Page 1

FormNo.3438-963RevB
TX1300CompactToolCarrier
ModelNo.22370—SerialNo.400000000andUp
Registeratwww.T oro.com.
OriginalInstructions(EN)
*3438-963*
Page 2

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
Visitwww.Toro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.
ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.
Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.
WARNING
CALIFORNIA
Proposition65Warning
Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof
Californiatocausecancer,birthdefects,
andotherreproductiveharm.
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
Useofthisproductmaycauseexposure
tochemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.
g362307
Figure1
1.Modelandserialnumberlocation
ModelNo.
Introduction
Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachmentseachofwhich
performaspecializedfunction.Usingthisproduct
forpurposesotherthanitsintendedusecouldprove
dangeroustoyouandbystanders.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely .
©2021—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.
Figure2
Safety-alertsymbol
Contactusatwww.Toro.com.
2
g000502
PrintedintheUSA
AllRightsReserved
Page 3

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Safety.......................................................................4
GeneralSafety...................................................4
SafetyandInstructionalDecals..........................5
ProductOverview....................................................11
Controls...........................................................12
InfoCenterDisplay........................................15
Specications..................................................18
Attachments/Accessories.................................18
BeforeOperation.................................................19
BeforeOperationSafety...................................19
AddingFuel......................................................19
PerformingDailyMaintenance..........................20
DuringOperation.................................................20
DuringOperationSafety...................................20
StartingtheEngine...........................................22
DrivingtheMachine..........................................22
ShuttingOfftheEngine.....................................23
UsingAttachments...........................................23
UnderstandingtheSmartLoadSystem.............25
DieselParticulateFilter(DPF)
Regeneration................................................26
AfterOperation....................................................36
AfterOperationSafety......................................36
RetrievingaStuckMachine..............................36
MovingaNon-FunctioningMachine..................36
HaulingtheMachine.........................................37
LiftingtheMachine...........................................39
Maintenance...........................................................40
MaintenanceSafety..........................................40
RecommendedMaintenanceSchedule(s)...........40
Pre-MaintenanceProcedures..............................42
UsingtheCylinderLocks..................................42
AccessingInternalComponents.......................43
RemovingtheFrontCover................................44
RemovingtheFrontCoverAssembly................45
RemovingtheSideScreens.............................45
Lubrication..........................................................45
GreasingtheMachine.......................................45
EngineMaintenance...........................................46
EngineSafety...................................................46
ServicingtheAirCleaner..................................46
ServicingtheEngineOil....................................47
ServicingtheDiesel-OxidationCatalyst
(DOC)andtheSootFilter..............................49
FuelSystemMaintenance...................................49
DrainingtheWaterSeparator...........................49
ReplacingtheWaterSeparatorFilter................50
CheckingtheFuelLinesand
Connections..................................................50
BleedingtheFuelSystem.................................50
DrainingtheFuelT ank(s)..................................50
ElectricalSystemMaintenance...........................51
ElectricalSystemSafety...................................51
UsingtheBattery-DisconnectSwitch................51
ServicingtheBattery.........................................51
Jump-StartingtheMachine...............................53
ServicingtheFuses..........................................55
DriveSystemMaintenance..................................56
ServicingtheTracks.........................................56
CoolingSystemMaintenance..............................59
CoolingSystemSafety.....................................59
ServicingtheCoolingSystem...........................59
ChangingtheEngineCoolant...........................60
BeltMaintenance................................................60
CheckingtheAlternator-BeltTension................60
ControlsSystemMaintenance.............................61
AdjustingtheControls.......................................61
HydraulicSystemMaintenance...........................61
HydraulicSystemSafety...................................61
RelievingHydraulicPressure............................61
Hydraulic-FluidSpecications..........................62
CheckingtheHydraulic-FluidLevel...................62
ReplacingtheHydraulicFilters.........................63
ChangingtheHydraulicFluid............................63
LoaderMaintenance............................................64
TorquingtheLoaderArmAdjustment
Screws..........................................................64
Cleaning..............................................................64
RemovingDebris..............................................64
WashingtheMachine.......................................64
CleaningtheChassis........................................65
Storage...................................................................65
StorageSafety..................................................65
Storage.............................................................65
Troubleshooting......................................................66
3
Page 4

Safety
componentsandattachments.
•Keepyourhandsandfeetawayfromthemoving
Thismachinehasbeendesignedinaccordancewith
ISO20474-15:2019.
GeneralSafety
DANGER
Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.
Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).
Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.
•Donotexceedtheratedoperatingcapacity,asthe
machinemaybecomeunstable,whichmayresult
inlossofcontrol.
•Donotoperatethemachinewithouttheguards
andothersafetyprotectivedevicesinplaceand
workingonthemachine.
•Keepbystandersandpetsawayfromthemachine.
•Stopthemachine,shutofftheengine,andremove
thekeybeforeservicing,fueling,orunclogging
themachine.
Improperlyusingormaintainingthismachinecan
resultininjury .T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.
,which
•Donottransportaloadwiththearmsraisedor
extended;alwaystransportloadsclosetothe
ground,withtheloaderarmsretracted.
•Slopesareamajorfactorrelatedtoloss-of-control
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
•Operatethemachineupanddownslopes
withtheheavyendofthemachineuphilland
theloadclosetothegroundandtheloader
armsretracted.Weightdistributionchangeswith
attachments.Anemptyload-bearingattachment
makestherearofthemachinetheheavyend,
andafullload-bearingattachmentmakesthe
frontofthemachinetheheavyend.Mostother
attachmentsmakethefrontofthemachinethe
heavyend.
•Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas.
•ReadandunderstandthecontentofthisOperator’s
Manualbeforestartingtheengine.
•Useyourfullattentionwhileoperatingthe
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
•Neverallowchildrenoruntrainedpeopleto
operatethemachine.
4
Page 5

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
decal115-4855
115-4855
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard6.Keepbystandersaway
2.Nore,opename,or
smoking
3.Causticliquid/chemical
burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
fromthebattery .
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.
8.Batteryacidcancause
blindnessorsevereburns.
withwaterandgetmedical
helpfast.
10.Containslead;donot
discard
93-6681
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.
decalbatterysymbols
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.
1.Hotsurface/burnhazard—wearprotectivegloveswhen
decal115-4857
115-4857
decal93-6681
1.Lowertheloaderarms.
2.Dumpthebucket.5.Floatthebucketonthe
3.Raisetheloaderarms.
4.Curlthebucket.
ground.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.
115-2047
1.Warning—donottouchthehotsurface.
decal115-4858
decal93-7814
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
decal115-4865
115-4865
1.Enginecoolant
decal115-2047
2.ReadtheOperator's
Manual.
5
Page 6

decal117-3276
117-3276
1.Enginecoolantunder
pressure
2.Explosionhazard—read
theOperator'sManual.
3.Warning—donottouchthe
hotsurface.
4.Warning—readthe
Operator'sManual.
120-0625
1.Pinchpoint,hand—keephandsaway.
122-1925
1.Torqueto2.82to3.16N∙m(25to28in-lb)
decal125-6694
125–6694
1.Tiedownlocation
decal120-0625
decal125-8483
125-8483
1.Hydraulicuid;readtheOperator’sManual.
decal122-1925
1.Liftpoint
decal125-4967
125-4967
6
Page 7

139-1159
1.Warning—keepbystandersaway.
decal139-1159
131-8026
1.Battery
power—disconnect
2.Off4.ReadtheOperator's
3.On
133-8062
137-5409
Manual.
decal131-8026
decal139-1162
139-1162
1.Warning—readthe
Operator’sManualfor
thebucketmaximum
weightlimit.
decal133-8062
decal137-5409
2.Tippinghazard—donot
drivethemachinewiththe
loadraisedorthearms
extended;carrytheload
closetothegroundwith
thearmsretractedwhen
driving.
139-1158
1.Crushinghazard,fromabove,andpinchinghazard—stay
awayfromthebucketandloadingarms.
decal139-1158
decal139-1164
139-1164
1.Crushinghazardfromabove,fallingload—ensurethatthe
quick-attachleversarelocked.
7
Page 8

139-1173
1.High-pressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.
decal139-1173
1.Retractthehydraulic
cylinder(optional)
2.Extendthehydraulic
cylinder(optional)
3.Attachmentow—Forward
145-4273
4.Extendthearms
(telescopingmodelonly)
5.Attachment
ow—Reverse
6.Retractthearms
(telescopingmodelonly)
decal145-4273
decal145-4274
145-4274
1.ReadtheOperator’s
Manualbeforeperforming
maintenance.
2.Checkevery8hours
3.Fuel
4.Greasepoints
5.Engineairlter13.Capacity
6.Safetyairlter14.Fluidinterval(hours)
7.Engineoillevel
8.Belttension
9.Engineoil
10.Enginecoolant
11.Hydraulicuid
12.Fluids
15.Filterinterval(hours)
8
Page 9

decal131-0708
131-0708
1.Moveforward
2.Turnleft
1.Parkingbrake—engaged5.Engine—stop
2.Parkingbrake—disengaged6.Engine—run
3.Fast7.Engine—start
4.Slow
3.Moverearward
4.Turnright
decal144-4253
144-4253
8.Horn
9
Page 10

decal145-0637
145-0637
1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.
2.Warning—receivetrainingbeforeoperatingthemachine.
8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.
3.Warning—wearhearingprotection.
9.Crushinghazard—keepawayfromtheattachmentwhen
operatingthemachine;keepbystandersawayfromthe
machine.
4.Warning—engagetheparkingbrake,lowertheattachmentto
theground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.
10.Tippinghazard—alwaysmoveupordownslopeswith
theattachmentlowered;neverdriveonaslopewiththe
attachmentraised;alwaysoperatewiththeheavyenduphill;
alwayscarryloadslow;neverjerkthecontrollevers;use
asteady,evenmotion.
5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.
11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.
6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.
10
Page 11

ProductOverview
g318043
Figure3
1.Hood5.Lowerloaderarm
2.Auxiliaryhydrauliccouplers6.Upperloaderarm10.Hydraulictank14.Tie-downpoint
3.Mountplate7.Track11.Auxiliaryhydraulicslock
4.Liftpoint8.Cylinderlock12.Operatorplatform
9.Controlpanel
switch
13.Fuelgauge
15.Fueltank
11
Page 12

Controls
ControlPanel
Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethetractionunit.
ReferenceBar
Whendrivingthetractionunit,usethereferencebar
asahandleandaleveragepointforcontrollingthe
tractioncontrolandthejoysticklever.T oensure
smooth,controlledoperation,donottakeyourhands
offthereferencebarswhileoperatingthemachine.
TractionControl
g029289
Figure5
1.Referencebar
2.Tractioncontrol
Figure4
1.Plugforoptionalkit
2.Parkingbrakeswitch
3.Referencebar
4.InfoCenterDisplay10.Loaderarm/attachment-tilt
5.Powersocket1 1.Joystickcontrols
6.Throttleswitch12.Tractioncontrol
7.Keyswitch
8.Horn
9.Loader-valvelock
lever
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.
Parking-BrakeSwitch
Presstheparking-brakeswitchtoengageand
disengagetheparkingbrake.Theparkingbrakealso
engagesautomaticallywhenyoushutoffthemachine.
ThrottleSwitch
g318044
•Tomoveforward,movethetractioncontrol
forward.
g264830
Figure6
•Tomoverearward,movethetractioncontrol
rearward.
Important:Whenreversing,lookbehindyou
forobstructionsandkeepyourhandsonthe
referencebar.
g264831
Figure7
Holdtheswitchforwardfor2ormoresecondstoset
thethrottleatHIGHIDLE;holdtheswitchrearwardfor
2ormoresecondstosetthethrottleatLOWIDLE;
ormomentarilypresstheswitchineitherdirectionto
increaseordecreasetheenginespeedinsmaller
increments.
12
Page 13

•Toturnright,rotatethetractioncontrolclockwise.
Figure8
•Toturnleft,rotatethetractioncontrol
counterclockwise.
LoaderArm/Attachment-TiltLever
Slowlymovethelevertooperatetheloaderarmsand
tilttheattachment.
Note:Thedetent(oat)positionallowsattachments
suchasthelevelerandthehydraulicbladetofollow
thecontoursoftheground(i.e.,oat)whengrading.
g264833
Figure9
•Tostopthemachine,releasethetractioncontrol.
Note:Thefartheryoumovethetractioncontrolin
anydirection,thefasterthemachinemovesinthat
direction.
g264832
g358629
Figure10
1.Detent(oat)
position—pushthelever
fullyforward.
2.Lowertheloaderarms.5.Tilttheattachment
3.Raisetheloaderarms.
4.Tilttheattachment
rearward.
forward.
Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.
13
Page 14

Loader-ValveLock
Theloader-valvelocksecurestheloader
arm/attachment-tiltleversothatyoucannotpushit
forward.Thishelpstoensurethatnooneaccidentally
lowerstheloaderarmsduringmaintenance.Secure
theloadervalvewiththelock,inadditiontothe
cylinderlocks,anytimeyouneedtoshutoffthe
machinewiththeloaderarmsraised.RefertoUsing
theCylinderLocks(page42).
Tosetthelock,liftitsothatitclearstheholeinthe
controlpanelandswinginfrontoftheloader-arm
lever.Pushitdownintothelockedposition.
JoystickControls
g318281
Figure12
1.Loader-valvelock
Figure11
1.Attachmentprimary
function(hydraulic
attachmentsonly)
2.Attachmentsecondary
function(certain
attachmentsonly)
3.Extendandretractthe
loaderarms
Note:Theloaderarmsmaynotextendwhenthey
arefullyraisedduetotrappedpressure;lowerthe
g358630
armsslightlytorelievepressureandextendthem.
WARNING
Movingthemachinewhiletheloaderarms
areextendedmayaffectthestabilityofthe
machine.
Minimizemachinemovementwhiletheloader
armsareextended.
Auxiliary-HydraulicsLockSwitch
Engagetheforwardorreversehydraulics,thenuse
yourrightfoottopressthelockswitchtocontinuethe
owandfreeyourhandforothercontrols.
1.Auxiliary-hydraulicslockswitch
14
g358628
Figure13
Page 15

FuelGauge
InfoCenterIconDescriptions
Thisgaugemeasurestheamountoffuelinthefuel
tank(s).
Figure14
InfoCenterDisplay
TheInfoCenterLCDdisplayshowsinformationabout
yourmachine,suchastheoperatingstatus,various
diagnosticsandotherinformationaboutthemachine.
Thereisasplashscreenandmaininformationscreen
oftheInfoCenter.Y oucanswitchbetweenthesplash
screenandmaininformationscreenatanytimeby
pressinganyoftheInfoCenterbuttonsandthen
selectingtheappropriatedirectionalarrow.
Menuaccess
Next
Previous
Scrolldown
g371278
Enter
Changethenextvalueinthe
list
Increase
Decrease
Savevalue
Exitmenu
Accept
Figure15
1.Indicatorlight3.Middlebutton
2.Rightbutton
4.Leftbutton
•LeftButton,MenuAccess/BackButton—pressthis
buttontoaccesstheInfoCentermenus.Youcan
useittoexitanymenuthatyouarecurrentlyusing.
•MiddleButton—usethisbuttontoscrolldown
menus.
•RightButton—usethisbuttontoopenamenu
wherearightarrowindicatesadditionalcontent.
Theoptionislocked.
Hourmeter
Adjustdigit
Warning
g264015
Transport-speedscreen
access
Fast
Slow
Neutral
Auxiliarylock
Note:Thepurposeofeachbuttonmaychange
dependingonwhatisrequiredatthetime.Each
buttonislabeledwithanicondisplayingitscurrent
function.
Coldstart
15
Page 16

InfoCenterIconDescriptions(cont'd.)
UsingtheMenus
ToaccesstheInfoCentermenusystem,pressthe
Parkingbrake
Engine
Glowplugs
Engine-coolanttemperature
Enginespeed
Batteryvoltage
SmartLoadisactive.
Indicateswhenscheduled
serviceshouldbeperformed
DPFregenerationisrequired.
Aparkedorrecovery
regenerationisprocessing.
Highexhausttemperature
menuaccessbuttonwhileatthemainscreen.
Thiswillbringyoutothemainmenu.Refertothe
followingtablesforasynopsisoftheoptionsavailable
fromthemenus:
MainMenu
MenuItemDescription
FaultsTheFaultsmenucontains
alistoftherecentmachine
andenginefaults.Referto
theServiceManualoryour
AuthorizedServiceDealerfor
moreinformationontheFaults
menuandtheinformation
containedthere.
ServiceTheServicemenucontains
informationonthemachine
suchashoursofuseandother
similarnumbers.
DiagnosticsTheDiagnosticsmenu
displaysthestateofeach
machineswitch,sensorand
controloutput.Y oucanuse
thistotroubleshootcertain
issuesasitwillquicklytellyou
whichmachinecontrolsareon
andwhichareoff.
SettingsTheSettingsmenuallows
youtocustomizeandmodify
congurationvariablesonthe
InfoCenterdisplay.
AboutTheAboutmenuliststhe
modelnumber,serialnumber,
andsoftwareversionofyour
machine.
NOxcontroldiagnosis
malfunction;drivethemachine
backtotheshopandcontact
yourAuthorizedService
Dealer.
16
Page 17

Service
Settings
MenuItemDescription
Hours
CountsListsthenumberofstartsthat
DPFRegenerationTheDPFregenerationoption
InhibitRegenUsetocontrolreset
ParkedRegenUsetoinitiateaparked
LastRegenListsthenumberhourssince
RecoverRegenUsetoinitiatearecovery
Liststhetotalnumberofhours
thatthemachine,engine,and
auxiliaryhydraulicshavebeen
on,aswellasthenumberof
hoursforengineserviceand
hydraulicservice.
themachinehasexperienced,
thenumberoftimesthe
machinehaswarnedthatthe
enginetemperatureistoo
high,andthenumberoftimes
theenginehasshutoffdueto
hightemperatures.
andDPFsubmenus.
regeneration.
regeneration.
thelastreset,parked,or
recoveryregeneration.
regeneration.
Diagnostics
MenuItemDescription
Units
Language
Brightness
ContrastControlsthecontrastofthe
ProtectedMenus
ProtectSettingsChangeswhetherapinis
Controlstheunitsusedonthe
InfoCenter;themenuchoices
areImperialorMetric.
Controlsthelanguageused
ontheInfoCenter.
Controlsthebrightnessofthe
LCDdisplay.
LCDdisplay.
Grantsaccesstoprotected
menus.
requiredinProtectedMenus.
About
MenuItemDescription
Model
SerialListstheserialnumberofthe
SoftwareListsthesystemsoftware
Display
Liststhemodelnumberofthe
machine
machine
revisionofthemachine.
Liststhedisplaysoftware
revisionoftheInfoCenter.
MenuItemDescription
TractionIndicatestheinputsand
outputsfordrivingthe
machine.
AuxiliaryIndicatestheinputsand
outputsforengagingauxiliary
hydraulics.
EngineIndicatestheinputsand
outputsforstartingtheengine.
BoomIndicatestheinputsand
outputsforextendingand
retractingthetelescoping
arms.
AccessingProtectedMenus
Note:ThefactorydefaultPINcodeforyoumachine
iseither0000or1234.
IfyouchangedthePINcodeandforgotthecode,
contactyourAuthorizedServiceDealerforassistance.
1.FromtheMAINMENU,scrolldowntothe
SETTINGSMENUandpresstherightbutton.
g364600
Figure16
17
Page 18

2.IntheSETTINGSMENU,scrolldowntothe
PROTECTEDMENUandpresstherightbutton.
Specications
Note:Specicationsanddesignaresubjectto
changewithoutnotice.
Figure17
3.ToenterthePINcode,pressthecenterbutton
untilthecorrectrstdigitappears,thenpress
therightbuttontomoveontothenextdigit.
Repeatthisstepuntilthelastdigitisenteredand
presstherightbuttononcemore.
Width
Length
Height
Weight
Operatingcapacity(35%oftipping
g364601
capacity
1
)
•Armsretracted
•Armsextended
Tippingcapacity
1
•Armsretracted
•Armsextended
Wheelbase
Dumpheight(withstandardbucket)
•Armsretracted
•Armsextended
Reach—fullyraised(withstandard
bucket)
•Armsretracted
•Armsextended
Heighttohingepin(withstandard
bucketinhighestposition)
•Armsretracted
•Armsextended
116.8cm(46.0inches)
215.6cm(84.9inches)
143.5cm(56.5inches)
1750kg(3858lb)
589.7kg(1300lb)
280kg(618lb)
1685kg(3714lb)
792kg(1746lb)
99.1cm(39.0inches)
180.1cm(70.9inches)
230.3cm(90.7inches)
33.5cm(13.2inches)
67.8cm(26.7inches)
227.1cm(89.4inches)
277.3cm(109.2
inches)
Figure18
4.PressthemiddlebuttontoconrmthePINcode.
Note:IftheInfoCenteracceptsthePINcode
andtheprotectedmenuisunlocked,theword
“PIN”displaysintheupperrightcornerofthe
screen.
Youcanviewandchangethesettingsinthe
PROTECTEDMENU.OnceyouaccessthePROTECTED
MENU,scrolldowntoPROTECTSETTINGSoption.
Usetherightbuttontochangethesetting.Setting
theProtectSettingstoOFFallowsyoutoviewand
changethesettingsinthePROTECTEDMENUwithout
enteringthePINcode.SettingtheProtectSettings
toONhidestheprotectedoptionsandrequiresyou
toenterthePINcodetochangethesettinginthe
PROTECTEDMENU.
1.Theoperatingcapacityiscalculatedas35%ofthetippingcapacitywith
astandardbucketand75kg(165lb)operator,perISO14397-1.Other
attachmentswillhavedifferentoperatingcapacities;refertotheOperator’s
Manualorloadcapacitydecalfortheattachment.
g364599
Attachments/Accessories
AselectionofT oro-manufacturedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.Toro.comforalistofall
Toro-manufacturedattachmentsandaccessories.
Toensureoptimumperformance,usegenuineToro
replacementpartsandaccessories.Toroaccepts
noliabilityformachinedamageorpersonalinjury
thatresultsfromtheuseofothermanufacturer
attachments.Theuseracceptstheburdenofthese
risks.
18
Page 19

Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
BeforeOperation
BeforeOperationSafety
GeneralSafety
•Neverallowchildrenoruntrainedpeopleto
operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.
•Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetydecals.
•Alwaysengagetheparkingbrake(ifequipped),
shutofftheengine,removethekey,waitforall
movingpartstostop,andallowthemachine
tocoolbeforeadjusting,servicing,cleaning,or
storingthemachine.
•Knowhowtostopthemachineandshutoffthe
enginequickly.
FuelSafety
•Useextremecarewhenhandlingfuel.Itis
ammableanditsvaporsareexplosive.
•Extinguishallcigarettes,cigars,pipes,andother
sourcesofignition.
•Useonlyanapprovedfuelcontainer.
•Donotremovethefuelcaporllthefueltank
whiletheengineisrunningorhot.
•Donotaddordrainfuelinanenclosedspace.
•Donotstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.
•Ifyouspillfuel,donotattempttostarttheengine;
avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.
•Topreventastaticchargefromignitingthefuel,
removethemachinefromthetruckortrailerand
refuelitontheground,awayfromallvehicles.If
thisisnotpossible,placeaportablefuelcontainer
ontheground,awayfromallvehicles,andllit;
thenrefuelthemachinefromthefuelcontainer
ratherthanfromafuel-dispensernozzle.
•Keepthefuel-dispensernozzleincontactwith
therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.
•Checkthatthesafetyswitches,andshieldsare
attachedandfunctioningproperly.Donotoperate
themachineunlesstheyarefunctioningproperly .
•Locatethepinch-pointareasmarkedonthe
machineandattachments;keepyourhandsand
feetawayfromtheseareas.
•Beforeoperatingthemachinewithanattachment,
ensurethattheattachmentisproperlyinstalled.
Readalltheattachmentmanuals.
•Evaluatetheterraintodeterminewhataccessories
andattachmentsyouneedtoproperlyandsafely
performthejob.
•Havethepropertyorworkareamarkedforburied
linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.
•Inspecttheareawhereyouwillusetheequipment
forunevensurfacesandhiddenhazards.
•Ensurethattheareaisclearofbystandersbefore
operatingthemachine.Stopthemachineifa
bystanderentersthearea.
AddingFuel
RecommendedFuel
Useonlyclean,freshdieselfuelorbiodieselfuels
withultralow(<15ppm)sulfurcontent.Theminimum
cetaneratingshouldbe45.Acetaneratinggreater
than50ispreferred,especiallyattemperaturesbelow
-20°C(-4°F)oratelevationsabove1500m(5000ft).
Purchasefuelinquantitiesthatyoucanusewithin
180daystoensurefuelfreshness.
Usingnon-ultralowsulfurfuelwilldamagetheengine
emissionssystem.
Usesummer-gradedieselfuel(No.2-DorNo.
2-DS15)attemperaturesabove-10°C(14°F)and
wintergrade(No.1-DorNo.1-DS15)below
thattemperature.Usingwinter-gradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristics,whicheasesstartingandreducesfuel
lterplugging.
Usingsummer-gradefuelabove-10°C(14°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.
Important:Donotusekeroseneorgasoline
insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.
19
Page 20

BiodieselReady
Thismachinecanalsouseabiodieselblendedfuel
ofuptoB5(5%biodiesel,95%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:
•Thebiodieselportionofthefuelmustmeet
specicationASTMD6751orEN14214.
•TheblendedfuelcompositionshouldmeetASTM
D975orEN590.
•Paintedsurfacesmaybedamagedbybiodiesel
blends.
PerformingDaily
Maintenance
Beforestartingthemachineeachday ,performthe
EachUse/DailyprocedureslistedintheMaintenance
(page40).
Important:Checkthehydraulic-uidlevel
andbleedthefuelsystembeforestartingthe
engineforthersttime;refertoCheckingthe
Hydraulic-FluidLevel(page62)andBleedingthe
FuelSystem(page50).
•UseB5(biodieselcontentof5%)orlesserblends
incoldweather.
•Monitorseals,hoses,gasketsincontactwithfuel
astheymaydegradeovertime.
•Fuellterpluggingmayoccurforatimeafter
convertingtobiodieselblends.
•Contactyourdistributorformoreinformationon
biodiesel.
FillingtheFuelTank
Fueltankcapacity:42L(11.1USgallons)
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Raisethebracket.
Figure19
1.Fuelcap
4.Removethefuelcap.
5.Fillthetankwithfueluptothellerneck.
6.Installthecap.
7.Lowerthebracket.
DuringOperation
DuringOperationSafety
GeneralSafety
•Donotexceedtheratedoperatingcapacity ,as
themachinemaybecomeunstable,whichmay
resultinlossofcontrol.Theoperatingcapacity
isreducedifyouextendtheloaderarmstothe
pointwhereyoucanseethestripeddecalinside
thearms.
•Donottransportanattachment/loadwiththe
armsraisedorextended;alwaystransportthe
attachments/loadclosetotheground,withthe
loaderarmsretracted.
•Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.
•Formachineswithaplatform:
–Lowertheloaderarmsbeforesteppingoffthe
platform.
–Donottrytostabilizethemachinebyputting
yourfootontheground.Ifyoulosecontrolof
themachine,stepofftheplatformandaway
fromthemachine.
–Donotplaceyourfeetundertheplatform.
–Donotmovethemachineunlessyouare
standingwithbothfeetontheplatformand
yourhandsareholdingontothereferencebars
g362590
•Useyourfullattentionwhileoperatingthe
•Lookbehindanddownbeforebackingupto
•Neverjerkthecontrols;useasteadymotion.
•Theowner/usercanpreventandisresponsible
ortheloadercontrol.
machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.
ensurethatthepathisclear.
foraccidentsthatmaycausepersonalinjuryor
propertydamage.
20
Page 21

•Wearappropriateclothingincludingeyeprotection,
longpants,substantialslip-resistantfootwear,and
hearingprotection;alsoweararespiratorordust
maskindustyconditions.Tiebacklonghairand
donotwearlooseclothingorloosejewelry .
•Donotoperatethemachinewhenyouaretired,ill,
orundertheinuenceofalcoholordrugs.
•Nevercarrypassengersandkeeppetsand
bystandersawayfromthemachine.
•Operatethemachineonlyingoodlight,keeping
awayfromholesandhiddenhazards.
•Ensurethatallthedrivesareinneutralbefore
startingtheengine.Starttheengineonlyfromthe
operator'spositionontheplatform.
•Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
•Slowdownandusecautionwhenmakingturns
andcrossingroadsandsidewalks.Watchfor
trafc.
•Stoptheattachmentwhenyouarenotworking.
•Stopthemachine,shutofftheengine,remove
thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.
•Neverrunanengineinanenclosedarea.
•Neverleavearunningmachineunattended.
•Beforeleavingtheoperatingposition,dothe
following:
–Parkthemachineonalevelsurface.
–Lowertheloaderarmsanddisengagethe
auxiliaryhydraulics.
–Engagetheparkingbrake.
–Shutofftheengineandremovethekey.
•Donotoperatethemachinewhenthereistherisk
oflightning.
•Operatethemachineonlyinareaswherethereis
sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.
•Checkforoverheadclearance(i.e.,electrical
wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.
•Donotoverlltheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury.
SlopeSafety
•Operatethemachineupanddownslopeswith
theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
load-bearingattachmentmakestherearofthe
machinetheheavyend,andafullload-bearing
attachmentmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofmachinetheheavyend.
•Raisingorextendingtheloaderarmsonaslope
affectsthestabilityofthemachine.Keepthe
loaderarmsintheloweredandretractedposition
whenonslopes.
•Slopesareamajorfactorrelatedtolossofcontrol
andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.
•Establishyourownproceduresandrulesfor
operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always
usecommonsenseandgoodjudgmentwhen
performingthissurvey.
•Slowdownanduseextracareonhillsides.Ground
conditionscanaffectthestabilityofthemachine.
•Avoidstartingorstoppingonaslope.Ifthe
machinelosestraction,proceedslowly,straight
downtheslope.
•Avoidturningonslopes.Ifyoumustturn,turn
slowlyandkeeptheheavyendofthemachine
uphill.
•Keepallmovementsonslopesslowandgradual.
Donotmakesuddenchangesinspeedor
direction.
•Ifyoufeeluneasyoperatingthemachineona
slope,donotdoit.
•Watchforholes,ruts,orbumps,asuneventerrain
couldoverturnthemachine.Tallgrasscanhide
obstacles.
•Usecautionwhenoperatingonwetsurfaces.
Reducedtractioncouldcausesliding.
•Evaluatetheareatoensurethatthegroundis
stableenoughtosupportthemachine.
•Usecautionwhenoperatingthemachinenearthe
following:
–Drop-offs
–Ditches
–Embankments
–Bodiesofwater
21
Page 22

Themachinecouldsuddenlyrolloverifatrack
goesovertheedgeortheedgecavesin.Maintain
asafedistancebetweenthemachineandany
hazard.
•Donotremoveoraddattachmentsonaslope.
•Donotparkthemachineonahillsideorslope.
UtilityLineSafety
•Ifyoustrikeautilityline,dothefollowing:
–Shutoffthemachineandremovethekey .
–Removeallindividualsfromtheworkarea.
–Immediatelycontacttheproperemergencyand
utilityauthoritiestosecurethearea.
–Ifyoudamageaber-opticcable,donotlook
intotheexposedlight.
•Donotleavetheoperator’splatformifthemachine
ischargedwithelectricity.Y ouwillbesafeaslong
asyoudonotleavetheplatform.
–T ouchinganypartofthemachinemayground
you.
–Donotallowanotherindividualtotouchor
approachthemachinewhencharged.
–Alwaysassumethemachineischargedifyou
strikeanelectricalorcommunicationline.Do
notattempttoleavethemachine.
•Leakinggasisbothammableandexplosiveand
maycauseseriousinjuryordeath.Donotsmoke
whileoperatingthemachine.
StartingtheEngine
1.Ensurethatthebattery-disconnectswitch
isintheONposition;refertoUsingthe
Battery-DisconnectSwitch(page51).
2.Ensurethatthetraction-controlisintheNEUTRAL
position.
3.Insertthekeyintothekeyswitchandturnitto
theONposition.
4.TurnthekeytotheST ARTposition.Whenthe
enginesstarts,releasethekey .
Important:Donotengagethestarterfor
morethan10secondsatatime.Iftheengine
failstostart,wait30secondsforthestarter
tocooldownbetweenattempts.Failureto
followtheseinstructionscouldburnoutthe
startermotor.
StartinginColdWeather
Iftheoutdoortemperatureisbelowfreezing,storethe
machineinagaragetokeepitwarmerandtoaidin
starting.
Themachinesoftwaremayautomaticallylimitthe
enginerpmifthecoolantisextremelycold.After
startingtheengine,waituntilthesnowakeicon
andcoldhydraulicuidwarningdisappearfromthe
Infocenterbeforeincreasingthethrottleandengaging
theauxiliaryhydraulics.
Important:Runningtheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
airtemperatureisatorbelowfreezing)could
damagethehydraulicsystem.
DrivingtheMachine
Usethetractioncontrolstomovethemachine.The
fartheryoumovethetractioncontrolsinanydirection,
thefasterthemachinemovesinthatdirection.
Releasethetractioncontrolstostopthemachine.
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Runthe
engineathighthrottleforbestperformance.
22
Page 23

ShuttingOfftheEngine
1.Parkthemachineonalevelsurfaceandlower
theloaderarms.
2.Disengagetheauxiliaryhydraulics.
3.Setthethrottletolowidle.
4.Iftheenginehasbeenworkinghardorishot,let
itidlefor5minutesbeforeturningthekeyswitch
totheOFFposition.
Note:Thishelpstocooltheenginebeforeyou
shutitoff.Inanemergency ,youcanshutoff
theengineimmediately.
5.TurnthekeyswitchtotheOFFpositionand
removethekey.
CAUTION
Achildoruntrainedbystandercouldattempt
tooperatethetractionunitandbeinjured.
g003710
Figure20
1.Mountplate2.Receiverplate
5.Raisetheloaderarmswhiletiltingbackthe
mountplateatthesametime.
Important:Raisetheattachmentenoughto
clearthegroundandtiltthemountplateall
thewayback.
Removethekeyfromthekeyswitchwhen
leavingthetractionunit,evenifjustforafew
seconds.
UsingAttachments
InstallinganAttachment
Important:UseonlyToro-approvedattachments.
Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.The
warrantyofthemachinemaybevoidedifyouuse
themachinewithunapprovedattachments.
Important:Beforeinstallingtheattachment,
ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely.Ifthepins
donotrotatefreely,greasethem.
1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
machine.
2.Starttheengine.
6.Shutofftheengineandremovethekey.
7.Engagethequick-attachpins,ensuringthatthey
arefullyseatedinthemountplate.
Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.
WARNING
Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.
Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.
3.Tilttheattachmentmountplateforward.
4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate.
23
Page 24

CAUTION
Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthemachinetocoolbeforetouching
hydrauliccomponents.
•Donottouchhydraulicuidspills.
Iftheattachmentrequireshydraulicsforoperation,
connectthehydraulichosesasfollows:
1.Shutofftheengineandremovethekey.
2.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.
3.Ensurethatallforeignmatteriscleanedfrom
thehydraulicconnectors.
Figure21
1.Quick-attachpins
(engagedposition)
2.Disengagedposition
3.Engagedposition
ConnectingtheHydraulicHoses
WARNING
Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.
•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.
g003711
4.Pushtheattachmentmaleconnectorintothe
femaleconnectoronthemachine.
Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuilt
upintheattachment.
5.Pushtheattachmentfemaleconnectorontothe
maleconnectoronthemachine.
6.Conrmthattheconnectionissecurebypulling
onthehoses.
•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.
•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.
24
Page 25

RemovinganAttachment
1.Parkthemachineonalevelsurface.
2.Lowertheattachmenttotheground.
3.Shutofftheengineandremovethekey.
4.Disengagethequick-attachpinsbyturningthem
totheoutside.
UnderstandingtheSmart
LoadSystem
TheSmartLoadsystemalsomeasuresthehydraulic
pressureintheloaderarmcylinderstodeterminethe
maximumreach.
Whenyouextendtheloaderarmstothemaximum
reachforthearmheightandloadweight,the
InfoCenterwilldisplaytheSmartLoadiconandash
theindicatorlight,analarmwillbeep,andthearms
willstopextending.
Toextendtheloaderarmsfurther,lightentheload.
g270732
Figure23
Figure22
1.Quick-attachpins
(engagedposition)
2.Disengagedposition
5.Iftheattachmentuseshydraulics,slidethe
collarsbackonthehydrauliccouplersand
disconnectthem.
3.Engagedposition
Important:Connecttheattachmenthoses
togethertopreventhydraulicsystem
contaminationduringstorage.
6.Installtheprotectivecoversontothehydraulic
couplersonthemachine.
7.Starttheengine,tiltthemountplateforward,and
backthemachineawayfromtheattachment.
g003711
25
Page 26

DieselParticulateFilter
(DPF)Regeneration
UnderstandingDPFRegeneration
Thedieselparticulatelter(DPF)ispartoftheexhaust
system.Thediesel-oxidationcatalystoftheDPF
reducesharmfulgasses,andthesootlterremoves
sootfromtheengineexhaust.
TheDPFregenerationprocessusesheatfromthe
engineexhausttoincineratethesootaccumulatedon
thesootlter,convertingthesoottoash,andclears
thechannelsofthesootltersothatlteredengine
exhaustowsouttheDPF .
Theenginecomputermonitorstheaccumulationof
sootbymeasuringthebackpressureintheDPF.If
thebackpressureistoohigh,sootisnotincinerating
inthesootlterthroughnormalengineoperation.T o
keeptheDPFclearofsoot,rememberthefollowing:
•Passiveregenerationoccurscontinuouslywhile
theengineisrunning—runtheengineatfull
enginespeedwhenpossibletopromoteDPF
regeneration.
•IfthebackpressureintheDPFistoohighora
resetregenerationhasnotoccurredfor100hours,
theenginecomputersignalsyouthroughthe
InfoCenterwhenresetregenerationisrunning.
•Allowtheresetregenerationprocesstocomplete
beforeshuttingofftheengine.
Operateandmaintainyourmachinewiththefunction
oftheDPFinmind.Engineloadathighidle(full
throttle)enginespeedgenerallyproducesadequate
exhausttemperatureforDPFregeneration.
Important:Minimizetheamountoftimethatyou
idletheengineoroperatetheengineatlow-engine
speedtohelpreducetheaccumulationofsootin
thesootlter.
26
Page 27

DPFSootAccumulation
•Overtime,thedieselparticulatelteraccumulatessootinthesootlter.Thecomputerfortheengine
monitorsthesootlevelintheDPF .
•Whenenoughsootaccumulates,thecomputerinformsyouthatitistimetoregeneratetheDPF .
•DPFregenerationisaprocessthatheatstheDPFtoconvertthesoottoash.
•Inadditiontothewarningmessages,thecomputerreducesthepowerproducedbytheengineatdifferent
soot-accumulationlevels.
EngineWarningMessages—SootAccumulation
IndicationLevel
Level1:Engine
Level2:Engine
FaultCode
Warning
CheckEngine
SPN3719,FMI16
Warning
CheckEngine
SPN3719,FMI0
EnginePowerRatingRecommendedAction
Performaparkedregeneration
Thecomputerde-ratesthe
enginepowerto85%.
Thecomputerde-ratesthe
enginepowerto50%.
assoonaspossible;refer
toPerformingaParked
orRecoveryRegeneration
Performarecoveryregeneration
assoonaspossible;referto
PerformingaParkedor
RecoveryRegeneration
(page33).
(page33).
27
Page 28

DPFAshAccumulation
•Thelighterashisdischargedthroughtheexhaustsystem;theheavierashcollectsinthesootlter.
•Ashisaresidueoftheregenerationprocess.Overtime,thedieselparticulatelteraccumulatesash
thatdoesnotdischargewiththeengineexhaust.
•ThecomputerfortheenginecalculatestheamountofashaccumulatedintheDPF .
•Whenenoughashaccumulates,theenginecomputersendsinformationtotheInfoCenterintheformofan
enginefaulttoindicatetheaccumulationofashintheDPF .
•ThefaultmessagesindicatethatitistimetoservicetheDPF.
•Inadditiontothewarnings,thecomputerreducesthepowerproducedbytheengineatdifferent
ash-accumulationlevels.
InfoCenterAdvisoryandEngineWarningMessages—AshAccumulation
Indication
Level1:
Engine
Warning
Level2:
Engine
Warning
Level
FaultCode
CheckEngine
SPN3720,FMI16
CheckEngine
SPN3720,FMI0
EngineSpeed
Reduction
None
None
EnginePowerRatingRecommendedAction
Thecomputer
de-ratestheengine
powerto85%.
Thecomputer
de-ratestheengine
powerto50%.
ServicetheDPF;refer
toParkedorRecovery
Regeneration(page33)
ServicetheDPF;refer
toParkedorRecovery
Regeneration(page33)
28
Page 29

TypesofDPFRegeneration
TypesofDPFregenerationthatareperformedwhilethemachineisoperating:
TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation
Passive
Assist
Reset
Occursduringnormaloperationofthemachineat
high-enginespeedorhigh-engineload
Occursbecauseoflow-enginespeed,low-engine
load,orafterthecomputerdetectstheDPFis
becomingobstructedwithsoot
Occursevery100hours
Alsooccursafterassistregenerationonlyifthe
computerdetectsthatassistregenerationdidnot
sufcientlyreducethesootlevel
•TheInfoCenterdoesnotdisplayanicon
indicatingpassiveregeneration.
•Duringpassiveregeneration,theDPF
processeshigh-heatexhaustgasses,oxidizing
harmfulemissions,andburningsoottoash.
RefertoPassiveDPFRegeneration(page31)
.
•TheInfoCenterdoesnotdisplayanicon
indicatingassistregeneration.
•Duringassistregeneration,theengine
computeradjuststheenginesettingstoraise
theexhausttemperature.
RefertoAssistDPFRegeneration(page31).
•Whenthehighexhaust-temperatureicon
isdisplayedintheInfoCenter,aregeneration
isinprogress.
•Duringresetregeneration,theenginecomputer
adjuststheenginesettingstoraisetheexhaust
temperature.
RefertoResetRegeneration(page31).
TypesofDPFregenerationthatrequireyoutoparkthemachine:
TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation
Parked
Occursbecausethecomputerdetectsback
pressureintheDPFduetosootbuildup
Alsooccursbecausetheoperatorinitiatesaparked
regeneration
MayoccurbecauseyousettheInfoCentertoinhibit
resetregenerationandcontinuedoperatingthe
machine,addingmoresootwhentheDPFalready
needsaresetregeneration
Mayresultfromusingtheincorrectfuelorengineoil
•Whenthereset-standby/parkedorrecovery
regenerationicon
displaysintheInfoCenter,aregenerationis
requested.
•Performtheparkedregenerationassoon
aspossibletoavoidneedingarecovery
regeneration.
•Aparkedregenerationrequires30to60
minutestocomplete.
•Youmusthaveatleasta1/4tankoffuelinthe
tank.
•Youmustparkthemachinetoperformaparked
regeneration.
RefertoPerformingaParkedorRecovery
Regeneration(page33).
orADVISORY#188
29
Page 30

TypesofDPFregenerationthatrequireyoutoparkthemachine:(cont'd.)
TypeofRegenerationConditionsthatcauseDPFregenerationDPFdescriptionofoperation
Recovery
Occursbecausetheoperatorignoredrequestsfor
aparkedregenerationandcontinuedoperatingthe
machine,addingmoresoottotheDPF
•Whenthereset-standby/parkedorrecovery
regenerationicon
displaysintheInfoCenter,arecovery
regenerationisrequested.
•Arecoveryregenerationrequiresupto3hours
tocomplete.
•Youmusthaveatleasta1/2tankoffuelinthe
machine.
•Youmustparkthemachinetoperforma
recoveryregeneration.
RefertoPerformingaParkedorRecovery
Regeneration(page33).
orADVISORY#190
DPFRegenerationMenu
AccessingtheDPFRegenerationMenu
1.AccesstheServicemenuandscrolldownto
DPFREGENERATION.
Figure24
2.PresstherightbuttontoaccesstheDPF
Regenerationmenu.
TimeSinceLastRegeneration
AccesstheDPFRegenerationmenuandscrolldown
totheLASTREGENeld.
TechnicianMenu
Important:Foroperatingconvenience,you
maydecidetoperformaparkedregeneration
beforethesootloadreaches100%,provided
theenginehasrunmorethan50hourssince
thelastsuccessfulreset,parked,orrecovery
regeneration.
Usethetechnicianmenutoviewthecurrentstateof
engineregenerationcontrolandviewthereported
sootlevel.
g362603
AccesstheDPFRegenerationmenu,thenscrolldown
andaccesstheTECHNICIANmenu.
g362719
Figure26
UsetheLASTREGENeldtodeterminehowmany
hoursyouhaveruntheenginesincethelastreset,
parked,orrecoveryregeneration.
Figure25
•UsetheDPFOperationTabletounderstandthe
currentstateofDPFoperation.
g362604
30
Figure27
g362718
Page 31

DPFOperationTable
PassiveDPFRegeneration
State
NormalTheDPFisinnormal-operating
AssistRegen
ResetStby
ResetRegenTheenginecomputerisrunningareset
ParkedStby
ParkedRegenYouinitiatedaparkedregeneration
Recov.Stby
Recov.RegenY ouinitiatedarecoveryregeneration
Description
mode—passiveregeneration.
Theenginecomputerisperformingan
assistregeneration.
Theengine
computeristrying
torunareset
regeneration,but
1ofthefollowing
conditionsprevents
regeneration:
regeneration.
Theenginecomputerisrequestingthat
yourunaparkedregeneration.
requestandtheenginecomputeris
processingtheregeneration.
Theenginecomputerisrequestingthat
yourunarecoveryregeneration.
requestandtheenginecomputeris
processingtheregeneration.
Theregeninhibit
settingissettoON.
Theexhaust
temperature
istoolowfor
regeneration.
•Thesootloadismeasuredasthepercentageof
sootintheDPF;refertothesoot-loadtable.
Note:Thesootloadvaluevariesasthemachine
isoperatedandDPFregenerationoccurs.
•Passiveregenerationoccursaspartofnormal
engineoperation.
•Whileoperatingthemachine,runtheengineat
full-enginespeedandhighloadwhenpossibleto
promoteDPFregeneration.
AssistDPFRegeneration
•Theenginecomputeradjustsenginesettingsto
raisetheexhausttemperature.
•Whileoperatingthemachine,runtheengineat
fullenginespeedandhighloadwhenpossibleto
promoteDPFregeneration.
ResetRegeneration
CAUTION
Theexhausttemperatureishot(approximately
600°C(1,112°F)duringDPFregeneration.Hot
exhaustgascanharmyouorotherpeople.
•Neveroperatetheengineinanenclosed
area.
•Makesurethattherearenoammable
materialsaroundtheexhaustsystem.
•Nevertouchahotexhaustsystem
component.
Figure28
Soot-LoadTable
ImportantSootLoadValuesRegenerationState
0%to5%
78%Theenginecomputerperforms
100%
122%
Minimumsootloadrange
anassistregeneration.
Theenginecomputer
automaticallyrequestsa
parkedregeneration.
Theenginecomputer
automaticallyrequestsa
recoveryregeneration.
•Neverstandnearoraroundtheexhaust
pipeofthemachine.
•Thehighexhaust-temperatureicon
g365225
intheInfoCenterwhiletheresetregenerationis
processing.
displays
•Theenginecomputeradjustsenginesettingsto
raisetheexhausttemperature.
Important:Thehighexhaust-temperature
iconindicatesthattheexhausttemperature
dischargedfromofyourmachinemaybe
hotterthanduringregularoperation.
•Whileoperatingthemachine,runtheengineat
fullenginespeedandhighloadwhenpossibleto
promoteDPFregeneration.
•Wheneverpossible,donotshutofftheengineor
reduceenginespeedwhiletheresetregeneration
isprocessing.
Important:Wheneverpossible,allowthe
machinetocompletetheresetregeneration
processbeforeshuttingofftheengine.
31
Page 32

PeriodicResetRegeneration
AllowingaResetRegeneration
IftheenginehasnotcompletedasuccessfulReset,
Parked,orRecoveryregenerationintheprevious100
hoursofengineoperation,theenginecomputerwill
attempttoperformaresetregeneration.
SettingtheInhibitRegen
ResetRegenerationOnly
Aresetregenerationproducestheelevatedengine
exhausttemperatures.Ifyouareoperatingthe
machinearoundtrees,brush,tallgrass,orother
temperature-sensitiveplantsormaterials,youcan
usetheInhibitRegensettingtopreventtheengine
computerfromperformingaresetregeneration.
Important:Whenyoushutofftheengineand
startitagain,theInhibitRegensettingdefaults
toOFF.
Note:IfyousettheInfoCentertoinhibitregeneration,
theInfoCenterdisplaysADVISORY#185every
15minuteswhiletheenginerequestsareset
regeneration.
TheInfoCenterdisplaysthehighexhaust-temperature
iconwhentheresetregenerationisinprocess.
Note:IfInhibitRegenissettoON,theInfoCenter
displaysADVISORY#185.Presstherightbuttontoset
inhibitregenerationsettingtoOFFandcontinuewith
theresetregeneration.
g362746
Figure32
Note:IftheInfoCenterdisplaysADVISORY#186,set
theenginetofullthrottle(highidle)toallowthereset
regenerationtocontinue.
Figure29
1.AccesstheDPFRegenerationmenuandscroll
downtoINHIBITREGEN.
Figure30
2.Presstherightbuttontochangetheinhibit
regenerationsettingtoONorOFF.
Figure31
g224692
g224395
Figure33
Note:Whentheresetregenerationcompletes,the
highexhaust-temperatureicon
theInfoCenterscreen.
g362745
g365224
disappearsfrom
32
Page 33

ParkedorRecoveryRegeneration
•Whentheenginecomputerrequestseithera
parkedregenerationorarecoveryregeneration,
theregenerationrequesticondisplaysinthe
InfoCenter.
•Themachinedoesnotautomaticallyperforma
parkedregenerationorarecoveryregeneration,
youmustruntheregenerationthroughthe
InfoCenter.
ParkedRegenerationMessages
DPFStatus-Limitation
•Iftheenginecomputerrequestsaparked
regenerationorisprocessingaparked
regeneration,thePARKEDREGENoptionlocksand
thelockiconappearsonthescreen.
Whentheenginecomputerrequestsaparked
regeneration,thefollowingmessagesdisplayinthe
InfoCenter:
•EnginewarningSPN3720,FMI16
Figure34
•ADVISORY#188Parkedregenerationrequired
Note:Advisory#188displaysevery15minutes.
Figure35
g224625
Figure37
•Iftheenginecomputerrequestsarecovery
regenerationorisprocessingarecovery
regeneration,theRECOVERYREGENoptionlocks
andthelockiconappearsonthescreen.
g213863
g224628
Figure38
g224397
PerformingaParkedorRecovery
Regeneration
RecoveryRegenerationMessages
Whentheenginecomputerrequestsarecovery
regeneration,thefollowingmessagesdisplayinthe
InfoCenter:
EnginewarningSPN3719,FMI0
RefertotheServiceManualoryourAuthorized
ServiceDealerfordetails.
Figure36
CAUTION
Theexhausttemperatureishot(approximately
600°C(1,112°F)duringDPFregeneration.Hot
exhaustgascanharmyouorotherpeople.
•Neveroperatetheengineinanenclosed
area.
•Makesurethattherearenoammable
materialsaroundtheexhaustsystem.
•Nevertouchahotexhaustsystem
component.
•Neverstandnearoraroundtheexhaust
pipeofthemachine.
g213867
Important:Thecomputerofthemachinecancels
DPFregenerationifyouincreasetheenginespeed
fromlowidleorreleasetheparkingbrake.
33
Page 34

1.Ensurethatthemachinehasatleastthe
speciedamountfuelinthetankforthetypeof
regenerationyouareperforming:
•ParkedRegeneration:1/4tankoffuel
•RecoveryRegeneration:1/2tankoffuel
2.Parkthemachineonalevelsurface,inanarea
outsideawayfromcombustiblematerials.
3.Engagetheparkingbrakeandlowertheloader
arms.
4.SetthethrottletothelowIDLEposition.
8.AttheINITIATEDPFREGENscreen,pressthe
rightbuttontocontinue.
g224630
Figure42
RecoveryRegenerationscreenshown.
5.IntheDPFRegenerationmenu,scrolltoPARKED
REGENSTARTorRECOVERYREGENSTART.Press
therightbuttontostarttheregeneration.
Figure39
6.Whenprompted,verifythatyouhavethatthe
fuellevelissufcient,asindicatedinstep1.
Presstherightbuttontocontinue.
Figure40
RecoveryRegenerationscreenshown.
9.TheInfoCenterdisplaystheINITIA TINGDPF
REGENmessage.
g227681
g362809
RecoveryRegenerationscreenshown.
Figure43
10.TheInfoCenterdisplaysthetimetocomplete
message.
•Parkedregenerationrequiresupto30
minutestocomplete.
•Recoveryregenerationrequiresupto3
hourstocomplete.
Note:Ifyoumustcanceltheregenerationafter
g227678
itisinitiated,refertoCancelingaParkedor
RecoveryRegeneration(page35).
7.AttheDPFchecklistscreen,verifythatthe
parkingbrakeisengagedandtheenginespeed
issettolowidle.Presstherightbuttonto
continue
Figure41
RecoveryRegenerationscreenshown.
g224406
g224416
g227679
34
Figure44
Page 35

11.Theenginecomputercheckstheenginestate
andfaultinformation.TheInfoCentermay
displaythefollowingmessages:
Message
CorrectiveAction
Exittheregeneration
menuandrunthemachine
untilthetimesincelast
regenerationisgreater
than50hours;refertoTime
SinceLastRegeneration
(page30).
Troubleshoottheengine
faultandretryDPF
regeneration.
Startandruntheengine.
Runtheenginetowarm
thecoolanttemperatureto
60°C(140°F).
13.Whentheenginecomputercompletesa
parkedorrecoveryregeneration,theInfoCenter
displaysADVISORY#183;ifitfails,theInfoCenter
displaysADVISORY#184.Presstheleftbuttonto
exittothehomescreen.
g362807
Figure45
CancelingaParkedorRecoveryRegeneration
1.IntheDPFRegenerationmenu,scrolltoPARKED
REGENCANCELorRECOVERYREGENCANCEL.
Changetheenginespeed
tolowidle.
Troubleshoottheengine
computerconditionand
retryDPFregeneration.
12.TheInfoCenterdisplaysthehomescreenand
theregenerationacknowledgeicon
inthelowerrightcornerofthescreenasthe
regenerationprocesses.
Note:WhiletheDPFregeneration
runs,theInfoCenterdisplaysthehigh
exhaust-temperatureicon
.
g362918
Figure46
2.Presstherightbuttontocanceltheregeneration.
appears
35
Page 36

AfterOperation
MovingaNon-Functioning
Machine
AfterOperationSafety
GeneralSafety
•Engagetheparkingbrake(ifequipped),lower
theloaderarms,shutofftheengine,removethe
key,waitforallmovementtostop,andallowthe
machinetocoolbeforeadjusting,cleaning,storing,
orservicingit.
•Cleandebrisfromtheattachments,drives,
mufers,andenginetohelppreventres.Clean
upoilorfuelspills.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.
•Donottouchpartsthatmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,
adjust,orservicethemachine.
•Usecarewhenloadingorunloadingthemachine
intoatrailerortruck.
RetrievingaStuckMachine
Important:Donottoworpullthemachine
withoutrstopeningthetowvalves,oryouwill
damagethehydraulicsystem.
1.Shutofftheengineandremovethekey.
2.Removethebottomplate;refertoRemovingthe
BottomPlate(page44).
3.Foreachdrivemotor,removethecap.
Ifthemachinebecomesstuck(e.g.,inmuddy
conditions),pullthemachinebackintoastable
positionusingeitherbothfrontliftpointsorbothrear
tie-downpointssimultaneously.
Important:Donotusethefronttie-downpoints
topullthemachine.
Figure47
1.Frontliftpoints
2.Reartie-downpoints
g362932
Figure48
1.Drivemotorcap
4.Lubricateawasher(M12)withoilonbothsides.
5.Threadanut(M12)ontoascrew(M12),then
installthescrewthroughthewasherandbypass
toolintothebrakepiston.Donotovertighten.
g371330
Figure49
1.Bypasstool3.Nut
2.Washer
4.Screw
g370287
36
Page 37

6.Tightenthenuttoreleasethebrake.
Figure50
youorbystandersavoidinjury.Refertoyourlocal
ordinancesfortrailerandtie-downrequirements.
WARNING
Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidentscausingpersonal
injury.
Donotdrivethemachineonapublicstreet
g370392
orroadway.
SelectingaTrailer
7.Removethefrontcover;RemovingtheFront
Cover(page44).
8.Turnthetowvalvesunderthehydraulicpumps
twicecounterclockwise.
Figure51
1.Towvalve
9.T owthemachineasrequiredusingthepoints
describedinRetrievingaStuckMachine(page
36).
WARNING
Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure52).
•Useonlyfull-widthramps.
•Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.Thisensuresthat
rampangledoesnotexceed15degreeson
atground.
g362931
10.Afterrepairingthemachine,closethetowvalves
beforeoperatingit.
11.Installthefrontcover.
12.Removethefastenersandbypasstoolfrom
eachdrivemotorandinstallthecap.
13.Installthebottomplate.
HaulingtheMachine
Useaheavy-dutytrailerortrucktohaulthemachine.
Useafull-widthramp.Ensurethatthetrailerortruck
hasallthenecessarybrakes,lighting,andmarkingas
requiredbylaw.Pleasecarefullyreadallthesafety
instructions.Knowingthisinformationcouldhelp
1.Full-widthramp(s)in
stowedposition
2.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground
37
g229507
Figure52
3.H=heightofthetraileror
truckbedtotheground
4.Trailer
Page 38

LoadingtheMachine
WARNING
Loadingorunloadingamachineontoatrailer
ortruckincreasesthepossibilityoftip-over
andcouldcauseseriousinjuryordeath.
•Useextremecautionwhenoperatinga
machineonaramp.
•Loadandunloadthemachinewiththe
heavyenduptheramp.
•Avoidsuddenaccelerationordeceleration
whiledrivingthemachineonarampas
thiscouldcausealossofcontrolora
tip-oversituation.
Important:Donotusethetie-downloopsto
liftthemachine.
g318338
Figure54
1.Ifusingatrailer,connectittothetowingvehicle
andconnectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Lowertheramp(s).
4.Lowertheloaderarms.
5.Loadthemachineontothetrailerwiththeheavy
enduptheramp,carryingloadslow.
•Ifthemachinehasafullload-bearing
attachment(e.g.,bucket)ora
non-load-bearingattachment(e.g.,
trencher),drivethemachineforwardupthe
ramp.
•Ifthemachinehasanemptyload-bearing
attachmentornoattachment,backthe
machineuptheramp.
Figure53
1.Machinewithfull
attachmentor
non-load-bearing
attachment—drivethe
machineforwardupthe
ramp(s).
2.Machinewithemptyor
noattachment—backthe
machineuptheramp(s).
1.Tie-downloops
UnloadingtheMachine
1.Lowertheramp(s).
2.Unloadthemachinefromthetrailerwiththe
heavyenduptheramp,carryingloadslow.
•Ifthemachinehasafullload-bearing
attachment(e.g.,bucket)ora
non-load-bearingattachment(e.g.,
trencher),backitdowntheramp.
•Ifthemachinehasanemptyload-bearing
attachmentornoattachment,driveitforward
downtheramp.
g204457
1.Machinewithfull
attachmentor
non-load-bearing
attachment—backthe
machinedownthe
ramp(s).
Figure55
2.Machinewithemptyor
noattachment—drivethe
machineforwarddownthe
ramp(s).
g204458
6.Lowertheloaderarmsallthewaydown.
7.Engagetheparkingbrake,shutofftheengine,
andremovethekey.
8.Usethemetaltie-downloopsonthemachine
tosecurelyfastenthemachinetothetraileror
truckwithstraps,chains,cable,orropes.Refer
tolocalregulationsfortie-downrequirements.
38
Page 39

LiftingtheMachine
Removeanyattachmentsandliftthemachineusing
the4liftpoints.
Donotexceeda30-degreeanglewhenliftingthe
machine;usetheminimumchainlengthsprovided
below.
Figure56
1.Chainlengthforrearliftpoint(2)—143.0cm(56.3inches)
2.Chainlengthforfrontliftpoint(2)—223.2cm(87.9inches)
g375790
39
Page 40

Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
MaintenanceSafety
CAUTION
Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromtheswitchbeforeyouperformanymaintenance.
•Parkthemachineonalevelsurface,disengage
theauxiliaryhydraulics,lowertheattachment,
engagetheparkingbrake(ifequipped),shut
offtheengine,andremovethekey .Waitforall
movementtostopandallowthemachinetocool
beforeadjusting,cleaning,storing,orrepairingit.
•Cleanupoilorfuelspills.
•Donotallowuntrainedpersonneltoservicethe
machine.
•Usejackstandstosupportthecomponentswhen
required.
•Carefullyreleasepressurefromcomponents
withstoredenergy;refertoRelievingHydraulic
Pressure(page61).
•Disconnectthebatterybeforemakinganyrepairs;
refertoUsingtheBattery-DisconnectSwitch(page
51).
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
•Keepyourhandsandfeetawayfromthemoving
parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.
•Keepallpartsingoodworkingconditionandall
hardwaretightened.Replaceallwornordamaged
decals.
•Donottamperwiththesafetydevices.
•Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.
•UseonlygenuineTororeplacementparts.
•Ifanymaintenanceorrepairrequirestheloader
armstobeintheraisedposition,securethearms
intheraisedpositionwiththehydraulic-cylinder
lock(s).
Aftertherst8hours
Aftertherst50hours
Beforeeachuseordaily
Every25hours
Every50hours
•Checkandadjustthetracktension.
•Changetheengineoilandlter.
•Checkandadjustthetracktension.
•Greasethemachine.(Greaseimmediatelyaftereverywashing.)
•Checktheair-lter-serviceindicator.
•Checktheengine-oillevel.
•Cleanthetracksandcheckforexcessivewearandpropertension.
•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty
conditions).
•Checkandcleantheradiatorscreen
•Checkthecoolantlevelintheexpansiontank.
•Removedebrisfromthemachine.
•Checkforloosefasteners.
•Checkthehydraulic-uidlevel.
•Torquetheloaderarmadjustmentscrews.
•Drainwaterandothercontaminantsfromthewaterseparator.
•Checkthebatterycondition.
•Checkandadjustthetracktension.
40
Page 41

MaintenanceService
Every100hours
Interval
MaintenanceProcedure
•Removetheair-cleanercoverandcleanoutdebris.(Cleanmoreoftenindirtyor
dustyconditions.)
•Checkthecoolingsystemhoses.
•Checkthealternator-belttension.
•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.
•Checkfordirtbuildupinthechassis.(Moreoftenindirtyconditions.)
•Checkthealternator/fanbelttension.
Every250hours
Every400hours
Every500hours
Every800hours
Every1,000hours
Every1,500hours
Every3,000hours
Yearlyorbeforestorage
Every2years
•Changetheengineoilandlter.
•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.
•Replacethehydraulicoilandlters(ifnotusingT orouid).
•Servicetheaircleaner.(Servicemorefrequentlyinextremelydustyordirty
conditions).
•Replacingthewaterseparatorlter.
•Drainandcleanthefueltank(s)—AuthorizedServiceDealeronly .
•Replacethealternator/fanbelt(refertotheengineowner’smanualforinstructions).
•Changetheenginecoolant.
•Replacethehydraulicoilandlters(ifusingTorouid).
•Replaceallmovinghydraulichoses.
•Disassemble,clean,andassemblethesootlteroftheDPForifenginefaultsSPN
3251FMI0,SPN3720FMI0,orSPN3720FMI16displayintheInfoCenter.
•Checkandadjustthetracktension.
•Touchupchippedpaint.
•Replaceallmovinghydraulichoses.
Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.
41
Page 42

Pre-Maintenance
Procedures
UsingtheCylinderLocks
WARNING
Theloaderarmsmaylowerwhenintheraised
position,crushinganyoneunderthem.
Installthecylinderlock(s)beforeperforming
maintenancethatrequiresraisedloaderarms.
5.Slidethecylinderlockoverthelift-cylinderrod.
InstallingtheCylinderLocks
1.Removetheattachment.
2.Raisetheloaderarmstothefullyraisedposition.
3.Shutofftheengineandremovethekey.
4.Loosentheknobsecuringthecylinderlockto
theloaderarm.
Figure57
1.Pin3.Handknob
2.Cylinderlock
g267536
Figure58
1.Cylinderlock3.Pin(2)
2.Lift-cylinderrod
6.Repeatstep4and5fortheothersideofthe
machine.
7.Slowlylowertheloaderarmsuntilthecylinder
lockscontactthecylinderbodiesandrodends.
8.Securetheloader-valvelock;referto
Loader-ValveLock(page14).
g359013
42
Page 43

RemovingandStoringthe
CylinderLocks
Important:Removethecylinderlocksfromthe
rodsandfullysecuretheminthestorageposition
beforeoperatingthemachine.
1.Starttheengine.
2.Raisetheloaderarmstothefullyraisedposition.
3.Shutofftheengineandremovethekey.
4.Removethepinssecuringthecylinderlocks.
5.Removethecylinderlocksfromthelift-cylinder
rods.
6.Insertthepinsintothelocks.
AccessingInternal
Components
WARNING
Openingorremovingcovers,hoods,and
screenswhiletheengineisrunningcould
allowyoutocontactmovingparts,seriously
injuringyou.
Beforeopeninganyofthecovers,hoods,and
screens,shutofftheengine,removethekey
fromthekeyswitch,andallowtheengineto
cool.
7.Placethecylinderlocksontheloaderarms,with
thepinringsbeneaththelocks,andsecureeach
lockusingthehandknob.
Figure59
1.Pin3.Handknob
2.Cylinderlock
8.Lowertheloaderarms.
OpeningtheHood
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Unlockthehoodusingthelatchkeyandpress
thebuttontoreleasethelatch.
g359013
Figure60
4.Liftopenthehood
ClosingtheHood
1.Lowerthehood.
2.Pressdownthelatchtosecurethehood.
3.Lockthehoodusingthelatchkey.
43
g362359
Page 44

RemovingtheRearCover
RemovingtheBottomPlate
1.Removethe2boltssecuringthetopoftherear
cover.
Figure61
2.Liftthecoveroutoftheslotsinradiatorbracket.
1.Removethe2boltssecuringthebottomplate.
g359291
Figure63
2.Removethebottomplate.
g359278
RemovingtheFrontCover
1.Raisetheloaderarmsandsecurethemwiththe
cylinderlocks.
2.Loosenthe2boltssecuringthefrontcoverto
themachine.
Figure62
g359302
Figure64
1.Frontcover
2.Bolt(2)
3.Slidethecoveroffthemachine.
4.Wheninstallingthecover,torquetheboltsto41
g359279
N∙m(30ft-lb).
44
Page 45

RemovingtheFrontCover
Assembly
Lubrication
1.Raisetheloaderarmsandsecurethemwiththe
cylinderlocks.
2.Openthehood.
3.Removethe4boltssecuringthecoverassembly
tothemachine.
Figure65
GreasingtheMachine
ServiceInterval:Beforeeachuseordaily(Grease
immediatelyaftereverywashing.)
GreaseType:General-purposegrease.
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Cleanthegreasettingswitharag.
g363210
4.Removethecoverassembly.
RemovingtheSideScreens
1.Openthehood.
2.Slidethescreenoutofthefrontandrearslots.
Figure66
g359308
Figure67
4.Connectagreaseguntoeachtting.
5.Pumpgreaseintothettingsuntilgreasebegins
tooozeoutofthebearings(approximately3
pumps).
6.Wipeupanyexcessgrease.
g363164
1.Sidescreen
45
Page 46

EngineMaintenance
7.Ensurethatthecoverseatscorrectlyandseals
withtheair-cleanerbody .
EngineSafety
•Shutofftheenginebeforecheckingtheoilor
addingoiltothecrankcase.
•Donotchangetheenginegovernorsettingor
overspeedtheengine.
•Keepyourhands,feet,face,otherbodyparts,
andclothingawayfromthemuferandotherhot
surfaces.
ServicingtheAirCleaner
ServiceInterval:Beforeeachuseordaily—Check
theair-lter-serviceindicator.
Every100hours—Removetheair-cleaner
coverandcleanoutdebris.(Cleanmoreoften
indirtyordustyconditions.)
Every500hours—Servicetheaircleaner.
(Servicemorefrequentlyinextremelydustyor
dirtyconditions).
CheckingtheAirCleaner
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Openthehood.
4.Checktheair-cleanerbodyfordamage,which
couldpossiblycauseanairleak.
ServicingtheAirCleaner
Note:Ifthefoamgasketinthecoverisdamaged,
replaceit.
Important:Avoidusinghigh-pressureair,which
couldforcedirtthroughthelterintotheintake
tract.
Important:Donotcleantheusedltertoavoid
damagingtheltermedia.
Important:Donotuseadamagedlter.
Important:Donotapplypressuretotheexible
centerofthelter.
Replaceadamagedair-cleanerbody.
5.Checktheair-intakesystemforleaks,damage,
orloosehoseclamps.
6.Servicetheair-cleanerlterandsafetyelement
whenalerted.
Important:Donotover-servicetheairlter.
Figure68
1.Air-cleanerbody4.Filter
2.Gasket
3.Safetyelement
5.Air-cleanercover
6.Rubberoutletvalve
g332364
g031807
Figure69
46
Page 47

ServicingtheEngineOil
ServiceInterval:Beforeeachuseordaily—Check
theengine-oillevel.
Aftertherst50hours—Changetheengineoil
andlter.
Every250hours—Changetheengineoiland
lter.
Engine-OilSpecications
Theengineshipswithoilinthecrankcase;however,
checktheoillevelbeforeandafteryourststartthe
engine.
Crankcasecapacity:6.6L(7USqt)withthelter
Preferredengineoil:T oroPremiumEngineOil
Ifusinganalternateoil,usehigh-quality ,low-ash
engineoilthatmeetsorexceedsthefollowing
specications:
•APIservicecategoryCJ-4orhigher
g361061
Figure70
1.Oil-llcap2.Oildipstick
6.Checktheoilandaddadditionaloilasneeded.
Important:Donotoverllthecrankcase
withoil;iftheoilinthecrankcaseistoohigh
andyouruntheengine,youmaydamagethe
engine.
•ACEAservicecategoryE6
•JASOservicecategoryDH-2
Important:UsingengineoilotherthanAPI
classicationCJ-4orhigher,ACEAE6,orJASO
DH-2maycausethedieselparticulateltertoplug
orcauseenginedamage.
Usethefollowingengineoilviscositygrade:
•SAE10W-30or5W-30(alltemperatures)
•SAE15W-40(above0°F)
Note:T oroPremiumEngineoilisavailablefromyour
AuthorizedServiceDealer.
CheckingtheEngine-OilLevel
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengine,removethekey,andallow
theenginetocool.
3.Openthehood.
g264959
Figure71
4.Removetheleftsidescreen.
5.Cleantheareaaroundtheoildipstickandoil-ll
cap.
7.Closethehood.
47
Page 48

ChangingtheEngineOilandFilter
1.Removeanyattachments.
2.Starttheengineandletitrunfor5minutes.
Note:Thiswarmstheoilsothatitdrainsbetter.
3.Parkthemachineonalevelsurfaceandengage
theparkingbrake.
4.Raisetheloaderarmsandinstallthecylinder
locks.
5.Shutofftheengineandremovethekey.
6.Draintheoilbeneaththeplatform.
CAUTION
Componentswillbehotifthemachine
hasbeenrunning.Ifyoutouchhot
components,youmaybeburned.
Usecaretoavoidtouchinghot
componentswhilechangingtheoil
and/orlter.
8.Openthehood.
9.Removetheleftscreen;refertoRemovingthe
SideScreens(page45).
10.Placeashallowpanorragunderthelterto
catchoil.
11.Changetheoillter.
Figure72
7.T orquethedrainplugto46to56N∙m(34to42
ft-lb).
g361063
g031261
Figure73
12.Removetheoil-llcapandslowlypour
approximately80%ofthespeciedamountofoil
inthroughthevalvecover.
13.Checktheoillevel.
14.Slowlyaddadditionaloiltobringtheleveltothe
upperholeonthedipstick.
15.Replacethellcap.
16.Installtheleftscreen.
g360882
17.Closethehood.
48
Page 49

Servicingthe
FuelSystem
Diesel-OxidationCatalyst
(DOC)andtheSootFilter
ServiceInterval:Every3,000hoursorifengine
faultsSPN3251FMI0,SPN3720FMI
0,orSPN3720FMI16displayinthe
InfoCenter.
IfenginefaultsCHECKENGINESPN3251FMI0,CHECK
ENGINESPN3720FMI0,orCHECKENGINESPN3720
FMI16displayintheInfoCenter,cleanthesootlter
usingthestepsthatfollow:
Maintenance
DANGER
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
RefertoFuelSafety(page19)foracomplete
listoffuelrelatedprecautions.
DrainingtheWater
Separator
g214715
g213864
ServiceInterval:Every50hours
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Placeacontainerunderthewaterseparator.
Figure74
1.RefertotheEnginesectionintheService
Manualforinformationondisassemblingand
assemblingthediesel-oxidationcatalystandthe
sootlteroftheDPF .
2.RefertoyourAuthorizedServiceDealerfor
diesel-oxidationcatalystandthesootlter
replacementpartsorservice.
3.ContactyourAuthorizedServiceDealertoreset
theengineECUafteryouinstallacleanDPF .
g213863
g361075
Figure75
1.Waterseparator2.Drainvalve
4.Loosenthedrainvalveonthebottomofthelter
canisterandallowthewatertodrain.
5.Tightenthedrainvalve.
49
Page 50

ReplacingtheWater
BleedingtheFuelSystem
SeparatorFilter
ServiceInterval:Every500hours
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Removetherearcover;refertoRemovingthe
RearCover(page44).
4.Cleantheareawherethewaterseparatorlter
mounts.
Youmustbleedthefuelsystembeforestartingthe
engineifanyofthefollowingsituationshaveoccurred:
•Initialstartupofanewmachine
•Theenginehasceasedrunningduetoalackof
fuel.
•Maintenancehasbeenperformedupon
fuel-systemcomponents(e.g.,lterreplaced).
1.TurnthekeytotheRUNposition.
2.Letthefuelpumprunfor2minutespriorto
startingthemachine.
DrainingtheFuelTank(s)
ServiceInterval:Every500hours
HaveanAuthorizedServiceDealerdrainandclean
thefueltank(s).
Figure76
1.Waterseparator
5.Removetheltercanisterandcleanthe
mountingsurface
6.Lubricatethegasketonthenewltercanister
withcleanoil.
7.Fillthecanisterwithfuel.
8.Installtheltercanisterbyhanduntilthegasket
contactsthemountingsurface,thenrotateitan
additional1/2turn.
9.Installtherearcover.
CheckingtheFuelLines
andConnections
ServiceInterval:Every400hours/Yearly(whichever
comesrst)
Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.Tightenanyloose
connectionsandcontactyourAuthorizedService
Dealerforassistanceinxingdamagedfuellines.
g361076
50
Page 51

ElectricalSystem
ServicingtheBattery
Maintenance
ElectricalSystemSafety
•Disconnectthebatterybeforemakinganyrepairs;
refertoUsingtheBattery-DisconnectSwitch(page
51).
•Chargethebatteryinanopen,well-ventilated
area,awayfromsparksandames.Unplugthe
chargerbeforeconnectingordisconnectingthe
battery.Wearprotectiveclothinganduseinsulated
tools.
•Batteryacidispoisonousandcancauseburns.
Avoidcontactwithskin,eyes,andclothing.Protect
yourface,eyes,andclothingwhenworkingwitha
battery.
•Batterygasescanexplode.Keepcigarettes,
sparks,andamesawayfromthebattery.
Usingthe
Battery-DisconnectSwitch
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
ServiceInterval:Every50hours—Checkthebattery
condition.
RemovingtheBattery
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
1.Removeanyattachments.
2.Parkthemachineonalevelsurfaceandengage
theparkingbrake.
3.Raisetheloaderarmsandinstallthecylinder
locks.
4.Shutofftheengineandremovethekey.
5.Removethefrontcoverassembly;referto
RemovingtheFrontCoverAssembly(page45).
6.Disconnectthenegative(black)groundcable
fromthebatterypost.Retainthefasteners.
3.Openthehood.
4.Turnthebattery-disconnectswitchtotheONor
OFFpositiontoperformthefollowing:
•Toenergizethemachineelectrically,rotate
thebattery-disconnectswitchclockwiseto
theONposition.
•Tode-energizethemachineelectrically,
rotatethebattery-disconnectswitch
counterclockwisetotheOFFposition.
Figure77
1.Battery-disconnect
switch—OFFposition
2.Battery-disconnect
switch—ONposition
g361207
Figure78
1.Positivecable4.Negativecable
2.Wingnutandrod(2)
3.Strap
7.Slidetherubbercoveroffthepositive(red)
g361175
cable.
8.Disconnectthepositive(red)cablefromthe
batterypost.Retainthefasteners.
9.Removethewingnuts,rods,andstrap.
5.Battery
10.Removethebattery.
51
Page 52

ChargingtheBattery
CleaningtheBattery
WARNING
Chargingthebatteryproducesgassesthat
canexplode.
Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery .
Important:Alwayskeepthebatteryfullycharged
(1.265specicgravity).Thisisespecially
importanttopreventbatterydamagewhenthe
temperatureisbelow0°C(32°F).
1.Removethebatteryfromthemachine;referto
RemovingtheBattery(page51).
2.Chargethebatteryfor4to8hoursatarateof3
to4A.Donotoverchargethebattery.
Note:Keeptheterminalsandtheentirebatterycase
clean,becauseadirtybatterydischargesslowly.
1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.
2.Shutofftheengineandremovethekey.
3.Removethebatteryfromthemachine;
RemovingtheBattery(page51).
4.Washtheentirecasewithasolutionofbaking
sodaandwater.
5.Rinsethebatterywithclearwater.
6.Coatthebatterypostsandcableconnectorswith
Grafo112X(skin-over)grease(ToroPartNo.
505-47)orpetroleumjellytopreventcorrosion.
7.Installthebattery;refertoInstallingtheBattery
(page53).
Figure79
1.Positivebatterypost
2.Negativebatterypost
3.Whenthebatteryisfullycharged,unplug
thechargerfromtheelectricaloutlet,then
disconnectthechargerleadsfromthebattery
posts.
3.Red(+)chargerlead
4.Black(-)chargerlead
g003792
52
Page 53

InstallingtheBattery
Jump-StartingtheMachine
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcables,causingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
1.Placethebatteryonthebatterytrayandsecure
itwiththestrap,wingnuts,androds.
WARNING
Jump-startingthebatterycanproducegasses
thatcanexplode.
Donotsmokenearthebattery,andkeep
sparksandamesawayfrombattery.
1.Removethefrontcover;refertoRemovingthe
FrontCover(page44).
2.Checkandcleancorrosionfromthebattery
terminalsbeforejump-starting.Ensurethatthe
connectionsaretight.
CAUTION
Corrosionorlooseconnectionscan
causeunwantedelectricalvoltagespikes
atanytimeduringthejump-starting
procedure.
Donotattempttojump-startthemachine
withlooseorcorrodedbatteryterminals,
ordamagetotheenginemayoccur.
Figure80
1.Positivecable4.Negativecable
2.Wingnutandrod(2)
3.Strap
2.Usingthefastenerspreviouslyremoved,install
thepositive(red)batterycabletothepositive
(+)batteryterminal.
3.Slidetheredterminalbootontothepositive
batterypost.
4.Usingthefastenerspreviouslyremoved,install
thenegative(black)batterycabletothenegative
(-)batteryterminal.
5.Installthefrontcoverassembly.
5.Battery
ServicingaReplacementBattery
Theoriginalbatteryismaintenance-freeanddoesnot
requireservice.Forservicingareplacementbattery,
refertothebatterymanufacturer’sinstructions.
DANGER
g361207
Jump-startingaweakbatterythatis
crackedorfrozenorhasalowelectrolyte
leveloranopen/shortedbatterycellcan
causeanexplosion,resultinginserious
personalinjury.
Donotjump-startaweakbatteryifthese
conditionsexist.
3.Makesurethattheboosterbatteryisagood
andfullychargedlead-acidbatteryat12.6Vor
greater.
Note:Useproperlysizedjumpercableswith
shortlengthstoreducevoltagedropbetween
systems.Makesurethatthecablesarecolor
codedorlabeledforthecorrectpolarity.
WARNING
Batteriescontainacidandproduce
explosivegases.
•Shieldyoureyesandfacefromthe
batteriesatalltimes.
•Donotleanoverthebatteries.
Note:Ensurethattheventcapsaretightand
level.Placeadampcloth,ifavailable,overany
ventcapsonbothbatteries.Alsoensurethatthe
machinesdonottouchandthatbothelectrical
53
Page 54

systemsareoffandatthesameratedsystem
voltage.Theseinstructionsarefornegative
groundsystemsonly.
4.Connectthepositive(+)cabletothepositive(+)
terminalofthedischargedbatterythatiswired
tothestarterorsolenoidasshowninFigure81.
Figure81
g012785
1.Positive(+)cableon
dischargedbattery
2.Positive(+)cableon
boosterbattery
3.Negative(–)cableonthe
boosterbattery
4.Negative(–)cableonthe
engineblock
5.Boosterbattery
6.Dischargedbattery
7.Engineblock
5.Connecttheotherendofthepositive(+)jumper
cabletothepositiveterminalofthebatteryin
theothermachine.
6.Connectanendofthenegative(-)jumpercable
tothenegativepostofthebatteryintheother
machine.
7.Connecttheotherendofthenegative(-)jumper
cabletoagroundpoint,suchasanunpainted
boltorchassismember.
8.Starttheengineintheothermachine.Letitrun
afewminutes,thenstartyourengine.
9.Removethecablesinthereverseorderof
connection.
10.Installthefrontcover.
54
Page 55

ServicingtheFuses
Theelectricalsystemisprotectedbyfuses.Itrequiresnomaintenance;however,ifafuseblows,check
thecomponent/circuitforamalfunctionorashort.
Figure82
FuseLayout
g362178
1234
JoystickAttachmentPowerAccessoryTecPower
AXX
(5A)(20A)(10A)(7.5A)
BXXXX
C
DXXX
EXXX
XXXX
5
TDM2002AutoLevelTecPower
(10A)(10A)(7.5A)
TelematicsTecPower
(10A)
(Relay)(Relay)(Relay)
6
7
XX
89101112
(7.5A)
Note:Ifthemachinedoesnotstart,eitherthemaincircuitorthecontrolpanel/relayfusecouldbeblown.
Horn
(10A)
Lights/USB
(15A)
SystemPower
(15A)
55
Page 56

DriveSystem
Maintenance
ServicingtheTracks
ServiceInterval:Aftertherst8hours—Checkand
adjustthetracktension.
Aftertherst50hours—Checkandadjustthe
tracktension.
Every50hours—Checkandadjustthetrack
tension.
Beforeeachuseordaily—Cleanthetracksand
checkforexcessivewearandpropertension.
CleaningtheTracks
Figure83
1.Sectionaldrivesprocket
2.Rearwheel5.Frontwheel
3.Roadwheel(4)
4.Track
g361234
1.Parkthemachineonalevelsurfaceandengage
theparkingbrake.
2.Withthebucketinstalledandangleddownward,
loweritintothegroundsothatthefrontofthe
tractionunitliftsoffthegroundafewcentimeters
(inches).
3.Shutofftheengineandremovethekey.
4.Usingawaterhoseorpressurewasher,remove
dirtfromeachtracksystem.
Important:Ensurethatyouusehigh-pressure
watertowashonlythetrackarea.Donotuse
ahigh-pressurewashertocleantherestofthe
tractionunit.Donotusehighpressurewater
betweenthedrivesprocketandthetractionunitor
youmaydamagethemotorseals.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.
Important:Ensurethatyoufullycleanthe
roadwheels,frontwheel,rearwheel,anddrive
sprocket.Theroadwheelsshouldrotatefreely
whenclean.
CheckingandAdjustingtheTrack
Tension
Lift/support1sideofthemachineandusingthe
weightofthetrack,verifythatthegapbetweenthe
bottomofthelipoftheroadwheelandthetrackis
19mm(3/4inch).Ifitisnot,adjustthetracktension
usingthefollowingprocedure.
g361233
Figure84
1.Roadwheel3.Track
2.19mm(3/4inch)gap
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Raisethesideofthemachinethatyouare
adjustingsothatthetrackisofftheground.
56
Page 57

4.Loosentheboltsontherearcoverandremove
thecover.
Figure85
ReplacingtheTracks
RemovingtheTracks
1.Removeanyattachments.
2.Parkthemachineonalevelsurface,ensuring
thatonly1sprockethalfisengagedwiththe
track.
g363402
1.Rearcover
2.Bolt(2)
5.Loosenthejamnutandturnthetensioning
screwclockwiseuntilthetrackdeectionis19
mm(3/4inch).
Figure86
1.Tensioningscrew2.Jamnut
6.Tightenthejamnut.
7.Installthecoverandtightenthebolts.
8.Repeattheprocedurefortheothertrack.
9.Drivethemachine,thenparkthemachineona
levelsurface,engagetheparkingbrake,shutoff
theengine,andremovethekey.
10.Verifythatthetrackdeectionis19mm(3/4
inch).Adjustifnecessary.
g361326
Figure87
1.Sprockethalf
3.Lowertheloaderarms.
4.Shutofftheengineandremovethekey.
g363401
5.Raisethemachineoffthegroundsothatthe
bottomofthetrackisatleast10.2cm(4inches)
offtheground.Supportthemachineusingjack
stands.
Note:Usejackstandsratedforyourmachine.
WARNING
Mechanicalorhydraulicjacksmayfailto
supportthemachineandcauseserious
injury.
Usejackstandswhensupportingthe
machine.
6.Loosentheboltsontherearcoverandremove
thecover.
g363402
Figure88
1.Rearcover
57
2.Bolt(2)
Page 58

7.Loosenthejamnutandturnthetensioning
screwtoreleasethetension.
Figure89
1.Tensioningscrew2.Jamnut
8.Removethesegmentofthedrivesprocketnot
engagedwiththetrack.
Important:Ifyoudonotremovethe
sprocketsegment,itmaybedifcultto
installanewtrackwithoutdamagingit.
12.Removethetrackfromthetrackframe,drive
hub,thenfrontwheel.
InstallingtheTracks
1.Wrapthenewtrackaroundthefrontwheel.
g363401
g361328
Figure92
1.Track
2.Frontwheel4.Rearwheel
2.Pushthetrackunderandbetweentheroad
wheelsandwrapitaroundtherearwheel.
3.Starttheengineanddisengagetheparking
brake.
3.Roadwheel(4)
Figure90
1.Bolt(5)2.Sprockethalf
9.Startthemachineanddisengagetheparking
brake.
10.Movethetractioncontrolforwarduntiltheother
halfofthedrivesprocketisnotengagedwith
thetrack
4.Movethetractioncontrolforwarduntilthedrive
sprockethalfengageswiththetrack.
g361327
g361324
Figure93
5.Shutofftheengineandremovethekey.
Figure91
11.Shutofftheengineandremovethekey .
g361325
58
Page 59

6.Applythread-lockingcompoundtotheboltsof
thedrivesprockethalfthatyouremovedand
installtheothersprockethalf.T orquethebolts
to80to99N∙m(59to73ft-lb).
Figure94
1.Bolt(5)2.Sprockethalf
CoolingSystem
Maintenance
CoolingSystemSafety
•Swallowingenginecoolantcancausepoisoning;
keepoutofreachfromchildrenandpets.
•Dischargeofhot,pressurizedcoolantortouching
ahotradiatorandsurroundingpartscancause
severeburns.
–Alwaysallowtheenginetocoolatleast15
minutesbeforeremovingtheradiatorcap.
g361327
–Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.
7.Adjustthetensioningscrewuntilthetrack
deectionis19mm(3/4inch).
Figure95
1.Tensioningscrew2.Jamnut
8.Tightenthejamnut.
9.Installthecoverandtightenthebolts.
10.Repeattheproceduretoreplacetheothertrack.
11.Lowerthemachinetotheground.
12.Drivethemachine,thenparkthemachineona
levelsurface,engagetheparkingbrake,shutoff
theengine,andremovethekey.
ServicingtheCooling
System
ServiceInterval:Beforeeachuseordaily—Clean
thescreen,oilcooler,andfrontof
theradiator(moreoftenindirtyor
dustyconditions).
Every100hours—Checkthecoolingsystem
hoses.
g363401
CleaningtheRadiatorScreen
ServiceInterval:Beforeeachuseordaily
Removeanybuildupofgrass,dirtorotherdebrisfrom
theradiatorscreenwithcompressedair.
13.Verifythatthetracktensioniscorrect;referto
CheckingandAdjustingtheTrackTension(page
56).
59
Page 60

CheckingtheEngine-Coolant
BeltMaintenance
Level
ServiceInterval:Beforeeachuseordaily—Check
thecoolantlevelintheexpansion
tank.
Thecoolingsystemislledwitha50/50solutionof
waterandpermanentethylene-glycolantifreeze.
1.Parkthemachineonalevelsurface,lowerthe
loaderarms,engagetheparkingbrake,and
shutofftheengine.
2.Removethekeyfromthekeyswitchandallow
theenginetocool.
3.Openthehood.
4.Checkthecoolantlevelintheexpansiontank.
Note:Thecoolantlevelshouldbeatorabove
themarkonthesideofthetank.
Checkingthe
Alternator-BeltTension
ServiceInterval:Every100hours
1.Apply44N(10lb)offorcetothealternatorbelt,
midwaybetweenthepulleys.
2.Ifthedeectionisnot10mm(3/8inch),loosen
thealternatormountingbolts.
Figure96
1.Expansiontank
2.Fullmark
5.Ifthecoolantlevelislow,removetheexpansion
tankcapandadda50/50mixtureofwaterand
permanentethylene-glycolantifreeze.
Important:Donotoverlltheexpansion
tank.
6.Installtheexpansion-tankcap.
ChangingtheEngine
Coolant
ServiceInterval:Every800hours
g008932
Figure97
1.Mountingbolt2.Alternator
g361339
3.Increaseordecreasethealternator-belttension.
4.Tightenthemountingbolts.
5.Checkthedeectionofthebeltagaintoensure
thatthetensioniscorrect.
HaveanAuthorizedServiceDealerchangetheengine
coolantyearly.
Ifyouneedtoaddenginecoolant,refertoChecking
theEngine-CoolantLevel(page60).
60
Page 61

ControlsSystem
HydraulicSystem
Maintenance
AdjustingtheControls
Thefactoryadjuststhecontrolsbeforeshippingthe
machine.However,aftermanyhoursofuse,you
mayneedtoadjustthetractioncontrolalignment,
theNEUTRALpositionofthetractioncontrol,andthe
trackingofthetractioncontrolinthefullforward
position.
ContactyourAuthorizedServiceDealertoadjustthe
controlsofyourmachine.
Maintenance
HydraulicSystemSafety
•Seekimmediatemedicalattentionifuidisinjected
intoskin.Injecteduidmustbesurgicallyremoved
withinafewhoursbyadoctor.
•Ensurethatallhydraulic-uidhosesandlinesare
ingoodconditionandallhydraulicconnections
andttingsaretightbeforeapplyingpressureto
thehydraulicsystem.
•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressurehydraulic
uid.
•Usecardboardorpapertondhydraulicleaks.
•Safelyrelieveallpressureinthehydraulicsystem
beforeperforminganyworkonthehydraulic
system.
RelievingHydraulic
Pressure
Torelievehydraulicpressurewhiletheengineison,
disengagetheauxiliaryhydraulicsandfullylowerand
retracttheloaderarms.
Torelievethepressurewhiletheengineisoff,cycle
thejoystickbetweentheforwardpositionstolower
theloaderarms.
Figure98
g362371
61
Page 62

Hydraulic-Fluid
Checkingthe
Specications
Every400hours—Replacethehydraulicoiland
lters(ifnotusingTorouid).
Every1,000hours—Replacethehydraulicoil
andlters(ifusingT orouid).
Hydraulic-TankCapacity:34.8L(9.2USgallons)
Useonly1ofthefollowinguidsinthehydraulic
system:
•ToroPremiumTransmission/HydraulicTractor
Fluid(refertoyourAuthorizedServiceDealerfor
moreinformation)
•ToroPXExtendedLifeHydraulicFluid(refer
toyourAuthorizedServiceDealerformore
information)
•IfeitheroftheaboveT orouidsarenotavailable,
youmayuseanotherUniversalTractor
HydraulicFluid(UTHF),buttheymustbeonly
conventional,petroleum-basedproducts.The
specicationsmustfallwithinthelistedrangefor
allthefollowingmaterialpropertiesandtheuid
shouldmeetthelistedindustrystandards.Check
withyourhydraulicuidsuppliertodetermineifthe
uidmeetsthesespecications.
Note:T orowillnotassumeresponsibilityfor
damagecausedbyimpropersubstitutions,souse
onlyproductsfromreputablemanufacturerswho
willstandbehindtheirrecommendations.
MaterialProperties
cStat40°C:55to62 Viscosity,ASTMD445
cStat100°C:9.1to9.8
Viscosityindex,ASTMD2270
PourPoint,ASTMD97-37to-43°C(-35to-46°F)
IndustryStandards
APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM
140to152
Hydraulic-FluidLevel
ServiceInterval:Every25hours
Important:Alwaysusethecorrecthydraulic
uid.Unspecieduidswilldamagethehydraulic
system.RefertoHydraulic-FluidSpecications
(page62).
1.Removeanyattachments.
2.Parkthemachineonalevelsurfaceandengage
theparkingbrake.
3.Shutofftheengineandremovethekey.
4.Raisethebracket.
g363235
Figure99
1.Fillercap
5.Cleantheareaaroundthellercap.
6.Removetheller-neckcapandchecktheuid
levelonthedipstick.
Note:Theuidlevelshouldbewithinthemarks
onthedipstick.
Note:Manyhydraulicuidsarealmostcolorless,
makingitdifculttospotleaks.Areddyeadditive
forthehydraulicsystemuidisavailablein20
ml(2/3oz)bottles.Onebottleissufcientfor
15to22L(4to6USgallons)ofhydraulicuid.
OrderPartNo.44-2500fromyourAuthorizedT oro
Dealer.
g362074
Figure100
62
Page 63

7.Ifthelevelislow,addenoughuidtoraiseitto
theproperlevel.
8.Installthellercap.
9.Lowerthebracket.
10.Checktheuidlevelinthehydraulictank;refer
toCheckingtheHydraulic-FluidLevel(page
62)andadduidtoraisetheleveltomarkon
dipstick.
Important:Donotoverllthetank.
ReplacingtheHydraulic
Filters
Important:Donotsubstituteanautomotiveoil
lter;otherwise,severehydraulicsystemdamage
mayoccur.
1.Removeanyattachments.
2.Parkthemachineonalevelsurfaceandengage
theparkingbrake.
3.Raisetheloaderarmsandinstallthecylinder
locks.
4.Shutofftheengine,removethekey,andallow
theenginetocool.
5.Removethefrontcover;refertoRemovingthe
FrontCover(page44).
6.Placeadrainpanunderthelterandreplace
thelter.
11.Installthefrontcover.
12.Removeandstorethecylinderlocksandlower
theloaderarms.
ChangingtheHydraulic
Fluid
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Placealargedrainpaincapableofholding57
L(15USgallons)underthedrainplugonthe
hydraulictank.
Figure101
7.Cleanupanyspilleduid.
8.Starttheengineandletitrunforabout2minutes
topurgeairfromthesystem.
9.Shutofftheengineandcheckforleaks.
g363374
Figure102
1.Drainplug
4.Removethedrainplugandallowtheoiltodrain
intothepan.
5.Whentheoilisnisheddraining,installand
tightenthedrainplug.
Note:Disposeoftheusedoilatacertied
recyclingcenter.
6.Fillthehydraulictankwithhydraulicuid;refer
toHydraulic-FluidSpecications(page62).
g031621
7.Starttheengineandletitrunforafewminutes.
8.Shutofftheengineandremovethekey.
9.Checkthehydraulic-uidlevelandadduidto
llthetankifnecessary;refertoCheckingthe
Hydraulic-FluidLevel(page62).
63
Page 64

LoaderMaintenance
Cleaning
TorquingtheLoaderArm
AdjustmentScrews
ServiceInterval:Every25hours
Checkthetorquewheneverthelowerloaderarms
rattle.
1.Parkthemachineonalevelsurface.
2.Shutofftheengine,removethekey,andallow
theenginetocool.
3.Oneachloaderarm,loosenthesetscrewonthe
4adjustmentscrews.
RemovingDebris
ServiceInterval:Beforeeachuseordaily
Important:Operatingtheenginewithblocked
screensand/orcoolingshroudsremovedwill
resultinenginedamagefromoverheating.
1.Parkthemachineonalevelsurfaceandlower
theloaderarms.
2.Shutofftheengine,removethekey,andallow
theenginetocool.
3.Openthehood.
4.Cleananydebrisfromthefrontandside
screens.
5.Wipeawaydebrisfromtheaircleaner.
6.Cleananydebrisbuildupontheengineandin
theoilcoolernswithabrushorblower.
Important:Operatingtheenginewith
blockedscreensand/orcoolingshrouds
removedwillresultinenginedamagedueto
overheating.
Figure103
1.Adjustmentscrew(4)
4.T orquetheadjustmentscrewsto27N∙m(20
ft-lb).
5.Checkthatthelengthoftheadjustmentscrews
thatisprotrudingfromthearmsisequalsideto
side.
6.Applymedium-strengththread-locking
compoundtothesetscrewsandtightenthem
untiltheyjustcontacttheadjustmentscrews.
Important:Donotovertightenthe
setscrews;otherwiseyoumaydamagethe
adjustmentscrewthreads.
7.Cleandebrisfromthehoodopening,mufer,
heatshields,andradiatorscreen(ifapplicable).
g362079
8.Closethehood.
WashingtheMachine
Whenpressurewashingthemachine,dothefollowing:
•Wearappropriatepersonalprotectiveequipment
forthepressurewasher.
•Keepallguardsinplaceonthemachine.
•Avoidsprayingatelectroniccomponents.
•Avoidsprayingatedgesofdecals.
•Spraytheexteriorofthemachineonly.Donot
spraydirectlyintoopeningsinthemachine.
•Sprayonlythedirtypartsofthemachine.
•Usea40-degreeorlargerspraynozzle.40-degree
nozzlesareusuallywhite.
•Keepthetipofthepressurewasheratleast61cm
(2ft)awayfromthesurfacebeingwashed.
•Useonlypressurewasherswithpressurebelow
13790kpa(2000psi)andowbelow7.6L(2US
gallons)perminute.
•Replacedamagedorpeelingdecals.
•Greaseallgreasepointsafterwashing;referto
GreasingtheMachine(page45).
64
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CleaningtheChassis
ServiceInterval:Every100hours—Checkfordirt
buildupinthechassis.(Moreoften
indirtyconditions.)
Overtime,thechassisundertheenginecollectsdirt
anddebristhatmustberemoved.Usingaashlight,
openthehoodandinspecttheareaundertheengine
regularly.Whenthedebrisis2.5to5cm(1to2
inches)deep,cleanthechassis.
Storage
StorageSafety
•Shutofftheengine,removethekey ,waitforall
movingpartstostop,andallowthemachineto
coolbeforestoringit.
•Donotstorethemachineorfuelnearames.
1.Parkthemachineonalevelsurfaceandlower
theloaderarms.
2.Raisethefrontofthemachinesothatthe
machineisangledbackward.
3.Shutofftheengineandremovethekey.
4.Removethebottomplate;refertoRemovingthe
BottomPlate(page44).
5.Removethefrontcoverassembly;referto
RemovingtheFrontCoverAssembly(page45).
6.Spraywaterintothechassistocleanoutthedirt
anddebris.
Note:Thewaterwilldrainatthebackofthe
machine.
Important:Donotspraywaterintothe
engine.
7.Greasethemachine;refertoGreasingthe
Machine(page45).
8.Installthebottomplate.
9.Installthefrontcoverassembly.
10.Lowerthemachine.
Storage
1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.
2.Shutofftheengineandremovethekey.
3.Removedirtandgrimefromtheentiremachine.
Important:Youcanwashthemachinewith
milddetergentandwater.Avoidexcessive
useofwater,especiallynearthecontrol
panel,engine,hydraulicpumps,andmotors.
4.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page46).
5.Greasethemachine;refertoGreasingthe
Machine(page45).
6.Changetheengineoil;refertoChangingthe
EngineOilandFilter(page48).
7.Chargethebattery;refertoServicingtheBattery
(page51).
8.Checkandadjustthetracktension;referto
CheckingandAdjustingtheTrackTension(page
56).
9.Checkandtightenallfasteners.Repairor
replaceanyworn,damaged,ormissingparts.
10.Paintallscratchedorbaremetalsurfaceswith
paintavailablefromyourAuthorizedService
Dealer.
11.Storethemachineinaclean,drygarageor
storagearea.Removethekeyfromtheignition
switchandkeepitinamemorableplace.
12.Disconnectthebattery;refertoUsingthe
Battery-DisconnectSwitch(page51).
13.Coverthemachinetoprotectitandkeepitclean.
65
Page 66

Troubleshooting
Problem
Theenginedoesnotstart.
Theenginelosespower.
Theenginestartsbutdoesnotkeep
running.
PossibleCauseCorrectiveAction
1.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.
2.Thefuellterisclogged.2.Replacethefuellter.
3.Theimproperfuelgradeforcold
weatherisinthemachine.
4.Thebatteryisdischarged.
1.Thefueltankisempty.1.Fillthetankwithfreshfuel.
2.Thereisairinthefuel.2.Bleedthefuelsystemandcheckfor
3.Theengineisoverheating.
4.Theengineloadisexcessive.4.Reducetheload;usealowerground
5.Thecrankcase-oillevelisincorrect.5.FillordraintotheFullmark.
6.Theair-cleanerltersaredirty.6.Servicetheairlters.
1.Thefueltankisempty.1.Fillthetankwithfreshfuel.
2.Thereisairinthefuel.
3.Theengineisoverheating.
4.Theair-cleanerltersaredirty.4.Servicetheairlters.
1.Drainandushthefuelsystem;add
freshfuel.
3.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.Youmayneedtowarmthe
entiretractionunit.
4.Chargethebatteryorreplaceit.
airleaksatfuelhoseconnections
andttingsbetweenthefueltankand
engine.
3.Referto“Theengineoverheats.”
speed.
2.Bleedthefuelsystemandcheckfor
airleaksatfuelhoseconnections
andttingsbetweenthefueltankand
engine.
3.Referto“Theengineoverheats.”
Theengineoverheats.
1.Thecrankcase-oillevelisincorrect.1.FillordraintotheFullmark.
2.Thealternatorbeltisbrokenor
elongated.
3.Morecoolantisneeded.
4.Concentrationofantifreezeistoohigh.
5.Thereisrestrictedairowtothe
radiator.
6.Theinsideoftheradiatoriscorroded.6.Cleanorreplacetheradiatorandparts.
7.Theradiatororradiatorcapis
damaged.
8.Thethermostatisdefective.
9.Thetemperaturegaugeorsensoris
defective.
Theengineloadisexcessive.
10.
11.Theheadgasketisdamagedorthere
iswaterleakage.
2.Replacethebeltoradjustthebelt
tension.
3.Checkandaddcoolant.
4.Addwateronlyorchangetocoolant
withthespeciedmixingratio.
5.Inspectandcleantheradiatorscreen.
7.Replacethedamagedparts.
8.Checkthethermostatandreplaceitif
necessary.
9.Checkthetemperaturewitha
thermometerandreplacethegaugeor
sensorifnecessary .
Reducetheload;usealowerground
10.
speed.
11.Replacedamagedparts.
66
Page 67

Problem
PossibleCauseCorrectiveAction
Themachinedoesnotdrive.
1.Theparkingbrakeisengaged.1.Disengagetheparkingbrake.
2.Thehydraulic-uidlevelislow.2.Addhydraulicuidtothereservoir.
3.Thehydraulicsystemisdamaged.
4.Thebypassvalvesareopen.
5.Atractionpumpdrivecouplerisloose
orbroken.
6.Pumpand/orwheelmotorisdamaged.6.ContactyourAuthorizedService
7.Thecontrolvalveisdamaged.
8.Thereliefvalveisdamaged.8.ContactyourAuthorizedService
9.Thecoolingfansaredamagedor
disconnected.
3.ContactyourAuthorizedService
Dealer.
4.Closethebypassvalves.
5.ContactyourAuthorizedService
Dealer.
Dealer.
7.ContactyourAuthorizedService
Dealer.
Dealer.
9.Checkfanconnectionsorreplace
damagedparts.
67
Page 68

Notes:
Page 69

Notes:
Page 70

EEA/UKPrivacyNotice
Toro’sUseofYourPersonalInformation
TheT oroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly
fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty,
processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer
satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.T oromayshareyourinformationwithoursubsidiaries,
afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin
connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.
RetentionofyourPersonalInformation
Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation
aboutapplicableretentionperiodspleasecontactlegal@toro.com.
Toro’sCommitmenttoSecurity
YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence.
Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare
inplacetoprotectyourinformationandtomakesureitistreatedsecurely.
AccessandCorrection
Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail
atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichTorohashandledyourinformation,weencourageyoutoraisethisdirectlywithus.
PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.
374-0282RevC
Page 71

CaliforniaProposition65WarningInformation
Whatisthiswarning?
Youmayseeaproductforsalethathasawarninglabellikethefollowing:
WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.
WhatisProp65?
Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto
California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother
reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto
informthepublicaboutexposuretothesechemicals.
Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith
theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the
CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese
chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all
AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2)
haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.
Doesthislawapplyeverywhere?
Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot
limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder
retailersprovideProp65warningsontheirwebsitesorincatalogs.
.
HowdotheCaliforniawarningscomparetofederallimits?
Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning
atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow
thefederalandinternationalstandards.
Whydon’tallsimilarproductscarrythewarning?
•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.
•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies
makingsimilarproductsmayhavenosuchrequirement.
•TheenforcementofProp65isinconsistent.
•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora
productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.
WhydoesToroincludethiswarning?
Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand
use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof
exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe
“nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese
warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.
RevA
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