Toro 22370 Operator's Manual

TX1300CompactToolCarrier
22370
KompakterWerkzeugträgerTX1300
22370
Porte-outilcompactTX1300
22370
TX1300compactewerktuigdrager
22370
FormNo.3446-257RevA
www.T oro.com.
*3446-257*
FormNo.3438-963RevA
TX1300CompactToolCarrier
ModelNo.22370—SerialNo.400000000andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
*3438-963*
ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.
Visitwww.T oro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
g362307
Figure1
1.Modelandserialnumberlocation
ModelNo.
Introduction
Thismachineisacompacttoolcarrierintendedfor useinvariousearthandmaterialsmovingactivitiesfor landscapingandconstructionwork.Itisdesignedto operateawidevarietyofattachmentseachofwhich performaspecializedfunction.Usingthisproduct forpurposesotherthanitsintendedusecouldprove dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .
©2021—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure2
Safety-alertsymbol
Contactusatwww.Toro.com.
2
g000502
PrintedintheUSA
AllRightsReserved
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview....................................................11
Controls...........................................................12
InfoCenterDisplay........................................15
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
AddingFuel......................................................19
PerformingDailyMaintenance..........................20
DuringOperation.................................................20
DuringOperationSafety...................................20
StartingtheEngine...........................................22
DrivingtheMachine..........................................22
ShuttingOfftheEngine.....................................23
UsingAttachments...........................................23
UnderstandingtheSmartLoadSystem.............25
DieselParticulateFilter(DPF)
Regeneration................................................26
AfterOperation....................................................36
AfterOperationSafety......................................36
RetrievingaStuckMachine..............................36
MovingaNon-FunctioningMachine..................36
HaulingtheMachine.........................................37
LiftingtheMachine...........................................39
Maintenance...........................................................40
MaintenanceSafety..........................................40
RecommendedMaintenanceSchedule(s)...........40
Pre-MaintenanceProcedures..............................42
UsingtheCylinderLocks..................................42
AccessingInternalComponents.......................43
RemovingtheFrontCover................................44
RemovingtheFrontCoverAssembly................45
RemovingtheSideScreens.............................45
Lubrication..........................................................45
GreasingtheMachine.......................................45
EngineMaintenance...........................................46
EngineSafety...................................................46
ServicingtheAirCleaner..................................46
ServicingtheEngineOil....................................47
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................49
FuelSystemMaintenance...................................49
DrainingtheWaterSeparator...........................49
ReplacingtheWaterSeparatorFilter................50
CheckingtheFuelLinesand
Connections..................................................50
BleedingtheFuelSystem.................................50
DrainingtheFuelT ank(s)..................................50
ElectricalSystemMaintenance...........................51
ElectricalSystemSafety...................................51
UsingtheBattery-DisconnectSwitch................51
ServicingtheBattery.........................................51
Jump-StartingtheMachine...............................53
ServicingtheFuses..........................................55
DriveSystemMaintenance..................................56
ServicingtheTracks.........................................56
CoolingSystemMaintenance..............................59
CoolingSystemSafety.....................................59
ServicingtheCoolingSystem...........................59
ChangingtheEngineCoolant...........................60
BeltMaintenance................................................60
CheckingtheAlternator-BeltTension................60
ControlsSystemMaintenance.............................61
AdjustingtheControls.......................................61
HydraulicSystemMaintenance...........................61
HydraulicSystemSafety...................................61
RelievingHydraulicPressure............................61
Hydraulic-FluidSpecications..........................62
CheckingtheHydraulic-FluidLevel...................62
ReplacingtheHydraulicFilters.........................63
ChangingtheHydraulicFluid............................63
LoaderMaintenance............................................64
TorquingtheLoaderArmAdjustment
Screws..........................................................64
Cleaning..............................................................64
RemovingDebris..............................................64
WashingtheMachine.......................................64
CleaningtheChassis........................................65
Storage...................................................................65
StorageSafety..................................................65
Storage.............................................................65
Troubleshooting......................................................66
3
Safety
componentsandattachments.
Keepyourhandsandfeetawayfromthemoving
Thismachinehasbeendesignedinaccordancewith ISO20474-15:2019.
GeneralSafety
DANGER
Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.
Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811orinAustralia, call1100forthenationwidemarkingservice).
Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.
Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult inlossofcontrol.
Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepbystandersandpetsawayfromthemachine.
Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging themachine.
Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
,which
Donottransportaloadwiththearmsraisedor
extended;alwaystransportloadsclosetothe ground,withtheloaderarmsretracted.
Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Operatethemachineupanddownslopes
withtheheavyendofthemachineuphilland theloadclosetothegroundandtheloader armsretracted.Weightdistributionchangeswith
attachments.Anemptyload-bearingattachment makestherearofthemachinetheheavyend, andafullload-bearingattachmentmakesthe frontofthemachinetheheavyend.Mostother attachmentsmakethefrontofthemachinethe heavyend.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked areas.
ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
Neverallowchildrenoruntrainedpeopleto
operatethemachine.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal115-4855
115-4855
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard6.Keepbystandersaway
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's Manual.
fromthebattery .
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts.
decalbatterysymbols
handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.
1.Hotsurface/burnhazard—wearprotectivegloveswhen
decal115-4857
115-4857
decal93-6681
1.Lowertheloaderarms.
2.Dumpthebucket.5.Floatthebucketonthe
3.Raisetheloaderarms.
4.Curlthebucket.
ground.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.
115-2047
1.Warning—donottouchthehotsurface.
decal115-4858
decal93-7814
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
decal115-4865
115-4865
1.Enginecoolant
decal115-2047
2.ReadtheOperator's Manual.
5
decal117-3276
117-3276
1.Enginecoolantunder pressure
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe Operator'sManual.
120-0625
1.Pinchpoint,hand—keephandsaway.
122-1925
1.Torqueto2.82to3.16N∙m(25to28in-lb)
decal125-6694
125–6694
1.Tiedownlocation
decal120-0625
decal125-8483
125-8483
1.Hydraulicuid;readtheOperator’sManual.
decal122-1925
1.Liftpoint
decal125-4967
125-4967
6
139-1159
1.Warning—keepbystandersaway.
decal139-1159
131-8026
1.Battery power—disconnect
2.Off4.ReadtheOperator's
3.On
133-8062
137-5409
Manual.
decal131-8026
decal139-1162
139-1162
1.Warning—readthe Operator’sManualfor thebucketmaximum weightlimit.
decal133-8062
decal137-5409
2.Tippinghazard—donot drivethemachinewiththe loadraisedorthearms extended;carrytheload closetothegroundwith thearmsretractedwhen driving.
139-1158
1.Crushinghazard,fromabove,andpinchinghazard—stay awayfromthebucketandloadingarms.
decal139-1158
decal139-1164
139-1164
1.Crushinghazardfromabove,fallingload—ensurethatthe quick-attachleversarelocked.
7
139-1173
1.High-pressureuidhazard,injectionintothebody—read theOperator’sManualbeforeperformingmaintenance.
decal139-1173
1.Retractthehydraulic cylinder(optional)
2.Extendthehydraulic cylinder(optional)
3.Attachmentow—Forward
145-4273
4.Extendthearms (telescopingmodelonly)
5.Attachment ow—Reverse
6.Retractthearms (telescopingmodelonly)
decal145-4273
decal145-4274
145-4274
1.ReadtheOperator’s Manualbeforeperforming
maintenance.
2.Checkevery8hours
3.Fuel
4.Greasepoints
5.Engineairlter13.Capacity
6.Safetyairlter14.Fluidinterval(hours)
7.Engineoillevel
8.Belttension
9.Engineoil
10.Enginecoolant
11.Hydraulicuid
12.Fluids
15.Filterinterval(hours)
8
decal131-0708
131-0708
1.Moveforward
2.Turnleft
1.Parkingbrake—engaged5.Engine—stop
2.Parkingbrake—disengaged6.Engine—run
3.Fast7.Engine—start
4.Slow
3.Moverearward
4.Turnright
decal144-4253
144-4253
8.Horn
9
decal145-0637
145-0637
1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving partstostopbeforeservicing;keepawayfrommovingparts; keepallguardsandshieldsinplace.
2.Warning—receivetrainingbeforeoperatingthemachine.
8.Explosionhazard;electrocutionhazard—callthelocalutilities hotlinebeforebeginningworkinanarea.
3.Warning—wearhearingprotection.
9.Crushinghazard—keepawayfromtheattachmentwhen operatingthemachine;keepbystandersawayfromthe machine.
4.Warning—engagetheparkingbrake,lowertheattachmentto theground,shutofftheengine,andremovethekeyfromthe ignitionbeforeleavingthemachine.
10.Tippinghazard—alwaysmoveupordownslopeswith theattachmentlowered;neverdriveonaslopewiththe attachmentraised;alwaysoperatewiththeheavyenduphill; alwayscarryloadslow;neverjerkthecontrollevers;use asteady,evenmotion.
5.Electrocutionhazard,powerlines—checkforpowerlinesin theareabeforeusingthemachine.
11.Tippinghazard—donotmakefastturns;alwayscheckbehind youbeforereversingthemachine.
6.Crushinghazard—keepawayfrompinchpoints;read theOperator'sManualbeforeservicingorperforming maintenance.
10
ProductOverview
g318043
Figure3
1.Hood5.Lowerloaderarm
2.Auxiliaryhydrauliccouplers6.Upperloaderarm10.Hydraulictank14.Tie-downpoint
3.Mountplate7.Track11.Auxiliaryhydraulicslock
4.Liftpoint8.Cylinderlock12.Operatorplatform
9.Controlpanel
switch
13.Fuelgauge
15.Fueltank
11
Controls
ControlPanel
Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethetractionunit.
ReferenceBar
Whendrivingthetractionunit,usethereferencebar asahandleandaleveragepointforcontrollingthe tractioncontrolandthejoysticklever.T oensure smooth,controlledoperation,donottakeyourhands offthereferencebarswhileoperatingthemachine.
TractionControl
g029289
Figure5
1.Referencebar
2.Tractioncontrol
Figure4
1.Plugforoptionalkit
2.Parkingbrakeswitch
3.Referencebar
4.InfoCenterDisplay10.Loaderarm/attachment-tilt
5.Powersocket1 1.Joystickcontrols
6.Throttleswitch12.Tractioncontrol
7.Keyswitch
8.Horn
9.Loader-valvelock
lever
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART.
Parking-BrakeSwitch
Presstheparking-brakeswitchtoengageand disengagetheparkingbrake.Theparkingbrakealso engagesautomaticallywhenyoushutoffthemachine.
ThrottleSwitch
g318044
Tomoveforward,movethetractioncontrol
forward.
g264830
Figure6
Tomoverearward,movethetractioncontrol
rearward.
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe referencebar.
g264831
Figure7
Holdtheswitchforwardfor2ormoresecondstoset thethrottleatHIGHIDLE;holdtheswitchrearwardfor 2ormoresecondstosetthethrottleatLOWIDLE; ormomentarilypresstheswitchineitherdirectionto increaseordecreasetheenginespeedinsmaller increments.
12
Toturnright,rotatethetractioncontrolclockwise.
Figure8
Toturnleft,rotatethetractioncontrol
counterclockwise.
LoaderArm/Attachment-TiltLever
Slowlymovethelevertooperatetheloaderarmsand tilttheattachment.
Note:Thedetent(oat)positionallowsattachments
suchasthelevelerandthehydraulicbladetofollow thecontoursoftheground(i.e.,oat)whengrading.
g264833
Figure9
Tostopthemachine,releasethetractioncontrol.
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat direction.
g264832
g358629
Figure10
1.Detent(oat) position—pushthelever fullyforward.
2.Lowertheloaderarms.5.Tilttheattachment
3.Raisetheloaderarms.
4.Tilttheattachment rearward.
forward.
Bymovingthelevertoanintermediateposition(e.g., forwardandleft),youcanmovetheloaderarmsand tilttheattachmentatthesametime.
13
Loader-ValveLock
Theloader-valvelocksecurestheloader arm/attachment-tiltleversothatyoucannotpushit forward.Thishelpstoensurethatnooneaccidentally lowerstheloaderarmsduringmaintenance.Secure theloadervalvewiththelock,inadditiontothe cylinderlocks,anytimeyouneedtoshutoffthe machinewiththeloaderarmsraised.RefertoUsing
theCylinderLocks(page42).
Tosetthelock,liftitsothatitclearstheholeinthe controlpanelandswinginfrontoftheloader-arm lever.Pushitdownintothelockedposition.
JoystickControls
g318281
Figure12
1.Loader-valvelock
Figure11
1.Attachmentprimary function(hydraulic attachmentsonly)
2.Attachmentsecondary function(certain attachmentsonly)
3.Extendandretractthe loaderarms
Note:Theloaderarmsmaynotextendwhenthey
arefullyraisedduetotrappedpressure;lowerthe
g358630
armsslightlytorelievepressureandextendthem.
WARNING
Movingthemachinewhiletheloaderarms areextendedmayaffectthestabilityofthe machine.
Minimizemachinemovementwhiletheloader armsareextended.
Auxiliary-HydraulicsLockSwitch
Engagetheforwardorreversehydraulics,thenuse yourrightfoottopressthelockswitchtocontinuethe owandfreeyourhandforothercontrols.
1.Auxiliary-hydraulicslockswitch
14
g358628
Figure13
FuelGauge
InfoCenterIconDescriptions
Thisgaugemeasurestheamountoffuelinthefuel tank(s).
Figure14
InfoCenterDisplay
TheInfoCenterLCDdisplayshowsinformationabout yourmachine,suchastheoperatingstatus,various diagnosticsandotherinformationaboutthemachine. Thereisasplashscreenandmaininformationscreen oftheInfoCenter.Y oucanswitchbetweenthesplash screenandmaininformationscreenatanytimeby pressinganyoftheInfoCenterbuttonsandthen selectingtheappropriatedirectionalarrow.
Menuaccess
Next
Previous
Scrolldown
g371278
Enter
Changethenextvalueinthe list
Increase
Decrease
Savevalue
Exitmenu
Accept
Figure15
1.Indicatorlight3.Middlebutton
2.Rightbutton
4.Leftbutton
LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcan useittoexitanymenuthatyouarecurrentlyusing.
MiddleButton—usethisbuttontoscrolldown
menus.
RightButton—usethisbuttontoopenamenu
wherearightarrowindicatesadditionalcontent.
Theoptionislocked.
Hourmeter
Adjustdigit
Warning
g264015
Transport-speedscreen access
Fast
Slow
Neutral
Auxiliarylock
Note:Thepurposeofeachbuttonmaychange
dependingonwhatisrequiredatthetime.Each buttonislabeledwithanicondisplayingitscurrent function.
Coldstart
15
InfoCenterIconDescriptions(cont'd.)
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthe
Parkingbrake
Engine
Glowplugs
Engine-coolanttemperature
Enginespeed
Batteryvoltage
SmartLoadisactive.
Indicateswhenscheduled serviceshouldbeperformed
DPFregenerationisrequired.
Aparkedorrecovery regenerationisprocessing.
Highexhausttemperature
menuaccessbuttonwhileatthemainscreen. Thiswillbringyoutothemainmenu.Refertothe followingtablesforasynopsisoftheoptionsavailable fromthemenus:
MainMenu
MenuItemDescription
FaultsTheFaultsmenucontains
alistoftherecentmachine andenginefaults.Referto theServiceManualoryour AuthorizedServiceDealerfor moreinformationontheFaults menuandtheinformation containedthere.
ServiceTheServicemenucontains
informationonthemachine suchashoursofuseandother similarnumbers.
DiagnosticsTheDiagnosticsmenu
displaysthestateofeach machineswitch,sensorand controloutput.Y oucanuse thistotroubleshootcertain issuesasitwillquicklytellyou whichmachinecontrolsareon andwhichareoff.
SettingsTheSettingsmenuallows
youtocustomizeandmodify congurationvariablesonthe InfoCenterdisplay.
AboutTheAboutmenuliststhe
modelnumber,serialnumber, andsoftwareversionofyour machine.
NOxcontroldiagnosis malfunction;drivethemachine backtotheshopandcontact yourAuthorizedService Dealer.
16
Service
Settings
MenuItemDescription
Hours
CountsListsthenumberofstartsthat
DPFRegenerationTheDPFregenerationoption
InhibitRegenUsetocontrolreset
ParkedRegenUsetoinitiateaparked
LastRegenListsthenumberhourssince
RecoverRegenUsetoinitiatearecovery
Liststhetotalnumberofhours thatthemachine,engine,and auxiliaryhydraulicshavebeen on,aswellasthenumberof hoursforengineserviceand hydraulicservice.
themachinehasexperienced, thenumberoftimesthe machinehaswarnedthatthe enginetemperatureistoo high,andthenumberoftimes theenginehasshutoffdueto hightemperatures.
andDPFsubmenus.
regeneration.
regeneration.
thelastreset,parked,or recoveryregeneration.
regeneration.
Diagnostics
MenuItemDescription
Units
Language
Brightness
ContrastControlsthecontrastofthe
ProtectedMenus
ProtectSettingsChangeswhetherapinis
Controlstheunitsusedonthe InfoCenter;themenuchoices areImperialorMetric.
Controlsthelanguageused ontheInfoCenter.
Controlsthebrightnessofthe LCDdisplay.
LCDdisplay.
Grantsaccesstoprotected menus.
requiredinProtectedMenus.
About
MenuItemDescription
Model
SerialListstheserialnumberofthe
SoftwareListsthesystemsoftware
Display
Liststhemodelnumberofthe machine
machine
revisionofthemachine.
Liststhedisplaysoftware revisionoftheInfoCenter.
MenuItemDescription
TractionIndicatestheinputsand
outputsfordrivingthe machine.
AuxiliaryIndicatestheinputsand
outputsforengagingauxiliary hydraulics.
EngineIndicatestheinputsand
outputsforstartingtheengine.
BoomIndicatestheinputsand
outputsforextendingand retractingthetelescoping arms.
AccessingProtectedMenus
Note:ThefactorydefaultPINcodeforyoumachine
iseither0000or1234. IfyouchangedthePINcodeandforgotthecode,
contactyourAuthorizedServiceDealerforassistance.
1.FromtheMAINMENU,scrolldowntothe SETTINGSMENUandpresstherightbutton.
g364600
Figure16
17
2.IntheSETTINGSMENU,scrolldowntothe PROTECTEDMENUandpresstherightbutton.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Figure17
3.ToenterthePINcode,pressthecenterbutton untilthecorrectrstdigitappears,thenpress therightbuttontomoveontothenextdigit. Repeatthisstepuntilthelastdigitisenteredand presstherightbuttononcemore.
Width Length Height Weight Operatingcapacity(35%oftipping
g364601
capacity
1
)
Armsretracted
Armsextended
Tippingcapacity
1
Armsretracted
Armsextended
Wheelbase Dumpheight(withstandardbucket)
Armsretracted
Armsextended
Reach—fullyraised(withstandard bucket)
Armsretracted
Armsextended
Heighttohingepin(withstandard bucketinhighestposition)
Armsretracted
Armsextended
116.8cm(46.0inches)
215.6cm(84.9inches)
143.5cm(56.5inches) 1750kg(3858lb)
589.7kg(1300lb) 280kg(618lb)
1685kg(3714lb)
792kg(1746lb)
99.1cm(39.0inches)
180.1cm(70.9inches)
230.3cm(90.7inches)
33.5cm(13.2inches)
67.8cm(26.7inches)
227.1cm(89.4inches)
277.3cm(109.2 inches)
Figure18
4.PressthemiddlebuttontoconrmthePINcode.
Note:IftheInfoCenteracceptsthePINcode
andtheprotectedmenuisunlocked,theword “PIN”displaysintheupperrightcornerofthe screen.
Youcanviewandchangethesettingsinthe PROTECTEDMENU.OnceyouaccessthePROTECTED MENU,scrolldowntoPROTECTSETTINGSoption. Usetherightbuttontochangethesetting.Setting theProtectSettingstoOFFallowsyoutoviewand changethesettingsinthePROTECTEDMENUwithout enteringthePINcode.SettingtheProtectSettings toONhidestheprotectedoptionsandrequiresyou toenterthePINcodetochangethesettinginthe PROTECTEDMENU.
1.Theoperatingcapacityiscalculatedas35%ofthetippingcapacitywith
astandardbucketand75kg(165lb)operator,perISO14397-1.Other
attachmentswillhavedifferentoperatingcapacities;refertotheOperator’s
Manualorloadcapacitydecalfortheattachment.
g364599
Attachments/Accessories
AselectionofT oro-manufacturedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall Toro-manufacturedattachmentsandaccessories.
Toensureoptimumperformance,usegenuineT oro replacementpartsandaccessories.Toroaccepts noliabilityformachinedamageorpersonalinjury thatresultsfromtheuseofothermanufacturer attachments.Theuseracceptstheburdenofthese risks.
18
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations mayrestricttheageorrequirecertiedtrainingof theoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
Alwaysengagetheparkingbrake(ifequipped),
shutofftheengine,removethekey,waitforall movingpartstostop,andallowthemachine tocoolbeforeadjusting,servicing,cleaning,or storingthemachine.
Knowhowtostopthemachineandshutoffthe
enginequickly.
FuelSafety
Useextremecarewhenhandlingfuel.Itis
ammableanditsvaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
Donotaddordrainfuelinanenclosedspace.
Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.
Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.
Topreventastaticchargefromignitingthefuel,
removethemachinefromthetruckortrailerand refuelitontheground,awayfromallvehicles.If thisisnotpossible,placeaportablefuelcontainer ontheground,awayfromallvehicles,andllit; thenrefuelthemachinefromthefuelcontainer ratherthanfromafuel-dispensernozzle.
Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.
Checkthatthesafetyswitches,andshieldsare
attachedandfunctioningproperly.Donotoperate themachineunlesstheyarefunctioningproperly .
Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand feetawayfromtheseareas.
Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled. Readalltheattachmentmanuals.
Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely performthejob.
Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked areas;notethelocationofunmarkedobjectsand structures,suchasundergroundstoragetanks, wells,andsepticsystems.
Inspecttheareawhereyouwillusetheequipment
forunevensurfacesandhiddenhazards.
Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineifa bystanderentersthearea.
AddingFuel
RecommendedFuel
Useonlyclean,freshdieselfuelorbiodieselfuels withultralow(<15ppm)sulfurcontent.Theminimum cetaneratingshouldbe45.Acetaneratinggreater than50ispreferred,especiallyattemperaturesbelow
-20°C(-4°F)oratelevationsabove1500m(5000ft). Purchasefuelinquantitiesthatyoucanusewithin 180daystoensurefuelfreshness.
Usingnon-ultralowsulfurfuelwilldamagetheengine emissionssystem.
Usesummer-gradedieselfuel(No.2-DorNo. 2-DS15)attemperaturesabove-10°C(14°F)and wintergrade(No.1-DorNo.1-DS15)below thattemperature.Usingwinter-gradefuelatlower temperaturesprovideslowerashpointandcoldow characteristics,whicheasesstartingandreducesfuel lterplugging.
Usingsummer-gradefuelabove-10°C(14°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.
19
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel ofuptoB5(5%biodiesel,95%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:
Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
Paintedsurfacesmaybedamagedbybiodiesel
blends.
PerformingDaily Maintenance
Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedintheMaintenance
(page40).
Important:Checkthehydraulic-uidlevel
andbleedthefuelsystembeforestartingthe engineforthersttime;refertoCheckingthe
Hydraulic-FluidLevel(page62)andBleedingthe FuelSystem(page50).
UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
Fuellterpluggingmayoccurforatimeafter
convertingtobiodieselblends.
Contactyourdistributorformoreinformationon
biodiesel.
FillingtheFuelTank
Fueltankcapacity:42L(11.1USgallons)
1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Raisethebracket.
Figure19
1.Fuelcap
4.Removethefuelcap.
5.Fillthetankwithfueluptothellerneck.
6.Installthecap.
7.Lowerthebracket.
DuringOperation
DuringOperationSafety
GeneralSafety
Donotexceedtheratedoperatingcapacity ,as
themachinemaybecomeunstable,whichmay resultinlossofcontrol.Theoperatingcapacity isreducedifyouextendtheloaderarmstothe pointwhereyoucanseethestripeddecalinside thearms.
Donottransportanattachment/loadwiththe
armsraisedorextended;alwaystransportthe attachments/loadclosetotheground,withthe loaderarmsretracted.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.
Formachineswithaplatform:
Lowertheloaderarmsbeforesteppingoffthe
platform.
Donottrytostabilizethemachinebyputting
yourfootontheground.Ifyoulosecontrolof themachine,stepofftheplatformandaway fromthemachine.
Donotplaceyourfeetundertheplatform.
Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformand yourhandsareholdingontothereferencebars
g362590
Useyourfullattentionwhileoperatingthe
Lookbehindanddownbeforebackingupto
Neverjerkthecontrols;useasteadymotion.
Theowner/usercanpreventandisresponsible
ortheloadercontrol.
machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.
ensurethatthepathisclear.
foraccidentsthatmaycausepersonalinjuryor propertydamage.
20
Wearappropriateclothingincludingeyeprotection,
longpants,substantialslip-resistantfootwear,and hearingprotection;alsoweararespiratorordust maskindustyconditions.Tiebacklonghairand donotwearlooseclothingorloosejewelry .
Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine.
Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
Ensurethatallthedrivesareinneutralbefore
startingtheengine.Starttheengineonlyfromthe operator'spositionontheplatform.
Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor trafc.
Stoptheattachmentwhenyouarenotworking.
Stopthemachine,shutofftheengine,remove
thekey,andinspectthemachineifyoustrike anobject.Makeanynecessaryrepairsbefore resumingoperation.
Neverrunanengineinanenclosedarea.
Neverleavearunningmachineunattended.
Beforeleavingtheoperatingposition,dothe
following:
Parkthemachineonalevelsurface.
Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
Engagetheparkingbrake.
Shutofftheengineandremovethekey.
Donotoperatethemachinewhenthereistherisk
oflightning.
Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver. Beawareofobstaclesincloseproximitytoyou. Failuretomaintainadequatedistancefromtrees, walls,andotherbarriersmayresultininjuryasthe machinebacksupduringoperationifyouarenot attentivetothesurroundings.
Checkforoverheadclearance(i.e.,electrical
wires,branches,anddoorways)beforedriving underanyobjectsanddonotcontactthem.
Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin theattachmentcouldfallandcauseinjury.
SlopeSafety
Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight distributionchangeswithattachments.Anempty load-bearingattachmentmakestherearofthe machinetheheavyend,andafullload-bearing attachmentmakesthefrontofthemachinethe heavyend.Mostotherattachmentsmakethefront ofmachinetheheavyend.
Raisingorextendingtheloaderarmsonaslope
affectsthestabilityofthemachine.Keepthe loaderarmsintheloweredandretractedposition whenonslopes.
Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always usecommonsenseandgoodjudgmentwhen performingthissurvey.
Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight downtheslope.
Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine uphill.
Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor direction.
Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.Tallgrasscanhide obstacles.
Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
Evaluatetheareatoensurethatthegroundis
stableenoughtosupportthemachine.
Usecautionwhenoperatingthemachinenearthe
following:
Drop-offs
Ditches
Embankments
Bodiesofwater
21
Themachinecouldsuddenlyrolloverifatrack goesovertheedgeortheedgecavesin.Maintain asafedistancebetweenthemachineandany hazard.
Donotremoveoraddattachmentsonaslope.
Donotparkthemachineonahillsideorslope.
UtilityLineSafety
Ifyoustrikeautilityline,dothefollowing:
Shutoffthemachineandremovethekey.
Removeallindividualsfromtheworkarea.
Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
Ifyoudamageaber-opticcable,donotlook
intotheexposedlight.
Donotleavetheoperator’splatformifthemachine
ischargedwithelectricity.Y ouwillbesafeaslong asyoudonotleavetheplatform.
T ouchinganypartofthemachinemayground
you.
Donotallowanotherindividualtotouchor
approachthemachinewhencharged.
Alwaysassumethemachineischargedifyou
strikeanelectricalorcommunicationline.Do notattempttoleavethemachine.
Leakinggasisbothammableandexplosiveand
maycauseseriousinjuryordeath.Donotsmoke whileoperatingthemachine.
StartingtheEngine
1.Ensurethatthebattery-disconnectswitch isintheONposition;refertoUsingthe
Battery-DisconnectSwitch(page51).
2.Ensurethatthetraction-controlisintheNEUTRAL position.
3.Insertthekeyintothekeyswitchandturnitto theONposition.
4.TurnthekeytotheST ARTposition.Whenthe enginesstarts,releasethekey .
Important:Donotengagethestarterfor
morethan10secondsatatime.Iftheengine failstostart,wait30secondsforthestarter tocooldownbetweenattempts.Failureto followtheseinstructionscouldburnoutthe startermotor.
StartinginColdWeather
Iftheoutdoortemperatureisbelowfreezing,storethe machineinagaragetokeepitwarmerandtoaidin starting.
Themachinesoftwaremayautomaticallylimitthe enginerpmifthecoolantisextremelycold.After startingtheengine,waituntilthesnowakeicon andcoldhydraulicuidwarningdisappearfromthe Infocenterbeforeincreasingthethrottleandengaging theauxiliaryhydraulics.
Important:Runningtheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe airtemperatureisatorbelowfreezing)could damagethehydraulicsystem.
DrivingtheMachine
Usethetractioncontrolstomovethemachine.The fartheryoumovethetractioncontrolsinanydirection, thefasterthemachinemovesinthatdirection. Releasethetractioncontrolstostopthemachine.
Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Runthe engineathighthrottleforbestperformance.
22
ShuttingOfftheEngine
1.Parkthemachineonalevelsurfaceandlower theloaderarms.
2.Disengagetheauxiliaryhydraulics.
3.Setthethrottletolowidle.
4.Iftheenginehasbeenworkinghardorishot,let itidlefor5minutesbeforeturningthekeyswitch totheOFFposition.
Note:Thishelpstocooltheenginebeforeyou
shutitoff.Inanemergency,youcanshutoff theengineimmediately.
5.TurnthekeyswitchtotheOFFpositionand removethekey.
CAUTION
Achildoruntrainedbystandercouldattempt tooperatethetractionunitandbeinjured.
g003710
Figure20
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthe mountplateatthesametime.
Important:Raisetheattachmentenoughto
clearthegroundandtiltthemountplateall thewayback.
Removethekeyfromthekeyswitchwhen leavingthetractionunit,evenifjustforafew seconds.
UsingAttachments
InstallinganAttachment
Important:UseonlyT oro-approvedattachments.
Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.The warrantyofthemachinemaybevoidedifyouuse themachinewithunapprovedattachments.
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor debrisandthatthepinsrotatefreely.Ifthepins donotrotatefreely,greasethem.
1.Positiontheattachmentonalevelsurfacewith enoughspacebehindittoaccommodatethe machine.
2.Starttheengine.
6.Shutofftheengineandremovethekey.
7.Engagethequick-attachpins,ensuringthatthey arefullyseatedinthemountplate.
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnot fullyalignedwiththeholesintheattachment receiverplate.Checkthereceiverplateand cleanitifnecessary.
WARNING
Ifyoudonotfullyseatthequick-attach pinsthroughtheattachmentmountplate, theattachmentcouldfalloffthemachine, crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully seatedintheattachmentmountplate.
3.Tilttheattachmentmountplateforward.
4.Positionthemountplateintotheupperlipofthe attachmentreceiverplate.
23
CAUTION
Hydrauliccouplers,hydrauliclines/valves, andhydraulicuidmaybehot.Ifyoucontact hotcomponents,youmaybeburned.
Weargloveswhenoperatingthehydraulic couplers.
Allowthemachinetocoolbeforetouching hydrauliccomponents.
Donottouchhydraulicuidspills.
Iftheattachmentrequireshydraulicsforoperation, connectthehydraulichosesasfollows:
1.Shutofftheengineandremovethekey.
2.Removetheprotectivecoversfromthehydraulic connectorsonthemachine.
3.Ensurethatallforeignmatteriscleanedfrom thehydraulicconnectors.
Figure21
1.Quick-attachpins (engagedposition)
2.Disengagedposition
3.Engagedposition
ConnectingtheHydraulicHoses
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.
Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.
g003711
4.Pushtheattachmentmaleconnectorintothe femaleconnectoronthemachine.
Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuilt upintheattachment.
5.Pushtheattachmentfemaleconnectorontothe maleconnectoronthemachine.
6.Conrmthattheconnectionissecurebypulling onthehoses.
Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic leaks;neveruseyourhands.
24
RemovinganAttachment
1.Parkthemachineonalevelsurface.
2.Lowertheattachmenttotheground.
3.Shutofftheengineandremovethekey.
4.Disengagethequick-attachpinsbyturningthem totheoutside.
UnderstandingtheSmart LoadSystem
TheSmartLoadsystemalsomeasuresthehydraulic pressureintheloaderarmcylinderstodeterminethe maximumreach.
Whenyouextendtheloaderarmstothemaximum reachforthearmheightandloadweight,the InfoCenterwilldisplaytheSmartLoadiconandash theindicatorlight,analarmwillbeep,andthearms willstopextending.
Toextendtheloaderarmsfurther,lightentheload.
g270732
Figure23
Figure22
1.Quick-attachpins
(engagedposition)
2.Disengagedposition
5.Iftheattachmentuseshydraulics,slidethe collarsbackonthehydrauliccouplersand disconnectthem.
3.Engagedposition
Important:Connecttheattachmenthoses
togethertopreventhydraulicsystem contaminationduringstorage.
6.Installtheprotectivecoversontothehydraulic couplersonthemachine.
7.Starttheengine,tiltthemountplateforward,and backthemachineawayfromtheattachment.
g003711
25
DieselParticulateFilter (DPF)Regeneration
UnderstandingDPFRegeneration
Thedieselparticulatelter(DPF)ispartoftheexhaust system.Thediesel-oxidationcatalystoftheDPF reducesharmfulgasses,andthesootlterremoves sootfromtheengineexhaust.
TheDPFregenerationprocessusesheatfromthe engineexhausttoincineratethesootaccumulatedon thesootlter,convertingthesoottoash,andclears thechannelsofthesootltersothatlteredengine exhaustowsouttheDPF .
Theenginecomputermonitorstheaccumulationof sootbymeasuringthebackpressureintheDPF.If thebackpressureistoohigh,sootisnotincinerating inthesootlterthroughnormalengineoperation.T o keeptheDPFclearofsoot,rememberthefollowing:
Passiveregenerationoccurscontinuouslywhile
theengineisrunning—runtheengineatfull enginespeedwhenpossibletopromoteDPF regeneration.
IfthebackpressureintheDPFistoohighora
resetregenerationhasnotoccurredfor100hours, theenginecomputersignalsyouthroughthe InfoCenterwhenresetregenerationisrunning.
Allowtheresetregenerationprocesstocomplete
beforeshuttingofftheengine.
Operateandmaintainyourmachinewiththefunction oftheDPFinmind.Engineloadathighidle(full throttle)enginespeedgenerallyproducesadequate exhausttemperatureforDPFregeneration.
Important:Minimizetheamountoftimethatyou
idletheengineoroperatetheengineatlow-engine speedtohelpreducetheaccumulationofsootin thesootlter.
26
DPFSootAccumulation
Overtime,thedieselparticulatelteraccumulatessootinthesootlter.Thecomputerfortheengine
monitorsthesootlevelintheDPF .
Whenenoughsootaccumulates,thecomputerinformsyouthatitistimetoregeneratetheDPF .
DPFregenerationisaprocessthatheatstheDPFtoconvertthesoottoash.
Inadditiontothewarningmessages,thecomputerreducesthepowerproducedbytheengineatdifferent
soot-accumulationlevels.
EngineWarningMessages—SootAccumulation
IndicationLevel
Level1:Engine
Level2:Engine
FaultCode
Warning
CheckEngine
SPN3719,FMI16
Warning
CheckEngine
SPN3719,FMI0
EnginePowerRatingRecommendedAction
Performaparkedregeneration
Thecomputerde-ratesthe
enginepowerto85%.
Thecomputerde-ratesthe
enginepowerto50%.
assoonaspossible;refer
toPerformingaParked
orRecoveryRegeneration
Performarecoveryregeneration
assoonaspossible;referto
PerformingaParkedor RecoveryRegeneration
(page33).
(page33).
27
DPFAshAccumulation
Thelighterashisdischargedthroughtheexhaustsystem;theheavierashcollectsinthesootlter.
Ashisaresidueoftheregenerationprocess.Overtime,thedieselparticulatelteraccumulatesash
thatdoesnotdischargewiththeengineexhaust.
ThecomputerfortheenginecalculatestheamountofashaccumulatedintheDPF .
Whenenoughashaccumulates,theenginecomputersendsinformationtotheInfoCenterintheformofan
enginefaulttoindicatetheaccumulationofashintheDPF .
ThefaultmessagesindicatethatitistimetoservicetheDPF.
Inadditiontothewarnings,thecomputerreducesthepowerproducedbytheengineatdifferent
ash-accumulationlevels.
InfoCenterAdvisoryandEngineWarningMessages—AshAccumulation
Indication
Level1:
Engine
Warning
Level2:
Engine
Warning
Level
FaultCode
CheckEngine
SPN3720,FMI16
CheckEngine
SPN3720,FMI0
EngineSpeed
Reduction
None
None
EnginePowerRatingRecommendedAction
Thecomputer
de-ratestheengine
powerto85%.
Thecomputer
de-ratestheengine
powerto50%.
ServicetheDPF;refer toParkedorRecovery
Regeneration(page33)
ServicetheDPF;refer toParkedorRecovery
Regeneration(page33)
28
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