Toro 30381, groundsmaster 7210 Operator's Manual

FormNo.3383-165RevA

Groundsmaster

®

7210Traction

Unit

ModelNo.30381—SerialNo.314000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3383-165*A

ThisproductcomplieswithallrelevantEuropeandirectives;

G020872

1

fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Introduction

Important:Usethismanualinconjunctionwiththe

operator’smanualsforthePolarTrackitoranyother
attachmentsforadditionalinformationonthesafe
operationandmaintenanceofyourmachineandthe
attachments.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Thismachineisusedinthesummerwitharotary-blade
lawnmowerattachmentandinthewinterwithasnowremoval
attachmentandisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................5

SoundPowerLevel..................................................6

SoundPressureLevel...............................................6

VibrationLevel......................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

Setup...........................................................................15

1AdjustingtheROPS.............................................15

2InstallingWeights(forCECompliance)...................16

3CheckingFluidLevels...........................................17

4ActivatingandChargingtheBattery........................17

5InstallingtheMowerDeck/PolarTrac.....................18

6ReadingtheManualsandViewingtheTraining

Materials............................................................26

ProductOverview.........................................................27

Controls...............................................................27

Specications........................................................28

Attachments/Accessories........................................28

Operation....................................................................29

AddingFuel...........................................................29

FillingtheFuelTank...............................................30

CheckingtheEngineOilLevel.................................30

CheckingtheCoolingSystem...................................30

CheckingtheHydraulicSystem................................30

UsingtheRolloverProtectionSystem(ROPS)............30

ThinkSafetyFirst...................................................31

OperatingtheParkingBrake....................................32

StartingandStoppingtheEngine..............................32

DrivingtheMachine...............................................33

StoppingtheMachine.............................................34

OperatingtheMower..............................................34

UsingtheSafetyInterlockSystem.............................35

PositioningtheSeat................................................38

UnlatchingtheSeat.................................................38

PushingtheMachinebyHand..................................39

LoadingMachines..................................................39

TransportingtheMachine........................................40

Maintenance.................................................................41

RecommendedMaintenanceSchedule(s)......................41

DailyMaintenanceChecklist....................................42

PremaintenanceProcedures........................................43

Lubrication...............................................................43

GreasingtheBearingsandBushings..........................43

ServicingtheMowerDeckGearBox

Lubricant...........................................................45

EngineMaintenance..................................................46

CheckingtheAirCleaner.........................................46

ServicingtheEngineOil..........................................47

FuelSystemMaintenance...........................................48

ServicingtheWaterSeparator..................................48

CleaningtheFuelTank............................................49

FuelLinesandConnections.....................................49

BleedingtheFuelSystem.........................................49

BleedingAirfromtheInjectors................................50

ElectricalSystemMaintenance....................................50

ServicingtheBattery...............................................50

StoringtheBattery..................................................51

CheckingtheFuses.................................................51

DriveSystemMaintenance.........................................52

CheckingtheTirePressure......................................52

ReplacingtheCasterWheelsandBearings..................52

CoolingSystemMaintenance......................................53

CheckingtheCoolingSystem..................................53

CleaningtheRadiator..............................................53

BrakeMaintenance....................................................54

AdjustingtheParkingBrakeInterlockSwitch..............54

BeltMaintenance......................................................55

CheckingtheAlternatorBelt...................................55

ReplacingtheBladeDriveBelts................................55

ControlsSystemMaintenance.....................................56

AdjustingtheControlLeverNeutralInterlock

Switch...............................................................56

AdjustingtheControlLeverNeutralReturn...............57

AdjustingtheTractionDriveforNeutral....................58

AdjustingtheMaximumGroundSpeed.....................59

AdjustingtheTracking............................................60

HydraulicSystemMaintenance....................................61

CheckingtheHydraulicSystem................................61

ChangingtheHydraulicOilAndFilter.......................62

Cleaning...................................................................62

CleaningUndertheMower......................................62

WasteDisposal.......................................................62

Storage........................................................................63

Machine................................................................63

Engine..................................................................63

3

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethattheblades,

bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN
standardEN836:1997andANSIB71.4-2012.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

Important:RefertotheROPSHardCab

Man ual

foradditionalcabsafetyinformation.

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulationscan
restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir
property.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessionaland

practicalinstruction.Suchinstructionshouldemphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthecontrol
levers.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip,especiallyonwetgrass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrectloaddistribution.

Preparation

•Whileoperatingthemachine,alwayswearsubstantial

footwearandlongtrousers.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

Operator’ s

Operation

•Bealert,slowdownandusecautionwhenmakingturns.

Lookbehindandtothesidebeforechangingdirections.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Operateonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutchesandshiftintoneutral.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst
overturning:

–donotstoporstartsuddenlywhenonaslope;
–useslowspeedsonslopesandduringtightturns;
–stayalertforhumpsandhollowsandotherhidden

hazards;

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–disengagethepowertake-offandlowerthe

attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,and

removetheignitionkey:

–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthelawn

mower;
–afterstrikingaforeignobject.Inspectthelawn

mowerfordamageandmakerepairsbeforerestarting

andoperatingtheequipment;
–ifthemachinestartstovibrateabnormally(check

immediately).

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

4

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachmentbefore

refuelling.

RolloverProtectionSystem
(ROPS)—UseandMaintenance

•TheROPSisanintegralandeffectivesafetydevice.Keep

afoldingROPSintheraisedandlockedpositionanduse
theseatbeltwhenoperatingthemachine.

•LowerafoldingROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenfoldeddown.

•Beawarethereisnorolloverprotectionwhenafolded

ROPSisinthedownposition.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Checktheareatobemowedandneverfolddowna

foldingROPSinareaswherethereareslopes,dropoffs
orwater.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmowers,takecareasmanuallyrotating

onebladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleftunattended,

lowerthemowerdeck.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichisan

odorless,deadlypoisonthatcankillyou.Donotrun
engineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom

attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyesandclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

5

•Thismachineisnotdesignedorequippedforon-road

useandisa“slow-movingvehicle.”Ifyoumustcross
ortravelonapublicroad,youshouldbeawareofand
complywithlocalregulations,suchasrequiredlights,
slowmovingvehiclesigns,andreectors.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•UseonlyToroapprovedattachments.Warrantymaybe

voidedifusedwithunapprovedattachments.

Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30462

Thisunithasaguaranteedsoundpowerlevelof102dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30464and30464TC

SlopeOperation

•Donotmowneardrop-offs,ditches,steepbanksor

water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcauseslidingand
lossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmernear

drop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,etc.

fromthemowingarea.Tallgrasscanhideobstacles.

•Watchforditches,holes,rocks,dips,andrisesthatchange

theoperatingangle,asroughterraincouldoverturnthe
machine.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoingdownhill.

Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingonaslope.

Iftireslosetraction,disengagethebladesandproceed
slowlyofftheslope.

•Followthemanufacturer'srecommendationsforwheel

weightsorcounterweightstoimprovestability.

•Useextremecarewithattachments.Thesecanchangethe

stabilityofthemachineandcauselossofcontrol.

SoundPowerLevel

Note:Thedatacontainedinthissectiononlypertainsto

unitsmarkedwiththeCElogo.

Model30363TCand30363TE

Thisunithasaguaranteedsoundpowerlevelof102dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30465TC

Thisunithasaguaranteedsoundpowerlevelof102dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Note:Thedatacontainedinthissectiononlypertainsto

unitsmarkedwiththeCElogo.

Model30363TCand30363TE

Thisunithasasoundpressurelevelattheoperator’ searof90
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30461

Thisunithasasoundpressurelevelattheoperator’ searof87
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30462

Thisunithasasoundpressurelevelattheoperator’ searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30464and30464TC

Thisunithasaguaranteedsoundpowerlevelof103dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30461

Thisunithasasoundpressurelevelattheoperator’ searof88
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30465TC

6

Thisunithasasoundpressurelevelattheoperator’ searof87
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Note:Thedatacontainedinthissectiononlypertainsto

unitsmarkedwiththeCElogo.

Hand-Arm

Measuredvibrationlevelforrighthand=1.22m/s

Measuredvibrationlevelforlefthand=0.6m/s

UncertaintyValue(K)=0.5m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

WholeBody

Measuredvibrationlevel=0.48m/s

UncertaintyValue(K)=0.5m/s

2

2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

2

7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

112-1461

1.Beltrouting

107-2908

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Thrownobjecthazard—donotoperatethemowerwiththe
deectoruporremoved,keepthedeectorinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

1.Warning—readtheOperator'sManualbeforeoperatingand
donotoperatethismachineunlessyouaretrained.

2.Crushing/dismembermenthazardofbystanders—donot
carrypassengers,keepbystandersasafedistancefromthe
machine.

3.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs,
stayasafedistancefromdrop-offs,slowmachinebefore
turning,donotturnathighspeeds,

4.WearaseatbeltwhenaROPSisinplace,donotwearaseat
beltwhenROPSislowered.

5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine;keepalldeectorsandshieldsinplace.

6.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkeybeforeleavingthemachine.

7.Cuttinghazardofhandorfoot—removetheignitionkey
andreadtheinstructionsbeforeservicingorperforming
maintenance,keepawayfrommovingparts.

120-9195

8.Warning—wearhearingprotection.

9.Engage

10.Disengage

11.Parkingbrake

12.Tostarttheengine:clearanydebrisfromtheattachment,
disengagethePTO,movethemotioncontrolleverstothe
neutralposition,engagetheparkingbrake,turntheignitionto
Runandwaitfortheglowpluglighttoturnoff,turntheignition
keytoStart.

13.ReadtheOperator'sManual.

9

110-8254

1.Engine–Stop3.Engine—Start

2.Engine—Run

110-8253

1.PTO–Off4.Continuousvariable
setting

2.PTO—On5.Slow

3.Fast

110-9796

1.ReadtheOperator'sManualforinformationonfuses.

110-8252

1.ReadtheOperator'sManual.

2.Parkingbrake4.Fuel6.Engineoil

3.Hydraulicoil5.Enginecoolant

10

120-9196

1.Forward

2.Fast4.Neutral6.Towvalvelocation;torque

3.Slow

5.Reverse

thetowvalvesto6.78±

1.13N⋅m(60±10in-lbs).

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeeptheshields
andguardsinplace;stayawayfrommovingparts.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

7.ReadtheOperator's
Manualformore
informationonthehydraulic
oil.

100-6578

1.Donotstephere.

1.ReadtheOperator's
Manual.

93-6687

106-6753

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

93-6697

(Model30631)

2.AddSAE80w-90(API
GL-5)oilevery50hours.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

11

106-9206

1.Wheeltorquespecications

2.ReadtheOperator'sManual.

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris
down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notwearthetheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully .

1.Removetheignitionkeyandreadthe
Operator'sManualbeforeservicingor
performingmaintenance.

107-2916

2.Thrownobjecthazard—donotoperate
themowerwiththedeectorupor
removed,keepthedeectorinplace;
keepbystandersasafedistancefrom
themachine.

12

3.Cutting/dismembermenthazardof
handorfoot,mowerblade—stayaway
frommovingparts.

106-9290

1.Inputs5.Inseat

2.Notactive

3.Hightemperatureshutdown

6.PowerTake-off(PTO)10.PowerTakeOff(PTO)

7.ParkingbrakeOff11.Start

4.Hightemperaturewarning8.Neutral

9.Outputs13.Start

12.EnergizetoRun(ETR)

110-9781

1.Warning—readtheOperator'sManual.

2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.

3.Warning—donottouchthehotsurface.

4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.

5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear
protectivehandprotectionwhenhandlinghydraulicsystemcomponents.

14.Power

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

112-1689

CEMarkedModelsOnly(WiththeCEKitInstalled)

safetydecalincludesaslopewarningrequiredonthemachineforcompliancetothe

EuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredby

thisstandard.

1.Tippinghazard—donotoperateonslopesgreaterthan14
degrees.

13

*This

107-1866

1.Tippinghazardandslidingorlossofcontrolhazard,
drop-offs—donotturnsharplywhiletravelingfast,instead,
slowdownandturngradually ,donotoperatethemachine
neardrop-offs,slopesgreaterthan15degrees,orwater;
keepasafedistancefromdrop-offs.

2.Warning—iftherollbarislowered,donotweartheseat
belt,iftherollbarisraised,weartheseatbelt.

3.Warning—donotusesplitramps,useafullrampswhen
transportingmachine,onlyuserampswithinclinesless
than15degrees.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

14

Setup

G004634

1

2

3

4

5

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4

5

6

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

MowerDeckorPolarTracKit(sold
separately)

Operator'sManual
EngineOperator'sManual
PartsCatalog
OperatorTrainingMaterial
Pre-deliveryInspectionSheet
Enginewarranty1
CEcerticate

Qty.

Use

–

–

–

–

1

1
1
1
1
1

1

AdjusttheROPS.

Installweights.

Checkthehydraulicuid,engineoil,
andcoolantlevels.

Activateandchargethebattery.

Installthemowerdeck/polartrac.

Readthemanualsandviewthe
trainingmaterialsbeforeoperatingthe
machine.Usetheremainingpartsfor
theinstallationofattachments.

AdjustingtheROPS

NoPartsRequired

Procedure

1.Removethehairpincotterpinsandremovethe2pins

1

fromtherollbar(Figure4).

Figure4

RightSideShown

1.Rollbar3.Hairpincotterpin

2.Pin

2.Raisetherollbartotheuprightpositionandinstallthe
2pinsandsecurethemwiththehairpincotterpins
(Figure4).

Note:Ifyoumustlowertherollbar,pushthebar
forwardtorelievepressureonthepins,removethe
pins,lowerthebarslowly,andsecureitwiththepinsso
thatitdoesnotdamagethehood.

15

2

InstallingWeights(forCECompliance)

NoPartsRequired

Procedure

Machineswith72-inchdecksinstalledandnootherattachments,donotneedaddedweighttomeetCEstandards.However,
youmayneedtopurchaseandinstalladditionalweightdependingonthemowerdecksize/typeandtheattachmentsthat
youinstallonthemachine.Thefollowingtableliststhevariousattachmentcongurationsandtheadditionalfrontweight
neededforeachmodel:

AttachmentConguration

Groundsmaster7200/7210
TractionUnitwithnoAdded
Attachments

Groundsmaster7200/7210
TractionUnitandHardCanopy

Groundsmaster7200/7210
TractionUnit,HardCanopy ,and
RoadLightKit

Groundsmaster7200/7210
TractionUnit,HardCanopy ,
RoadLightKit,andJackStand

Groundsmaster7200/7210
TractionUnit,HardCanopy ,and
JackStand

Groundsmaster7200/7210
TractionUnit,RoadLightKit,
andJackStand

Groundsmaster7200/7210
TractionUnitandRoadLightKit

Groundsmaster7200/7210
TractionUnitandJackStand

WeightRequiredwitha62

inch(157.5cm)Guardian

Mower

22lb(10kg)0lb(0kg)0lb(0kg)

75lb(34kg)21lb(9.5kg)33lb(15kg)

71lb(32.2kg)63lb(28.5kg)22lb(10kg)

40lb(18kg)37lb(17kg)22lb(10kg)

31lb(14kg)22lb(10kg)22lb(10kg)

0lb(0kg)0lb(0kg)0lb(0kg)

25lb(11.3kg)0lb(0kg)0lb(0kg)

0lb(0kg)0lb(0kg)0lb(0kg)

WeightRequiredwitha72

inch(183cm)GuardianMower

inch(183cm)Side-discharge

WeightRequiredwitha72

Mower

ContactyourAuthorizedToroDistributortoobtaintheappropriatekitsandweightsforyourmachine.

16

3

CheckingFluidLevels

NoPartsRequired

Procedure

1.Checkthehydraulicuidlevelbeforestartingthe
engine;refertoCheckingtheHydraulicSystem(page

30).

2.Checktheengineoillevelbeforeandafterstartingthe
engine;refertoCheckingtheEngineOilLevel(page

.

30)

3.Checkthecoolingsystembeforestartingtheengine;
refertoCheckingtheCoolingSystem(page53).

3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout6mm(1/4inch)ofuid(Figure

6).

Figure6

4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.

4

ActivatingandChargingthe Battery

NoPartsRequired

Procedure

Useonlyelectrolyte(1.265SpecicGravity)tollbattery
initially.

1.Removethebatteryfromthemachine.

Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Y oucouldspillit,
causingcorrosion.

2.Cleanthetopofthebatteryandremovetheventcaps
(Figure5).

WARNING

Chargingthebatteryproducesgassesthat
canexplode,andcouldcauseseriousinjury
ordeath.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

5.Rellasnecessarytobringtheelectrolytetowithin
about6mm(1/4inch)ofthebottomofthellwell
(Figure6).

6.Connecta3-to-4ampbatterychargertothebattery
posts.Chargethebatteryatarateof3to4amps
untilthespecicgravityis1.25orhigherandthe
temperatureisatleast16°C(60°F)withallcells
gassingfreely.

7.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.

Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance-freebatteriesshouldnotrequirewater
undernormaloperatingconditions.

1.Ventcaps

Figure5

17

WARNING

CALIFORNIA

Proposition65Warning

Note:Ensurethatthebatterycablesareroutedaway
fromanysharpedgesormovingparts.

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
themachine.

8.Installthebatteryintothemachineandsecureit.

5

InstallingtheMower Deck/PolarTrac

Partsneededforthisprocedure:

1

MowerDeckorPolarTracKit(soldseparately)

InstallingaMowerDeckKit

1.Removethetractionunitfromtheshippingpallet.

2.Placeajackstandundereachwheelmotorandaoor
jackundertherearbumper(Figure7),orsuspendfrom
aover-headhoist.

Note:Thebatteryshouldnotmoveorwigglewhen
pushed.

9.First,installthepositivecable(red)tothepositive(+)
terminalandthenthenegativecable(black)tothe
negative(-)terminalofthebattery.Slidetherubber
bootoverthepositiveterminaltopreventapossible
shortfromoccurring.

WARNING

Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.

Figure7

1.Rearbumper2.Floorjack

3.Installthedrivetires(Figure8).

WARNING

Connectingcablestothewrongpostcould
damagetheelectricalsystemandresultin
personalinjury.

Figure8

1.Drivetire

18

4.Rollthedeckandframeintopositionandinstallthe
5bolts(3/4inch),washersandnutsthatconnectthe
deckframetotherearframe.

5.Removethemountingbracketandsupporttubetogain
accesstotheboltsontheright-handside(Figure9).

Figure9

1.Mountingbracket

2.Supporttube

6.Torquetheboltsto265ft-lbs(359N-m).

7.Removetheclevispinsandthe8mm(5/16
inch)self-tappingscrewpinretainerssecuringthe
vertical-tubesupportassembliestotherearofthedeck
frame.

8.Slidethedriveshaftontothegearboxshaft(Figure10).

Figure11

1.Clevispins

2.Floorplate

11.Routeandconnectthehydraulic-pressurehoseand
tankhosetothecontrolvalve(Figure12).

12.Connecttheelectricalwirestotheelectricalconnectors
(Figure12).

Figure10

1.Driveshaft3.Bolt(5/16inch)

2.Rollpin

4.Gearbox

9.Installtherollpin,andtorquetheboltsto175to225
inch-lbs(20to25N-m).

10.Installtheoorplateusingthe2clevispins(Figure11).

Figure12

1.Tankhose3.Electricalconnectors

2.Controlvalve

4.Pressurehose

13.Installtherearofthedeck-liftcylinderontothepivot
pinandsecureitwiththeretainingring(Figure13).

14.Securethefrontoftheliftcylindertothemowerframe
withthecylinderpinandscrew(Figure13).

19

Figure13

G004634

1

2

3

4

5

InstallingthePolarTracKit

1.Removethetractionunitfromtheshippingpallet.

2.Placeajackstandundereachwheelmotorandaoor
jackundertherearbumper(Figure15)orsuspendthe
tractionunitfromanoverheadhoist.

1.Retainingring

2.Screw4.Deck-liftcylinder

3.Cylinderpinandscrew

15.PositiontheROPSassemblyontotheROPSposts.

16.Installthebolt,nut,hairpincotterandpinsecuring
eachROPSassemblytotheROPSposts(Figure14).

Note:Ifinstallinganalliedsuppliersmowerdeck,
installROPSKit,partno.117–9179.

Figure14

1.ROPS

2.Pin

3.Cotterpin

4.Boltandnut

5.ROPSpost

Figure15

1.Rearbumper2.Floorjack

3.Removethe2screwssecuringthewinterframe
oor-platecovertotheoor,andremovetheplate
(Figure16).

Figure16

1.Floor-platecover2.Mountingscrews

17.Startthemachine,raiseandlowerthedeck,checkfor
leaks,andensurethatthehosesdonotrubagainstthe

whileroutingthedriveshaftthroughtheframetube
(Figure17).

frame.

4.Carefullyrollthewinter-frameassemblyintoposition

20

Figure17

5.Routethehosesasfollows:

A.Routethetankhoseundertheliftcylinderand

betweenthecylinder-mountingbracketstothe
valve(Figure19).

B.RoutethepressurehosealongsidethePTOshaft

tothevalve(Figure19).

Note:Toemphasizethehoserouting,thehoses
areshownwithoutthehosecoversinstalled.

1.Driveshaft

2.Frametube

Note:Iftherearofthecabisnothighenoughtoclear
thecontrolhandles,evenlytightenthejackingbolts
oneachsideofthecabjacktubetoraisetherearof
thecab(Figure18).

Figure19

1.Tankhose2.Pressurehose

6.Connectthedriveshafttothegear-boxshaftinthe
winterframe,andtorquethebolts(5/16inch)to175
to225inch-lbs(20to25N-m).

7.Installtherollpin(Figure20).

1.Jackingbolts

Figure18

21

9.Adjusttheoorjacktoinstallthebolts(3/4inch)on
eachside(Figure22).Torquetheboltsto265ft-lb
(359N-m).

Figure22

Figure20

1.Tankhose

2.Pressurehose5.Rollpin

3.Cabletie

4.Bolt(5/16inch)

6.Hosecover

8.Adjusttheoorjacktolineupthe25mm(1inch)
holesintheframe,andinstallacouplerpinoneach
side(Figure21).

1.Couplerpin2.Bolt(3/4inch)

Note:Thereartireswillneedtoberemovedtotorque
therearbolts(3/4inch).Aftertorquingtheframe
bolts,installthereartiresandtorquethelugnutsto65
to85ft-lbs(88to115N-m).

10.Insertarubbermountontoeachcabmountatthe
rear-mountinglocations(

Figure23).

1.Couplerpin

Figure21

Figure23

1.Cabmount

2.Rubbermount

11.Lowerthecabintopositionbyslowlyandevenly
looseningthejackingboltsoneachendofthejacking
tube(Figure24).

22

Figure24

14.Tightentheboltsandnutssecuringtherear-cab
mountstotheROPSposts(Figure26).

15.Adjusttheoorjackiftheboltsarebindingand
difculttoremove.

1.Jackingbolts

2.Cab-jacktube

12.Attherear-mountingpoints,securethecabtothe
machinewithabolt(1/2x3inch),steelwasher(1/2x
2–1/2inch),rubberwasher(1/2x2–1/2inches)and
nut(1/2inch)asshowninFigure25.

13.Tightenallfourcab-mountingboltsuntiltherubber
mountsarecompressedtoathicknessof7/8inch.

Figure26

1.Cabmount3.ROPSpost

2.Boltsandnuts

16.Loosenthejackingboltsandremovethecab-jacktube
fromthecutoutsinthecaboor(Figure27).

Figure25

1.Rubbermount2.Measurementarea—22
mm(7/8inch)

23

1.Jackingbolts

Figure27

2.Cab-jacktube

Figure28

1.Pressurehose2.Tankhose

18.Raisetherearofthemachineuntil2jackstandscanbe
positionedunderthereartubeataheightthatsupports
thereartires25to76mm(1to3inches)offofthe
ground.

17.Connectthehydraulic-pressurehosetothevalvehard
lineandthetankhosetothevalve(Figure28).

Retainthehoseplugsforthesummerchangeover.

Note:Makesurethehosesarenotekinkedorare
rubbingagainstanymovingparts.

Note:Adjusttheangleofthettingstoaccommodate
theroutingofthehoses.

19.Lowertheoorjacksotherearframerestsonthejack
stands.Positiontheoorjackunderthecenterofthe
frontliftarmpivottube.

20.Removethe1/2inchatwasherandthe1/2inchnut
installedonthestudonthebogiepivot(Figure29).

Figure29

1.1/2inchnutandatwasheronthebogie-pivotstud

24

21.Raisetheoorjackuntilthefronttiresareoffofthe
groundhighenoughtoinstallthetrackbeneaththem,
andsupporttheframewithjackstands.

22.Removethefrontandcentertiresfromthewinter
assembly(Figure30).

Figure30

1.Fronttire

Figure32

26.Lowertheoorjackuntilthefrontwheelssupportthe
frame.Installtheatwashers(1/2inch)andlocknuts
onthebogie-pivotstud(Figure29)andtorqueto75
ft-lbs(102N-m).

Note:Youmayneedtomovetheoorjacktotherear
bumpertoraisetherearofthemachinehighenoughto
installtheatwasherandlocknut.

23.Carefullyliftthetracksovertherearwheelandfront
hubs.Thedirectionofthetrackrotationisprinted
onthetrack.The‘V’designintherubbertrackmust
pointforward.

CAUTION

Thetrackguideshavemanypinchpoints.
Carefullygrasptherubbertrackontheouter
edgesoutboardofthesteelguideswhen
movingthetrack.

24.Adjusttheoorjacktoasuitableheighttoinstallthe
fronttire.Withanotherperson,liftthefrontofthe
trackenoughtocarefullyinstallthefronttires(Figure

31).

27.Installthesideaccesscoverswiththescrewspreviously
removed(Figure33).

Figure31

25.Adjusttheoorjacktoasuitableheighttoinstallthe
centertire.Liftthecenterofthetrackenoughtoinstall
thecentertire(Figure32).T orquethelugnutsto65to
85ft-lbs(88to115N-m).

Figure33

1.Accesscovers

28.Installthewinterframeoor-platecovertotheoor
withthescrewspreviouslyremoved(Figure34).

25

Figure34

1.Mountingscrews2.Floor-platecover

29.Connectthecabpressureandreturnhosestothequick
couplersontherearframemount(Figure35).

Figure35

1.Returnhose2.Pressurehose

30.Removethecapandplugthecabwireharness
connectorintotheharnessontherear-framemount
(

Figure36).

Figure36

1.Cabwireharness
connector

31.Startthemachine.Runtheliftarmupanddownand
checkforhydraulicleaks.Checktheantifreezelevel
andreplenishasrequired.

2.Harnessconnectoronthe
rear-framemount

6

ReadingtheManualsand ViewingtheTrainingMaterials

Partsneededforthisprocedure:

1

Operator'sManual

1

EngineOperator'sManual

1

PartsCatalog

1

OperatorTrainingMaterial

1

Pre-deliveryInspectionSheet

1Enginewarranty

1

CEcerticate

Procedure

1.Readthemanuals.

2.Viewtheoperatortrainingmaterials.

26

ProductOverview

1

2

3

4

5

6

4

G020877

G020866

Figure37

1.Parkingbrakelever4.Motioncontrollever

2.Fuelcap(bothsides)5.Seat

3.Rollbar

6.Seatbelt

ParkingBrakeLever

Whenevertheengineisshutoff,engagetheparkingbraketo
preventaccidentalmovementofthemachine.Toengagethe
parkingbrake,pulltheparkingbrakeleverrearwardandup
(Figure39).Toreleasetheparkingbrake,pushtheparking
brakeleverforwardanddown.

Figure39

1.Parkingbrakelever

CAUTION

Donotparkthetractionunitonaslope.

IgnitionSwitch

Theignitionswitchhas3positions:Off,On/Preheat,and
Start.

Figure38

1.Ignitionswitch

2.Enginecoolant
temperaturewarning
light

3.Glowpluglight

4.Powertakeoff(PTO)
Switch

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe
engineandoperatethemachine(Figure37andFigure38).

5.Oilpressurewarninglight

6.Chargeindicatorlight

7.Throttlelever

8.Hourmeter

ThrottleLever

Thethrottlelevercontrolsthespeedoftheengine.Moving
thethrottleleverforwardtowardtheFastpositionincreases
theenginespeed.MovingitrearwardtowardtheSlow
positiondecreasestheenginespeed.Thethrottlecontrolsthe
speedofthebladesand,inconjunctionwithmotioncontrol
levers,controlsgroundspeedofthemachine.Alwaysrunthe
machinewiththethrottleintheFastpositionwhencutting
grass.

PowerTakeOff(PTO)Switch

Thepowertake-off(PTO)switchstartsandstopsthemower
blades.

MotionControlLevers

Themotioncontrolleverscontroltheforwardandrearward
motionsaswellastheturningofthemachine.Referto
DrivingtheMachine(page33).

HourMeter

Thehourmeterrecordsthenumberofhourstheengine
hasoperated.ItoperateswhenthekeyswitchisintheRun
position.Usethesetimesforschedulingregularmaintenance.

27

Glow-PlugLight(OrangeLight)

Specications

Theglow-plugindicatorlightturnsonwhentheignition
switchisturnedtotheOnposition.Itremainslitfor6
seconds.Whenthelightturnsoff,theengineisreadytostart.

Engine-Coolant-TemperatureWarning
Light

Thislightglowsandthecuttingbladesstopiftheengine
coolanttemperatureishigh.Ifthemachineisnotstopped
andthecoolanttemperaturerisesanother20°F,theengine
willstop.

Important:Ifthemowerdeckshutsdownandthe
temperaturewarninglightison,pushPTOknobdown,
drivetoasafeatarea,movethethrottlelevertothe
Slowposition,movethemotioncontrolleversintothe
neutrallockedposition,andengagetheparkingbrake.
Allowtheenginetoidleforseveralminuteswhileitcools
toasafelevel.Stoptheengineandcheckthecooling
system;refertoCheckingtheCoolingSystem(page30).

TheChargeIndicator

Illuminateswhenthesystemchargingcircuitmalfunctions.

Note:Specicationsanddesignaresubjecttochange
withoutnotice.

Length

Width(RearWheels)57inches(144.8cm)

Height(RollBarUp)72inches(182.9cm)

Height(RollBarDown)48inches(121.9cm)

Weight,Model30360,30363,
30363TE,30363TC

Weight,Model30461and
30464

Weight,Model30462and
30465

Weight,Model30467and
30468

97inches(246.4cm)

2230lb(101 1kg)

2206lb(1000kg)

2151lb(975kg)

2140lb(971kg)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Oil-PressureWarningLight

Theoil-pressurewarninglightglowswhentheoilpressure
inenginedropsbelowasafelevel.Iflowoilpressureever
occurs,stoptheengineanddeterminethecause.Repairthe
damagebeforestartingtheengineagain.

FuelGauge

Thefuelgauge(Figure40)indicatesthequantityoffuel
remaininginthefueltanks.

1.Fuelgauge

Figure40

28

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

CAUTION

Thismachineproducessoundlevelsinexcessof85
dBAattheoperator’searandcancausehearingloss
throughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

AddingFuel

Useonlyclean,freshdieselfuelwithultralow(<15
ppm)sulfurcontentmeetingASTMD975orEN590
specications.Theminimumcetaneratingshouldbe40.
Purchasefuelinquantitiesthatcanbeusedwithin180days
toensurefuelfreshness.

Important:Useofnon-ultralowsulfurfuelwillcause
damagetotheengineemissionsystem.

Fueltankcapacity:43.5liters(11.5USgallons)

Usesummergradedieselfuel(No.2-D)attemperatures
above20°F(-7°C)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Useofwintergrade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristicswhichwilleasestartingandreduce
fuellterplugging.

Useofsummergradefuelabove20°F(-7°C)willcontribute
towardlongerfuelpumplifeandincreasedpowercompared
towintergradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblended.

•Contactyourdistributorifyouwishmoreinformation

onbiodiesel.

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana180-daysupplyoffuel.

•Donotoperatemachinewithoutentireexhaust
systeminplaceandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofupto
B7(7%biodiesel,93%petrodiesel).Thepetrodieselportion
mustbeultralowsulfur.Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafueldispenser
nozzle.

•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

29

FillingtheFuelTank

UsingtheRolloverProtection

1.Parkthemachineonalevelsurface.

Important:Thefueltanksareconnected,butthe
fueldoesnottransferquicklyfromonetanktothe
other.Itisimportantwhenllingthatyoupark
onalevelsurface.Ifyouparkonahill,youmay
inadvertentlyoverllthetanks.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundeachfueltankcapandremovethecap.

Important:Donotopenthefueltankswhen
parkedonahill.Thefuelcouldspillout.

4.Addfueltobothfueltanks,untilthelevelisevenwith
thebottomofthellerneck(Figure41).Donotover

llthefueltanks.

Figure41

1.Bottomofthellerneck

5.Installthefueltankcapssecurely.Wipeupanyfuel
thatmayhavespilled.

Note:Ifpossible,llthefueltanksaftereachuse.This
willminimizepossiblebuildupofcondensationinsidethe
fueltank.

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keepthe
rollbarintheraisedlockedpositionandusethe
seatbelt.

Ensurethattherearpartoftheseatissecuredwith
theseatlatch.

WARNING

Thereisnorolloverprotectionwhentherollbaris
inthedownposition.

•Lowertherollbaronlywhenabsolutely
necessary.

•Donotweartheseatbeltwhentherollbaris
inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.
branches,doorways,electricalwires)before
drivingunderanyobjectsanddonotcontact
them.

Important:Lowertherollbaronlywhenabsolutely
necessary.

1.Tolowertherollbar,removethehairpincotters,push
therollbarforwardagainstthesprings,andremove
the2pins(Figure42).

CheckingtheEngineOilLevel

Beforeyoustarttheengineandusethemachine,checktheoil
levelintheenginecrankcase;refertoCheckingtheEngine
OilLevelintheMaintenanceSection.

CheckingtheCoolingSystem

Beforeyoustarttheengineandusethemachine,checkthe
coolingsystem;refertoCheckingtheCoolingSysteminthe
MaintenanceSection.

CheckingtheHydraulic System

Beforeyoustarttheengineandusethemachine,checkthe
hydraulicsystem;refertoCheckingtheHydraulicSystemin
theMaintenanceSection.

Figure42

1.Rollbar3.Hairpincotter

2.Pin

30

2.Lowertherollbartothedownposition(Figure43).

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety
section.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.

DANGER

Operatingonwetgrassorsteepslopescancause
slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.

Figure43

1.Pin3.Mountinghole

2.Rollbar

3.Installthe2pinsandsecurethemwiththehairpin
cotterpins(Figure42).

Important:Ensurethattherearpartoftheseatis
securedwiththeseatlatch.

4.Toraisetherollbar,removethehairpincotterpinsand
removethe2pins(Figure42).

5.Raisetherollbartotheuprightpositionandinstallthe
twopinsandsecurethemwiththehairpincotterpins
(Figure42).

Important:Alwaysusetheseatbeltwhentherollbar
isintheraisedandlockedposition.Donotusetheseat
beltwhentherollbarisintheloweredposition.

Thereisnorolloverprotectionwhentherollbaris
down.

Alwayskeeptherollbarintheraisedandlocked
positionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions
andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Reducespeedanduseextremecautionon
slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure44

1.SafeZone

2.Usewalkbehindmower
and/orhandtrimmernear
drop-offsandwater.

3.Water

CAUTION

Thismachineproducessoundlevelsinexcessof
85dBAattheoperatorsearandcancausehearing
lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

31

Theuseofprotectiveequipmentforeyes,ears,feetandhead

G020868

1

G020869

1

isrecommended.

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor
leaveitunattended.

SettingtheParkingBrake

1.Movethemotioncontrollevers(Figure49)outtothe
neutrallockedposition.

2.Pullupandbackontheparkingbrakelevertosetthe
parkingbrake(Figure45).

Note:Theparking-brakelevershouldstayrmlyin
theengagedposition.

ReleasingtheParkingBrake

Pushforwardanddownontheparkingbrakelevertorelease
theparkingbrake(Figure46).

Figure46

1.Parking-brakelever

Figure45

1.Parking-brakelever

WARNING

Theparkingbrakemaynotholdthemachine
parkedonaslopeandcouldcausepersonal
injuryorpropertydamage.

Donotparkthemachineonslopesunlessthe
wheelsarechockedorblocked.

StartingandStoppingthe Engine

StartingtheEngine

1.Raisetherollbarupandlockitintoplace,sitonthe
seat,andfastentheseatbelt.

2.Ensurethatthemotioncontrolsareintheneutral
lockedposition.

3.Settheparkingbrake;referto
Brake(page32).

4.MovethePTO(powertake-off)switchtotheoff
position(Figure47).

SettingtheParking

Figure47

1.Ignitionswitch

2.Throttlecontrol

32

3.Glowpluglight

4.Powertakeoffswitch
(PTO)

5.MovethethrottlelevermidwaybetweentheFastand
Slowpositions(Figure47).

6.TurntheignitionkeyclockwisetotheRunposition
(Figure48).

Theglowpluglightwillturnonfor6seconds.

StoppingtheEngine

1.DisengagethePTO ,movethemotioncontrolleversto
theneutrallockedposition,settheparkingbrake,and
movethethrottlelevertotheSlowposition.

2.Lettheengineidlefor60seconds.

3.TurntheignitionkeytotheOffposition(Figure48).
Waitforallmovingpartstostopbeforeleavingthe
operatingposition.

4.Removethekeybeforetransportingorstoringmachine.

Important:Makesuretoremovethekeyasthe
fuelpumporaccessoriesmayrunandcausethe
batterytolosecharge.

Figure48

1.Ignitionswitch

2.Off4.Start

7.Aftertheglowplugindicatorlightgoesout,turnthe
keytotheStartposition.Whentheenginesstarts
releasethekey.

Important:Usestartingcyclesofnomorethan
15secondsperminutetoavoidoverheatingthe
startermotor.

Note:Additionalstartingcyclesmayberequired
whenstartingtheengineforthersttimeafterthefuel
systemhasbeencompletelydrained.

8.LeavethethrottlemidwaybetweentheSlowandFast
positionsuntiltheengineandhydraulicsystemwarm
up.

Important:Whentheengineisstartedfortherst
time,orafteranengineoilchange,oranoverhaul
oftheengine,transmission,orwheelmotor,
operatethemachinewiththethrottleleverinthe
Slowpositioninboththeforwardandreverse
directionsfor1to2minutes.Alsooperatethelift
leverandPTOlevertoensureproperoperation
ofallparts.Thenshuttheengineoffandcheck
uidlevels,checkforoilleaks,looseparts,and
anyothernoticeablemalfunctions.

3.Run/glowplug

CAUTION

Shuttheengineoffandwaitforallmoving
partstostopbeforecheckingforoilleaks,
looseparts,orothermalfunctions.

CAUTION

Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhile
itisunattended.

Alwaysremovetheignitionkeyandsetthe
parkingbrakewhenleavingthemachine
unattended,evenifjustforafewminutes.

DrivingtheMachine

Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottlecontrolin
theFastpositionforbestperformance.Alwaysoperateinthe
Fastthrottlepositionwhenmowing.

CAUTION

Themachinecanturnveryrapidly.Youmaylose
controlofitandcausepersonalinjuryordamage
tomachine.

•Usecautionwhenmakingturns.

•Slowthemachinedownbeforemakingsharp
turns.

1.Releasetheparkingbrake;refertoReleasingthe
ParkingBrake(page32).

Note:Theenginewillkillifthetractioncontrollevers
aremovedwiththeparkingbrakeengaged.

2.Movetheleverstothecenter,unlockedposition.

3.Drivethemachineasfollows:

•Togostraightforward,slowlypushthemotion

controlleversforward(

•TogoStraightbackward,slowlypullthemotion

controlleversrearward(Figure49).

•Toturn,slowthemachinebypullingbackonboth

leversandthenpushforwardontheleveronthe
oppositesidefromwhichyouwanttoturn(

49).

•Tostop,pullthemotioncontrolleverstothe

neutralposition.

Figure49).

Figure

33

Note:Thefartheryoumovethetractioncontrol

1

G020873

leversineitherdirection,thefasterthemachinewill
moveinthatdirection.

OperatingtheMower

RaisingandLoweringtheMowerwith
theDeckLiftSwitch

Thedeck-liftswitchraisesandlowersthemowerdeck(Figure

50).Theenginemustberunningforyoutousethislever.

Figure49

1.Motioncontrol
lever-neutrallocked
position

2.Centerunlockposition

StoppingtheMachine

Tostopthemachine,movethetraction-controlleversto
neutralandtothelockedposition,disengagethepowertake
off(PTO),movethethrottletotheSlowposition,andstop
theengine.

Settheparkingbrakewhenyouleavethemachine;referto
SettingtheParkingBrake.Remembertoremovethekeyfrom
theignitionswitch.

3.Forward

4.Backward

CAUTION

Childrenorbystandersmaybeinjuredifthey
attempttomoveoroperatethetractorwhileitis
unattended.

Figure50

1.Deck-liftswitch

•Tolowerthemowerdeck,pushthedeck-liftswitchdown

(Figure50).

Important:Whenthemowerdeckislowered,itwill
besetinaoat/idleposition.

•Toraisethemoverdeck,pushthedeck-liftswitchup

(Figure50).

Important:Donotcontinuetoholdtheswitchupor
downafterthemowerhasfullyraisedorlowered.Doing
sowilldamagethehydraulicsystem.

Alwaysremovetheignitionkeyandsettheparking
brakewhenleavingthemachineunattended,even
ifjustforafewminutes.

34

EngagingthePowerTakeOff(PTO)

UsingtheSafetyInterlock

Thepowertakeoff(PTO)switchstartsandstopsthemower
bladesandsomepoweredattachments.

1.Iftheengineiscold,allowtheenginetowarmup5to
10minutesbeforeengagingthePTO .

2.Whileseatedintheseat,releasethepressureonthe
tractioncontrolleversandplacetheminneutral.

3.PulluponthePTOswitchtoengageit(

Figure51

1.PTOswitch

Figure51).

DisengagingthePTO

Todisengage,pushthePTOswitchtotheoffposition.

System

CAUTION

Ifthesafetyinterlockswitchesaredisconnectedor
damagedthemachinecouldoperateunexpectedly
causingpersonalinjury.

•Donottamperwiththeinterlockswitches.

•Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthemachine.

UnderstandingtheSafetyInterlock
System

Thesafetyinterlocksystemisdesignedtopreventtheengine
fromstartingunless:

•Youaresittingontheseatortheparkingbrakeisengaged.

•Thepowertake-off(PTO)isdisengaged.

•Themotion-controlleversareintheneutrallocked

position

•Theenginetemperatureisbelowthemaximumoperating

temperature.

Thesafetyinterlocksystemalsoisdesignedtostoptheengine
whenthetractioncontrolsaremovedfromtheneutrallocked
positionwiththeparkingbrakeengaged.Ifyourisefromthe
seatwhenthePTOisengagedthereisa1-seconddelayand
thentheenginestops.

35

TestingtheSafetyInterlockSystem

ServiceInterval:Beforeeachuseordaily

Testthesafetyinterlocksystembeforeyouusethemachine
eachtime.Ifthesafetysystemdoesnotoperateasdescribed
below,haveanAuthorizedServiceDealerrepairthesafety
systemimmediately.

1.Sittingontheseat,engagetheparkingbrakeandmove
thePTOtoon.Trystartingtheengine;theengine
shouldnotcrank.

2.Sittingontheseat,engagetheparkingbrakeandmove
thePTOtooff.Moveeithermotioncontrollever(out
ofneutrallockedposition).Trystartingtheengine;the
engineshouldnotcrank.Repeatforothercontrollever.

3.Sittingontheseat,engagetheparkingbrake,movethe
PTOswitchtooffandmovethemotioncontrollevers
totheneutrallockedposition.Nowstarttheengine.
Whiletheengineisrunning,releasetheparkingbrake,
engagethePTOandriseslightlyfromtheseat;the
engineshouldstopwithin2seconds.

4.Withoutanoperatorontheseat,engagetheparking
brake,movethePTOswitchtooffandmovethe
motioncontrolleverstotheneutrallockedposition.
Nowstarttheengine.Whiletheengineisrunning,
centereithermotioncontrol;theengineshouldstop
within2seconds.Repeatfortheothermotioncontrol.

5.Withoutanoperatorontheseat,disengagetheparking
brake,movethePTOswitchtooff,andmovethe
motioncontrolleverstotheneutrallockedposition.
Trystartingtheengine;theengineshouldnotcrank.

36

UsingtheSCMtoDiagnoseSystem
Problems

Themachineisequippedwithastandardcontrolmodule
(SCM)monitoringsystemthattracksthefunctionofvarious
keysystems.TheSCMislocatedundertherightcontrol
panel.Accessitthroughthesidepanelcover(Figure52).
Toopenthesidepanelcover,releasethe2latchesandpull
outonit.

Figure53

1.Hightemperatureshutdown—theenginetemperaturehas
exceededsafelevelsandtheenginehasbeenshutdown.
Checkthecoolingsystem.

2.Hightemperaturewarning—theenginetemperatureis
approachingunsafelevelsandthemowerdeckhasbeen
shutdown.Checkthecoolingsystem.

3.Operatorisintheseat

4.ThePTOisOn

5.Theparkingbrakeisnotengaged

6.ControlsareinNeutral

7.TheSCMisreceivingpowerandisoperational

Figure52

1.Sidepanelcover

2.Latches

OnthefaceoftheSCMare11LEDsthatilluminateto
indicatevarioussystemconditions.Sevenoftheselightscan
beusedbytheoperatorforsystemdiagnosis.RefertoFigure
53foradescriptionofwhateachlightmeans.Fordetails
onusingtherestoftheSCMfunctions,refertotheService
Manual,availablethroughyourAuthorizedToroDistributor.

37

PositioningtheSeat

G020871

1

ChangingtheSeatPosition

Theseatcanmoveforwardandbackward.Positiontheseat
whereyouhavethebestcontrolofthemachineandaremost
comfortable.

1.Toadjust,movetheleversidewaystounlocktheseat
(Figure54).

Figure55

1.Seatsuspensionknob2.Operatorweightsetting

ChangingtheBackPosition

Thebackoftheseatcanbeadjustedtoprovideacomfortable
ride.Positionthebackoftheseatwhereitismost
comfortable.

Toadjustit,turntheknob,undertheright-sidearmrest,in
eitherdirectiontoprovidethebestcomfort(Figure54).

ChangingtheLumbarSupport

Thebackoftheseatcanbeadjustedtoprovideacustomized
lumbarsupportforyourlowerback.

Figure54

1.Backrestknob3.Lumbarsupport

2.Seatsuspensionknob4.Seatpositionadjustment

2.Slidetheseattothedesiredpositionandreleaselever
tolockinposition.

3.Verifythattheseathaslockedintoplacebyattempting
tomoveitbackandforth.

adjustmentknob

lever

ChangingtheSeatSuspension

Theseatcanbeadjustedtoprovideasmoothandcomfortable
ride.Positiontheseatwhereyouaremostcomfortable.

Withoutsittingontheseat,turntheknobinfronteither
directiontoprovidethebestcomfort(

Figure54).

Toadjustit,turntheknob,undertheleft-sidearmrest,in
eitherdirectiontoprovidethebestcomfort(Figure54).

UnlatchingtheSeat

Toaccessthehydraulicandothersystemsundertheseat,
unlatchtheseatandswingitforward.

1.Usetheseatpositionadjustmentlevertoslidetheseat
allthewayforward.

2.Pulltheseatlatchforwardandliftuptounlatchthe

Figure56).

seat(

Figure56

1.Seatlatch

38

PushingtheMachinebyHand

LoadingMachines

Important:Nevertowthemachinebecausehydraulic

damagemayoccur.

PushingtheMachine

1.Disengagethepowertake-off(PTO)andturnthe
ignitionkeytooff.Movetheleverstotheneutral
lockedpositionandapplytheparkingbrake.Remove
thekey.

2.Lifttheseat.

3.Rotateeachby-passvalvecounterclockwise1turn
(Figure57).

Thisallowshydraulicuidtoby-passthepump
enablingthewheelstoturn.

Important:Donotrotatetheby-passvalvesmore
than1turn.Thispreventsvalvesfromcomingout
ofthebodyandcausinguidtorunout.

Useextremecautionwhenloadingunitsontrailersortrucks.
Onefull-widthrampthatiswideenoughtoextendbeyond
thereartiresisrecommendedinsteadofindividualrampsfor
eachsideoftheunit(Figure58).Thelowerrearsectionof
thetractorframeextendsbackbetweentherearwheelsand
servesasastopfortippingbackward.Havingafull-width
rampprovidesasurfacefortheframememberstocontactif
theunitstartstotipbackward.Ifitisnotpossibletouseone
full-widthramp,useenoughindividualrampstosimulatea
full-widthcontinuousramp.

Therampshouldbelongenoughsothattheanglesdonot
exceed15degrees(
mowercomponentstogetcaughtastheunitmovesfrom
ramptotrailerortruck.Steeperanglesmayalsocausethe
unittotipbackward.Ifloadingonornearaslope,position
thetrailerortrucksoitisonthedownsideoftheslopeand
therampextendsuptheslope.Thiswillminimizetheramp
angle.Thetrailerortruckshouldbeaslevelaspossible.

Important:Donotattempttoturntheunitwhileonthe
ramp;youmaylosecontrolanddriveofftheside.

Avoidsuddenaccelerationwhendrivinguparampand
suddendecelerationwhenbackingdownaramp.Both
maneuverscancausetheunittotipbackward.

Figure58).Asteeperanglemaycause

Figure57

1.Rightby-passvalve

4.Disengagetheparkingbrakebeforepushing.

2.Leftby-passvalve

ChangingtoMachineOperation

Rotateeachby-passvalveclockwise1turnandhandtighten
them(torqueofapproximately71in-lb(8N-m)(Figure57).

Note:Donotovertightentheby-passvalves.

WARNING

Loadingaunitontoatrailerortruckincreasesthe
possibilityofbackwardtip-overandcouldcause
seriousinjuryordeath.

•Useextremecautionwhenoperatingauniton
aramp.

•Useonlyasingle,full-widthramp;Donotuse
individualrampsforeachsideoftheunit.

•Ifindividualrampsmustbeused,useenough
rampstocreateanunbrokenrampsurfacewider
thantheunit.

•Donotexceeda15degreeanglebetweenramp
andgroundorbetweenrampandtrailerortruck.

•Avoidsuddenaccelerationwhiledrivingunitup
aramptoavoidtippingbackward.

•Avoidsuddendecelerationwhilebackingunit
downaramptoavoidtippingbackward.

Themachinewillnotdriveunlesstheby-passvalvesare
turnedinward.

39

Figure58

1

G020874

1.Trailer3.Notgreaterthan

2.Full-widthramp4.Full-widthramp—side

15degrees

view

TransportingtheMachine

WARNING

Drivingonthestreetorroadwaywithoutturn
signals,lights,reectivemarkings,oraslow
movingvehicleemblemisdangerousandcanlead
toaccidentscausingpersonalinjury.

Donotdrivethemachineonapublicstreetor
roadwaywithoutsigns,lights,and/ormarkings
requiredbylocalregulations.

Useaheavy-dutytrailerortrucktotransportthemachine.
Ensurethatthetrailerortruckhasallnecessarylightingand
markingasrequiredbylaw.Pleasecarefullyreadallthesafety
instructions.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.

1.Fronttie-down(leftside
shown)

Figure59

2.Reartie-downs

Totransportthemachine:

•Ensurethatyourvehicle,hitch,safetychains,andtrailer

areadequatefortheloadyouarepullingandthatthey
meetalllocaltrafcregulationsforyourarea.

•Lockthebrakeandblockthewheels.

•Securelyfastenthemachinetothetrailerortruckwith

straps,chains,cable,orropesasrequiredbylocaltrafc
regulationsinyourarea(

Figure59).

40

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst10hours

Aftertherst50hours

Aftertherst200hours

Beforeeachuseordaily

Every50hours

Every100hours

Every150hours

Every200hours

MaintenanceProcedure

•Torquetheframemountingbolts.

•Torquewheellugnuts.

•Changethemowerdeckgearboxlubricant.

•Changetheengineoilandlter.

•Changethehydraulicoilandlter.

•Testthesafetysystem.

•Checktheengineoillevel.

•Checktheenginecoolantlevel.

•Cleantheradiatorwithcompressedair(donotusewater).

•Checkthehydraulicuidlevel.

•Cleanthemowerdeck.

•Greasethebearingandbushinggreasettings.

•Checkbatterycableconnections.

•Checkthetirepressure.

•Checktheconditionofthebladedrivebeltsonthemowerdeck.

•Checkthealternatorbelttension.

•Checkthelubricantinthemowerdeckgearbox.

•Changetheengineoilandlter.

•Inspectcoolingsystemhosesandseals.Replacethemifcrackedortorn.

•Torquewheellugnuts.

•Changethemowerdeckgearboxlubricant.

•Servicetheaircleaner.

Every400hours

Every800hours

Every1,500hours

Every2years

Important:Refertoyour

•Replacethefuelltercanisterforthewaterseparator.

•Drainwaterorothercontaminantsfromthewaterseparator.

•Checkthefuellinesandconnections.

•Changethehydraulicoilandlter.

•Inspectenginevalveclearance.RefertoyourEngineOperator'sManual.

•Replacemovinghoses.

•Drainandcleanthefueltank.

•Flushandreplacecoolingsystemuid.

Engine Operator's Man ual

foradditionalmaintenanceprocedures.AdetailedService

ManualisalsoavailableforpurchasefromyourAuthorizedToroDistributor.

41

DailyMaintenanceChecklist

Duplicatethispageforroutineuse.

Fortheweekof: MaintenanceCheckItem

Mon.Tues.Wed.Thurs.Fri.

CheckSafetyInterlock
Operation

CheckGrassDeectorin
DownPosition(ifapplicable)

CheckParkingBrake
Operation

CheckFuelLevel

CheckHydraulicOilLevel

CheckEngineOilLevel

CheckCoolingSystemFluid
Level

CheckDrainWater/Fuel
Separator

CheckAirFilterRestriction
Indicator

CheckRadiator&Screenfor
Debris

CheckUnusualEngine
Noises

CheckUnusualOperating
Noises

CheckHydraulicHosesfor
Damage

CheckFluidLeaks

CheckTirePressure

CheckInstrumentOperation

CheckConditionofBlades

LubricateAllGreaseFittings

Touch-upDamagedPaint

1.Checkglowplugandinjectornozzles,ifhardstarting,excesssmokeorroughrunningisnoted.

3

1

2

Sat.Sun.

2.Immediatelyaftereverywashing,regardlessoftheintervallisted.

3.Ifindicatorshowsred

NotationforAreasofConcern

Inspectionperformedby:

ItemDate

Information

42

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Figure60

ServiceIntervalChart

Premaintenance
Procedures

Important:Thefastenersonthecoversofthismachine
aredesignedtoremainonthecoverafterremoval.
Loosenallofthefastenersoneachcoverafewturnsso
thatthecoverisloosebutstillattached,thengoback
andloosenthemuntilthecovercomesfree.Thiswill
preventyoufromaccidentallystrippingtheboltsfree
oftheretainers.

Lubrication

GreasingtheBearingsand Bushings

ServiceInterval:Every50hours

Themachinehasgreasettingsthatmustbelubricated
regularlywithNo.2general-purpose,lithium-basedgrease.If
themachineisoperatedundernormalconditions,lubricate
allbearingsandbushingsafterevery50hoursofoperation.
Lubricatingbearingsandbushingsdailywhenoperating
conditionsareextremelydustyanddirty.Dustyanddirty
operatingconditionscouldcausedirttogetintothebearings
andbushings,resultinginacceleratedwear.Lubricatethe
greasettingsimmediatelyaftereverywashing,regardlessof
intervalspecied.

1.Wipethegreasettingscleansothatforeignmatter
cannotbeforcedintothebearingorbushing.

2.Pumpgreaseintothettings.

3.Wipeoffexcessgrease.

Figure61andFigure62illustratethelocationsofthegrease
ttings.

Important:Thettingsontheaxlesofthecasterwheels
arenotillustrated.Ensurethatyougreasethesettings
aswell.

43

Figure61

44

Figure62

Note:Bearinglifecanbenegativelyaffectedbyimproper

washdownprocedures.Donotwashdowntheunitwhenit
isstillhotandavoiddirectinghigh-pressureorhighvolume
sprayatthebearingsorseals.

ServicingtheMowerDeck GearBoxLubricant

ThegearboxisdesignedtooperatewithSAE80-90gear
lube.Althoughthegearboxcomesfromthefactorywith
lubricant,checkthelevelofthelubricantinthecutting
unitbeforeoperatingitandasrecommendedintheDaily
MaintenanceChecklist(page42)

.

CheckingtheMowerDeckGearBox
Lubricant

ServiceInterval:Every150hours

1.Positionthemachineandcuttingunitonalevelsurface.

2.Lowerthemowerdecktothe2.5cm(1inch)height
ofcut.

3.DisengagethePTO ,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.

4.MovethethrottlelevertotheSlowposition,stopthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.

5.Liftthefootrest,exposingthetopofthemowerdeck.

45

6.Removethedipstick/llplugfromthetopofthegear

G004501

123456

7

box(Figure63)andmakesurethatthelubricantis
betweenthemarksonthedipstick.

Figure63

1.Fillpluganddipstick

EngineMaintenance

CheckingtheAirCleaner

1.Checktheaircleanerbodyfordamage,whichcould
possiblycauseanairleak.Replaceadamagedair
cleanerbody.Checkthewholecleanairintakesystem
forleaks,damage,orloosehoseclamps.

2.Servicetheaircleanerlterwhentheaircleaner
indicator(
hours(morefrequentlyinextremelydustyordirty
conditions).Donotoverservicetheairlter.

Figure64)showsredorevery400

7.Ifthelubricantlevelislow,addenoughlubricantuntil
thelevelisbetweenthemarksonthedipstick.

Note:Donotoverllgearbox;overllingthegear
boxmaydamageit.

ChangingtheMowerDeckGearBox
Lubricant

ServiceInterval:Aftertherst50hours

Every400hours

1.Positionthemachineandcuttingunitonalevelsurface.

2.Lowerthemowerdecktothe2.5cm(1inch)height
ofcut.

3.DisengagethePTO ,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.

4.MovethethrottlelevertotheSlowposition,stopthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.

5.Liftthefootrest,exposingthetopofthemowerdeck.

6.Removethedipstick/llplugfromthetopofthegear

Figure63).

box(

7.Placeafunnelanddrainpanunderthedrainplug
locatedunderthefrontofthegearboxandremovethe
plug,drainingthelubricantintothepan.

8.Replacethedrainplug.

9.Addenoughlubricant,approximately283ml(12oz),
untilthelevelisbetweenthemarksonthedipstick.

Note:Donotoverllgearbox;overllingthegear
boxmaydamageit.

Figure64

1.Aircleanercover5.Aircleanerindicator

2.Gasket

3.Filter7.Rubberoutletvalve

4.Aircleanerbody

3.Besurethecoverisseatedcorrectlyandsealswiththe
aircleanerbody.

6.Aircleanerlatch

ServicingtheAirCleaner

ServiceInterval:Every400hours

1.Pullthelatchoutwardandrotatetheair-cleanercover
counter-clockwise(

2.Removethecoverfromtheair-cleanerbody(
64

).

3.Beforeremovingthelter,uselowpressureair(40psi,
cleananddry)tohelpremovelargeaccumulationsof
debrispackedbetweenoutsideofprimarylterand
thecanister.

Thiscleaningprocesspreventsdebrisfrommigrating
intotheintakewhentheprimarylterisremoved.

Important:Avoidusinghigh-pressureairwhich
couldforcedirtthroughthelterintotheintake
tract.

Figure64).

Figure

46

4.Removeandreplacetheprimarylter(Figure64).

Important:Donotcleantheusedelementto
avoiddamagetotheltermedia.

5.Inspectthenewlterforshippingdamage,checking
thesealingendofthelterandthebody.

Important:Donotuseadamagedelement.

6.Ensurethatthefoamgasketisinplaceinthecoverand
thatitisnottornordamaged(Figure64).

Note:Ifitisdamaged,replaceit.

7.Insertthenewlterbyapplyingpressuretotheouter
rimoftheelementtoseatitinthecanister.

Important:Donotapplypressuretotheexible
centerofthelter.

8.Cleanthedirtejectionport(locatedintheremovable
cover)asfollows:

A.Removetherubberoutletvalvefromthecover

(Figure64).

B.Cleanthecavity.

C.Replacetheoutletvalve.

9.Installthecoverorientingtherubberoutletvalveina
downwardposition—betweenapproximately5:00to
7:00whenviewedfromtheend.

10.Resettheindicator(

Figure64)ifshowingred.

3.Removethedipstick(
installthedipstick.Removethedipstickandcheckthe
oillevel.

TheoillevelshouldbeuptotheFullmarkonthe
dipstick.

1.Dipstick

4.IftheoillevelisbelowtheFullmark,removethell

Figure65)andaddoiluntilthelevelreachesthe

cap(
Fullmarkonthedipstick.

Figure65),wipeitclean,and

Figure65

2.Oilll

ServicingtheEngineOil

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Theengineisshippedwithoilinthecrankcase;however,the
oillevelmustbecheckedbeforeandaftertheengineisrst
started.Checkoillevelbeforeeachday'soperationoreach
timeyouusethemachine.

Thecrankcasecapacityisapproximately4qt(3.8L)withthe
lter.Usehigh-qualityengineoilthatmeetsthefollowing
specications:

•APIClassicationLevelRequired:CH-4,CI-4orhigher.

•Preferredoil:SAE15W-40(above0°F(-17°C)

•Alternateoil:SAE10W-30or5W-30(alltemperatures)

Note:T oroPremiumEngineoilisavailablefromyour
distributorineither15W-40or10W-30viscosity.Seethe
partscatalogforpartnumbers.

1.Parkthemachineonalevelsurface,lowerthemower
deck,movethethrottlelevertotheSlowposition,
stoptheengine,andremovethekeyfromtheignition
switch.

Important:Donotoverll.

Note:Useacleanfunneltopreventspills.

5.Installtheoilllcap.

6.Closethehood.

2.Openthehood.

47

ChangingtheEngineOilAndFilter

ServiceInterval:Aftertherst50hours

Every150hours

Changetheoilandlterinitiallyafterrst50hoursof
operationandthenevery150hoursofoperationthereafter.If
possible,runtheenginejustbeforechangingtheoilbecause
warmoilowsbetterandcarriesmorecontaminantsthan
coldoil.

1.Positionthemachineonalevelsurface.

2.Openthehood.

3.Setadrainpanundertheoilpanandinlinewiththe
drainplug(

Figure66).

FuelSystem
Maintenance

Note:RefertoAddingFuel(page29)forproperfuel
recommendations.

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Addfuel
tothefueltankuntilthelevelistothebottom
ofthellerneck.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

Figure66

1.Oillter

4.Cleantheareaaroundthedrainplug.

5.Removethedrainplugandallowtheoiltoowinto
drainpan.

6.Removeandreplacetheoillter(

7.Aftertheoilisdrained,installthedrainplugandwipe
upanyoilthatisspilled.

8.Fillthecrankcasewithoil;refertoCheckingtheEngine
OilLevel(page30).

2.Drainplug

Figure66).

ServicingtheWaterSeparator

ServiceInterval:Every400hours

Every400hours

Drainwaterorothercontaminantsfromwaterseparator
(

Figure67)daily.

1.Placeacleancontainerunderthefuellter.

2.Loosenthedrainplugonthebottomofthelter
canister.

Figure67

1.Waterseparatorltercanister

3.Cleantheareawheretheltercanistermounts.

4.Removetheltercanisterandcleanthemounting
surface.

5.Lubricatethegasketontheltercanisterwithcleanoil.

48

6.Installtheltercanisterbyhanduntilthegasket
contactsmountingsurface,thenrotateitanadditional
1/2turn.

7.Tightenthedrainplugonthebottomofthelter
canister.

CleaningtheFuelTank

ServiceInterval:Every2years

Drainandcleanfueltankevery2years.Also,removeand
cleanthein-linestrainersafterdrainingthetank.Useclean
dieselfueltoushoutthetank.

CAUTION

Theenginemaystartduringthisprocedure.
Movingfansandbeltsinarunningenginecan
severelyinjureyouorbystanders.

Keephands,ngers,looseclothing/jewelry,
andhairawayfromtheenginefanandbelt
duringthisprocedure.

5.LeavethekeyintheOnpositionuntilasolidstream
offuelowsoutaroundthescrew .

6.TightenthescrewandturnkeytotheOffposition.

Important:Drainandcleanthetankifthefuelsystem
becomescontaminatedorifthemachineistobestored
foranextendedperiod.

FuelLinesandConnections

ServiceInterval:Every400hours

Checkthefuellinesandconnections.Inspectthemfor
deterioration,damage,chafng,orlooseconnections.

BleedingtheFuelSystem

1.Parkthemachineonalevelsurface.Ensurethatthe
fueltankisatleasthalffull.

2.Unlatchandraisethehood.

3.Placearagundertheair-bleedscrewonthe
fuel-injectionpumpandopenit(Figure68).

Note:Normally,theengineshouldstartafterabove
bleedingproceduresarefollowed.However,ifengine
doesnotstart,airmaybetrappedbetweeninjection
pumpandinjectors;refertoBleedingAirfromthe
Injectors(page50).

Figure68

1.Fuel-injectionpumpbleedscrew

4.TurnthekeyintheignitionswitchtotheOnposition.

Theelectricfuelpumpwillbeginoperation,thereby
forcingairoutaroundtheairbleedscrew .

49

BleedingAirfromtheInjectors

ElectricalSystem

Note:Usethisprocedureonlyifthefuelsystemhasbeen
purgedofairthroughnormalprimingproceduresandengine
willnotstart;refertoBleedingtheFuelSystem(page49).

1.Placearagunderthepipeconnectioncomingfrom
theinjectionpumptotheNo.1injectornozzleas
illustratedin

1.PipeconnectionfromtheinjectionpumptotheNo.1
injectornozzle

Figure69.

Figure69

Maintenance

Important:Wheneverworkingwiththeelectrical
system,alwaysdisconnectthebatterycables,negative
(-)cablerst,topreventpossiblewiringdamagefrom
short-outs.

ServicingtheBattery

ServiceInterval:Every50hours

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

2.MovethethrottletotheFastposition.

3.TurntheignitionkeytheStartposition,andwatchthe
fuelowaroundtheconnector.

CAUTION

Theenginemaystartduringthisprocedure.
Movingfansandbeltsinarunningenginecan
severelyinjureyouorbystanders.

Keephands,ngers,looseclothing/jewelry,
andhairawayfromtheenginefanandbelt
duringthisprocedure.

4.Tightenthepipeconnectorsecurelywhenitattainsa
solidow .

5.TurnthekeytotheOffposition.

6.Repeatthisprocedurefortheremainingnozzles.

Keepthetopofthebatteryclean.Ifyoustorethemachinein
alocationwheretemperaturesareextremelyhigh,thebattery
willrundownmorerapidlythanifthemachineisstoredina
locationwherethetemperatureiscool.

Keepthetopofthebatterycleanbywashingitperiodically
withabrushdippedinammoniaorbicarbonateofsoda
solution.Flushthetopsurfacewithwateraftercleaningit.
Donotremovethellcapswhilecleaningthebattery.

Thebatterycablesmustbetightontheterminalstoprovide
goodelectricalcontact.

Ifcorrosionoccursattheterminals,disconnectthecables,
negative(-)cablerst,andscrapetheclampsandterminals
separately.Connectthecables,positive(+)cablerst,and
coattheterminalswithpetroleumjelly.

WARNING

Batteryterminalsormetaltoolscouldshortagainst
metalmachinecomponentscausingsparks.Sparks
cancausethebatterygassestoexplode,resulting
inpersonalinjury.

•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.

50

WARNING

Incorrectbatterycableroutingcoulddamagethe
machineandcablescausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.

•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.

StoringtheBattery

Ifthemachinewillbestoredmorethan30days,removethe
batteryandchargeitfully .Eitherstoreitonashelforonthe
machine.Leavethecablesdisconnectedifitisstoredonthe
machine.Storethebatteryinacoolenvironmenttoprevent
thebatteryfromdischargingrapidly.Topreventthebattery
fromfreezing,makesureitisfullycharged.Thespecic
gravityofafullychargedbatteryis1.265to1.299.

1.Sidepanelcover

Figure70

2.Latches

CheckingtheFuses

Thefusesarelocatedunderthecontrolpanel.Accessthem
throughthesidepanelcover(Figure70).T oopentheside
panelcover,releasethe2latchesandpulloutonit.

Ifthemachinestopsorhasotherelectricalsystemissues,
checkthefuses.Graspeachfuseinturnandremovethem
oneatatime,checkingtoseeifanyareblown.Ifyouneed
toreplaceafuse,alwaysusethesametypeandamperage

ratedfuseastheoneyouarereplacing,otherwiseyoucould
damagetheelectricalsystem(refertothedecalnexttothe

fuses(Figure71)foradiagramofeachfuseanditsamperage).

Note:Ifafuseblowsfrequently,youprobablyhaveashort
intheelectricalsystemandshouldhaveitservicedbya
qualiedservicetechnician.

Figure71

51

DriveSystem
Maintenance

CheckingtheTirePressure

ServiceInterval:Every50hours

Checkthepressureafterevery50operatinghoursormonthly,
whicheveroccursrst(Figure72).

Maintaintheairpressureinthefrontandreartires.The
correctairpressureis124kPa(18psi)inthereartiresand
172kPa(25psi)inthecasterwheels.Uneventirepressure
cancauseanunevencut.Checkthetireswhentheyarecold
togetthemostaccuratepressurereading.

Figure73

Figure72

ReplacingtheCasterWheels andBearings

1.Obtainanewcasterwheelassembly,conebearings,and
bearingsealsfromyourAuthorizedToroDistributor.

2.Removethelocknutfromtheboltholdingthecaster
wheelassemblybetweenthecasterfork(Figure73).

1.Nut

2.Bearingspacer

3.Outerbearingseal

4.Conebearing9.Casterfork

5.Innerbearingseal

3.Graspthecasterwheel,andslidetheboltoutofthe
forkorpivotarm.

4.Discardtheoldcasterwheelandbearings.

5.Assemblethecasterwheelbypushingthecone
bearingsandseals,packedwithgrease,intothewheel
hub,positionedasshowninFigure73.

6.Slidethespacerintothewheelhubthroughthe
bearings,captivatingthespacerinsidethewheelhub
with2bearingspacers.

Important:Ensurethattheseallipsarenot
foldedinward.

7.Installthecaster-wheelassemblybetweenthecastor
forkandsecureitinplacewiththeboltandlocknut.

8.Tightenthenutuntilthewheelnolongerspinsfreely,
thenbackitoffjustuntilthewheelspinsfreely.

6.Spacer

7.Casterwheel

8.Axlebolt

9.Attachagreaseguntothegreasettingonthe
casterwheelandllitwithNo.2general-purpose,
lithium-basedgrease.

52

CoolingSystem
Maintenance

DANGER

Discharginghotpressurizedcoolantortouching
hotradiatorandsurroundingpartscancausesevere
burns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

DANGER

Therotatingfananddrivebeltcancausepersonal
injury.

•Donotoperatethemachinewithoutthecovers
inplace.

1.Checkthelevelofthecoolantintheexpansiontank
(

Figure74).Thecoolantlevelshouldbebetweenthe

marksonthesideofthetank.

Figure74

1.Expansiontank

•Keepngers,handsandclothingclearof
rotatingfananddrivebelt.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

CheckingtheCoolingSystem

ServiceInterval:Beforeeachuseordaily

Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevelof
thecoolantintheexpansiontankatthebeginningofeachday
beforestartingtheengine.Thecapacityofthecoolingsystem
is6quarts(7.5l).

2.Ifcoolantlevelislow ,removetheexpansiontankcap
andreplenishthesystem.Donotoverll.

3.Installtheexpansiontankcap.

CleaningtheRadiator

ServiceInterval:Beforeeachuseordaily

Every1,500hours—Replacemovinghoses.

Every200hours—Inspectcoolingsystemhosesand
seals.Replacethemifcrackedortorn.

Every2years—Flushandreplacecoolingsystemuid.

Topreventtheenginefromoverheating,theradiatormust
bekeptclean.Normally,checktheradiatordailyand,if
necessary,cleananydebrisofftheseparts.However,itwill
benecessarytocheckandcleantheradiatorfrequentlyin
extremelydustyanddirtyconditions.

Note:Ifthemowerdeckorengineshutsoffdueto
overheating,rstchecktheradiatorforexcessivebuildupof
debris.

Cleantheradiatorasfollows:

1.Openthehood.

2.Workingfromthefansideoftheradiator,blowout
debriswithlowpressure(50psi)compressedair(do
notusewater).Repeatthestepfromthefrontofthe
radiatorandagainfromthefanside.

53

3.Aftertheradiatoristhoroughlycleaned,cleanout

1

2

G020875

debristhatmayhavecollectedinthechannelatthe
radiatorbase.

4.Closethehood.

BrakeMaintenance

AdjustingtheParkingBrake InterlockSwitch

1.Stopthemachine,movethedeckliftswitchfullyinto
theneutral-lockedposition,settheparkingbrake,and
removetheignitionkey.

2.Removetheboltssecuringthefrontpanelandremove
thepanel(

Figure75).

Figure75

1.Bolts

2.Controlpanel

3.Loosenthe2jamnutssecuringtheparkingbrake
interlockswitchtothemountingbracket.

Figure76

1.Brake-shaftsensor

2.Jamnuts

4.Movetheswitchupordownonthebracketuntilthe
distancebetweenthebrakeshaftsensorandtheswitch
plungeris5/32inch(3.9mm)(Figure76).

54

3.Parking-brake-interlock
switch

4.5/32inch(3.9mm)

Note:Makesurethatthebrake-shaftsensordoesnot
contacttheswitchplunger.

BeltMaintenance

5.Securetheswitchjamnuts.

6.Testtheadjustmentasfollows:

A.Ensurethattheparkingbrakeisengagedandyou

arenotsittingontheseat,thenstarttheengine.

B.Movethecontrolleversoutoftheneutrallocked

position.

Theengineshouldstop.Ifnot,recheckthe
adjustmentyoumadetotheswitch.

7.Installthefrontpanel.

CheckingtheAlternatorBelt

ServiceInterval:Every100hours

Checktheconditionandtensionofthebelts(Figure77)after
every100operatinghours.

1.Propertensionwillallow10mm(3/8inch)deection
whenaforceof44N(10lb.)isappliedonthebelt
midwaybetweenthepulleys.

2.Ifthedeectionisnot10mm(3/8inch),loosenthe
alternatormountingbolts(
decreasethealternatorbelttensionandtightenthe
bolts.Checkthedeectionofthebeltagaintoensure
thatthetensioniscorrect.

Figure77).Increaseor

Figure77

1.Mountingbolt2.Alternator

ReplacingtheBladeDrive Belts

ServiceInterval:Every50hours

Thebladedrivebelts,tensionedbythespringloadedidler
pulleys,areverydurable.However,aftermanyhoursofuse,
thebeltswillshowsignsofwear.Signsofawornbeltare:
squealingwhenbeltisrotating,bladesslippingwhencutting
grass,frayededges,burnmarksandcracks.Replacethebelts
ifanyoftheseconditionsareevident.

1.Lowerthecuttingunittothe1inchheight-of-cut
setting,movethethrottlelevertotheSlowposition,
stoptheengine,settheparkingbrake,andremovethe
ignitionkey .

2.Removethebeltcoversfromthetopofthecuttingunit
andsetthecoversaside.

3.Usingabreakerbarorsimilartool,movetheidler
pulleyforthetopbelt(Figure78)awayfromthetop

55

drivebelttoreleasethebelttensionandallowthebelt

1

2

G020875

tobeslippedoffthepulleys.

Figure78

1.Topbelt3.Bottombelt

2.Top-idlerpulley4.Bottom-idlerpulley

4.Usingabreakerbarorsimilartool,movetheidler
pulleyforthebottombelt(Figure78)awayfromthe
bottomdrivebelttoreleasethebelttensionandallow
thebelttobeslippedoffthepulleys.

5.Routeanewbeltaroundthegearboxpulley,bottom
spindlepulleys,andidlerpulleyassemblyasshownin
Figure78.

ControlsSystem
Maintenance

AdjustingtheControlLever NeutralInterlockSwitch

1.Stopthemachine,movethedeckliftswitchfullyinto
theneutral-lockedposition,settheparkingbrake,and
removetheignitionkey.

2.Removetheboltssecuringthefrontpanelandremove
thepanel(Figure79).

6.Routeanewbeltaroundthetopspindlepulleysand
idlerpulleyassemblyasshowninFigure78.

7.Installthebeltcovers.

Figure79

1.Bolts

2.Controlpanel

3.Loosenthe2screwssecuringtheinterlockswitch
(Figure80).

56

Figure80

1

2

G020875

1.Controllever3.Screws

2.Neutralinterlockswitch

4.0.015to0.045inch(0.4to
1mm)

AdjustingtheControlLever NeutralReturn

Ifthemotioncontrolleversdonotalignwiththeneutralslots
whenreleasedfromthereversedriveposition,adjustmentis
required.Adjusteachlever,spring,androdseparately.

1.DisengagethePTO,movethecontrollevertothe
neutrallockedposition,andsettheparkingbrake.

2.MovethethrottlelevertotheSlowposition,stopthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.

3.Removetheboltssecuringthefrontpanelandremove
thepanel(

Figure81).

4.Holdingthecontrolleveragainsttheframe,movethe
switchtowardtheleveruntilthedistancebetweenlever
andswitchbodyis0.015to0.045inch(0.4to1mm)
(Figure80).

5.Securetheswitch.

6.Repeatsteps3to5fortheotherlever.

7.Installthefrontpanel.

Figure81

1.Bolts

2.Controlpanel

4.Movethecontrollevertotheneutralpositionbutnot
locked(Figure83).

5.Pulltheleverbackuntiltheclevispin(onanarm
abovethepivotshaft)contactstheendoftheslot(just
beginningtoputpressureonthespring)(

Figure82).

Figure82

1.Clevispin

2.Slot

3.Jamnuts

57

4.Adjustmentbolt

5.Yoke

6.Checkwherethecontrolleverisrelativetonotchin
console(Figure83).

Note:Itshouldbecenteredallowinglevertopivot
outwardtotheneutrallockposition.

AdjustingtheTractionDrive forNeutral

Thisadjustmentmustbemadewithdrivewheelsturning.

DANGER

Mechanicalorhydraulicjacksmayfailtosupport
themachineandcauseaseriousinjury.

•Usejackstandswhensupportingthemachine.

•Donotusehydraulicjacks.

WARNING

Theenginemustberunningtoperformthis
adjustment.Contactwithmovingpartsorhot
surfacesmaycausepersonalinjury.

Figure83

1.Neutralposition2.Neutrallockedposition

7.Ifadjustmentisneeded,loosenthenutandjamnut
againsttheyoke(Figure82).

8.Applyingslightrearwardpressureonthemotion
controllever,turntheheadoftheadjustmentbolt
intheappropriatedirectionuntilthecontrolleveris
centeredintheneutrallockposition(

Note:Keepingrearwardpressureontheleverwill
keepthepinattheendoftheslotandallowthe
adjustmentbolttomovethelevertotheappropriate
position.

9.Tightenthenutandjamnut(Figure82).

10.Repeatsteps4through9fortheothercontrollever.

11.Installthefrontpanel.

Figure82).

Keephands,feet,face,clothing,andotherbody
partsawayfromrotatingparts,mufer,andother
hotsurfaces.

1.Raisetheframeontostablejackstandssothatthedrive
wheelscanrotatefreely.

2.Slideseatforward,unlatchit,andswingitupand
forward.

3.Disconnecttheelectricalconnectorfromtheseat
safetyswitch.

4.Temporarilyinstallajumperwireacrossterminalsin
thewiringharnessconnector.

5.Starttheengine,ensurethatthethrottleleverismidway
betweentheFastandSlowpositions,andreleasethe
parkingbrake.

Note:Themotioncontrolleversmustbeinthe
neutrallockedpositionwhilemakinganyadjustments.

6.Adjustthepumprodlengthononesidebyrotating
thehexshaft,intheappropriatedirection,untilthe
correspondingwheelisstillorslightlycreepingin
reverse(Figure84).

58

13.Lowertheseatintoposition.

1

2

G020875

14.Removethejackstands.

AdjustingtheMaximum GroundSpeed

1.DisengagethePTO ,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.

2.MovethethrottlelevertotheSlowposition,stopthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.

3.Removetheboltssecuringthefrontpanelandremove
thepanel(

Figure85).

Figure84

1.Rightpumprod5.JamNut

2.Leftpumprod6.Hexshaft

3.Balljoint7.Balljoint

4.Bolt

7.Movethemotioncontrolleverforwardandreverse,
thenbacktoneutral.Thewheelmuststopturningor
slightlycreepinreverse.

8.MovethethrottlelevertotheFastposition.Makesure
thatthewheelremainsstoppedorslightlycreepsin
reverse;adjustitifnecessary.

9.Repeatsteps6through8fortheothersideofthe
machine.

10.Tightenthejamnutsattheballjoints(

Figure82).

11.MovethethrottlelevertotheSlowpositionandstop
theengine.

12.Removethejumperwirefromthewireharness
connectorandplugtheconnectorintotheseatswitch.

WARNING

Figure85

1.Bolts

2.Controlpanel

4.Loosenthejamnutonthestopboltforoneofthe
controllevers(Figure86).

Electricalsystemwillnotperformproper
safetyshutoffwithjumperwireinstalled.

•Removejumperwirefromwireharness
connectorandplugconnectorintoseat
switchwhenadjustmentiscompleted.

•Neveroperatethisunitwithjumper
installedandseatswitchbypassed.

Figure86

1.Stopbolt

2.Controllever4.0.060inch(1.5mm)

59

3.Jamnut

5.Threadthestopboltallthewayin(awayfromthe
controllever).

6.Pushthecontrolleverallthewayforwarduntilitstops
andholditthere.

7.Threadthestopboltout(towardthecontrollever)
untilthereisagapof0.060inch(1.5mm)betweenthe
headofthestopboltandthecontrollever.

8.Tightenthejamnuttosecurethestopboltinplace.

9.Repeatsteps4through8fortheothercontrollever.

10.Installthefrontpanel.

Note:Ifyouwishtoreducethemaximummachinespeed,
setthespeedforbothcontrolleversasdirectedabove,then
backeachstopboltoutanequalamounttowardthecontrol
leveruntilyoureachthemaximumspeedyoudesire(youwill
likelyhavetotestyouradjustmentseveraltimes).Ensurethat
themachinedrivesstraightanddoesnotturnwhenboth
controlleversarepushedallthewayforward.Ifthemachine
turns,youdonothavethestopboltsevenlysetandwillneed
toadjustthemfurther.

AdjustingtheTracking

1.DisengagethePTO ,movethemotioncontrolleversto
theneutrallockedpositionandsettheparkingbrake.

2.MovethethrottlelevertotheSlowposition,stopthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.

3.Loosentheboltssecuringthecontrollevers(Figure87)

Figure87

Figure88

1.Controllever

2.Control-leverpost

3.Bolts

4.Havesomeonepushthecontrol-leverposts(notthe
controllevers)allthewayforwardintothemaximum
speedpositionandholdthemthere.

5.Adjustthecontrolleverssothattheylineup(
andtightenthebolts,securingtheleverstotheposts.

Figure88)

60

HydraulicSystem
Maintenance

Thehydraulicsystemislledatthefactorywithapproximately

4.7L(5USqt)ofhigh-qualitytransmission/tractorhydraulic
uid.Thebesttimetocheckthehydraulicuidiswhenitis
cold.Themachineshouldbeinthetransportconguration.
IftheuidlevelisbelowtheAddmarkonthedipstick,add
uidtobringtheleveltothemiddleoftheacceptablerange.
Donotoverllthesystem.Iftheuidlevelisbetweenthe
FullmarkandtheAddmark,noadditionaluidisrequired.
Therecommendedreplacementuidis:

ToroPremiumTransmission/HydraulicTractorFluid

(Availablein5USgallonpailsor55USgallondrums.
SeethepartsdocumentationorT orodistributorforpart
numbers.)

CheckingtheHydraulic System

ServiceInterval:Beforeeachuseordaily

Checkthelevelofthehydraulicuidbeforetheengineisrst
startedanddailythereafter.

1.Positionthemachineonalevelsurface.

2.Placethecontrolsintheneutrallockedpositionand
starttheengine.

Note:RunengineatlowestpossibleRPMtopurge
thesystemofair.DonotengagethePTO.

3.Raisethedecktoextendliftcylinders,stoptheengine,
andremovethekey.

4.Raisetheseattoaccessthehydraulicuidtank.

Alternativeuids:IftheTorouidisnotavailable,youcan
useMobil®424hydraulicuid.

Note:Torowillnotassumeresponsibilityfordamagecaused
byimpropersubstitutions.

Note:Manyhydraulicuidsarealmostcolorless,makingit
difculttospotleaks.Areddyeadditiveforthehydraulic
systemoilisavailablein20ml(2/3oz)bottles.Onebottle
issufcientfor15to22L(4to6USgallons)ofhydraulic
oil.Orderpartnumber44-2500fromyourAuthorizedToro
Distributor.

5.Removethehydraulicllcap(
neck.

Figure89

Figure89)fromtheller

1.Dipstick2.Fillcap

6.Removethedipstickandwipeitwithacleanrag
(Figure89).

7.Placethedipstickintothellerneck;thenremoveit
andchecklevelofuid(Figure89).

Note:Iflevelisnotwithinnotchedareaofthe
dipstick,addenoughhighqualityhydraulicuidto
raiseleveltowithinthenotchedarea.Donotoverll.

8.Replacethedipstickandthreadthellcapnger-tight
ontollerneck.

9.Checkallhosesandttingsforleaks.

61

ChangingtheHydraulicOil AndFilter

Cleaning

ServiceInterval:Aftertherst200hours

Every800hours

1.DisengagethePTO ,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.

2.MovethethrottlelevertotheSlowposition,stopthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.

3.Placealargepanunderthehydraulicreservoirand
transmissioncaseandremovetheplugs,drainingallof
thehydraulicuid(

Figure90).

CleaningUndertheMower

ServiceInterval:Beforeeachuseordaily

Removethegrassbuildupunderthemowerdaily.

1.DisengagethePTO ,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.

2.MovethethrottlelevertotheSlowposition,stopthe
engine,removethekey,andwaitforallmovingpartsto
stopbeforeleavingtheoperatingposition.

3.Raisethemowertothetransportposition.

4.Raisethefrontofthemachinebyusingjackstands.

5.Thoroughlycleantheundersideofthemowerwith
water.

WasteDisposal

Engineoil,batteries,hydraulicoil,andenginecoolantare
pollutants.Disposeoftheseaccordingtoyourstateandlocal
regulations.

Figure90

1.Hydraulicreservoirdrain
plug

2.Filter

4.Cleantheareaaroundthehydraulicoillterand
removeit(Figure90).

5.Immediatelyinstallanewhydraulicoillter.

6.Installthehydraulicreservoirandtransmissioncase
drainplugs.

7.Fillthereservoirtotheproperlevel(approximately6
quarts);referto

30).

8.Starttheengineandcheckforoilleaks.Allowthe
enginetorunforaboutveminutes,thenshutitoff.

9.After2minutes,checkthelevelofthehydraulicuid;
referto

CheckingtheHydraulicSystem(page30).

CheckingtheHydraulicSystem(page

3.Transmissioncasedrain
plug

62

Storage

Machine

1.Thoroughlycleanthemachine,deckandtheengine,
payingspecialattentiontotheseareas:

•Radiatorandradiatorscreen

•Underneaththedeck

•Underthedeckbeltcovers

•Counterbalancesprings

7.Servicethebatteryandcablesasfollows:

A.Removethebatteryterminalsfromthebattery

posts.

B.Cleanthebattery,terminals,andpostswithawire

brushandbakingsodasolution.

C.Coatthecableterminalsandbatterypostswith

Grafo112Xskin-overgrease(ToroPartNo.
505-47)orpetroleumjellytopreventcorrosion.

D.Slowlyrechargethebatteryfor24hoursevery60

daystopreventleadsulfationofthebattery.

•PTOshaftassembly

•Allgreasettingsandpivotpoints

•Removethecontrolpanelandcleanoutinsideof

thecontrolbox

•Beneaththeseatplateandtopofthetransmission

2.Checkandadjustfrontandreartractortirepressure;
referto

3.Remove,sharpen,andbalancethemowerblades.
Installthebladesandtorquethebladefastenersto
115-149N-m(85-110ft-lb).

4.Checkallfastenersforloosenessandtightenthemas
necessary.Especiallytorquethe6boltssecuringthe
mowerdeckframetothetractionunit(
359N-m(265ft-lb).

CheckingtheTirePressure(page52).

Figure91)to

Engine

1.Draintheengineoilfromtheoilpanandreplacethe
drainplug.

2.Replacetheoillter.

3.Filltheenginewiththerecommendedmotoroil.

4.Starttheengineandrunitatidlespeedfor2minutes.

5.Drainthefuelfromthefueltank,fuellines,pump,
lter,andseparator.Flushthefueltankwithclean
dieselfuelandconnectallfuellines.

6.Thoroughlycleanandservicetheaircleanerassembly.

7.Sealtheaircleanerinletandtheexhaustoutletwith
weatherproofmaskingtape.

8.Checktheoilllercapandfueltankcaptoensurethat
theyaresecurelyinplace.

Figure91

Rightsidenotshown.

1.Bolts

5.Greaseoroilallgreasettings,pivotpoints,and
transmissionby-passvalvepins.Wipeoffanyexcess
lubricant.

6.Lightlysandandusetouchuppaintonpaintedareas
thatarescratched,chippedorrusted.Repairanydents
inthemetalbody.

63

Notes:

64

Notes:

65

Notes:

66

InternationalDistributorList

Distributor:

AgrolancKft
BalamaPrimaEngineeringEquip.HongKong85221552163
B-RayCorporation
CascoSalesCompany
CeresS.A.CostaRica
CSSCTurfEquipment(pvt)Ltd.SriLanka
CyrilJohnston&Co.
CyrilJohnston&Co.RepublicofIreland
EquiverMexico525553995444ParklandProductsLtd.NewZealand6433493760
FemcoS.A.Guatemala
ForGarderOU
G.Y .K.CompanyLtd.
GeomechanikiofAthensGreece
GolfinternationalTurizm
GuandongGoldenStarChina
HakoGroundandGardenSweden
HakoGroundandGarden
HayterLimited(U.K.)
HydroturfInt.CoDubai
HydroturfEgyptLLC
IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640

Korea82325512076
PuertoRico7877888383

NorthernIreland442890813121

Estonia3723846060
Japan81726325861

Turkey902163365993Riversa

Norway4722907760
UnitedKingdom441279723444
UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

5062391138
94112746100

442890813121

5024423277

30109350054

862087651338
4635100000

MaquiverS.A.Colombia
MaruyamaMfg.Co.Inc.
Mountelda.s.CzechRepublic
Mountelda.s.Slovakia
MunditolS.A.
NormaGarden
OslingerTurfEquipmentSA
OyHakoGroundandGardenAb

Perfetto
PratoverdeSRL.
Prochaska&Cie
RTCohen2004Ltd.

LelyTurfcare
SolvertS.A.S.
SpyprosStavrinidesLimitedCyprus
SurgeSystemsIndiaLimited

Country:

Japan81332522285

Argentina541148219999
Russia749541 16120
Ecuador59342396970
Finland35898700733

Poland48618208416
Italy390499128128
Austria4312785100
Israel97298617979
Spain
Denmark4566109200
France33130817700

India911292299901

PhoneNumber:

5712364079

420255704220
420255704220

34952837500

35722434131

EuropeanPrivacyNotice

TheInformationToroCollects
ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMA TION
ASDESCRIBEDINTHISPRIVACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofYourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[email protected].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevH

TheToroTotalCoverageGuarantee

ALimitedWarranty

ConditionsandProductsCovered

TheToroCompanyanditsafliate,ToroWarrantyCompany ,pursuant
toanagreementbetweenthem,jointlywarrantyourToroCommercial
product(“Product”)tobefreefromdefectsinmaterialsorworkmanship
fortwoyearsor1500operationalhours*,whicheveroccursrst.This
warrantyisapplicabletoallproductswiththeexceptionofAerators
(refertoseparatewarrantystatementsfortheseproducts).Wherea
warrantableconditionexists,wewillrepairtheProductatnocosttoyou
includingdiagnostics,labor,parts,andtransportation.Thiswarranty
beginsonthedatetheProductisdeliveredtotheoriginalretailpurchaser.
*Productequippedwithanhourmeter.

InstructionsforObtainingWarrantyService

YouareresponsiblefornotifyingtheCommercialProductsDistributoror
AuthorizedCommercialProductsDealerfromwhomyoupurchasedthe
Productassoonasyoubelieveawarrantableconditionexists.Ifyouneed
helplocatingaCommercialProductsDistributororAuthorizedDealer,or
ifyouhavequestionsregardingyourwarrantyrightsorresponsibilities,
youmaycontactusat:

ToroCommercialProductsServiceDepartment
ToroWarrantyCompany

811 1LyndaleAvenueSouth
Bloomington,MN55420-1196

952–888–8801or800–952–2740
E-mail:[email protected]

OwnerResponsibilities

AstheProductowner,youareresponsibleforrequiredmaintenance
andadjustmentsstatedinyourOperator'sManual.Failuretoperform
requiredmaintenanceandadjustmentscanbegroundsfordisallowinga
warrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thiswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,ormodiednon-T oro
brandedaccessoriesandproducts.Aseparatewarrantymaybe
providedbythemanufactureroftheseitems.

•Productfailureswhichresultfromfailuretoperformrecommended

maintenanceand/oradjustments.Failuretoproperlymaintainyour
ToroproductpertheRecommendedMaintenancelistedinthe
Operator’sManualcanresultinclaimsforwarrantybeingdenied.

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligent,orrecklessmanner.

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,
duringnormalProductoperationinclude,butarenotlimitedto,brake
padsandlinings,clutchlinings,blades,reels,rollersandbearings
(sealedorgreasable),bedknives,sparkplugs,castorwheelsand
bearings,tires,lters,belts,andcertainsprayercomponentssuchas
diaphragms,nozzles,andcheckvalves,etc.

•Failurescausedbyoutsideinuence.Conditionsconsideredtobe

outsideinuenceinclude,butarenotlimitedto,weather,storage
practices,contamination,useofunapprovedfuels,coolants,
lubricants,additives,fertilizers,water,orchemicals,etc.

•Failureorperformanceissuesduetotheuseoffuels(e.g.gasoline,

diesel,orbiodiesel)thatdonotconformtotheirrespectiveindustry
standards.

•Normalnoise,vibration,wearandtear,anddeterioration.

•Normal“wearandtear”includes,butisnotlimitedto,damageto

seatsduetowearorabrasion,wornpaintedsurfaces,scratched
decalsorwindows,etc.

Parts

Partsscheduledforreplacementasrequiredmaintenancearewarranted
fortheperiodoftimeuptothescheduledreplacementtimeforthatpart.
Partsreplacedunderthiswarrantyarecoveredforthedurationofthe
originalproductwarrantyandbecomethepropertyofT oro.T orowill
makethenaldecisionwhethertorepairanyexistingpartorassemblyor
replaceit.T oromayuseremanufacturedpartsforwarrantyrepairs.

DeepCycleandLithium-IonBatteryWarranty:

DeepcycleandLithium-Ionbatterieshaveaspeciedtotalnumberof
kilowatt-hourstheycandeliverduringtheirlifetime.Operating,recharging,
andmaintenancetechniquescanextendorreducetotalbatterylife.Asthe
batteriesinthisproductareconsumed,theamountofusefulworkbetween
chargingintervalswillslowlydecreaseuntilthebatteryiscompletelyworn
out.Replacementofwornoutbatteries,duetonormalconsumption,
istheresponsibilityoftheproductowner.Batteryreplacementmaybe
requiredduringthenormalproductwarrantyperiodatowner’sexpense.
Note:(Lithium-Ionbatteryonly):ALithium-Ionbatteryhasapartonly
proratedwarrantybeginningyear3throughyear5basedonthetime
inserviceandkilowatthoursused.RefertotheOperator'sManualfor
additionalinformation.

MaintenanceisatOwner’sExpense

Enginetune-up,lubrication,cleaningandpolishing,replacementoflters,
coolant,andcompletingrecommendedmaintenancearesomeofthe
normalservicesT oroproductsrequirethatareattheowner’sexpense.

GeneralConditions

RepairbyanAuthorizedT oroDistributororDealerisyoursoleremedy
underthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty ,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletion
ofrepairsunderthiswarranty.ExceptfortheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .
Allimpliedwarrantiesofmerchantabilityandtnessforuseare
limitedtothedurationofthisexpresswarranty .

Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.Thiswarranty
givesyouspeciclegalrights,andyoumayalsohaveotherrightswhich
varyfromstatetostate.

Noteregardingenginewarranty:

TheEmissionsControlSystemonyourProductmaybecoveredby
aseparatewarrantymeetingrequirementsestablishedbytheU.S.
EnvironmentalProtectionAgency(EPA)and/ortheCaliforniaAir
ResourcesBoard(CARB).Thehourlimitationssetforthabovedonot
applytotheEmissionsControlSystemWarranty.RefertotheEngine
EmissionControlWarrantyStatementsuppliedwithyourproductor
containedintheenginemanufacturer’sdocumentationfordetails

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.

374-0253RevB