Toro 25402, 25402E Operator's Manual

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FormNo.3374-144RevB
g019060
P40VibratoryPlow
ProSneak360VibratoryPlow
ModelNo.25402—SerialNo.313000001andUp ModelNo.25402E—SerialNo.313000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3374-144*B
Page 2
WARNING
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1
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Ifyoudigintothem,ashock oranexplosionmayoccur.
Havethepropertyorworkareamarkedforburied linesanddonotdiginmarkedareas.Contactyour localmarkingserviceorutilitycompanytohavethe propertymarked(intheUnitedStates,call811for thenationwidemarkingservice).
Introduction
Thevibratoryplowisanattachmentdesignedforuseon theT oroProSneakmachinetopullexiblepipeandcable intoandthroughsoil.Itisdesignedtobeusedbytrained operatorsprimarilyforroutingirrigationandutilitylines undergroundwithouthavingtodigatrenchfortheentire lengthofthepipeorcable.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready. modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Figure1identiesthelocationofthe
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Page 3
Contents
Safety
Introduction..................................................................2
Safety...........................................................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1AttachingthePlow................................................5
2RoutingtheHoses.................................................6
ProductOverview..........................................................7
Controls................................................................7
Specications.........................................................8
Operation.....................................................................8
Plowing..................................................................8
ChangingthePlowBlade..........................................9
RemovingandInstallingtheSkidShoes......................9
Maintenance.................................................................10
RecommendedMaintenanceSchedule(s)......................10
GreasingthePlow..................................................10
Storage........................................................................11
Troubleshooting...........................................................12
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandthoseinthe machine safetyalertsymbol,whichmeans
Danger
withtheinstructionmayresultinpersonalinjuryor death.
Operator's Man ual
—personalsafetyinstruction.Failuretocomply
.Alwayspayattentiontothe
Caution
,
W ar ning
DANGER
Contactwiththemovingplowcancutoramputate hands,feet,orotherbodyparts.
•Keepyourhands,feet,andanyotherpartofyour bodyorclothingawayfrommovingparts.
•Beforeadjusting,cleaning,repairing,and inspectingtheplow,lowerittotheground,stop theengine,removethekey,andwaitforall movingpartstostop.
WARNING
Whentheengineisoff,attachmentsintheraised positioncangraduallylower.Someonenearbymay bepinnedorinjuredbyanattachmentasitlowers.
,or
Alwayslowertheattachmentswheneveryoushut offthemachine.
WARNING
Theplowisveryloudduringoperation;overtime, yourhearingmaybeimpairedifunprotected.
Wearhearingprotectionduringoperation.
WARNING
Lightningcancausesevereinjuryordeath.If lightningisseenorthunderisheardinthearea,do notoperatethemachine;seekshelter.
WARNING
Whentheplowisoutoftheground,bystanders couldbeinjuredbytheswingingplow,and/orthe machinecouldbeoverturnedbytheinertiaofthe swingingplow,crushingyouorbystanders.
•Keeptheplowlowatalltimes.
•Usecautionwhenturning,anddonotturn quickly.
•Keepallbystandersatleast2meters(6ft)away whileoperating.
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CAUTION
WARNING
Hydrauliccouplers,hydrauliclines/valves,and hydraulicuidmaybehotandcanburnyouifyou touchthem.
•Weargloveswhenoperatingthehydraulic couplers.
•Allowthemachinetocoolbeforetouching hydrauliccomponents.
•Donottouchhydraulicuidspills.
SafetyandInstructionalDecals
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidaccidentally injectedintotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwiththis formofinjuryorgangrenemayresult.
•Ifequipped,makesureallhydraulicuid hosesandlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretohydraulicsystem.
•Keepbodyandhandsawayfrompinholeleaksor nozzlesthatejecthighpressurehydraulicuid.
•Usecardboardorpaper,notyourhands,tond hydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem byplacingthemotioncontrolleversinneutral andshuttingofftheenginebeforeperforming anyworkonthehydraulicsystem.
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
125-6671
1.Explosionhazard;electricshockhazard—calllocalutilities beforedigging.
125–6684
1.Cutting/dismembermenthazard,plow—keepbystanders awayfromtheplow;stayawayfrommovingparts;keepall guardsandsafetiesinplace.
125–6694
1.Tiedownlocation
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Setup
1
2
3
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LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
1

AttachingthePlow

Partsneededforthisprocedure:
4Locknuts
4Bolts
1
Swinglock
10Washers
2Lynchpin
2Pivotpin
1
Liftpin
4
Snapring
1
Clevispin
Locknuts4 Bolts4 Swinglock Washers10 Lynchpin2 Pivotpin2 Liftpin Snapring Clevispin
Nopartsrequired
AttachingthePlowAttachmentPlate
Securetheattachmentplatetothemachineusing4bolts and4locknutsandtorqueto321-392N-m(237-289ft-lb) (Figure3).
Qty.
Use
1
Attachtheplow.
1 4 1
–
Routethehoses.
Figure3
1.Locknut(4)3.Bolt(4)
2.Attachmentplate
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AttachingthePlowPivotAssembly
A
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B
C
D
E
1
2
3
4
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1.Place1washer(1inch)betweentherstandsecond platesandbetweenthefourthandfthplatesonthe plowassemblyasshowninFigure4;BoxA.
andsecondplatesontheplowassemblyandthe bottomledgeoftheattachmentplateisbetween thefourthandfthplatesontheplowassembly (
Figure4;BoxC).
4.Placethe2plowpivotpinsthroughtheholeonthe platesontheplowassembly,andsecurethemusingthe 2lockpins(Figure4;BoxD).
5.Placetheswinglockpinthroughtheholeonthe attachmentplateandtheholeonthesecondplateof theplowassembly(Figure4;BoxE).
AttachingthePlowAssembly
1.Attachtheplowassemblytothetopofthepivot assembly,andsecurethemusingtheliftpin,2washers, and2snaprings(Figure5).
Figure5
Figure4
2.Placeadditionalwashersbelowtherstwashertoshim theextraspaceallowingagapfrom0to1washer clearance.
Note:Thenumberofatwasherswillvarydepending onthesizeofthetiresinstalled.
3.Placethepivotassemblyontotheattachmentplateas follows:
1.Snapring4.Snapring
2.Washer
3.Liftpin
2.Securethebottomoftheplowassemblytothepivot assemblyusingtheclevispinand2snaprings(Figure
5).
5.Clevispin
•Ifthe23inchtiresareinstalled,placethepivot
assemblyontotheattachmentplatesothatthe topledgeontheattachmentplateisbetweenthe secondandthirdplatesontheplowassembly andthebottomledgeoftheattachmentplateis betweenthefthandsixthplatesontheplow assembly(
Figure4;BoxB).
•Ifthe26inchtiresareinstalled,placethepivot
assemblyontotheattachmentplatesothatthetop ledgeontheattachmentplateisbetweentherst
2

RoutingtheHoses

NoPartsRequired
ConnectthehosefromportAtoportAandrepeatforport BtoportB(
Figure6).
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1
2
3
4
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Figure6
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1 2 3 4
5 6
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1.PortA3.PortA
2.PortB4.PortB
ConnecttheexistinghosesasshowninFigure7andFigure8.
ProductOverview
Controls
Figure9
1.Throttle4.Directionalcontrollever
2.PTO
3.Creepcontrollever
5.Parkingbrake
6.Attachmentcontrollever
Figure7
Figure8
Throttle
Pushthebuttonatthecenteroftheknob,andpulltheknob toincreasetheenginespeed(Figure9).
Pushthebuttonatthecenteroftheknob,andpushtheknob intodecreaseenginespeed.
Note:Youcanrotatetheknobtomakesmalladjustments totheenginespeed.Rotatetheknobcounterclockwiseto increaseenginespeedandclockwisetodecreaseenginespeed.
PTOSwitch
ThePTOswitchcontrolsthevibratoryplow .
Pulltheswitchtostartthevibratoryplow.
Pushtheswitchtostopthevibratoryplow.
CreepControlLever
Thislevercontrolstheforwardandreversedirectionsandthe machinespeedduringoperation.Thisleverhas5positions: forward,reverse,neutral,right,andleft.Themachinewill moveinthedirectionthatyoumovethelever.Thefarther youpushorpullthelever,thefasterthemachinewillmove. Theleverwilllockinpositionwhenyoureleaseit.
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DirectionControlLever
1 2 3
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SEAT BELT
4 5 6
Thislevercontrolsthedirectionandspeedofthemachine.
Thisleverhas5positions:forward,reverse,neutral,right, andleft.
Themachinewillmoveinthedirectionthatyoumovethe lever.Thefartheryoupushorpullthelever,thefasterthe machinewillmove.
•Movethelevertotheneutralpositiontostopthemachine.
•Fromtheneutralposition,pushtheleverslightlyfor
forwardgroundtravel.Pushtheleverfarthertoincrease theforwardgroundspeed.Pulltheleverslightlyto decreasetheforwardgroundspeed.
•Fromtheneutralposition,pulltheleverslightlyfor
reversegroundtravel.Pulltheleverfarthertoincreasethe reversegroundspeed.Pushtheleverslightlytodecrease thereversegroundspeed.
•Whilethemachineisinmotionpushtheleverslightlyleft
orrighttoturnthemachine.
Note:Thedirectionalcontrollevercannotbeusedtogo forwardorreversewhenusingthecreepcontrollever.
Operation
RefertoyourmachineOperator’sManualformoreinformation oninstallingandremovingtheattachmentsonyourmachine.
Important:Alwaysusethemachinetoliftandmove theattachment.

Plowing

1.Starttheengine.
2.Whentheengineiswarm,pullthethrottleouttofull throttle(Figure10).
ParkingBrakeLever
Tosettheparkingbrake,pulltheleverupandpushitforward. Toreleasetheparkingbrake,pulltheleverbackanddown.
AttachmentControlLever
Theattachmentcontrolleverhas2positions:raiseandlower. Pullthelevertolowertheattachment.Pushthelevertoraise theattachment.
Specications
Note:Thespecicationsanddesignaresubjecttochange
withoutnotice.
Width
Length
Height
Weight
92cm(36inches) wheelsmounted narrow
295cm(1 16inches)
211cm(83inches)
1331kg(2934lb)
117cm(46inches) wheelsmounted wide
Figure10
1.Throttle5.Parkingbrake
2.PTO
3.Creep-controllever
4.Directional-controllever8.Attachment-selectorlever
6.Attachment-controllever
7.Trencher-controllever
3.Ifthemachineisequippedwithatrencher,movethe attachmentselectorlevertothecableplowposition (Figure10).
4.Usetheattachmentcontrollevertolowertheplowto theground.
Note:Theenginewillturnoffin1secondifthe operatorsseatisemptyandthedirection-control, trencher-digging-control,orcreep-controlleversare movedfromtheNeutralposition.
5.Releasetheparkingbrake.
Note:Donotstarttheplowvibrationuntiltheblade tiphasenteredtheground.
6.PullthePTOswitchtostartthecableplowvibration.
7.Slowlylowertheplowbladeintothegroundasthe machinemovesforward.
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8.Usethecreepcontrollevertocontrolthedirectionand
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2
1
2
3
4
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speedofthemachineduringplowing.Themachinewill moveinthesamedirectionthatyoumovethelever.
Note:Themoreyoupushtheleverfromtheneutral position,thefasterthemachinewilltravel.Thelever willstayinthispositionwhenyoureleasethelever. MovethelevertotheNeutralpositiontostopthe machinetravel.
9.Usethedirectionorcreepcontrolleverstosteerthe machinetotheleftorright.
Important:Donotreversethemachinewiththe plowbladeintheground.
Important:Slowlylifttheplowbladeoutofthe groundasthemachinemovesforward.
Note:Decreasethemachinespeedifthetiresslip orthebladeraisesoutofthegroundduringplow operation.
10.ReducethespeedofthemachineandpressthePTO switchtostoptheplowvibrationbeforeraisingthe bladeoutoftheground.

RemovingandInstallingthe SkidShoes

1.Raisetheplowabout91.4cm(36inches)offthe ground.
2.Stoptheengineandremovethekey.
3.Removethe4bolts,4nuts,and8washersfromthe skidshoes(Figure12).

ChangingthePlowBlade

Theplowbladesareheavy;use2peopletocompletethis procedure.
1.Parkthemachineonalevelsurface,lowerany attachments,andstoptheengine.
2.Flipthe2circularsnapringsoverandremovethe snap-ringpin(Figure11).
Figure11
Figure12
1.Nut4.Washer
2.Washer5.Bolt
3.Skidshoes
4.Installthenewskidshoesandsecurethemwiththe previouslyremovedhardware(Figure12).
1.Snap-ringpin
3.Pullthe2pinsoutoftheblade.
Note:Theplowbladesareheavy.Makesurethat1 personisholdingthebladewhiletheotherpersonis removingthepins.
4.Placethenewbladeintotheplowbladeassemblyand secureitwith2pinsand2snap-ringpins.
2.Pin
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Maintenance
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RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Beforeeachuseordaily
Beforestorage
MaintenanceProcedure
•Greasetheplow.
•Greasetheplow.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldstarttheengine.Accidentalstartingofthe enginecouldseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.

GreasingthePlow

ServiceInterval:Beforeeachuseordaily
Beforestorage
Greasethe4ttingsevery8operatinghours;refertoFigure 13andFigure14.
GreaseT ype:General-purposegrease
1.Stoptheengineandremovethekey.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting.
4.Pumpgreaseintothettings.
5.Wipeupanyexcessgrease.
Figure14
Figure13
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Storage
1.Stoptheengineandremovethekey.
2.Removedirtandgrimefromtheexternalpartsofthe attachmentwithamilddetergentandwater.
Important:Donotpressurewashtheattachment. High-pressurewashingcandamagetheelectrical systemandhydraulicvalvesordepletegrease.
3.Greasetheattachment;refertoGreasingthePlow (page10).
4.Checkandtightenallbolts,nuts,andscrews.Repairor replaceanypartthatisdamaged.
5.Checkthehydraulichosesforleaks,loosettings, kinkedlines,loosemountingsupports,wear,weather andchemicaldeterioration.Makenecessaryrepairs.
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.
•Ifhydraulicuidisinjectedintotheskinit mustbesurgicallyremovedwithinafew hoursbyadoctorfamiliarwiththistype ofinjury.Gangrenemayresultifthisis notdone.
•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.
•Usecardboardorpapertondhydraulic leaks.
•Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.
•Makesurethatallofthehydraulicuid hosesandlinesareingoodconditionand allhydraulicconnectionsandttingsare tightbeforeapplyingpressuretohydraulic system.
6.Paintallscratchedorbaremetalsurfaces.Paintis availablefromyourAuthorizedServiceDealer.
7.Replaceallwornormissingdecals.Decalsareavailable fromyourAuthorizedServiceDealer.
8.Covertheattachmenttoprotectitandkeepitclean.
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Troubleshooting
Theplowdoesnotoperate.
Problem
1.Thereisanobstructioninahydraulic hose.
2.Ahydraulichoseiskinked.2.Replacethekinkedhose
3.Theauxiliaryvalveonthemachineis notopening.
PossibleCauseCorrectiveAction
1.Findandremovetheobstruction.
3.Repairthevalve.
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Notes:
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Notes:
14
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Notes:
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ToroCompactUtilityEquipmentWarranty
AOne-Y earLimitedWarranty
CompactUtilityEquipment (CUE)Products
ConditionsandProductsCovered
TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlywarrantyourT oroCompactUtility Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship. Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
ProSneak CompactUtilityLoaders, Trenchers,StumpGrinders, andAttachments KohlerEngines3years
AllotherEngines2years
Whereawarrantableconditionexists,wewillrepairtheProductatnocost toyouincludingdiagnosis,labor,andparts.
*
SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.
1yearor1000operatinghours, whicheveroccursrst
*
*
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedToroCompactUtilityEquipment(CUE) ServiceDealertoarrangeserviceattheirdealership.T olocatea dealerconvenienttoyou,accessourwebsiteatwww.T oro.com. YoumayalsocallourT oroCustomerCareDepartmenttollfreeat thenumberbelow.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
SWSCustomerCareDepartment ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 TollFree:888-384-9940
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator’sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense. Partsscheduledforreplacementasrequiredmaintenance(“Maintenance Parts”),arewarrantedfortheperiodoftimeuptothescheduled replacementtimeforthatpart.Failuretoperformrequiredmaintenance andadjustmentscanbegroundsfordisallowingawarrantyclaim.
ItemsandConditionsNotCovered
Notallproductfailuresormalfunctionsthatoccurduringthewarranty periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty doesnotcoverthefollowing:
•Productfailureswhichresultfromtheuseofnon-Tororeplacement
parts,orfrominstallationanduseofadd-on,modied,orunapproved accessories
•Productfailureswhichresultfromfailuretoperformrequired
maintenanceand/oradjustments
•ProductfailureswhichresultfromoperatingtheProductinan
abusive,negligentorrecklessmanner
•Partssubjecttoconsumptionthroughuseunlessfoundtobe
defective.Examplesofpartswhichareconsumed,orusedup,during normalproductoperationinclude,butarenotlimitedto,belts,wipers, sparkplugs,tires,lters,gaskets,wearplates,seals,O-rings,drive chains,clutches.
•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside
inuenceinclude,butarenotlimitedto,weather,storagepractices, contamination,useofunapprovedcoolants,lubricants,additives,or chemicals,etc.
•Normal“wearandtear”items.Normal“wearandtear”includes,butis
notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.
•Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
–Removingcontaminantsfromthefuelsystemisnotcovered
–Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
–Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
•Anycomponentcoveredbyaseparatemanufacturer’swarranty
•Pickupanddeliverycharges
GeneralConditions
RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service Dealerisyoursoleremedyunderthiswarranty .
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor indirect,incidentalorconsequentialdamagesinconnectionwith theuseoftheToroProductscoveredbythiswarranty ,including anycostorexpenseofprovidingsubstituteequipmentorservice duringreasonableperiodsofmalfunctionornon-usepending completionofrepairsunderthiswarranty.Allimpliedwarranties ofmerchantabilityandtnessforusearelimitedtotheduration ofthisexpresswarranty.Somestatesdonotallowexclusionsof incidentalorconsequentialdamages,orlimitationsonhowlong animpliedwarrantylasts,sotheaboveexclusionsandlimitations maynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
ExceptfortheenginewarrantycoverageandtheEmissionswarranty referencedbelow,ifapplicable,thereisnootherexpresswarranty .The EmissionsControlSystemonyourProductmaybecoveredbyaseparate warrantymeetingrequirementsestablishedbytheU.S.Environmental ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB). ThehourlimitationssetforthabovedonotapplytotheEmissions ControlSystemWarranty.RefertotheCaliforniaEmissionControl WarrantyStatementsuppliedwithyourProductorcontainedintheengine manufacturer’sdocumentationfordetails.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro Dealer.
374-0261RevE
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