Toro 22360 Operator's Manual
Form No. 3328-522
Dingo 320-D
Dingo Compact Utility Loader
Model No. 22303—220000001 and Up with CE Kit 22360 Installed
Operator ’s Manual
International English (GB)
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Sound Pressure 5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Sound Power 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vibration 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Slope Chart 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . .
Assembly 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Valve Lever 9. . . . . . . . . . . . . . . . . .
Activating the Battery 10. . . . . . . . . . . . . . . . . . . . .
Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachments 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stability Data 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding Fuel 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Draining Water from the Fuel Filter 13. . . . . . . . . .
Checking the Oil Level 13. . . . . . . . . . . . . . . . . . . .
Checking the Cooling System 14. . . . . . . . . . . . . . .
Removing Debris from the Traction Unit 14. . . . . .
Checking the Hydraulic Fluid 14. . . . . . . . . . . . . . .
Tire pressure 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit Overview 16. . . . . . . . . . . . . . . . . . . .
Controls 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Indicator Lights 19. . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 19. . . . . . . . . . . .
Driving Forward or Backward 20. . . . . . . . . . . . . . .
Stopping the Traction Unit 20. . . . . . . . . . . . . . . . .
Moving a Non-functioning Traction Unit 20. . . . . .
Using the Cylinder Locks 20. . . . . . . . . . . . . . . . . .
Installing and Removing Attachments 21. . . . . . . .
Securing the Traction Unit for Transport 23. . . . . .
Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 23. . . . . . . .
Testing the Parking Brake 24. . . . . . . . . . . . . . . . . .
Opening the Access Covers 24. . . . . . . . . . . . . . . . .
Greasing the Traction Unit 25. . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 25. . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 26. . . . . . . . . . . . . . . . . . .
Servicing the Battery 27. . . . . . . . . . . . . . . . . . . . . .
Servicing the Hydraulic System 28. . . . . . . . . . . . .
Changing the Fuel Filter 29. . . . . . . . . . . . . . . . . . .
Bleeding the Fuel System 30. . . . . . . . . . . . . . . . . .
Draining the Fuel Tank 30. . . . . . . . . . . . . . . . . . . .
Page
Page
Cleaning and Storage 31. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Introduction
Thank you for purchasing a Toro product.
All of us at Toro want you to be completely satisfied with
your new product, so feel free to contact your local
Authorized Service Dealer for help with service, genuine
replacement parts, or other information you may require.
Whenever you contact your Authorized Service Dealer or
the factory, always know the model and serial numbers of
your product. These numbers will help the Service Dealer
or Service Representative provide exact information about
your specific product. You will find the model and serial
number plate at the location shown in Figure 1.
2
1
Figure 1
1. Model and serial number
plate
For your convenience, write the product model and serial
numbers in the space below.
Model No:
Serial No.
Read this manual carefully to learn how to operate and
maintain your product correctly. Reading this manual will
help you and others avoid personal injury and damage to
the product. Although we design, produce and market
safe, state-of-the-art products, you are responsible for
using the product properly and safely. You are also
responsible for training persons, who you allow to use the
product, about safe operation.
The warning system in this manual identifies potential
hazards and has special safety messages that help you and
others avoid personal injury, even death. Danger,
Warning, and Caution are signal words used to identify
the level of hazard. However, regardless of the hazard, be
extremely careful.
2. CE Decal
2002 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
All Rights Reserved
2
Printed in the USA
Danger signals an extreme hazard that will cause serious
injury or death if the recommended precautions are not
followed.
• Ensure that the area is clear of other people before
operating the traction unit. Stop the traction unit if
anyone enters the area.
Warning signals a hazard that may cause serious injury or
death if the recommended precautions are not followed.
Caution signals a hazard that may cause minor or
moderate injury if the recommended precautions are not
followed.
Two other words are also used to highlight information.
Important calls attention to special mechanical
information, and Note emphasizes general information
worthy of special attention.
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Safe Operating Practices
This product is capable of amputating hands and feet.
Always follow all safety instructions to avoid serious
injury or death.
• Never carry passengers on attachments or on the
traction unit.
• Always look down and behind before and while
backing.
• Do not place your feet under the platform.
• Slow down before turning. Sharp turns on any terrain
may cause loss of control.
• Never leave a running traction unit unattended.
Always lower the loader arms, stop the engine, and
remove the key before dismounting.
• Do not exceed the rated operating capacity, as the
traction unit may become unstable which may result in
loss of control.
• Do not carry a load with the arms raised. Always carry
loads close to the ground. Do not step off of the
platform with the load raised.
• Do not over-load the attachment and always keep the
load level when raising the loader arms. Logs, boards,
and other items could roll down the loader arms,
injuring you.
• Never jerk the control levers; use a steady motion.
• Keep your hands, feet, hair, and loose clothing away
from any moving parts.
Warning
Engine exhaust contains carbon monoxide, an
odorless, deadly poison that can kill you.
Do not run the engine indoors or in an enclosed
area.
General Operation
• Read, understand, and follow all instructions in the
operator ’s manual, in the video, and on the traction
unit before starting. Also, read all attachment manuals
where supplied
• Allow only responsible adults who are familiar with
the instructions to operate the traction unit.
• Wear long pants and substantial shoes. Wearing safety
glasses, safety shoes, hearing protection, and a hard
hat are advisable and may be required by some local
ordinances and insurance regulations.
• Operate only in daylight or good artificial light.
• Do not operate the traction unit while under the
influence of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the traction
unit onto a trailer or truck.
• Do not touch parts which may be hot from operation.
Allow them to cool before attempting to maintain,
adjust, or service.
• Do not operate the traction unit with any of the covers
or guards removed.
• Check for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under any
objects and do not contact them.
• Before digging, have the area marked for underground
utilities, and do not dig in marked areas.
3
Slope Operation
Slopes are a major factor related to loss-of-control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution.
• Do not operate the traction unit on hillsides or slopes
exceeding the angles recommended in the Stability
Data section, page 12, and those in the attachment
operator ’s manual. See also the slope chart on
page 6.
• Operate up and down slopes with the heavy end of
the traction unit uphill. Weight distribution changes.
An empty bucket will make the rear of the traction
unit the heavy end, and a full bucket will make the
front of the traction unit the heavy end. Most other
attachments will make the front of traction unit the
heavy end.
• Raising the loader arms on a slope will affect the
stability of the machine. Whenever possible, keep the
loader arms in the lowered position when on slopes.
• Removing an attachment on a slope will make the rear
of the traction unit heavy. Refer to the Stability Data
section, page 12, to determine whether the attachment
can be safely removed on the slope.
• Do not park the traction unit on a hillside or slope
without lowering the attachment to the ground and
chocking the wheels.
• Do not try to stabilize the traction unit by putting your
foot on the ground.
Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the traction unit and the work activity. Never assume that
children will remain where you last saw them.
• Keep children out of the work area and under the
watchful care of another responsible adult.
• Be alert and turn the traction unit off if children enter
the area.
• Before and while backing, look behind and down for
small children.
• Never carry children. They may fall off and be
seriously injured or interfere with safe traction unit
operation.
• Never allow children to operate the traction unit.
• Remove obstacles such as rocks, tree limbs, etc. from
the work area. Watch for holes, ruts, or bumps, as
uneven terrain could overturn the traction unit. Tall
grass can hide obstacles.
• Use slow speed on slopes. Before starting the engine,
put the pump selector lever in the slow (turtle) position
so that you will not have to stop or shift while on the
slope.
• Follow the recommendations in the attachment
manuals for the use of counterweights to improve
stability.
• Use only Toro approved attachments. Attachments can
change the stability and the operating characteristics of
the traction unit. Warranty may be voided if used with
unapproved attachments.
• Keep all movements on slopes slow and gradual. Do
not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose
traction, proceed slowly, straight down the slope.
• Avoid turning on slopes. If you must turn, turn slowly
and keep the heavy end of the traction unit uphill.
• Do not operate near drop-offs, ditches, or
embankments. The traction unit could suddenly turn
over if a wheel goes over the edge of a cliff or ditch, or
if an edge caves in.
• Do not operate on wet grass. Reduced traction could
cause sliding.
• Use extra care when approaching blind corners,
shrubs, trees, the end of a fence, or other objects that
may obscure vision.
Service
• Stop the engine before performing any service, repairs,
maintenance, or adjustments.
• If any maintenance or repair requires the loader arms
to be in the raised position, secure the arms in the
raised position with the hydraulic cylinder locks
included with traction unit.
• Never run a traction unit inside a closed area.
• Keep nuts and bolts tight. Keep equipment in good
condition.
• Never tamper with safety devices. Check safety
systems for proper operation before each use.
• Keep the traction unit free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage. Allow
the traction unit to cool before storing.
• Use extra care when handling fuel. It is flammable and
vapors are explosive.
• Use only an approved container.
• Never remove the fuel tank cap or add fuel when
the engine is running. Allow the engine to cool
before refueling. Do not smoke.
• Never refuel the traction unit indoors.
4
• Never store the traction unit or fuel container
inside where there is an open flame, such as near a
water heater or furnace.
• Never fill a container while it is inside a vehicle,
trunk, pick-up bed, or any surface other than the
ground.
• Keep container nozzle in contact with the tank
during filling.
• Stop and inspect the equipment if you strike an object.
Make any necessary repairs before restarting.
• Use only genuine replacement parts to ensure that
original standards are maintained.
• Battery acid is poisonous and can cause burns. Avoid
contact with skin, eyes, and clothing. Protect your
face, eyes, and clothing when working with a battery.
• Battery gases can explode. Keep cigarettes, sparks and
flames away from the battery.
• Keep your body and hands away from pin hole leaks
or nozzles that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic
fluid escaping under pressure can penetrate skin and
cause injury requiring surgery within a few hours by a
qualified surgeon or gangrene may result.
Sound Pressure
This unit has a maximum sound pressure level at the
operator ’s ear of 97 dBA, based on measurements of
identical machines per Directive 98/37/EC.
Sound Power
This unit has a guaranteed sound power level of 104 dBA,
based on measurements of identical machines per
Directive 2000/14/EC.
Vibration
This unit does not exceed a hand/arm vibration level of
0.5 m/s2, based on measurements of identical machines
per Directive 98/37/EC.
This unit does not exceed a whole body vibration level of
0.1 m/s2, based on measurements of identical machines
per Directive 98/37/EC.
5
Slope Chart
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
100-1701
1. Crushing hazard—install the cylinder lock and read the instructions before servicing or performing maintenance.
2. Warning—remove the ignition key and lower the loader arms before leaving the machine.
3. Cutting hazard of hand—wait for moving parts to stop.
4. Crushing/dismemberment hazard of bystanders—keep bystanders a safe distance from the machine.
5. Explosion and electrical shock hazards—do not dig in areas with buried gas or electrical lines.
1. Warning—read the
Operator’s Manual.
2. Tipping hazard—do not step
off the platform with the load
raised; move the traction unit
with the heavy end up hill.
93-6680
1. Use only diesel fuel
3. Lower the loader arms.
4. Raise the loader arms.
5. Forward
6. Traction control
100-1706
7. Reverse
8. Dump the bucket.
9. Curl the bucket.
1. Hydraulic oil 2. Read the
10. Engine—start
11. Engine—run
12. Engine—stop
93-6686
Operator’s
Manual.
7
1. Warning—read the
515 lb. (234 Kg).
1. Speed selector
1. Read the
Manual.
2. Place the auxiliary
hydraulics in Neutral.
Operator’s
100-1702
Operator’s Manual
100-1703
100-1704
3. Start the engine.
; maximum load rating of
100-8822
1. Warning—do not carry passengers.
98-8219
1. Fast
2. Throttle
3. Slow
93-6681
1. Cutting/dismemberment hazard, fan—stay away from moving
parts.
100-8821
1. Crushing hazard and cutting hazard of hand—stay a safe
distance from the front of the traction unit when the loader arms
are raised.
98-8235
1. Fast
2. Traction drive
3. Slow
93-7814
1. Entanglement hazard, belt—stay away from moving parts.
8
100-1692
1. Brake engaged
2. Parking brake
3. Brake disengaged
106-5976
1. Engine coolant under
pressure
93-9084
1. Lift point 2. Tie-down point
2. Explosion hazard—read
the
Operator’s Manual.
Assembly
Note: Determine the left and right side of the machine from the normal operating position.
Loose Parts
Note: Use the chart below to verify that all parts have been shipped.
DESCRIPTION QTY. USE
3. Warning—do not touch the
hot surface.
4. Warning—read the
Operator’s Manual.
Traction Unit
Valve Lever
1
1
Install valve lever
Key 2 Start engine
Hydraulic oil filter 1 Break-in oil change
Installing the Valve Lever
1
1. Thread the lever into the speed selector valve
(Fig. 2).
Note: The lever should be installed with the bend toward
the operator.
2. Tighten the jam nut on the lever to lock it in position.
1. Speed selector lever
m–3883
Figure 2
9
Activating the Battery
The traction unit is shipped with a dry battery. Bulk
electrolyte with 1.260 specific gravity must be purchased
from a local battery supply outlet.
1. Remove the four bolts securing the battery cover and
remove the cover (Fig. 3).
2. Remove the nuts and bars securing the battery (Fig. 3).
1
2
1. Battery cover
2. Bolt
3. Battery
4. Bars
2
7
3
Figure 3
5. Nut
6. Positive cable
7. Negative cable
5
4
6
m–4391
1
2
3
1262
Figure 4
1. Filler caps
2. Electrolyte
3. Lower part of the tube
6. Leave the covers off and connect a 3 to 4 amp battery
charger to the battery posts (Fig. 5).
4
2
3
1
3. Lift the battery off of the platform.
Danger
Battery electrolyte contains sulfuric acid which is
a deadly poison and causes severe burns.
• Do not drink electrolyte and avoid contact with
skin, eyes or clothing. Wear safety glasses to
shield your eyes and robber gloves to protect
your hands.
• Fill the battery where clean water is always
available for flushing the skin.
4. Remove the filler caps from the battery.
5. Slowly pour electrolyte into each cell until the
electrolyte level is up to the lower part of the tube
(Fig. 4).
1254
Figure 5
1. Positive post
2. Negative post
3. Charger red (+) wire
4. Charger black (–) wire
7. Charge the battery at a rate of 4 amperes or less for 4
hours (12 volts).
Warning
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks
and flames away from battery.
10
8. When the battery is fully charged, disconnect the
charger from the electrical outlet and from the
negative and positive battery posts (Fig. 5).
Specifications and design are subject to change without
notice.
9. Slowly pour electrolyte into each cell until the level is
once again up to the upper line on the battery case
(Fig. 4) and install the covers.
10.Install the battery onto the platform (Fig. 3).
11. Secure the battery in the chassis with the bars and nuts
removed previously (Fig. 3).
12.Connect the positive (red) cable to the positive (+)
battery post (Fig. 3). Slide the rubber cover over the
battery post.
13.Connect the negative (black) cable to the negative (–)
battery post (Fig. 3).
Note: Ensure that the battery cables do not contact any
sharp edges or each other.
14.Install the battery cover (Fig. 3).
Specifications
Overall width 40.5 in. (103 cm)
Overall length 60 in. (152 cm)
Overall height 49 in. (125 cm)
Attachments
Many attachments are available for use with the traction
unit. These attachments allow you to perform many
different functions with the traction unit such as hauling
materials, digging holes, grading, and more. Contact your
Toro dealer for a list of all approved attachments and
accessories.
Important Use only Toro approved attachments.
Weight 1722 lb. (783 kg)
Rated operating capacity (with
200 lb operator and std.
bucket)
Tipping capacity (with 200 lb
operator and st. bucket)
Wheelbase 28 in. (71 cm)
Dump height (with std. bucket) 47 in. (119 cm)
Reach—fully raised (with std.
bucket)
Height to hinge pin (std bucket
in highest position)
524 lb. (238 kg)
l048 lb. (476 kg)
26 in. (66 cm)
66 in. (168 cm)
11
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