Toro 22979 Setup Instructions

Trailer
TRXTrencherorSTXStumpGrinder
ModelNo.22979
ModelNo.22979HD
FormNo.3432-587RevA
SetupInstructions
Safety
Readandunderstandthefollowingbeforeusingthe trailer.
Beforeeveryuse:
–Inspectthecoupler,ball,andhitch.
–Alwaysusesafetychains.
–Verifythatalllightsarefunctioningproperly.
–Verifythatthetiresareproperlyinatedas
recommendedontires.
–Verifythatthelugnutsaretightandtorqued
properly.
–Verifythatthatthemachineisproperlysecured.
Knowhowtoproperlycontrolyourtowing
vehicle/trailercombinationonthehighwayunder
SafetyandInstructionalDecals
allconditions.Rememberthattheloadedweight ofthetrailerincreasesyourbrakingandstopping distances.
Youareresponsiblefordeterminingthetowing
capacityofyourvehicle.
Cleanoffthemachinespriortoloadingthem
ontothetrailer.Keepthetrailercleanofloose debristhatcouldfalloffduringtransport,causinga hazard.
Useproperloadingandunloadingprocedures
andsequences.Readallmanualsandfollowthe instructionsprovided.
Inspectthetrailerandmachineoftenduring
transport.
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
140-1123
1.Warning—readtheOperator’sManual;maximumweight of676kg(1,492lb).
©2019—TheT oro®Company 8111LyndaleA venueSouth Bloomington,MN55420
Registeratwww.T oro.com.
decal140-1123
133-8061
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
decal133-8061
*3432-587*A
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
Trailerbed1 Wheel2 Lugnuts10 Tongue1 Bolt(5/8x3inches) Nut(5/8inch) Mountingstrap2 Jack1 Bolt4 Locknut4 Chain Ramp1 Bolt(1/2x1-1/2inches) Nut(1/2inch) Rampstrap2 Cotterpin(1-1/4inch)
Nopartsrequired
Qty.
Use
Installthewheels.
2 2
1
2 2
2
Attachthetongue.
Installthetrailerjack.
Installtheramp.
Testthewireharness.
1
InstallingtheWheels
Partsneededforthisprocedure:
1Trailerbed
2Wheel
10Lugnuts
Procedure
1.Usingahoistormechanicaljack,raisethetrailer
bed.
2.Installthewheelsontothehubwiththevalve
stemfacingouttoallowaccess(Figure1).
g008362
Figure1
1.Lugnut4.Hub
2.Wheel5.Posts
3.Valvestem
3.Secureeachwheeltothehubusing5lugnuts. Torquethenutsto68-102N∙m(50-75ft-lb).
4.Whilethebedisstillraised,removethefasteners securingthepackingstandstothetrailerbed.
5.Lowerthebedtothegroundandverifythecold pressureofthewheelsisatamaximumof551 kPa(80psi).
2
2
AttachingtheTongue
Partsneededforthisprocedure:
1Tongue
2
Bolt(5/8x3inches)
2
Nut(5/8inch)
Procedure
1.Laythetongueoutinfrontofthetrailerand locateaexiblewirelongerthanthetongue.
2.Feedthewirethroughthelengthofthetongue soaportionofthewireisvisibleatbothends (Figure2).
g008364
Figure3
1.Tongue3.Wireharness
2.Opening4.Wire(securedtoharness)
5.Usingajackorhoist,raisethefrontendofthe trailerbedtoallowtheinstallationofthetongue (Figure4).
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Figure4
Figure2
1.Tongue
2.Opening5.Harness(fromtrailer)
3.Wire
3.Removethefastenersecuringthehitchwiring bundledtothetrailerbed.
4.Securethewireinthetonguetothewiring harnessonthetrailerandpullthewiringharness throughthelengthofthetongueusingthewire (Figure3).Removethewirefromtheharness.
4.Tongue(trailerside)
1.Jack2.Trailer
6.Movethetongueintopositionunderthetrailer bedandraiseittoaligntherearholesinthe trailerbedwiththerearholesintongue.
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7.Withthehelpofanotherperson,installabolt (5/8x3inches)throughtheholes.Raisethe frontendofthetonguetoalignthefrontholes anduseabolt(5/8x3inches)toholdthetongue inplace(Figure5).
3
3
InstallingtheTrailerJack (Model22979)
Partsneededforthisprocedure:
Figure5
1.Trailer(underside)
2.Tongue
3.Boltholes
8.Atthefrontendofthetongue,pullthewire harnessforwardtoremoveallslackinthe harnessbeforecontinuingtheinstallation.
4.Wireharness
5.Bolt(5/8x3inches)
Important:Ensurethatthewireharnessis
notbeingpinchedorimpingedduringthe installation.Damagedwirescancausethe taillightstomalfunction.
9.Securetheboltswith2nuts(5/8inch)(Figure6). Torquethenutsto103-135N∙m(76-100ft-lb).
g008366
2Mountingstrap
1Jack
4Bolt
4Locknut
Procedure
1.Placethejackagainstthetongue(Figure7).
Figure6
1.Trailerandtongue
2.Bolt(5/8x3inches)
10.Lowerthefrontendofthetrailer.
3.Nut(5/8inch)
g022032
Figure7
g008367
1.Locknuts(4)3.Bolts(4)
2.Mountingstraps
2.Positionthe2mountingstrapsontheotherside ofthetongue(Figure7).
3.Securethejackandthe2mountingstrapstothe tongueusing4boltsand4locknuts(Figure7).
4.Torquethelocknutsto33.9N∙m(25ft-lb).
4
4
InstallingtheRamp
Partsneededforthisprocedure:
1
Chain
1Ramp
2
Bolt(1/2x1-1/2inches)
2
Nut(1/2inch)
2Rampstrap
2
Cotterpin(1-1/4inch)
Procedure
1.Installtheretainingchainfromthebedofthe trailertotheretainingpin(Figure8).
Figure8
1.Trailerbed4.Retainingpin
2.Loop
3.Chain
5.Keeper(attached)
2.Withthehelpofanotherperson,placetheramp intopositionattheendofthetrailerbed.Usea bolt(1/2x1-1/2inches)andanut(1/2inch)at eachhingetoattachtheramptothetrailerbed (Figure9).
g008369
Figure9
1.Trailerbed
2.Ramp
3.Bolt(1/2x1-1/2inches)
g008368
3.Tightentheboltuntilthereisapproximatelya
4.Nut(1/2inch)
5.0.16cm(1/16inch)gap
0.16cm(1/16inch)gapbetweenthebedand ramphinges.Thisallowstheramptomove freelywhilesecurelyfastenedtothetrailer.
Important:Donotovertightentheramp
pivotboltsorbindingwilloccur,causing damagetothetrailer.
4.Installarampstraptoeachsideofthetraileras showninFigure10.Installacotterpinandbend backtheendstosecurethestrapstothetrailer.
5
Figure10
1.Lynchpin4.Ramp
2.Postonramp5.Postonbed
3.Rampstrap
5.Raisetherampandusethestrapsandlynch pinstosecureitinthetransportposition(Figure
10).
6.Cotterpin
5
TestingtheWireHarness
NoPartsRequired
Procedure
g008372
g008371
1.Tongue3.Wiringharness
2.Holster
Figure11
Operation
OperatingtheJack
Turnthecrankclockwisetolowerthejack(Figure12).
1.Locatethewhitegroundwireonthewiring harnessandgroundboltonthefrontofthe tongue.Securethegroundwiretothetongueat thegroundbolt.Donotovertightenthebolt.
2.Plugtheatconnectortoasuitablevehiclefor testing.Checktomakesurethebrakelights illuminateproperlywiththebrakepedalapplied andthetaillightsashwhentheturningsignals areuse.
3.Disconnectthewireconnectorandbundleitto thetrailer.Storetheatconnectortotheholster onthetongue(Figure1 1).
g022033
Figure12
Turnthecrankcounterclockwisetoraisethejack (Figure13).
6
Figure13
Pulloutonthehandletorotatethejack(Figure14).
AttachingtheTrailer
Thistrailerusescouplersthatrequirea2inchball forthehitch.
1.Rotatethejackintotheverticalposition(Figure
14).
2.Raisethetrailertoabovetheballhitch.
3.Liftthehandleonthetongue.
4.Lowerthetongueballsocketovertheballhitch (Figure15).
g022034
g008373
Figure15
1.Tongue4.Auxiliarychains
2.Ballsocket
3.Handle,lockedposition
5.Lockingpin(notincluded withthetrailer)
5.Closethehandle,makingsureitissecurely locked.
6.Installapin(notincludedwiththetrailer)tolock thehandle.
7.Attachthechainstoholesonthevehiclehitch. Connectthewiringharnesstotheatconnector onthehitch.
8.Raisethejackoffofthegroundandrotatethe jackintothehorizontalposition.
g02211 1
Figure14
1.Handle
7
LoadingtheTrencher
CAUTION
Attemptingtoloadorunloadthemachine fromatrailerthatisnotsecurelyhitchedto asuitablevehiclecouldcausethetrailerto becomeunstable,andtipcausinginjuryto youorbystanders.
Makesurethetrailerissecurelyhitchedto asuitablevehicleparkedonalevelsurface beforeattemptingtoloadorunloadthe machine.
1.Removetheretainingstrapsandlowertheramp totheground.
2.Removethetiedownbarpinandslidethebars apart(Figure16).
Important:Allowthepinandchaintolayon
thecenterofthebedtoavoidrunningoverit withthemachineanddamagingit.
Figure17
1.Forwardstop
7.Turnthemachineoffandengagetheparking brake.
8.Lowerthetrencherarmuntilitrestsonthefront stop.
2.Guiderails
Note:Makesurethefrontcrosstubeofthe
trencherisfullyengagedtothefrontstopon thetrailer.
g008375
Figure16
1.Tiedownbar2.Retainingpin
3.Startthetrencheraccordingtothedirectionsin theOperator'sManualandruntheengineat lowspeed.
4.Withthetrencherarmraisedinthetransport positiondrivethemachineuptherampontothe trailerbed.
5.Takecaretoloadthetrencherwiththetracks betweenguiderailsonthetrailerbed(Figure
17).
9.Slidethetiedownbarstogetherthroughtherear tiedownloops,aligningtheholestoallowfor theretainingpin.Installthepin.
10.Raisetherampandusethestrapsandlynch pinstosecureitinthetransportposition.
UnloadingtheTrencher
CAUTION
Attemptingtoloadorunloadthemachine
g008374
fromatrailerthatisnotsecurelyhitchedto asuitablevehiclecouldcausethetrailerto becomeunstable,andtipcausinginjuryto youorbystanders.
Makesurethetrailerissecurelyhitchedto asuitablevehicleparkedonalevelsurface beforeattemptingtoloadorunloadthe machine.
1.Removelynchpinssecuringtherampstraps. Removethestrapsandslowlylowertheramp totheground.
6.Movethetrencherforwardslowlyuntilthefront ofthemachinemeetstheforwardstoponthe trailerbed.
8
DANGER
Therampinthetransportposition representsastoredenergyhazardand ifnotsecuredcanfall;injuringyouor bystanders.
Holdtherampinplacewhenremoving strapsandusecaretolowertheramp carefullytotheground.
2.Removethepinontheholddownbarandlay thechainandpinonthecenterofthetrailerbed. Slidetheholddownbarsapart.
3.StartthemachineaccordingtotheOperator's Manualanddisengagetheparkingbrake.
4.Raisethetrencherarmintothetransport position.
5.Slowly,whilelookingbehindyouanddown, movethemachinedownandofftheramp.
RemovingtheTrailerHitch
1.Parkthemachineandtraileronalevelsurface.
2.Rotatethejackintotheverticalposition.
3.Disconnectthewiringharnessfromtheelectrical connectoronthehitch.Placetheconnectorinto theholsteronthetongue.
4.Removethechainsretainingthetonguetothe hitch.
5.Removethepinandliftthehandleontopofthe hitch.
6.WiththetonguehandleraisedCHECK.
7.Raisethetongueabovethehitchandlowerthe handle
8.Installapin(notincluded)tolockthehandle.
9.Chockthetrailerwheels.
Maintenance
CheckingLugNuts
ServiceInterval:Aftertherst10hours/Monthly
(whichevercomesrst)
Torquethenutsto68-102N∙m(50-75ft-lb).
9
Notes:
Notes:
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