Toro 30381, groundsmaster 7210 Operator's Manual

FormNo.3383-165RevA

Groundsmaster

®

7210Traction

Unit

ModelNo.30381—SerialNo.314000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3383-165*A

ThisproductcomplieswithallrelevantEuropeandirectives;

G020872

1

fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Introduction

Important:Usethismanualinconjunctionwiththe

operator’smanualsforthePolarTrackitoranyother
attachmentsforadditionalinformationonthesafe
operationandmaintenanceofyourmachineandthe
attachments.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Thismachineisusedinthesummerwitharotary-blade
lawnmowerattachmentandinthewinterwithasnowremoval
attachmentandisintendedtobeusedbyprofessional,hired
operatorsincommercialapplications.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

©2014—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroRidingMowerSafety........................................5

SoundPowerLevel..................................................6

SoundPressureLevel...............................................6

VibrationLevel......................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

Setup...........................................................................15

1AdjustingtheROPS.............................................15

2InstallingWeights(forCECompliance)...................16

3CheckingFluidLevels...........................................17

4ActivatingandChargingtheBattery........................17

5InstallingtheMowerDeck/PolarTrac.....................18

6ReadingtheManualsandViewingtheTraining

Materials............................................................26

ProductOverview.........................................................27

Controls...............................................................27

Specications........................................................28

Attachments/Accessories........................................28

Operation....................................................................29

AddingFuel...........................................................29

FillingtheFuelTank...............................................30

CheckingtheEngineOilLevel.................................30

CheckingtheCoolingSystem...................................30

CheckingtheHydraulicSystem................................30

UsingtheRolloverProtectionSystem(ROPS)............30

ThinkSafetyFirst...................................................31

OperatingtheParkingBrake....................................32

StartingandStoppingtheEngine..............................32

DrivingtheMachine...............................................33

StoppingtheMachine.............................................34

OperatingtheMower..............................................34

UsingtheSafetyInterlockSystem.............................35

PositioningtheSeat................................................38

UnlatchingtheSeat.................................................38

PushingtheMachinebyHand..................................39

LoadingMachines..................................................39

TransportingtheMachine........................................40

Maintenance.................................................................41

RecommendedMaintenanceSchedule(s)......................41

DailyMaintenanceChecklist....................................42

PremaintenanceProcedures........................................43

Lubrication...............................................................43

GreasingtheBearingsandBushings..........................43

ServicingtheMowerDeckGearBox

Lubricant...........................................................45

EngineMaintenance..................................................46

CheckingtheAirCleaner.........................................46

ServicingtheEngineOil..........................................47

FuelSystemMaintenance...........................................48

ServicingtheWaterSeparator..................................48

CleaningtheFuelTank............................................49

FuelLinesandConnections.....................................49

BleedingtheFuelSystem.........................................49

BleedingAirfromtheInjectors................................50

ElectricalSystemMaintenance....................................50

ServicingtheBattery...............................................50

StoringtheBattery..................................................51

CheckingtheFuses.................................................51

DriveSystemMaintenance.........................................52

CheckingtheTirePressure......................................52

ReplacingtheCasterWheelsandBearings..................52

CoolingSystemMaintenance......................................53

CheckingtheCoolingSystem..................................53

CleaningtheRadiator..............................................53

BrakeMaintenance....................................................54

AdjustingtheParkingBrakeInterlockSwitch..............54

BeltMaintenance......................................................55

CheckingtheAlternatorBelt...................................55

ReplacingtheBladeDriveBelts................................55

ControlsSystemMaintenance.....................................56

AdjustingtheControlLeverNeutralInterlock

Switch...............................................................56

AdjustingtheControlLeverNeutralReturn...............57

AdjustingtheTractionDriveforNeutral....................58

AdjustingtheMaximumGroundSpeed.....................59

AdjustingtheTracking............................................60

HydraulicSystemMaintenance....................................61

CheckingtheHydraulicSystem................................61

ChangingtheHydraulicOilAndFilter.......................62

Cleaning...................................................................62

CleaningUndertheMower......................................62

WasteDisposal.......................................................62

Storage........................................................................63

Machine................................................................63

Engine..................................................................63

3

Safety

Improperlyusingormaintainingthemachinecanresult
ininjury.T oreducethepotentialforinjury,complywith
thesesafetyinstructionsandalwayspayattentiontothe
safetyalertsymbol,whichmeansCaution,Warning,or
Danger—personalsafetyinstruction.Failuretocomplywith
theinstructionmayresultinpersonalinjuryordeath.

•Thoroughlyinspecttheareawheretheequipmentisto

beusedandremoveallobjectswhichmaybethrownby
themachine.

•Replacefaultysilencers/mufers.

•Beforeusing,alwaysvisuallyinspecttoseethattheblades,

bladeboltsandcutterassemblyarenotwornordamaged.
Replacewornordamagedbladesandboltsinsetsto
preservebalance.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromtheCEN
standardEN836:1997andANSIB71.4-2012.

Thisproductiscapableofamputatinghandsandfeetand
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.

Important:RefertotheROPSHardCab

Man ual

foradditionalcabsafetyinformation.

Training

•ReadtheOperator'sManualandothertrainingmaterial

carefully.Befamiliarwiththecontrols,safetysigns,and
theproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese

instructionstousethelawnmower.Localregulationscan
restricttheageoftheoperator.

•Nevermowwhilepeople,especiallychildren,orpetsare

nearby.

•Keepinmindthattheoperatororuserisresponsiblefor

accidentsorhazardsoccurringtootherpeopleortheir
property.

•Donotcarrypassengers.

•Alldriversshouldseekandobtainprofessionaland

practicalinstruction.Suchinstructionshouldemphasize:

–theneedforcareandconcentrationwhenworking

withride-onmachines;

–controlofaride-onmachineslidingonaslopewill

notberegainedbytheapplicationofthecontrol
levers.Themainreasonsforlossofcontrolare:

◊insufcientwheelgrip,especiallyonwetgrass;

◊beingdriventoofast;

◊inadequatebraking;

◊thetypeofmachineisunsuitableforitstask;

◊lackofawarenessoftheeffectofground

conditions,especiallyslopes;

◊incorrectloaddistribution.

Preparation

•Whileoperatingthemachine,alwayswearsubstantial

footwearandlongtrousers.Donotoperatethe
equipmentwhenbarefootorwearingopensandals.

Operator’ s

Operation

•Bealert,slowdownandusecautionwhenmakingturns.

Lookbehindandtothesidebeforechangingdirections.

•Donotoperatetheengineinaconnedspacewhere

dangerouscarbonmonoxidefumescancollect.

•Operateonlyindaylightoringoodarticiallight.

•Beforeattemptingtostarttheengine,disengageallblade

attachmentclutchesandshiftintoneutral.

•Rememberthereisnosuchthingasasafeslope.Travel

ongrassslopesrequiresparticularcare.T oguardagainst
overturning:

–donotstoporstartsuddenlywhenonaslope;
–useslowspeedsonslopesandduringtightturns;
–stayalertforhumpsandhollowsandotherhidden

hazards;

•Watchoutfortrafcwhencrossingornearroadways.

•Stopthebladesfromrotatingbeforecrossingsurfaces

otherthangrass.

•Whenusinganyattachments,neverdirectdischargeof

materialtowardbystandersnorallowanyonenearthe
machinewhileinoperation.

•Neveroperatethemachinewithdamagedguards,shields,

orwithoutsafetyprotectivedevicesinplace.

•Donotchangetheenginegovernorsettingsoroverspeed

theengine.Operatingtheengineatexcessivespeedmay
increasethehazardofpersonalinjury.

•Beforeleavingtheoperator'sposition:

–disengagethepowertake-offandlowerthe

attachments;
–changeintoneutralandsettheparkingbrake;
–stoptheengineandremovethekey.

•Disengagedrivetoattachments,stoptheengine,and

removetheignitionkey:

–beforeclearingblockagesoruncloggingchute;
–beforechecking,cleaningorworkingonthelawn

mower;
–afterstrikingaforeignobject.Inspectthelawn

mowerfordamageandmakerepairsbeforerestarting

andoperatingtheequipment;
–ifthemachinestartstovibrateabnormally(check

immediately).

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

4

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

•Disengagedrivetoattachmentswhentransportingornot

inuse.

•Stoptheengineanddisengagedrivetoattachmentbefore

refuelling.

RolloverProtectionSystem
(ROPS)—UseandMaintenance

•TheROPSisanintegralandeffectivesafetydevice.Keep

afoldingROPSintheraisedandlockedpositionanduse
theseatbeltwhenoperatingthemachine.

•LowerafoldingROPStemporarilyonlywhenabsolutely

necessary.Donotweartheseatbeltwhenfoldeddown.

•Beawarethereisnorolloverprotectionwhenafolded

ROPSisinthedownposition.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Checktheareatobemowedandneverfolddowna

foldingROPSinareaswherethereareslopes,dropoffs
orwater.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany
objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand
keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Neverremovefuelcaporaddfuelwiththeengine

running.

•Allowenginetocoolbeforerefueling.

•Neverrefuelthemachineindoors.

•Neverstorethemachineorfuelcontainerwherethereis

anopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.

•Neverllcontainersinsideavehicleoronatruckor

trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandrefuelit

ontheground.Ifthisisnotpossible,thenrefuelsuch

equipmentwithaportablecontainer,ratherthanfroma
fueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeclothingimmediately.

•Neveroverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe

equipmentisinsafeworkingcondition.

•Neverstoretheequipmentwithfuelinthetankinsidea

buildingwherefumesmayreachanopenameorspark.

•Allowtheenginetocoolbeforestoringinanyenclosure.

•Toreducetherehazard,keeptheengine,

silencer/mufer,batterycompartmentandfuelstorage
areafreeofgrass,leaves,orexcessivegrease.

•Replacewornordamagedpartsforsafety.

•Ifthefueltankhastobedrained,dothisoutdoors.

•Onmulti-bladedmowers,takecareasmanuallyrotating

onebladecancauseotherbladestorotate.

•Whenmachineistobeparked,storedorleftunattended,

lowerthemowerdeck.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usefullwidthrampsforloadingmachineintotraileror

truck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.

ToroRidingMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro
productsorothersafetyinformationthatyoumustknowthat
isnotincludedintheCENstandard.

•Engineexhaustcontainscarbonmonoxide,whichisan

odorless,deadlypoisonthatcankillyou.Donotrun
engineindoorsorinanenclosedarea.

•Keephands,feet,hairandlooseclothingawayfrom

attachmentdischargearea,undersideofmowerandany
movingpartswhileengineisrunning.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowtocoolbeforeattempting
tomaintain,adjust,orservice.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyesandclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

5

•Thismachineisnotdesignedorequippedforon-road

useandisa“slow-movingvehicle.”Ifyoumustcross
ortravelonapublicroad,youshouldbeawareofand
complywithlocalregulations,suchasrequiredlights,
slowmovingvehiclesigns,andreectors.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfrombattery.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•UseonlyToroapprovedattachments.Warrantymaybe

voidedifusedwithunapprovedattachments.

Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30462

Thisunithasaguaranteedsoundpowerlevelof102dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30464and30464TC

SlopeOperation

•Donotmowneardrop-offs,ditches,steepbanksor

water.Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,ordrowning.

•Donotmowslopeswhengrassiswet.Slippery

conditionsreducetractionandcouldcauseslidingand
lossofcontrol.

•Donotmakesuddenturnsorrapidspeedchanges.

•Useawalkbehindmowerand/orahandtrimmernear

drop-offs,ditches,steepbanksorwater.

•Reducespeedanduseextremecautiononslopes.

•Removeormarkobstaclessuchasrocks,treelimbs,etc.

fromthemowingarea.Tallgrasscanhideobstacles.

•Watchforditches,holes,rocks,dips,andrisesthatchange

theoperatingangle,asroughterraincouldoverturnthe
machine.

•Avoidsuddenstartswhenmowinguphillbecausethe

mowermaytipbackwards.

•Beawarethatlossoftractionmayoccurgoingdownhill.

Weighttransfertothefrontwheelsmaycausedrive
wheelstoslipandcauselossofbrakingandsteering.

•Alwaysavoidsuddenstartingorstoppingonaslope.

Iftireslosetraction,disengagethebladesandproceed
slowlyofftheslope.

•Followthemanufacturer'srecommendationsforwheel

weightsorcounterweightstoimprovestability.

•Useextremecarewithattachments.Thesecanchangethe

stabilityofthemachineandcauselossofcontrol.

SoundPowerLevel

Note:Thedatacontainedinthissectiononlypertainsto

unitsmarkedwiththeCElogo.

Model30363TCand30363TE

Thisunithasaguaranteedsoundpowerlevelof102dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30465TC

Thisunithasaguaranteedsoundpowerlevelof102dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

SoundPressureLevel

Note:Thedatacontainedinthissectiononlypertainsto

unitsmarkedwiththeCElogo.

Model30363TCand30363TE

Thisunithasasoundpressurelevelattheoperator’ searof90
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30461

Thisunithasasoundpressurelevelattheoperator’ searof87
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30462

Thisunithasasoundpressurelevelattheoperator’ searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30464and30464TC

Thisunithasaguaranteedsoundpowerlevelof103dBA,
whichincludesanUncertaintyValue(K)of1dBA.

Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Model30461

Thisunithasasoundpressurelevelattheoperator’ searof88
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

Model30465TC

6

Thisunithasasoundpressurelevelattheoperator’ searof87
dBA,whichincludesanUncertaintyValue(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN836.

VibrationLevel

Note:Thedatacontainedinthissectiononlypertainsto

unitsmarkedwiththeCElogo.

Hand-Arm

Measuredvibrationlevelforrighthand=1.22m/s

Measuredvibrationlevelforlefthand=0.6m/s

UncertaintyValue(K)=0.5m/s

2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

WholeBody

Measuredvibrationlevel=0.48m/s

UncertaintyValue(K)=0.5m/s

2

2

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN836.

2

2

7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

112-1461

1.Beltrouting

107-2908

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Thrownobjecthazard—donotoperatethemowerwiththe
deectoruporremoved,keepthedeectorinplace.

3.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

1.Warning—readtheOperator'sManualbeforeoperatingand
donotoperatethismachineunlessyouaretrained.

2.Crushing/dismembermenthazardofbystanders—donot
carrypassengers,keepbystandersasafedistancefromthe
machine.

3.Tipping,dropoffhazard—donotoperatenearwaterdrop-offs,
stayasafedistancefromdrop-offs,slowmachinebefore
turning,donotturnathighspeeds,

4.WearaseatbeltwhenaROPSisinplace,donotwearaseat
beltwhenROPSislowered.

5.Thrownobjecthazard—keepbystandersasafedistancefrom
themachine;keepalldeectorsandshieldsinplace.

6.Warning—engagetheparkingbrake,stoptheengineand
removetheignitionkeybeforeleavingthemachine.

7.Cuttinghazardofhandorfoot—removetheignitionkey
andreadtheinstructionsbeforeservicingorperforming
maintenance,keepawayfrommovingparts.

120-9195

8.Warning—wearhearingprotection.

9.Engage

10.Disengage

11.Parkingbrake

12.Tostarttheengine:clearanydebrisfromtheattachment,
disengagethePTO,movethemotioncontrolleverstothe
neutralposition,engagetheparkingbrake,turntheignitionto
Runandwaitfortheglowpluglighttoturnoff,turntheignition
keytoStart.

13.ReadtheOperator'sManual.

9

110-8254

1.Engine–Stop3.Engine—Start

2.Engine—Run

110-8253

1.PTO–Off4.Continuousvariable
setting

2.PTO—On5.Slow

3.Fast

110-9796

1.ReadtheOperator'sManualforinformationonfuses.

110-8252

1.ReadtheOperator'sManual.

2.Parkingbrake4.Fuel6.Engineoil

3.Hydraulicoil5.Enginecoolant

10

120-9196

1.Forward

2.Fast4.Neutral6.Towvalvelocation;torque

3.Slow

5.Reverse

thetowvalvesto6.78±

1.13N⋅m(60±10in-lbs).

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

1.Entanglementhazard,belt—donotoperatethemachine
withtheshieldsorguardsremoved;alwayskeeptheshields
andguardsinplace;stayawayfrommovingparts.

93–6696

1.Storedenergyhazard—readtheOperator'sManual.

7.ReadtheOperator's
Manualformore
informationonthehydraulic
oil.

100-6578

1.Donotstephere.

1.ReadtheOperator's
Manual.

93-6687

106-6753

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

93-6697

(Model30631)

2.AddSAE80w-90(API
GL-5)oilevery50hours.

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

11

106-9206

1.Wheeltorquespecications

2.ReadtheOperator'sManual.

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris
down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe
rollbarintheraisedandlockedpositionandweartheseat
belt.Lowertherollbaronlywhenabsolutelynecessary;do
notwearthetheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully .

1.Removetheignitionkeyandreadthe
Operator'sManualbeforeservicingor
performingmaintenance.

107-2916

2.Thrownobjecthazard—donotoperate
themowerwiththedeectorupor
removed,keepthedeectorinplace;
keepbystandersasafedistancefrom
themachine.

12

3.Cutting/dismembermenthazardof
handorfoot,mowerblade—stayaway
frommovingparts.

106-9290

1.Inputs5.Inseat

2.Notactive

3.Hightemperatureshutdown

6.PowerTake-off(PTO)10.PowerTakeOff(PTO)

7.ParkingbrakeOff11.Start

4.Hightemperaturewarning8.Neutral

9.Outputs13.Start

12.EnergizetoRun(ETR)

110-9781

1.Warning—readtheOperator'sManual.

2.Poisonandcausticliquid/chemicalburnhazard—keepchildrenasafedistancefromthebattery.

3.Warning—donottouchthehotsurface.

4.Cutting/dismembermenthazard,fanandentanglementhazard,belt—stayawayfrommovingparts.

5.Hydraulicoilinsystemunderpressure,escapinghydraulicoilpenetratingskinhazard,brokenhydrauliclineshazard—wear
protectivehandprotectionwhenhandlinghydraulicsystemcomponents.

14.Power

106-6754

1.Warning—donottouchthehotsurface.

2.Cutting/dismembermenthazard,fanandentanglement
hazard,belt—stayawayfrommovingparts.

112-1689

CEMarkedModelsOnly(WiththeCEKitInstalled)

safetydecalincludesaslopewarningrequiredonthemachineforcompliancetothe

EuropeanLawnMowerSafetyStandardEN836:1997.Theconservativemaximum

slopeanglesindicatedforoperationofthismachineareprescribedbyandrequiredby

thisstandard.

1.Tippinghazard—donotoperateonslopesgreaterthan14
degrees.

13

*This

107-1866

1.Tippinghazardandslidingorlossofcontrolhazard,
drop-offs—donotturnsharplywhiletravelingfast,instead,
slowdownandturngradually ,donotoperatethemachine
neardrop-offs,slopesgreaterthan15degrees,orwater;
keepasafedistancefromdrop-offs.

2.Warning—iftherollbarislowered,donotweartheseat
belt,iftherollbarisraised,weartheseatbelt.

3.Warning—donotusesplitramps,useafullrampswhen
transportingmachine,onlyuserampswithinclinesless
than15degrees.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

2.Nore,opename,or
smoking.

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe

7.Weareyeprotection;

8.Batteryacidcancause

10.Containslead;donot

distancefromthebattery.

explosivegasescan
causeblindnessandother
injuries

blindnessorsevereburns.

withwaterandgetmedical
helpfast.

discard.

14

Setup

G004634

1

2

3

4

5

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2

3

4

5

6

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

MowerDeckorPolarTracKit(sold
separately)

Operator'sManual
EngineOperator'sManual
PartsCatalog
OperatorTrainingMaterial
Pre-deliveryInspectionSheet
Enginewarranty1
CEcerticate

Qty.

Use

–

–

–

–

1

1
1
1
1
1

1

AdjusttheROPS.

Installweights.

Checkthehydraulicuid,engineoil,
andcoolantlevels.

Activateandchargethebattery.

Installthemowerdeck/polartrac.

Readthemanualsandviewthe
trainingmaterialsbeforeoperatingthe
machine.Usetheremainingpartsfor
theinstallationofattachments.

AdjustingtheROPS

NoPartsRequired

Procedure

1.Removethehairpincotterpinsandremovethe2pins

1

fromtherollbar(Figure4).

Figure4

RightSideShown

1.Rollbar3.Hairpincotterpin

2.Pin

2.Raisetherollbartotheuprightpositionandinstallthe
2pinsandsecurethemwiththehairpincotterpins
(Figure4).

Note:Ifyoumustlowertherollbar,pushthebar
forwardtorelievepressureonthepins,removethe
pins,lowerthebarslowly,andsecureitwiththepinsso
thatitdoesnotdamagethehood.

15

2

InstallingWeights(forCECompliance)

NoPartsRequired

Procedure

Machineswith72-inchdecksinstalledandnootherattachments,donotneedaddedweighttomeetCEstandards.However,
youmayneedtopurchaseandinstalladditionalweightdependingonthemowerdecksize/typeandtheattachmentsthat
youinstallonthemachine.Thefollowingtableliststhevariousattachmentcongurationsandtheadditionalfrontweight
neededforeachmodel:

AttachmentConguration

Groundsmaster7200/7210
TractionUnitwithnoAdded
Attachments

Groundsmaster7200/7210
TractionUnitandHardCanopy

Groundsmaster7200/7210
TractionUnit,HardCanopy ,and
RoadLightKit

Groundsmaster7200/7210
TractionUnit,HardCanopy ,
RoadLightKit,andJackStand

Groundsmaster7200/7210
TractionUnit,HardCanopy ,and
JackStand

Groundsmaster7200/7210
TractionUnit,RoadLightKit,
andJackStand

Groundsmaster7200/7210
TractionUnitandRoadLightKit

Groundsmaster7200/7210
TractionUnitandJackStand

WeightRequiredwitha62

inch(157.5cm)Guardian

Mower

22lb(10kg)0lb(0kg)0lb(0kg)

75lb(34kg)21lb(9.5kg)33lb(15kg)

71lb(32.2kg)63lb(28.5kg)22lb(10kg)

40lb(18kg)37lb(17kg)22lb(10kg)

31lb(14kg)22lb(10kg)22lb(10kg)

0lb(0kg)0lb(0kg)0lb(0kg)

25lb(11.3kg)0lb(0kg)0lb(0kg)

0lb(0kg)0lb(0kg)0lb(0kg)

WeightRequiredwitha72

inch(183cm)GuardianMower

inch(183cm)Side-discharge

WeightRequiredwitha72

Mower

ContactyourAuthorizedToroDistributortoobtaintheappropriatekitsandweightsforyourmachine.

16

3

CheckingFluidLevels

NoPartsRequired

Procedure

1.Checkthehydraulicuidlevelbeforestartingthe
engine;refertoCheckingtheHydraulicSystem(page

30).

2.Checktheengineoillevelbeforeandafterstartingthe
engine;refertoCheckingtheEngineOilLevel(page

.

30)

3.Checkthecoolingsystembeforestartingtheengine;
refertoCheckingtheCoolingSystem(page53).

3.Carefullylleachcellwithelectrolyteuntiltheplates
arecoveredwithabout6mm(1/4inch)ofuid(Figure

6).

Figure6

4.Allowapproximately20to30minutesforthe
electrolytetosoakintotheplates.

4

ActivatingandChargingthe Battery

NoPartsRequired

Procedure

Useonlyelectrolyte(1.265SpecicGravity)tollbattery
initially.

1.Removethebatteryfromthemachine.

Important:Donotaddelectrolytewhilethe
batteryisinthemachine.Y oucouldspillit,
causingcorrosion.

2.Cleanthetopofthebatteryandremovetheventcaps
(Figure5).

WARNING

Chargingthebatteryproducesgassesthat
canexplode,andcouldcauseseriousinjury
ordeath.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

5.Rellasnecessarytobringtheelectrolytetowithin
about6mm(1/4inch)ofthebottomofthellwell
(Figure6).

6.Connecta3-to-4ampbatterychargertothebattery
posts.Chargethebatteryatarateof3to4amps
untilthespecicgravityis1.25orhigherandthe
temperatureisatleast16°C(60°F)withallcells
gassingfreely.

7.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.

Note:Afterthebatteryhasbeenactivated,add
onlydistilledwatertoreplacenormalloss,although
maintenance-freebatteriesshouldnotrequirewater
undernormaloperatingconditions.

1.Ventcaps

Figure5

17

WARNING

CALIFORNIA

Proposition65Warning

Note:Ensurethatthebatterycablesareroutedaway
fromanysharpedgesormovingparts.

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

WARNING

Batteryterminalsormetaltoolscouldshort
againstmetaltractorcomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery,
donotallowthebatteryterminalstotouch
anymetalpartsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsof
themachine.

8.Installthebatteryintothemachineandsecureit.

5

InstallingtheMower Deck/PolarTrac

Partsneededforthisprocedure:

1

MowerDeckorPolarTracKit(soldseparately)

InstallingaMowerDeckKit

1.Removethetractionunitfromtheshippingpallet.

2.Placeajackstandundereachwheelmotorandaoor
jackundertherearbumper(Figure7),orsuspendfrom
aover-headhoist.

Note:Thebatteryshouldnotmoveorwigglewhen
pushed.

9.First,installthepositivecable(red)tothepositive(+)
terminalandthenthenegativecable(black)tothe
negative(-)terminalofthebattery.Slidetherubber
bootoverthepositiveterminaltopreventapossible
shortfromoccurring.

WARNING

Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.

Figure7

1.Rearbumper2.Floorjack

3.Installthedrivetires(Figure8).

WARNING

Connectingcablestothewrongpostcould
damagetheelectricalsystemandresultin
personalinjury.

Figure8

1.Drivetire

18

4.Rollthedeckandframeintopositionandinstallthe
5bolts(3/4inch),washersandnutsthatconnectthe
deckframetotherearframe.

5.Removethemountingbracketandsupporttubetogain
accesstotheboltsontheright-handside(Figure9).

Figure9

1.Mountingbracket

2.Supporttube

6.Torquetheboltsto265ft-lbs(359N-m).

7.Removetheclevispinsandthe8mm(5/16
inch)self-tappingscrewpinretainerssecuringthe
vertical-tubesupportassembliestotherearofthedeck
frame.

8.Slidethedriveshaftontothegearboxshaft(Figure10).

Figure11

1.Clevispins

2.Floorplate

11.Routeandconnectthehydraulic-pressurehoseand
tankhosetothecontrolvalve(Figure12).

12.Connecttheelectricalwirestotheelectricalconnectors
(Figure12).

Figure10

1.Driveshaft3.Bolt(5/16inch)

2.Rollpin

4.Gearbox

9.Installtherollpin,andtorquetheboltsto175to225
inch-lbs(20to25N-m).

10.Installtheoorplateusingthe2clevispins(Figure11).

Figure12

1.Tankhose3.Electricalconnectors

2.Controlvalve

4.Pressurehose

13.Installtherearofthedeck-liftcylinderontothepivot
pinandsecureitwiththeretainingring(Figure13).

14.Securethefrontoftheliftcylindertothemowerframe
withthecylinderpinandscrew(Figure13).

19

Figure13

G004634

1

2

3

4

5

InstallingthePolarTracKit

1.Removethetractionunitfromtheshippingpallet.

2.Placeajackstandundereachwheelmotorandaoor
jackundertherearbumper(Figure15)orsuspendthe
tractionunitfromanoverheadhoist.

1.Retainingring

2.Screw4.Deck-liftcylinder

3.Cylinderpinandscrew

15.PositiontheROPSassemblyontotheROPSposts.

16.Installthebolt,nut,hairpincotterandpinsecuring
eachROPSassemblytotheROPSposts(Figure14).

Note:Ifinstallinganalliedsuppliersmowerdeck,
installROPSKit,partno.117–9179.

Figure14

1.ROPS

2.Pin

3.Cotterpin

4.Boltandnut

5.ROPSpost

Figure15

1.Rearbumper2.Floorjack

3.Removethe2screwssecuringthewinterframe
oor-platecovertotheoor,andremovetheplate
(Figure16).

Figure16

1.Floor-platecover2.Mountingscrews

17.Startthemachine,raiseandlowerthedeck,checkfor
leaks,andensurethatthehosesdonotrubagainstthe

whileroutingthedriveshaftthroughtheframetube
(Figure17).

frame.

4.Carefullyrollthewinter-frameassemblyintoposition

20

Figure17

5.Routethehosesasfollows:

A.Routethetankhoseundertheliftcylinderand

betweenthecylinder-mountingbracketstothe
valve(Figure19).

B.RoutethepressurehosealongsidethePTOshaft

tothevalve(Figure19).

Note:Toemphasizethehoserouting,thehoses
areshownwithoutthehosecoversinstalled.

1.Driveshaft

2.Frametube

Note:Iftherearofthecabisnothighenoughtoclear
thecontrolhandles,evenlytightenthejackingbolts
oneachsideofthecabjacktubetoraisetherearof
thecab(Figure18).

Figure19

1.Tankhose2.Pressurehose

6.Connectthedriveshafttothegear-boxshaftinthe
winterframe,andtorquethebolts(5/16inch)to175
to225inch-lbs(20to25N-m).

7.Installtherollpin(Figure20).

1.Jackingbolts

Figure18

21