Toro 22365 Installation Instructions

CE Kit
For Dingo® 320-D Compact Utility Loaders with 260000001 and Higher Serial Numbers
Model No. 22365
Loose Parts
Use the chart below to verify that all parts have been shipped.
Form No. 3354-736 Rev C
Installation Instructions
1 2
3
4
5 6
7
8
No parts required
No parts required
Brake bar Brake bar bracket Flange-head bolt Brake bracket Parking brake cable Locking collar with set screw Large spring Convoluted cable tube Bolt (5/16 x 1 inch) Locknut (5/16 inch) Parking brake lever assembly Clevis pin (3/4 inch) Cotter pin Wheel hub assembly Hub locknut
No parts required
Loader valve lock assembly Self-tapping screws (1/4 x 5/8 inch) Bolt (1/4 x 2 inches) Spacer
Description
Qty.
2 2 2 2 1 2 1 1 4 4 1 1
3/4 inch
2 2
1 2 1 1
Prepare the traction unit.
Remove the rear wheel hubs.
Assemble the parking brake locking mechanism.
Install the parking brake locking mechanism.
Install the parking brake lever.
Install the rear wheel hubs.
Adjust the parking brake.
Install the loader valve lock.
Use
© 2006—The Toro® Company 8111 Lyndale Avenue South Bloomington, MN 55420
Register at www.Toro.com. Original Instructions (EN)
Printed in the USA. All Rights Reserved
Auxiliary hydraulics lever gate Spacer 2 Lever mount block Thick washer Lock washer (5/16 inch) Flange-head bolt (8 x 20 mm) Auxiliary hydraulics lever
9
10
Carriage bolt (1/4 x 2 inches) Locknut (1/4 inch) Torsion spring Self-tapping screw (1/4 x 1-3/8
inches) Lock washer (1/4 inch) Nut (1/4 inch)
No parts required
Description
Qty.
1
1 1 1 1 1 2 2 1
1 1
1
Install the auxiliary hydraulics lever gate.
Adjust the high-speed throttle setting to 3200 rpm.
Use
11
12
13
Self-tapping screw (5/16 x 3/4 inch)
CE information decal, 108-9738 European noise decal, 108-4725 Danger decal, 100-1701 Caution decal, 100-1702 Speed limiter decal, 100-1703 Control panel decal, 108-9733 Pinch decal, 100-8821 No rider decal, 100-8822 Hydraulic oil decal, 93-6686 Radiator cap decal, 106-5976
Delaration of Conformity
Step
1
Preparing the Traction Unit
1
1 1 1 1 1 1 4 2 1 1
1
Secure the rear access cover.
Install the CE compliant decals.
Obtain an Operator’s Manual.
Step
2
Removing the Rear Wheel
No Parts Required
Procedure
1. Stop the engine , lo w er the loader ar ms , and remo v e the k ey .
2. Hoist the rear of the traction unit off of the g round and secure it with jac k stands under the frame so that y ou can safely w ork under it and remo v e the rear wheels .
Hubs
No Parts Required
Procedure
1. R emo v e the rear wheels .
2. R emo v e and discard the loc kn uts securing the rear wheel hubs .
3. Using a hub puller (Ow atonna T ool Company (OTC) par t n umber TOR4096), remo v e the rear wheel hubs ( Figure 1 ).
2
Note: Y ou can contact OTC at www .OTCtools .com .
Figure 1
1. Hub 2. Hub puller
4. Sa v e the k ey from eac h shaft.
Step
3
Assembling the Parking Brake Locking Mechanism
Parts needed for this step:
2
Brake bar
2
Brake bar bracket
2
Flange-head bolt
2
Brake bracket
1
Parking brake cable
2
Locking collar with set screw
1
Large spring
Figure 2
1. Brake bar 3. Flange-head bolt
2. Brake bar bracket
2. Ar rang e the brak e brac k ets on a table as sho wn in Figure 3 .
Figure 3
1. Brake brackets 2. Brake cable
3. Inser t the cable through the right brak e brac k et as sho wn in Figure 3 .
4. Slide the bars through the openings in the brak e brac k ets as sho wn in Figure 4 .
Procedure
1. F asten the brak e bar brac k ets to the brak e bars using 2 flang e-head bolts ( Figure 2 ).
Figure 4
5. Set the cable into the right brak e bar brac k et, and secure it fir mly in place with a loc king collar and set screw assembly ( Figure 5 ). T he cable m ust be securely held in the brac k et with no mo v ement at all.
3
Step
4
Installing the Parking Brake Locking Mechanism
Parts needed for this step:
Figure 5
1. Locking collar
2. Set screw
6. P osition the larg e spring o v er the cable ( Figure 6 ).
Figure 6
1. Large spring
7. Set the cable into the left brak e bar brac k et, and secure it fir mly in place with a loc king collar and set screw assembly ( Figure 7 ). T he cable m ust be securely held in the brac k et with no mo v ement at all.
1
Convoluted cable tube
4
Bolt (5/16 x 1 inch)
4
Locknut (5/16 inch)
Procedure
1. Slide the con v oluted tube o v er the brak e cable ( Figure 8 ).
2. F rom under the mac hine , route the end of the cable through the frame in the lo w er left cor ner of the frame ( Figure 8 ). Ensure that the con v oluted tube protr udes at least 4 to 6 in. (10 to 15 cm) through the hole .
1. Locking collar
Figure 7
Figure 8
1. Parking brake cable with the convoluted tube
3. P osition the brak e assembly under the traction unit ag ainst the bac k w all of the frame with
2. Set screw
the brak e bars through the rectangular holes in the sides of the frame , located in front of the wheel motors ( Figure 9 ).
4
Figure 9
1. Rear wheel motors
2. Bolts (5/16 x 1 inch) and locknuts (5/16 inch) (fourth bolt and locknut not visible)
4. Secure the brak e assembly to the frame with 4 bolts (5/16 x 1 in.) and loc kn uts (5/16 in.) ( Figure 9 ). T he bolts should be pushed through the frame and brak e brac k ets from the rear of the mac hine .
Step
5
Installing the Parking Brake Lever
Parts needed for this step:
Figure 10
1. Parking brake cable 2. Parking brake lever assembly
2. Secure the cable to the lev er with a clevis pin and cotter pin (3/4 in.) ( Figure 11 ).
1
Parking brake lever assembly
1
Clevis pin (3/4 inch)
3/4
inch
Cotter pin
Procedure
1. R oute the cable across the parking brak e lev er assembly ( Figure 10 ).
Figure 11
1. Parking brake lever 3. Parking brake cable
2. Clevis pin and cotter pin
3. Lightly tighten the n uts on the adjustment collar around the brac k et on the lev er plate ( Figure 12 ).
5
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