueltankwhen parkedonahill.Thefuelcouldspillout.

4.Addfueltothefueltank,untilthelevelisevenwith thebottomofthellerneck.Donotoverllthefuel

tank.

5.Installthefueltankcapandsecure.Wipeupanyfuel thatmayhavespilled.

Note:Ifpossible,llthefueltankaftereachuse.Thiswill minimizepossiblebuildupofcondensationinsidethefuel tank.

UsingtheRolloverProtection System(ROPS)

•KeeptherollbarintheraisedandLOCKEDpositionand

usetheseatbeltwhenoperatingthemachine.

•Becertainthatyoucanreleasetheseatbeltquicklyinthe

eventofanemergency.

•Beawarethereisnorolloverprotectionwhentheroll

barisdown.

•ChecktheareatobemowedandneverfoldtheROPSin

areaswherethereareslopes,drop-offsorwater.

Figure9

1.Pin3.Rollbar,raisedposition

2.Hairpincotter4.Rollbar,loweredposition

2.Lowertherollbartothedownposition(Figure9).

Page 18

3.Installthe2pinsandsecurethemwiththehairpin

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cotterpins(Figure9).

Important:Ensurethattheseatissecuredwith theseatlatch.

4.Toraisetherollbar,removethehairpincotterpinsand removethe2pins(Figure9).

5.Raisetherollbartotheuprightpositionandinstallthe 2pinsandsecurethemwiththehairpincotterpins (Figure9).

Important:Alwaysusetheseatbeltwhentherollbar isintheraisedandlockedposition.Donotusetheseat beltwhentherollbarisintheloweredposition.

TheSafetyInterlockSystem

CAUTION

Ifthesafetyinterlockswitchesaredisconnectedor damagedthemachinecouldoperateunexpectedly andcausepersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches dailyandreplaceanydamagedswitchesbefore operatingthemachine.

2.Sittingontheseat,settheparkingbrakeandmovethe PTOtotheOFFposition.Pressthetractionpedal.Try startingtheengine;theengineshouldnotstart.

3.Sittingontheseat,settheparkingbrake,movethe PTOswitchtotheOFFposition,andallowthetraction pedaltoreturntotheNEUTRALposition.Nowstart theengine.Whiletheengineisrunning,releasethe parkingbrake,engagethePTOandriseslightlyfrom theseat.On2-wheel-drivemachines,theengineshould stopwithin2seconds.On4-wheel-drivemachines,the mowerdeckwillshutoff.Theenginecontinuestorun.

4.Withoutanoperatorontheseat,settheparkingbrake, movethePTOswitchtotheOFFposition,andmove thetractionpedaltotheNEUTRALposition.Now starttheengine.Whiletheengineisrunning,pressthe tractionpedal;theengineshouldstopwithin2seconds.

5.Withoutanoperatorontheseat,releasetheparking brake,movethePTOswitchtooff,andallowthe tractionpedaltoreturntotheNEUTRALposition.Try startingtheengine;theengineshouldnotstart.

SelectingtheSteeringMode

Formaximumtrimmingandminimumturfdamage,operate themachineinthe4-wheel-steeringmode.However,when transportingthemachineonroadsortrails,switchthe machineinto2-wheel-steeringmode.

UnderstandingtheSafetyInterlock System

Thesafetyinterlocksystemisdesignedtopreventtheengine fromstartingunless:

•Youaresittingontheseatortheparkingbrakeisset.

•Thepowertakeoff(PTO)isdisengaged.

•ThetractionpedalisintheNEUTRALposition

•Theenginetemperatureisbelowthemaximumoperating

temperature.

Thesafetyinterlocksystemalsoisdesignedtoshutoffthe enginewhenthetractionpedalmovesfromtheNEUTRAL positionwiththeparkingbrakeset.Ifyourisefromtheseat whenthePTOisengagedthereisa1-seconddelayandthen theenginestops.

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethemachine eachtime.Ifthesafetysystemdoesnotoperateasdescribed below,haveanAuthorizedServiceDealerrepairthesafety systemimmediately.

1.Sittingontheseat,settheparkingbrakeandmovethe PTOtotheONposition.Trystartingtheengine;the engineshouldnotstart.

Figure10

1.Steeringselectorswitch

Switchingfrom4-WheelSteeringto 2-WheelSteering

Pressthesteeringselectorswitch(Figure10)totheforward position.Whenthewheelsarenotalignedintheforward position,thegreenlightashesandthemachineremains inthe4-wheel-steeringmodeuntilthe4tirespointstraight ahead.Turnthesteeringwheelslowlytostraightenoutthe wheelsuntilthegreenlightstopsashingandremainson. Whentheswitchlightissolidgreen,themachineisin2-wheel steering.

Note:Ifyouturnthesteeringwheeltoobriskly,steering misalignmentmayoccur.

Page 19

Switchingfrom2-WheelSteeringto 4-WheelSteering

Pressthesteeringselectorswitch(Figure10)totherearward position.Whenthefrontwheelsarenotalignedinthe forwardposition,thegreenlightashesandthemachine remainsin2-wheel-steeringmodeuntilthe4tirespoint straightahead.Turnthesteeringwheelslowlytostraighten outthewheelsuntilthegreenlightstopsashingandremains off.Whentheswitchlightiscontinuouslyoff,themachineis inthe4-wheel-steeringmode.

Note:Ifyouturnthesteeringwheeltoobriskly,steering misalignmentmayoccur.

Note:Ifthesteeringsystemismisalignedafterrepeated 2-wheel-steeringto4-wheel-steeringengagements,referto

CorrectingSteeringMisalignment(page36).

PositioningtheStandardSeat

ChangingtheSeatSuspension

Youcanadjusttheseattoprovideasmoothandcomfortable ride.Positiontheseatwhereyouaremostcomfortable.

Withoutsittingontheseat,turntheknobinfronteither directiontoprovidethebestcomfort(Figure12).

Figure12

1.Seat-suspensionknob2.Operator-weightsetting

ChangingtheSeatPosition

Youcanmovetheseatforwardandbackward.Positionthe seatwhereyouhavethebestcontrolofthemachineandare mostcomfortable.

1.Movetheleversidewaystounlocktheseat(Figure11).

ChangingtheBackPosition

Youcanadjustthebackoftheseattoprovideacomfortable ride.Positionthebackoftheseatwhereitismost comfortable.

Toadjustit,turntheknob,undertheright-sidearmrest,in eitherdirectiontoprovidethebestcomfort(Figure11).

ChangingtheLumbarSupport

Youcanadjustthebackoftheseattoprovideacustomized lumbarsupportforyourlowerback.

Toadjustit,turntheknob,undertheleft-sidearmrest,in eitherdirectiontoprovidethebestcomfort(Figure11).

PositioningtheDeluxeSeat

Figure11

1.Backrestknob3.Lumbar-support adjustmentknob

2.Seat-suspensionknob4.Seat-positionadjustment lever

2.Slidetheseattothedesiredpositionandreleaselever tolockitinposition.

3.Verifythattheseathaslockedintoplacebyattempting tomoveitbackandforth.

Figure13

1.Fore/Aft-adjustmentlever

2.Weight-adjustmentlever5.Lumbar-supportadjusting

3.Backrest-lockinglever

4.Armrest-adjustmentknob

knob

Page 20

AdjustingtheWeightSetting

Youcanadjusttheseattoprovideasmoothandcomfortable ride.

Important:Toadjusttheseatforthedriver’sweight, thedrivermustbeseatedandtheignitionkeymustbe intheONposition.

Toadjusttheheightofthearmrests,separatetheroundcap (Figure13)fromthecover,loosenthehexagonnut(13mm) behinditandadjustthearmreststothedesiredpositionand tightenthenut.Theninstallthecapontothenut.

Note:Donotinstallthearmrestinthelowestpositionasthe seat-beltrollermightnotfunctionproperly.

Adjusttheseatforyourbodyweightbypullingorpressing theweight-adjustmentlever(Figure13).

Theseatisadjustedcorrectlywhenthearrowisinthemiddle clearareaoftheviewingwindow .

Withinthisviewingarea,youcanadjusttheseattoaminimum springmovement.

Whentheminimum/maximumweightadjustmenthasbeen reached,youcanhearitreachingtheupper-orlower-endstop.

Important:Topreventinjurytotheoperatorand/or damagetothemachine,checkandadjusttheweight settingbeforeoperatingthemachine.

Note:Toavoidcompressordamageduringweight adjustment,donotoperatethecompressorforlongerthan 1minute.

ChangingtheSeatPosition

Theseatcanmoveforwardandbackward.Positiontheseat whereyouhavethebestcontrolofthemachineandaremost comfortable.

1.Liftthelevertounlocktheseat(Figure13).

2.Slidetheseattothedesiredpositionandreleaselever tolockitinposition.

3.Verifythattheseathaslockedintoplacebyattempting tomoveitbackandforth.

Note:Donotoperatethelockingleverwhile operatingthemachine.

ChangingtheLumbarSupport

ChangingtheArmrestAngle

Youcanadjusttheangleofthearmrestsforoperatorcomfort.

Toadjusttheangleofthearmrests,turntheadjustmentknob (Figure13).

Turningtheknobtotheoutside(+)liftsthefrontpartofthe armrest;turningtheknobtoinside(-)lowersit.

ChangingtheBackrestPosition

Youcanadjustthebackoftheseattoprovideamore comfortableride.Positionthebackoftheseatwhereitis mostcomfortable.

Pullupthelockinglevertoreleasethebackrestcatch(Figure

13).Whenreleasingthebackrestcatch,donotapplyloadto

thebackrestbypressingagainstit.

Byexertingpressureonoroffthefrontorrearoftheseatit canbemovedtothedesiredposition.Releasethelocking levertolockthebackrest.

Note:Thebackrestshouldnotbeabletomoveintoanother positionafterithasbeenlocked.

Raising/LoweringtheSeat

Toaccessthehydraulicandothersystemsundertheseat,you needtounlatchtheseatandswingitforward.

1.Movetheseatlatchlocatedontheleftsideofthe seat(Figure14)rearwardtounlatchtheseat,andpull forwardonthetopoftheseat.

Thelumbarsupportincreasesboththeseatingcomfortand theperformanceofthedriver.

Thebackoftheseatcanbeadjustedtoprovideacustomized lumbarsupportforyourlowerback.

Byturningtheadjustmentknobupwards,thecurvaturein theupperpartofthebackrestcushioncanbeadjusted.By turningtheknobdownwards,thecurvatureinthelowerpart ofthebackrestcushioncanbeadjusted(Figure13).

0=Nocurvature

1=Maximumcurvatureatthetop

2=Maximumcurvatureatthebottom

AdjustingtheArmrests

Youcanadjusttheheightofthearmrestsandfoldthemback.

Figure14

1.Seatlatch

Page 21

2.Tolowertheseat,pullupontheseat-latchreleasebar andlowertheseatintotheLOCKEDposition.

Figure15

1.Seat-latchreleasebar

DuringOperation

DuringOperationSafety

GeneralSafety

•Theowner/usercanpreventandisresponsiblefor

accidentsthatmaycauseinjuriestohimself/herselfand othersandfordamagetoproperty.

•Wearappropriateclothing,includingeyeprotection;

slip-resistant,substantialfootwear;andhearing protection.Wearingsafetyshoesandlongpantsis advisableandrequiredbysomelocalordinancesand insuranceregulations.Tiebacklonghair,secureloose clothing,anddonotwearjewelry.

•EnsurethatalldrivesareintheNEUTRALposition,the

parkingbrakeisengaged,andyouareintheoperating positionbeforeyoustarttheengine.

•Keepallbodyparts,includinghandsandfeet,awayfrom

allmovingparts.

•Donotoperatethemachinewhileill,tired,orunderthe

inuenceofalcoholordrugs.

•Keepthedirectionofthemowerdischargeawayfrom

peopleandpets.

•Donotmowinreverseunlessitisabsolutelynecessary.If

youmustmowinreverse,lookbehindanddownforsmall childrenbeforeandwhilemovingthemachineinreverse. Stayalertandstopthemachineifachildentersthearea.

•Useextremecarewhenapproachingblindcorners,

shrubs,trees,orotherobjectsthatmayblockyourview.

•Donotmowneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyrolloverifawheelgoes overtheedgeoriftheedgecavesin.

•Nevercarrypassengersonthemachine.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperatethe machinewhenthereistheriskoflighting.

•Donotmowonwetgrass.Reducedtractioncouldcause

themachinetoslide.

•Neverraisethemowerdeckwiththebladesrunning.

•Stopthemachineandinspectthebladesafterstrikingan

objectorifthereisanabnormalvibrationinthemachine. Makeallnecessaryrepairsbeforeresumingoperation.

•Stopthebladeswheneveryouarenotmowing,especially

whilecrossinglooseterrainsuchasgravel.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalkswiththemachine.Always yieldtheright-of-way.

•Turnontheashingwarninglightsonthemachine

wheneveryoutravelonapublicroad,exceptwheresuch useisprohibitedbylaw.

•Disengagethedrivetotheattachmentandshutoffthe

enginebeforeaddingfuelandadjustingtheheightofcut.

•Reducethethrottlesettingbeforestoppingtheengine

and,iftheenginehasafuel-shutoffvalve,shutoffthe fuelwhenyouhavenishedoperatingthemachine.

•Neverrunanengineinanareawhereexhaustgasesare

enclosed.

•Neverleavearunningengineunattended.

•Beforeleavingtheoperatingposition,dothefollowing:

–Stopthemachineonlevelground. –Disengagethepowertake-offandlowerthe

attachments. –Settheparkingbrake. –Shutofftheengineandremovethekey . –Waitforallmovingpartstostop.

•Donotchangethegovernorsettingsonoroverspeed

theengine.Operatingtheengineatexcessivespeedmay increasethepotentialforpersonalinjury.

•Donotusethemachineasatowingvehicle.

•UseaccessoriesandattachmentsapprovedbyTheToro®

Companyonly.

RolloverProtectionSystem(ROPS) Safety

•DonotremovetheROPSfromthemachine.

•Ensurethattheseatbeltisattachedandthatyoucan

releaseitquicklyintheeventofanemergency.

•AlwayswearyourseatbeltwhentheROPSisup.

•Checkcarefullyforoverheadclearances,suchasbranches,

doorways,andelectricalwires,beforedrivingthemachine underthem.Donotcontactthem.

Page 22

•KeeptheROPSinsafeoperatingconditionbythoroughly

G009027

g026090

inspectingitperiodicallyfordamageandkeepingallthe mountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorreviseit.

•AnyalterationstoaROPSmustbeapprovedbyThe

Toro®Company.

StartingandStoppingthe Engine

StartingtheEngine

1.Raisetherollbarupandlockitintoplace,sitonthe seat,andfastentheseatbelt.

SlopeSafety

•Slowdownthemachineanduseextracareonhillsides.

Travelintherecommendeddirectiononhillsides.Turf conditionscanaffectthestabilityofthemachine.

•Avoidstarting,stopping,orturningthemachineona

slope.Ifthetireslosetraction,disengagetheblade(s)and proceedslowlystraightdowntheslope.

•Donotturnthemachinesharply .Usecarewhenreversing

themachine.

•Whenoperatingthemachineonaslope,alwayskeepall

cuttingunitslowered.

•Avoidturningthemachineonslopes.Ifyoumustturn,

turnslowlyandgraduallydownhill,ifpossible.

•Useextracarewhileoperatingthemachinewith

attachments;theycanaffectthestabilityofthemachine.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety section.Knowingthisinformationcouldhelpyouor bystandersavoidinjury.

2.MakesurethatthetractionpedalisintheNEUTRAL position.

3.Settheparkingbrake.

4.MovethePTO(powertake-off)switchtotheOFF position(Figure17).

Figure17

1.InfoCenter

2.Powertake-offswitch (PTO)

3.Engine-speedswitch

4.Ignitionswitch

CAUTION

Thismachineproducessoundlevelsinexcessof 85dBAattheoperator’searandcancausehearing lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis machine.

Theuseofprotectiveequipmentforeyes,ears,hands,feet, andheadisrecommended.

Figure16

1.Weareyeprotection.2.Wearhearingprotection.

5.TurntheignitionkeyclockwisetotheRUNposition.

TheInfoCenterglow-plugiconturnsonin6seconds.

6.AftertheInfoCenterglow-plugicongoesout,turnthe keytotheSTARTposition.Whentheenginestarts, releasethekey.

Important:Usestartingcyclesofnomorethan 15secondsperminutetoavoidoverheatingthe startermotor.

Note:Additionalstartingcyclesmayberequired whenstartingtheengineforthersttimeafterthefuel systemhasbeencompletelydrained.

Important:Whenyoustarttheenginefortherst time,orafteranengineoilchangeoranoverhaul oftheengine,thetransmission,orawheelmotor, operatethemachinewiththeengine-speedswitch intheSlowpositioninboththeforwardandreverse directionsfor1to2minutes.Alsooperatethedeck liftswitchandthePTOswitchtoensureproper operationofalltheparts.Thenshuttheengineoff andchecktheuidlevelsandcheckforoilleaks, looseparts,andanyothernoticeablemalfunctions.

Page 23

StoppingtheEngine

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g026087

1.DisengagethePTO,makesurethatthetractionpedal isintheNEUTRALposition,settheparkingbrake,and movetheenginespeedswitchtotheidleposition.

2.Lettheengineidlefor60seconds.

3.TurntheignitionkeytotheOFFposition.

4.Removethekeybeforetransportingorstoringmachine.

Important:Removethekey;otherwise,thefuel pumporaccessoriesmayrunandcausethe batterytolosecharge.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovetheignitionkeyandsetthe parkingbrakewhenleavingthemachine unattended,evenifjustforafewminutes.

DrivingtheMachine

Thethrottlecontrolregulatestheenginespeedasmeasured inrpm(revolutionsperminute).Placethethrottlecontrolin theFastpositionforbestperformance.Alwaysoperateinthe Fastthrottlepositionwhenmowing.

Figure18

1.Deckliftswitch

•Tolowerthemowerdeck,pushtheswitchforward.

•Toraisethemoverdeck,pushtheswitchrearward.

Important:Donotcontinuetoholdtheswitchback afterthemowerhasfullyraised.Doingsowilldamage thehydraulicsystem.

Note:Tolockthemowerdeckinaraisedposition,raise thedeckpastthe15cm(6inch)position,removetheheight ofcutstoppin,andplacethepininthe15cm(6inch) height-of-cutposition.

EngagingthePowerTakeoff(PTO)

Thepower-takeoff(PTO)switchstartsandstopsthemower bladesandsomepoweredattachments.

StoppingtheMachine

Tostopthemachine,releasethetractionpedaltothe NEUTRALposition.

Settheparkingbrakewheneveryouleavethemachine. Remembertoremovethekeyfromtheignitionswitch.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhileitis unattended.

Alwaysremovetheignitionkeyandsettheparking brakewhenleavingthemachineunattended,even ifjustforafewminutes.

OperatingtheMower

RaisingandLoweringtheMower

Thedeckliftswitchraisesandlowersthemowerdeck(Figure

18).Theenginemustberunningforyoutousethisswitch.

1.Iftheengineiscold,allowtheenginetowarmup5to 10minutesbeforeengagingthePTO .

2.Whileseatedintheseat,makesurethatthetraction pedalisintheNeutralpositionandtheengineisatfull throttle.

3.PulluponthePTOswitchtoengageit(Figure19).

Figure19

1.PTOswitch

DisengagingthePTO

TodisengagethePTO ,pushtheswitchtotheOFFposition.

Page 24

OperatingTips

UsingtheFastThrottleSetting

Tomaintainenoughpowerforthemachineanddeckwhile mowing,operatetheengineatthefastthrottlepositionand adjustyourgroundspeedforconditions.

SelectingtheGroundSpeed

Toimprovecutquality,useaslowergroundspeed.Decrease thegroundspeedastheloadonthecuttingbladesincreases, andincreasegroundspeedasloadonthebladesdecreases.

AlternatingMowingDirection

Alternatemowingdirectiontoavoidmakingrutsintheturf overtime.Thisalsohelpsdisperseclippingswhichenhances decompositionandfertilization.

AvoidingCuttingTooLow

Ifthecuttingwidthofthemoweriswiderthanthemower youpreviouslyused,raisethecuttingheighttoensurethat uneventurfisnotcuttooshort.

SelectingtheProperHeightofCutto SuitConditions

Removeapproximately25mm(1inch)ornomorethan1/3 ofthegrassbladewhencutting.Inexceptionallylushand densegrass,youmayhavetoslowdowntheforwardspeed and/orraisetheheightofcuttothenexthighersetting.

MaintainingtheBlades

Maintainsharpbladesthroughoutthecuttingseasonbecause sharpbladescutcleanlywithouttearingorshreddingthe grassblades.Tearingandshreddingturnsgrassbrownat theedges,whichslowsgrowthandincreasesthechanceof disease.Checkthebladesdailyforsharpnessandforany wearordamage.Sharpenthebladesasnecessary.Ifabladeis damagedorworn,replaceitimmediatelywithagenuineToro replacementblade.RefertoServicingtheCuttingBladesin themower-deckmanual.

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleangrassanddebrisfromthecuttingunits,drives,

mufers,andenginetohelppreventres.Cleanupoil orfuelspills.

•Shutoffthefuelwhilestoringortransportingthe

machine,ifapplicable.

•Disengagethedrivetotheattachmentwheneveryouare

transportingornotusingthemachine.

•Allowtheenginetocoolbeforestoringthemachinein

anyenclosure.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlight,suchasonawater heateroronotherappliances.

Important:Ifcuttingmorethan1/3ofthegrassblade off,orinsparselonggrassordryconditions,theuse ofatsailbladesisrecommendedtoreduceair-borne chaff,debris,andunnecessarystrainondeck-drive components.

CuttingLongGrass

Ifthegrassiseverallowedtogrowslightlylongerthan normal,orifitcontainsahighdegreeofmoisture,raisethe cuttingheighthigherthanusualandcutthegrassatthis setting.Thencutthegrassagainusingthelower,normal setting.

KeepingtheMowerClean

Cleanclippingsanddirtfromtheundersideofthemower aftereachuse.Ifgrassanddirtbuildupinsidethemower, cuttingqualitywilleventuallybecomeunsatisfactory.

Toreducetheriskofre,keeptheengine,mufer,battery compartment,parkingbrake,cuttingunits,andfuelstorage compartmentfreeofgrass,leaves,orexcessivegrease.Clean upanyspilledoilorfuel.

PushingtheMachinebyHand

Ifthemachinerunsoutoffuelorstallsforanotherreason, youmayneedtopushit.Todoso,yourstneedtoopen bothofthehydraulicbypassvalves.

Important:Alwayspushthemachinebyhandand neveroveralongdistance.Nevertowthemachine, becausehydraulicdamagemayoccur.

PushingtheMachine

1.Disengagethepowertake-off(PTO),turntheignition keytotheOFFpositionandapplytheparkingbrake.

2.Removethekeyfromtheignitionswitch.

3.Lifttheseat.

4.Rotateeachbypassvalvecounterclockwise1turn (Figure20).

Bothbypassvalvesmustbeopen.Thisallowsthe hydraulicuidtobypassthepump,enablingthewheels toturn.

Page 25

Important:Donotrotatethebypassvalvesmore than1turn.Thispreventsthevalvesfromcoming outofthebodyandcausinguidtorunout.

Figure20

1.Bypassvalves

5.Releasetheparkingbrakebeforepushingthemachine.

ChangingtoMachineOperation

Rotateeachbypassvalveclockwise1turnandhandtighten them.Torquethemtoapproximately8N∙m(71in-lb);refer toFigure20.

Note:Themachinedoesnotdriveunlessthebypassvalves aretightened.Donotovertightenthebypassvalves.

HaulingtheMachine

•Usecarewhenloadingorunloadingthemachineintoa

traileroratruck.

•Usefull-widthrampsforloadingthemachineintoa

traileroratruck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected downandoutwardfromthemachine.

Figure21

1.Fronttie-down2.Reartie-downs

Page 26

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst10hours

Aftertherst200hours

Beforeeachuseordaily

Every50hours

Every100hours

Every200hours

Every250hours

MaintenanceProcedure

•Checkthetensionofthealternatorbelt.

•T orquethewheellugnuts.

•Changethehydraulicuidandlter.

•T estthesafetysystem.

•Greasethebearingandbushinggreasettings(ifoperatingconditionsaredirty anddusty).

•Checktheair-cleanerindicator

•Checktheengine-oillevel.

•Drainwaterorothercontaminantsfromthewaterseparator.

•Checktheleveloftheenginecoolant.

•Cleantheradiatorwithcompressedair(donotusewater).

•Checkthelevelofthehydraulicuid.

•Greasethebearingandbushinggreasettings.

•Checktheconnectionsofthebatterycable.

•Checkthetirepressure.

•Checkthetensionofthealternatorbelt.

•Inspectthehosesandsealsofthecoolingsystem.Replacethemiftheyarecracked ortorn.

•T orquethewheellugnuts.

•Changetheengineoilandlter.

•Servicetheaircleaner(earlieriftheaircleanerindicatorshowsred,andmore frequentlyinextremelydirtyordustyconditions).

Every400hours

Every800hours

Every1,500hours

Every6,000hours

Every2years

•Replacethefuel-ltercanister.

•Replacetheenginefuellter.

•Checkthefuellinesandconnections.

•Changethehydraulicuidandlter.

•Inspecttheenginevalveclearance;refertoyourengineoperator'smanual.

•Replacethemovinghoses.

•ReplacetheDOC

•Flushandreplacetheenginecoolant.

Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.Adetailedservice manualisalsoavailableforpurchasefromyourAuthorizedToroDistributor.

Note:Toobtainanelectricalschematicorahydraulicschematicforyourmachine,visitwww.Toro.com.

Page 27

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof:

MaintenanceCheckItem

Checkthesafety-interlock operation.

Checkthebrakeoperation.

Checktheengine-oillevel.

Checkthe cooling-system-uidlevel.

Drainthewater/fuel separator.

Checktheairlter,dustcup, andburpvalve.

Checkforunusualengine

noises.

Checktheradiatorand screenfordebris

Checkforunusualoperating noises.

Checkthehydraulic-systemoillevel.

Checkthehydraulichoses fordamage.

Checkforuidleaks.

Checkthefuellevel.

Checkthetirepressure.

Checktheinstrument operation.

Checktheheight-of-cut adjustment.

Lubricateallthegrease

ttings.

Touchupanydamaged paint.

Checktheair-lterrestriction indicator

Checktheglowplugandinjectornozzlesifstartingishard,thereisexcesssmoke,orroughrunningisnoted.

Immediatelyaftereverywashing,regardlessoftheintervallisted.

Ifindicatorshowsred

MondayTuesdayWednesdayThursdayFriday

SaturdaySunday

Page 28

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

ServiceIntervalChart

Premaintenance Procedures

Pre-MaintenanceSafety

•Keepallpartsofthemachineingoodworkingcondition

andallhardwaretightened,especiallyblade-attachment hardware.Replaceallwornordamageddecals.

•Neverallowuntrainedpersonneltoservicethemachine.

•Beforeadjusting,cleaning,orrepairingthemachine,do

thefollowing:

1.Movethemachinetolevelground.

2.Disengagethedrives.

Figure22

3.Lowerthecuttingunits.

4.MovethetractionpedaltotheNEUTRALposition.

5.Engagetheparkingbrake.

6.MovethethrottleswitchtotheLOW-IDLEposition.

7.Shutofftheengineandremovethekey.

8.Waitforallmovingpartstostop.

•Wheneveryouparkorstorethemachine,orleaveit

unattended,lowerthecuttingunitsunlessyouusea positivemechanicallock.

•Ifpossible,donotperformmaintenanceonthemachine

whiletheengineisrunning.Ifyoumustruntheengineto performmaintenanceonthemachine,keepyourhands, feet,otherbodyparts,andclothingawayfromallmoving

Page 29

parts,themower-dischargearea,andtheundersideof

G015806

themowers.

•Donottouchpartsofthemachineoranattachment

thatmaybehotfromoperation.Allowthepartstocool beforeattemptingtomaintain,adjust,orservicethem.

•Usejackstandstosupportthemachineand/orits

componentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Ifyourmachinerequiresmajorrepairsorifyoudesire

assistance,contactanAuthorizedToroDistributor.

•UseonlygenuineTororeplacementpartsandaccessories.

Replacementpartsandaccessoriesmadebyother manufacturerscouldbedangerous,andsuchusecould voidtheproductwarranty.

PreparingtheMachinefor Maintenance

1.EnsurethatthePTOisdisengaged.

2.Parkthemachineonalevelsurface.

3.Settheparkingbrake.

4.Lowerthemowerdeck(s)ifnecessary.

5.Shutofftheengineandwaitforallmovingpartsto stop.

6.TurntheignitionkeytotheSTOPpositionandremove it.

7.Allowmachinecomponentstocoolbeforeperforming maintenance.

UsingtheHoodPropRod

Figure23

1.Proprod

1.Releasethehoodlatches.

2.Raisethehoodhighenoughtopositiontheproprod behindtheframetube(Figure23).

3.Lowerthehooduntiltherodisinfrontofandresting againsttheframetube.

4.Tolowerthehood,raisethehooduntiltheproprod canberaisedabovetheframetube,thenlowerthe hood.

5.Securethehoodlatches.

Page 30

Lubrication

G026734

GreasingtheBearingsand Bushings

ServiceInterval:Beforeeachuseordaily

Every50hours

Themachinehasgreasettingsthatyoumustlubricate regularlywithNo.2lithiumgrease.Also,lubricatethe machineimmediatelyaftereverywashing.

1.Wipethegreasettingscleansothatforeignmatteris notforcedintothebearingorbushing.

2.Pumpgreaseintothettings.

3.Wipeoffanyexcessgrease.

Note:Toaccessthegreasettingsoftherearsteering linkage,removethestoragecompartment.

Note:Jackthemachineofftheoortoallowbetter greasemigrationthroughboththeupperandlowerkingpin bushings.Greasemustbeobservedpurgingoutofboththe topandthebottomoftheaxlecasting/bushingassembly areasofall4kingpinassemblies.

Note:Bearinglifecanbenegativelyaffectedbyimproper washingprocedures.Donotwashthemachinewhenitisstill hot,andavoiddirectinghigh-pressureorhigh-volumespray atthebearingsorseals.

Figure24

EngineMaintenance

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Checkthe

air-cleanerindicator

Every400hours—Servicetheaircleaner(earlierifthe aircleanerindicatorshowsred,andmorefrequentlyin extremelydirtyordustyconditions).

Checktheair-cleanerbodyfordamage,whichcouldcausean airleak.Replaceitifitisdamaged.Checkthewholeintake systemforleaks,damage,orloosehoseclamps.

Page 31

Servicetheair-cleanerlteronlywhentheserviceindicator requiresit(Figure25).Changingtheairlterbeforeitis necessaryonlyincreasesthechanceofdirtenteringtheengine whenyouremovethelter.

Figure25

1.Air-cleanerindicator

Important:Besurethatthecoverisseatedcorrectly andsealswiththeair-cleanerbody.

1.Replacetheaircleaner(Figure26).

Figure26

Note:Donotcleantheusedelementduetothe

possibilityofdamagetotheltermedia.

Important:Neverattempttocleanthesafetylter (Figure27).Replacethesafetylterafterevery3 primarylterservices.

Page 32

Figure27

1.Air-cleanersafetylter

2.Resettheindicator(Figure25)ifitshowsred.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;however, youmustchecktheoillevelbeforeandafterrststarting theengine.

Thecrankcasecapacityis5.2L(5.5USqt)withthelter.

Usehigh-qualityengineoilthatmeetsthefollowing specications:

•APIClassicationLevelRequired:CJ-4orhigher.

•Preferredoil:SAE15W -40,above-18°C(0°F)

•Alternateoil:SAE10W-30or5W-30(alltemperatures)

Important:UsingnonCJ-4orhigheroilwillcause DPFplugginganddamagetheengine.

ToroPremiumEngineoilisavailablefromyourdistributor ineither15W-40or10W-30viscosity.SeethePartsCatalog forpartnumbers.

Note:Thebesttimetochecktheengineoiliswhenthe engineiscoolbeforeithasbeenstartedfortheday.Ifithas alreadybeenrun,allowtheoiltodrainbackdowntothe sumpforatleast10minutesbeforechecking.Iftheoillevelis atorbelowtheAddmarkonthedipstick,addoiltobringthe oilleveltotheFullmark.Donotoverll.Iftheoillevelis betweentheFullandAddmarks,nooiladditionisrequired.

Figure28

1.Dipstick

2.Oil-llcap

ChangingtheEngineOiland Filter

ServiceInterval:Every250hours

1.Starttheengineandletitrun5minutestoallowthe oiltowarmup.

2.Parkthemachineonalevelsurface,shutofftheengine, removethekey ,andwaitforallmovingpartstostop beforeleavingtheoperatingposition.

3.Replacetheengineoilandlter(Figure29).

1.Parkthemachineonalevelsurface.

2.Removethedipstick,wipeitclean,installthedipstick intothetube,andpullitoutagain.Theoillevelshould bebetweenthefullandaddmarks(Figure28).

Page 33

IftheDPFisnotcleanedatthe50g/Llevel,theenginewill continuetorunatthede-rated85%powerleveluntiltheash accumulationreaches60g/L.Whentheashlevelreaches60 g/L,theenginewillsendoutafault(SPN3720,FMI0)and theenginewillde-rateto50%power.Atthistime,theDPF isfullypluggedandneedstoberemovedandreplacedwitha cleanDPF.AYanmardiagnostictoolwillneedtobeusedto resettheengineECUafteracleanDPFisinstalled.

ForinformationonservicingtheDieselParticulateFilter (DPF),refertotheservicemanualorcontactyourToro distributor.

ServicingtheDieselOxidation Catalyst(DOC)

ServiceInterval:Every6,000hours

ForinformationonservicingtheDieselOxidationCatalyst (DOC),refertotheservicemanualorcontactyourToro distributor.

Figure29

4.Addoiltothecrankcase;refertoCheckingthe

Engine-OilLevel(page32).

ServicingtheDiesel ParticulateFilter(DPF)

ServiceInterval:WheninstructedbytheInfoCenter

TheDPFrequiresremovalandprofessionalcleaningafterit hasaccumulatedover50g/Lofash.TheInfoCenterwill warntheoperatorinphaseswhenthisDPFmaintenanceis due.Therstwarningwilloccurwhentheashaccumulation reaches48g/Landwillshowanadvisory(number179)on theInfoCenter.Thisadvisoryismeanttogiveyourservice departmentnoticethatyourmachinewillsoonneedDPF cleaningmaintenance.Ifyouwouldliketoknowthecurrent levelofashinanyofyourToroTier4products,youcan nditbygoingtotheServicemenuoftheInfoCenterafter enteringthePIN.Reference“UsingtheInfoCenterLCD Display”formoreinformationonaccessingprotectedmenus.

Whentheashaccumulationreaches50g/L,youwillseea enginefaultcomeupontheInfoCenter(SPN3720,FMI16) toalerttheoperatorthattheDPFneedscleaning.Alsoatthe 50g/Llevel,theenginewillde-rateitspowerto85%.Atthis time,theDPFneedstoberemovedandreplacedwithaclean DPF.AYanmardiagnostictoolwillneedtobeusedtoreset theengineECUafteracleanDPFisinstalled.Talkwithyour Torodistributorandseeyourservicemanualformoredetails ontheremovalandinstallationoftheDPF .

Page 34

FuelSystem Maintenance

Note:RefertoRecommendedFuel(page16)fortheproper fuelrecommendations.

ServicingtheWaterSeparator

ServiceInterval:Beforeeachuseordaily

Every400hours

ServicethewaterseparatorasshowninFigure30.

Figure30

Figure31

2.Starttheengineandcheckforfuelleaksaroundthe lterhead.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours

Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.

CleaningtheFuelPick-Up TubeScreen

Thefuelpick-uptube,locatedinsidethefueltank,isequipped withascreentohelppreventdebrisfromenteringthefuel system.Removethefuelpick-uptubeandcleanthescreen asrequired.

ServicingtheEngineFuel Filter

ServiceInterval:Every400hours

1.Cleantheareaaroundthelterhead(Figure31).

Page 35

ElectricalSystem

g014186

Maintenance

Important:Wheneverworkingwiththeelectrical system,alwaysdisconnectthebatterycables,negative (-)cablerst,topreventpossiblewiringdamagefrom short-outs.

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthemachine.

Disconnectthenegativeterminalrstandthepositive last.Connectthepositiveterminalrstandthenegative last.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithyourskin,eyes,andclothing.Protectyour face,eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•Chargethebatteriesinanopen,well-ventilatedarea,

awayfromsparksandames.Unplugthechargerbefore connectingordisconnectingthebattery.Wearprotective clothinganduseinsulatedtools.

•Donotuseapressurewashernearanyelectronic

components.

WARNING

Figure32

1.Fuseblock

ServicingtheBattery

ServiceInterval:Every50hours

Keepthetopofthebatteryclean.Ifyoustorethemachinein alocationwheretemperaturesareextremelyhigh,thebattery willrundownmorerapidlythanifthemachineisstoredin alocationwheretemperaturesarecool.

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

CheckingtheFuses

Ifthemachinestopsorhasotherelectricalsystemissues, checkthefuses.Graspeachfuseinturnandremovethem1 atatime,checkingtoseeifanyareblown.Ifyouneedto replaceafuse,alwaysusethesametypeandamperage

ratedfuseastheoneyouarereplacing,otherwiseyoucould damagetheelectricalsystem(refertothedecalnexttothe

fusesforadiagramofeachfuseanditsamperage).

Thefusesarelocatedundertheseat(Figure32).

Keepthetopofthebatterycleanbywashingitperiodically withabrushdippedinammoniaorbaking-sodasolution. Flushthetopsurfacewithwateraftercleaningit.Donot removethellcapswhilecleaningthebattery.

Thebatterycablesmustbetightontheterminalstoprovide goodelectricalcontact.

Ifcorrosionoccursattheterminals,disconnectthecables, negative(-)cablerst,andscrapetheclampsandterminals separately.Connectthecables,positive(+)cablerst,and coattheterminalswithpetroleumjelly.

WARNING

Batteryterminalsormetaltoolscouldshortagainst metalmachinecomponents,causingsparks.Sparks cancausethebatterygassestoexplode,resulting inpersonalinjury.

•Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthemachine.

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

Page 36

WARNING

g026089

Incorrectbatterycableroutingcoulddamagethe machineandcablescausingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.

•Alwaysdisconnectthenegative(black)battery cablebeforedisconnectingthepositive(red) cable.

•Alwaysconnectthepositive(red)batterycable beforeconnectingthenegative(black)cable.

StoringtheBattery

Ifthemachinewillbestoredmorethan30days,removethe batteryandchargeitfully.Eitherstoreitonashelforon themachine.Leavethecablesdisconnectedifitisstoredon themachine.Storethebatteryinacoolatmospheretoavoid quickdeteriorationofthechargeinthebattery.Toprevent thebatteryfromfreezing,makesurethatitisfullycharged. Thespecicgravityofafullychargedbatteryis1.265to1.299.

DriveSystem Maintenance

CheckingtheTirePressure

ServiceInterval:Every50hours

Checkthepressureafterevery50operatinghoursormonthly, whicheveroccursrst.

Maintaintheairpressureinthefrontandreartires.The correctairpressureis172kPa(25psi)inthereartiresand 103kPa(15psi)inthefronttires.Ifacabisinstalledonthe machine,thefrontandreartiresshouldbeinatedto172 kPa(25psi).Uneventirepressurecancauseunevencut.T o getthemostaccuratepressurereading,checkthetireswhen theyarecold.

CorrectingSteering Misalignment

1.Pressthesteeringselectorswitchtotherearward 4-wheel-steerposition(Figure33).

Figure33

1.Steering-selectorswitch

2.Onapavedordirtsurface,turnthesteeringwheelto theleftorrightandcontinueturninguntilall4wheels havestoppedturning.Automaticsynchronizationof wheelalignmentshouldoccur.

Important:Doingthisprocedureonturfcan resultinturfdamagedirectlyundereachofthe turningtires.

Page 37

CoolingSystem

G014515

Maintenance

CoolingSystemSafety

CAUTION

Dischargeofhot,pressurizedcoolantortouchinga hotradiatorandsurroundingpartscancausesevere burns.

•Donotremovetheradiatorcapwhentheengine ishot.Alwaysallowtheenginetocoolatleast15 minutesoruntiltheradiatorcapiscoolenough totouchwithoutburningyourhandbefore removingtheradiatorcap.

•Donottouchtheradiatorandsurroundingparts thatarehot.

3.Installthecapoftheexpansiontank.

Figure34

1.Expansiontank

CleaningtheRadiator

DANGER

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily

Thecoolingsystemislledwitha50/50solutionofwater andpermanentethylene-glycolantifreeze.Checkthelevelof thecoolantintheexpansiontankatthebeginningofeachday beforestartingtheengine.Thecapacityofthecoolingsystem is7.5L(6USqt).

1.Checkthelevelofthecoolantintheexpansiontank (Figure34).Thecoolantlevelshouldbebetweenthe marksonthesideofthetank.

2.Ifthecoolantlevelislow,removetheexpansion-tank capandreplenishthesystem.Donotoverllthe

coolingsystem.

ServiceInterval:Beforeeachuseordaily

Topreventtheenginefromoverheating,keeptheradiator clean.Normally,checktheradiatordailyand,ifnecessary, cleananydebrisofftheseparts.Checkandcleantheradiator frequentlyinextremelydustyanddirtyconditions.

Note:Ifthemowerdeckorengineshutsoffdueto overheating,rstchecktheradiatorforexcessivebuildupof debris.

Cleantheradiatorasfollows:

1.Openthehoodandsecuretheproprod.

2.Loosentheangenutsecuringtheclean-outcoverto theundersideoftherearframe(Figure35).Rotatethe covertothesidetoexposetheclean-outholeinthe frame.

Figure35

1.Clean-outcover

3.Workingfromthefansideoftheradiator,blowout debriswithlow-pressure(345kPa[50psi])compressed

Page 38

air(donotusewater).Repeatthestepfromthefront

oftheradiatorandagainfromthefanside.

4.Aftertheradiatoristhoroughlycleaned,cleanoutany debristhatmayhavecollectedinthechannelatthe radiatorbaseandaroundtheframe.Also,cleanoutthe enginecompartmentandthebrakelinkagetoensure optimumperformance.

5.Closetheclean-outcoverandsecuretheangenut.

6.Closethehood.

BrakeMaintenance

AdjustingtheServiceBrakes

Adjusttheservicebrakeswhenthereismorethan25mm(1 inch)offreetravelofthebrakepedal,orwhenthebrakes donotworkeffectively.Freetravelisthedistancethebrake pedalmovesbeforeyoufeelbrakingresistance.

Note:Usethewheelmotorbacklashtorockthedrums backandforthtoensurethatthedrumsarefreepriortoand afteradjustment.

1.Toreducefreetravelofthebrakepedals,tightenthe brakesbylooseningthefrontnutonthethreadedend ofthebrakecable(Figure36).

Figure36

1.Brakecables2.Frontnuts

2.Tightentherearnuttomovethecablebackwarduntil thebrakepedalshave1.27to1.9cm(1/2to3/4inch) offreetravel,beforewheellockupisachieved.

3.Tightenthefrontnuts,ensuringthatbothcables actuatethebrakessimultaneously.

Page 39

AdjustingtheParkingBrake

g020537

Iftheparkingbrakefailstoengage,anadjustmenttothe brakepawlisrequired.

1.Loosenthe2screwssecuringtheparking-brakepawl totheframe(Figure37).

Figure37

1.Brakecables3.Parking-brakepawl

2.Screws(2)

4.Brakedetent

BeltMaintenance

CheckingtheAlternatorBelt

ServiceInterval:Aftertherst10hours

Every100hours

Checktheconditionandtensionofthebelt(Figure38)after every100operatinghours.

1.Propertensionwillallow10mm(3/8inch)deection whenaforceof44N(10lb)isappliedonthebelt midwaybetweenthepulleys.

2.Ifthedeectionisnot10mm(3/8inch),loosenthe alternatormountingbolts(Figure38).Increaseor decreasethetensionofthealternatorbeltandtighten thebolts.Checkthedeectionofthebeltagainto ensurethatthetensioniscorrect.

2.Presstheparking-brakepedalforwarduntilthebrake detentcompletelyengagesonthebrakepawl(Figure

37).

3.Tightenthe2screwstolocktheadjustment.

4.Pressthebrakepedaltoreleasetheparkingbrake.

5.Checktheadjustmentandadjustitagainasrequired.

Figure38

1.Mountingbolt2.Alternator

Page 40

ControlsSystem Maintenance

AdjustingtheTractionDrive forNeutral

Note:Ifthemachinehasrecentlyhadthehydraulicuid

changedorthetractionmotorsorhosesreplaced,anyair trappedinthesystemwillhavetobeworkedoutpriorto performingthisprocedure.Thiscanbeaccomplishedby operatingthemachineinforwardandreverseforafew minutesandthenreplenishingtheoilasrequired.

Note:Whenpositionedonalevelsurface,themachinemust notcreepwhenthetractionpedalisreleased.

1.Parkthemachineonalevelsurface,shutoffthe engone,andlowerthecuttingunittotheoor.

2.Jackuptherearofthemachineuntilthereartiresare offtheshopoor.Supportthemachinewithjack standstopreventitfromfallingaccidentally.

Note:On4-wheel-drivemodels,thefronttiresmust alsobeofftheshopoorandsupportedbyjackstands.

WARNING

Theenginemustberunningsothatthis adjustmentcanbeperformed.Thiscould causepersonalinjury.

Keephands,feet,face,andotherbodyparts awayfromanyhotpartsoftheengineandany rotatingparts.

3.Starttheengine,setthethrottletotheSlowposition, andobservewhichdirectionthereartiresrotate.

Important:Makesurethatthetractionpedalisin theNEUTRALposition.

•Iftheleftreartireisrotating,loosenthejamnuts

ontheleftsidetransmissioncontrolrod(Figure

39).

Figure39

1.Transmissioncontrolrods

•Iftheleftreartireisrotatinginreverse,lengthen

therodbyslowlyturningtherodcounterclockwise (asviewedfromthefront)untiltheleftreartire stopsrotatingorhasminimalrotationinreverse.

•Iftheleftreartireisrotatingforward,shortenthe

rodbyslowlyturningtherodclockwise(asviewed fromthefront)untiltheleftreartirestopsrotating.

4.MovethethrottletotheFastposition.Makesurethat thewheelremainsstoppedorhasminimalrotationin reverse.Adjustitasrequired.

5.Tightenthejamnuts.

6.Repeattheprocedurefortherightreartire,ifrequired, byusingtheright-sidetransmissioncontrolrod.

7.Stoptheengine.Removethejackstandsandlowerthe machinetotheshopoor.

8.Testdrivethemachinetomakesurethatitdoesnot creep.

Note:Theforwardendofthecontrolrodhasa left-handthread.Therearendoftherod,which isconnectedtothetransmission,hasaright-hand thread.

AdjustingtheMaximum GroundSpeed

1.DisengagethePTO,releasethetractionpedaltothe NEUTRALposition,andsettheparkingbrake.

2.MovethethrottlelevertotheSlowposition,shutoff theengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Loosenthejamnutonthestopboltforthetraction pedal(Figure40).

Page 41

Figure40

Figure41

1.Tractionpedal

2.Stopboltwithjamnut (forward)

3.1.5mm(0.060inch)

4.Stopboltwithjamnut (reverse)

4.Adjustthestopboltallthewayinward(awayfromthe tractionpedal).

5.Pushthetractionpedalwithyourhandalltheway forwardwithlightpressureuntilitstops,andholdit there.Maintainonlylightpressureonthepedalwhen pushingittothefullforwardposition.

6.Withtheseatintheraisedposition,verifythatyouare notoverloadingthelinkagebymakingsurethatthe transmissiondoesnotmovewhenyoupressthepedal tothestop.

7.Adjustthestopboltoutward(towardthetraction pedal)untilthereisagapof1.5mm(0.060inch) betweentheheadofthestopboltandthebottomof thetractionpedal.

8.Tightenthejamnuttosecurethestopboltinplace.

9.Adjustthereversestopboltifthemaximumreverse speedisnotacceptable.

Note:Forafasterreversespeed,adjustthestopbolt inward.Foraslowerreversespeed,adjustthestopbolt outward.

1.Mow-speedlimiter

2.Stopboltw/jamnut

4.Threadthestopboltintoincreasethemowspeedand outtodecreasethemowspeed.

5.Tightenthejamnuttolocktheadjustment.

6.Rotatethemow-speedlimiterdown,operatethe machinetoverifytheadjustment,andadjustthestop boltagainifrequired.

AdjustingtheMow-Speed Limiter

Flipthemow-speedlimiter(Figure41)forwardtolimitthe tractionspeedofthemachine.

1.DisengagethePTO,releasethetractionpedaltothe NEUTRALposition,andsettheparkingbrake.

2.MovethethrottlelevertotheSlowposition,shutoff theengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Loosenthejamnutonthestopboltofthemow-speed limiter(Figure41).

Page 42

HydraulicSystem

2.Removethehydraulic-llcap(Figure42)fromtheller neck.

Maintenance

HydraulicSystemSafety

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.

•Ensurethatallhydraulic-uidhosesand linesareingoodconditionandallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole leaksornozzlesthatejecthigh-pressure hydraulicuid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.

•Seekimmediatemedicalattentionifuidis injectedintoskin.

3.Removethedipstickandwipeitwithacleanrag (Figure42).

4.Screwthedipstickallthewayintothellerneck;then removeit,andchecktheleveloftheuid(Figure42).

Ifthelevelisnotwithinthenotchedareaofthe dipstick,addenoughhigh-qualityhydraulicuidto raisetheleveltowithinthenotchedarea.Donot overllthehydraulicsystem.

5.Replacethedipstickandthreadthellcapnger-tight ontothellerneck.

6.Checkallhosesandttingsforleaks.

CheckingtheHydraulic System

ServiceInterval:Beforeeachuseordaily

Thereservoirislledatthefactorywithapproximately17L (18USqt)ofhigh-qualitytractortransmission/hydraulic uid.Therecommendedreplacementuidisasfollows:

ToroPremiumAllSeasonHydraulicFluid(Availablein 19L(5gallon)pailsor208L(55gallon)drums.SeetheParts CatalogoryourToroDistributorforpartnumbers).

Alternateuids:IftheTorouidisnotavailable,Mobil®424 hydraulicuidmaybeused.

Note:Torowillnotassumeresponsibilityfordamagecaused byimpropersubstitutions.

Note:Manyhydraulicuidsarealmostcolorless,makingit difculttospotleaks.Areddyeadditiveforthehydraulic systemoilisavailablein20ml(2/3oz)bottles.Onebottle issufcientfor15to22L(4to6USgallons)ofhydraulic uid.Orderpartnumber44-2500fromyourauthorizedToro distributor.

1.Positionthemachineonalevelsurface.Releasethe tractionpedaltotheNEUTRALpositionandstartthe engine.Runtheengineatthelowestpossiblespeedto purgethesystemofair.DonotengagethePTO. Raisethedecktoextendtheliftcylinders,shutoffthe engine,andremovethekey.

Figure42

1.Dipstick

ChangingtheHydraulicFluid AndFilter

ServiceInterval:Aftertherst200hours

Every800hours

1.DisengagethePTO,releasethetractionpedaltothe NEUTRALpositionandsettheparkingbrake.

2.MovethethrottlelevertotheSLOWposition,shutoff theengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.

3.Placealargepanunderthehydraulicreservoirand transmissioncaseandremovetheplugs,drainingallof thehydraulicuid(Figure43).

Page 43

Figure43

Cleaning

WasteDisposal

Engineoil,batteries,hydraulicuid,andenginecoolantare pollutantstotheenvironment.Disposeoftheseaccordingto yourstateandlocalregulations.

1.Transmission-casedrain plug

2.Filter

4.Cleantheareaaroundthehydraulic-uidlterand removethelter(Figure43).

5.Immediatelyinstallanewhydraulic-uidlter.

6.Installthedrainplugsinthehydraulicreservoirand thetransmissioncase.

7.Fillthereservoirtotheproperlevel;refertoChecking

theHydraulicSystem(page42).

8.Starttheengineandcheckforuidleaks.Allowthe enginetorunforabout5minutes,thenshutitoff.

9.After2minutes,checkthelevelofthehydraulicuid; refertoCheckingtheHydraulicSystem(page42).

3.Hydraulic-reservoirdrain plug

Page 44

Storage

PreparingtheEngine

1.Draintheengineoilfromtheoilpanandinstallthe drainplug.

2.Removeanddiscardtheoillter.Installanewlter.

3.Filltheenginewiththedesignatedquantityofengine oil.RefertoCheckingtheEngine-OilLevel(page32).

4.Starttheengineandrunitatidlespeedfor2minutes.

5.Drainthefuelfromthefueltank,fuellines,pump, lter,andseparator.Flushthefueltankwithclean dieselfuelandconnectallfuellines.

6.Thoroughlycleanandservicetheair-cleanerassembly.

7.Sealtheair-cleanerinletandtheexhaustoutletwith weatherproofmaskingtape.

8.Checktheoil-llercapandfuel-tankcaptoensurethat theyaresecurelyinplace.

PreparingtheMachine

1.Thoroughlycleanthemachine,thedeck,andthe engine,payingspecialattentiontothefollowingareas:

•Radiatorandradiatorscreen

•Counterbalancesprings

•PTO-shaftassembly

•Allgreasettingsandpivotpoints

•Insideofthecontrolbox(Removethecontrol

panelforaccess.)

•Beneaththeseatplateandthetopofthe

transmission

2.Checkandadjustthetirepressure;refertoChecking

theTirePressure(page36).

3.Checkallfastenersforloosenessandtightenthemas necessary.

4.Greaseoroilallgreasettings,pivotpoints,and transmissionbypass-valvepins.Wipeoffanyexcess lubricant.

5.Lightlysandandusetouch-uppaintonpaintedareas thatarescratched,chipped,orrusted.Repairanydents inthemetalbody.

6.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswithawire

brushandbaking-sodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

D.Slowlychargethebatteryfor24hoursevery60

daystopreventleadsulfationofthebattery.

Page 45

Notes:

Page 46

Notes:

Page 47

Notes:

Page 48

TheT oroWarranty

ATwo-YearLimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuant toanagreementbetweenthem,jointlywarrantyourT oroCommercial product(“Product”)tobefreefromdefectsinmaterialsorworkmanship fortwoyearsor1500operationalhours*,whicheveroccursrst.This warrantyisapplicabletoallproductswiththeexceptionofAerators (refertoseparatewarrantystatementsfortheseproducts).Wherea warrantableconditionexists,wewillrepairtheProductatnocosttoyou includingdiagnostics,labor,parts,andtransportation.Thiswarranty beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser . *Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed helplocatingaCommercialProductsDistributororAuthorizedDealer,or ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities, youmaycontactusat:

ToroCommercialProductsServiceDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196

952–888–8801or800–952–2740 E-mail:[email protected]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenanceand adjustmentsstatedinyourOperator'sManual.Failuretoperformrequired maintenanceandadjustmentscanbegroundsfordisallowingawarranty claim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-Toro brandedaccessoriesandproducts.Aseparatewarrantymaybe providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour ToroproductpertheRecommendedMaintenancelistedinthe Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal Productoperationinclude,butarenotlimitedto,brakepadsand linings,clutchlinings,blades,reels,rollersandbearings(sealedor greasable),bedknives,sparkplugs,castorwheelsandbearings,tires, lters,belts,andcertainsprayercomponentssuchasdiaphragms, nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage practices,contamination,useofunapprovedfuels,coolants,lubricants, additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry standards.

•Normalnoise,vibration,wearandtear ,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damagetoseats

duetowearorabrasion,wornpaintedsurfaces,scratcheddecalsor windows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted fortheperiodoftimeuptothescheduledreplacementtimeforthatpart. Partsreplacedunderthiswarrantyarecoveredforthedurationofthe originalproductwarrantyandbecomethepropertyofT oro.T orowillmake thenaldecisionwhethertorepairanyexistingpartorassemblyorreplace it.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging, andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe batteriesinthisproductareconsumed,theamountofusefulworkbetween chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn out.Replacementofwornoutbatteries,duetonormalconsumption, istheresponsibilityoftheproductowner.Batteryreplacementmaybe requiredduringthenormalproductwarrantyperiodatowner’sexpense. Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly proratedwarrantybeginningyear3throughyear5basedonthetime inserviceandkilowatthoursused.RefertotheOperator'sManualfor additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters, coolant,andcompletingrecommendedmaintenancearesomeofthe normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedToroDistributororDealerisyoursoleremedy underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwiththe useoftheToroProductscoveredbythiswarranty,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletion ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty.All impliedwarrantiesofmerchantabilityandtnessforusearelimitedto thedurationofthisexpresswarranty.

Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sotheabove exclusionsandlimitationsmaynotapplytoyou.Thiswarrantygivesyou speciclegalrights,andyoumayalsohaveotherrightswhichvaryfrom statetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby aseparatewarrantymeetingrequirementsestablishedbytheU.S. EnvironmentalProtectionAgency(EP A)and/ortheCaliforniaAirResources Board(CARB).Thehourlimitationssetforthabovedonotapplytothe EmissionsControlSystemWarranty.RefertotheEngineEmissionControl WarrantyStatementsuppliedwithyourproductorcontainedintheengine manufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.

374-0253RevD