Toro 22351 Operator's Manual

TX700CompactToolCarrier

22351,22351G,22352

KompakterWerkzeugträgerTX700

22351,22351G,22352

Porte-outilcompactTX700

22351,22351G,22352

TX700compactewerktuigdrager

22351,22351G,22352

FormNo.3447-210RevA

www.T oro.com.

*3447-210*

FormNo.3439-258RevA

TX700CompactToolCarrier

ModelNo.22351—SerialNo.400000000andUp
ModelNo.22351G—SerialNo.400000000andUp
ModelNo.22352—SerialNo.400000000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3439-258*

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

Visitwww.T oro.comforproductsafetyandoperation
trainingmaterials,accessoryinformation,helpnding
adealer,ortoregisteryourproduct.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineon
anyforest-covered,brush-covered,orgrass-covered
landunlesstheengineisequippedwithaspark
arrester,asdenedinSection4442,maintainedin
effectiveworkingorderortheengineisconstructed,
equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied
forinformationregardingtheUSEnvironmental
ProtectionAgency(EPA)andtheCaliforniaEmission
ControlRegulationofemissionsystems,maintenance,
andwarranty.Replacementsmaybeorderedthrough
theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits
constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation.

g367614

Figure1

1.Modelandserialnumberlocation

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisacompacttoolcarrierintendedfor
useinvariousearthandmaterialsmovingactivitiesfor
landscapingandconstructionwork.Itisdesignedto
operateawidevarietyofattachments,eachofwhich
performaspecializedfunction.Usethismachinein
temperaturesof0to100°F(-18to38°C).Usingthis
productforpurposesotherthanitsintendedusecould
provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Y ouareresponsiblefor
operatingtheproductproperlyandsafely.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

©2020—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

ProductOverview...................................................10

Controls............................................................11

MessageDisplay...........................................14

Specications..................................................15

Attachments/Accessories.................................15

BeforeOperation.................................................16

BeforeOperationSafety...................................16

AddingFuel......................................................16

PerformingDailyMaintenance..........................17

DuringOperation.................................................18

DuringOperationSafety...................................18

StartingtheEngine...........................................19

DrivingtheMachine..........................................20

ShuttingOfftheEngine.....................................20

UsingAttachments...........................................20

AfterOperation....................................................22

AfterOperationSafety......................................22

RetrievingaStuckMachine..............................22

MovingaNon-FunctioningMachine..................22

HaulingtheMachine.........................................23

LiftingtheMachine...........................................25

Maintenance...........................................................26

MaintenanceSafety..........................................26

RecommendedMaintenanceSchedule(s)...........26

Pre-MaintenanceProcedures..............................28

UsingtheCylinderLocks..................................28

AccessingInternalComponents.......................28

Lubrication..........................................................31

GreasingtheMachine.......................................31

EngineMaintenance...........................................31

EngineSafety...................................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................32

FuelSystemMaintenance...................................34

DrainingtheWaterSeparator...........................34

ReplacingtheWaterSeparatorFilter................35

ReplacingtheIn-LineFuelFilter.......................35

CheckingtheFuelLinesand

Connections..................................................35

BleedingtheFuelSystem.................................36

DrainingtheFuelTank(s)..................................36

ElectricalSystemMaintenance...........................36

ElectricalSystemSafety...................................36

UsingtheBattery-DisconnectSwitch................36

ServicingtheBattery.........................................37

Jump-StartingtheMachine...............................38

ServicingtheFuses..........................................40

DriveSystemMaintenance..................................41

ServicingtheTracks.........................................41

CoolingSystemMaintenance..............................44

CoolingSystemSafety.....................................44

ServicingtheCoolingSystem...........................44

BrakeMaintenance.............................................45

TestingtheParkingBrake.................................45

BeltMaintenance................................................46

CheckingtheAlternator-BeltT ension................46

ControlsSystemMaintenance.............................46

AdjustingtheControls.......................................46

HydraulicSystemMaintenance...........................47

HydraulicSystemSafety...................................47

RelievingHydraulicPressure............................47

HydraulicFluidSpecications...........................47

CheckingtheHydraulic-FluidLevel...................48

ReplacingtheHydraulicFilter...........................48

ChangingtheHydraulicFluid............................49

Cleaning..............................................................49

RemovingDebris..............................................49

WashingtheMachine.......................................49

CleaningtheChassis........................................50

Storage...................................................................50

StorageSafety..................................................50

Storage.............................................................50

Troubleshooting......................................................51

3

Safety

Thismachinehasbeendesignedinaccordancewith
ISO20474-15:2019.

GeneralSafety

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand
workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging
themachine.

DANGER

Theremaybeburiedutilitylinesinthework
area.Diggingintothemmaycauseashock
oranexplosion.

Havethepropertyorworkareamarkedfor
buriedlinesanddonotdiginmarkedareas.
Contactyourlocalmarkingserviceorutility
companytohavethepropertymarked(for
example,intheUS,call811orinAustralia,
call1100forthenationwidemarkingservice).

Alwaysfollowallsafetyinstructionstoavoidserious
injuryordeath.

•Donotexceedtheratedoperatingcapacity ,asthe

machinemaybecomeunstable,whichmayresult
inlossofcontrol.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

,which

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandthe
loadclosetotheground.Weightdistribution

changeswithattachments.Anemptybucket
makestherearofthemachinetheheavyend,and
afullbucketmakesthefrontofthemachinethe
heavyend.Mostotherattachmentsmakethefront
ofthemachinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked
areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

4

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard6.Keepbystandersaway

2.Nore,opename,or
smoking

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's
Manual.

fromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard

decalbatterysymbols

decal93-9084

93-9084

1.Liftpoint

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

93-6680

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsandshieldsinplace.

decal115-4855

decal93-6680

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.

decal93-6681

decal115-4858

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal93-7814

1.Enginecoolant

115-4865

2.ReadtheOperator's
Manual.

decal115-4865

5

decal117-3276

117-3276

1.Enginecoolantunder
pressure

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe
Operator'sManual.

120-0625

1.Pinchpoint,hand—keephandsaway.

decal125-6694

125–6694

1.Tiedownlocation

decal120-0625

decal130-7637

130-7637

1.Liftpointandtie-downpoint

1.Blinking

decal125-6139

125-6139

light—engine-coolant
temperature

2.Steadylight—engine-oil

6.Enginestart

7.Parkingbrakedisengaged

pressure

3.Blinkinglight—glowplug8.Tractionneutral

4.Steadylight—battery

9.Auxiliaryleverneutral

warning

5.Hourmeter

6

decal139-1159

139-1159

1.Warning—keepbystandersaway.

decal131-8026

131-8026

1.Battery

3.On

power—disconnect

2.Off4.ReadtheOperator's
Manual.

133-8062

136-4863

1.Attention—readtheOperator’sManual;SmartLoadwill

engageandslowthetractionspeedwhentheattachmentis
raised;lowertheattachmenttodrivequickly.

decal139-1164

139-1164

decal133-8062

decal136-4863

1.Crushinghazardfromabove,fallingload—ensurethatthe
quick-attachleversarelocked.

decal139-1173

139-1173

1.High-pressureuidhazard,injectionintothebody—read
theOperator’sManualbeforeperformingmaintenance.

139-1158

1.Crushinghazard,fromabove,andpinchinghazard—stay
awayfromthebucketandloadingarms.

decal139-1158

7

decal145-0638

145-0638

1.Auxiliary5.Lowertheattachment

2.Leverunlock6.Tilttheattachment
rearward

3.Leverlock7.Raisetheattachment

4.Tilttheattachmentforward

decal140-5792

140-5792

1.ReadtheOperator’s

9.Engineairlter

Manual.

2.Checkevery8hours

10.Belttension

3.Dieselfuel11.Hydraulicuid

4.Greasepoints12.Fluidspecication

5.Engineoil

6.Fuel/waterseparator

13.Capacity

14.Fluidchangeinterval
(hours)

7.Hydraulicuidlter

15.Filterchangeinterval
(hours)

8.Enginecoolant

decal145-3242

145-3242

1.Moveforward

2.Turnleft

3.Moverearward

4.Turnright

decal140-5791

140-5791

1.Fast

2.Slow

3.Tractiondisabled7.Engine—run

4.Worklight

5.USB

6.Engine—start

8.Engine—shutoff

8

decal145-0637

145-0637

1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.

2.Warning—receivetrainingbeforeoperatingthemachine.

8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.

3.Warning—wearhearingprotection.

9.Crushinghazard—keepawayfromtheattachmentwhen
operatingthemachine;keepbystandersawayfromthe
machine.

4.Warning—engagetheparkingbrake,lowertheattachmentto
theground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.

10.Tippinghazard—alwaysmoveupordownslopeswith
theattachmentlowered;neverdriveonaslopewiththe
attachmentraised;alwaysoperatewiththeheavyenduphill;
alwayscarryloadslow;neverjerkthecontrollevers;use
asteady,evenmotion.

5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.

11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.

6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.

9

ProductOverview

g318735

Figure3

1.Track6.Auxiliaryhydrauliccouplers

2.Loaderarm7.Hood12.Parkingbrake

3.Liftcylinder8.Liftpoint

4.Tie-down/liftloop

5.Mountplate10.Tie-downloop

9.Fuelgauge

11.Operatorplatform

13.Auxiliaryhydraulicslockpedal

14.Controlpanel

15.Cylinderlock

10

Controls

Traction-EnableSwitch

Becomefamiliarwithallthecontrolsbeforeyoustart
theengineandoperatethetractionunit.

ControlPanel

Figure4

Thetractioncontrolisautomaticallydisabledwhen
startingthemachine.T ogglethetraction-enable
switchafterstartingthemachinetousethetraction
control.

TractionControl

g259646

Figure5

1.Referencebar

2.Tractioncontrol

•Tomoveforward,movethetractioncontrol

forward.

g318734

1.Throttlelever

2.Traction-enableswitch

3.Powersocket8.Tractioncontrol

4.Keyswitch9.Auxiliaryhydraulicsswitch

5.Hourmeter10.Loadervalvelock

6.Loader-arm/attachment-tilt
lever

7.Referencebar

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,
has3positions:OFF,RUN,andSTART.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed
andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebar
asahandleandaleveragepointforcontrollingthe
tractioncontrolandtheauxiliary-hydraulicslever.T o
ensuresmooth,controlledoperation,donottake
yourhandsoffthereferencebarswhileoperatingthe
machine.

g259645

Figure6

•Tomoverearward,movethetractioncontrol

rearward.

Important:Whenreversing,lookbehindyou

forobstructionsandkeepyourhandsonthe
referencebar.

g259647

Figure7

11

•Toturnright,rotatethetractioncontrolclockwise.

Figure8

•Toturnleft,rotatethetractioncontrol

counterclockwise.

Figure9

•Tostopthemachine,releasethetractioncontrol.

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinemovesinthat
direction.

LoaderArm/Attachment-TiltLever

Slowlymovethelevertooperatetheloaderarmsand
tilttheattachment.

Note:Thedetent(oat)positionallowsattachments

suchasthelevelerandthehydraulicbladetofollow
thecontoursoftheground(i.e.,oat)whengrading.

g259649

g356466

Figure10

g259648

1.Detent(oat)
position—pushthelever
fullyforward.

2.Lowertheloaderarms.5.Tilttheattachment

3.Raisetheloaderarms.

Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsand
tilttheattachmentatthesametime.

4.Tilttheattachment
rearward.

forward.

12

Loader-ValveLock

Theloader-valvelocksecurestheloader
arm/attachment-tiltleversothatyoucannotpushit
forward.Thishelpstoensurethatnooneaccidentally
lowerstheloaderarmsduringmaintenance.Secure
theloadervalvewiththelock,inadditiontothe
cylinderlocks,anytimeyouneedtoshutoffthe
machinewiththeloaderarmsraised.RefertoUsing

theCylinderLocks(page28).

Tosetthelock,liftitsothatitclearstheholeinthe
controlpanelandswinginfrontoftheloader-arm
lever.Pushitdownintothelockedposition.

Auxiliary-HydraulicsControls

g357085

Figure12

Figure11

1.Loader-valvelock

Loader-Control-ReferenceBar

Theloader-control-referencebarhelpsstabilizeyour
handwhileoperatingtheloaderarm/attachment-tilt
lever(Figure4).

1.Operateauxiliary
hydraulicsintheforward
direction.

2.Operateauxiliary
hydraulicsinthereverse
direction.

Auxiliary-HydraulicsLockPedal

g357087

Useyourrightfoottopresstheauxiliary-hydraulics
lockpedaltocontinuetheforwardorreverseowof
theauxiliaryhydraulicsandfreeyourhandforother
controls.

g357086

Figure13

1.Auxiliary-hydraulicslockpedal

13

Parking-BrakeLever

MessageDisplay

•Toengagetheparkingbrake,rotatetheleverto

left.

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

•Toreleasethebrake,rotatethebrakelevertothe

right.

Note:Y oumayneedtoadjustthetractioncontrol

toreleasethebrakepinsandrotatethelever.

Figure14

FuelGauge

Thisgaugemeasurestheamountoffuelinthefuel
tank(s).

Engine-Coolant-TemperatureLight

Iftheenginecoolantbecomestoohot,thelighton
theleftofthedisplayashesandthehornsounds.If
thishappens,disengagetheauxiliaryhydraulicsand
letthemachinerunathighidletoallowthecooling
systemtocoolthemachine.Checkthecoolantlevel
whentheenginehasfullycooled.

Important:Donotshutofftheengine,asthis

maycausethemachinetooverheat.

g029201

Figure15

g030721

Engine-Oil-PressureLight

Iftheengine-oil-pressurebecomestoolow,thelight
ontheleftofthedisplayilluminatessteadily.Ifthis
happens,shutofftheengineimmediatelyandcheck
theoillevel.Ifitislow,addoilandlookforpossible
leaks.

Figure16

Glow-PlugLight

Thelightontherightasheswhiletheglowplugsare
chargedandwarmingtheengine.

Figure17

g029665

g029199

14

Battery-ChargeLight

Ifthebatterychargebecomestoolow,thelighton
therightilluminatessteadily.Ifthishappens,shutoff
theengineandchargeorreplacethebattery .Refer
toServicingtheBattery(page37).

Figure18

HourMeter

Thehourmeterdisplaysthenumberofhoursof
operationthathavebeenloggedonthetractionunit
andthefollowingindicators:

•Enginestart—displayswhenyoustarttheengine

Figure19

•Parkingbrake—displayswhenyoudisengagethe

parkingbrake

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Model22351and22351G

Width
Length
Height
Weight
Operatingcapacity(with75kg(165lb)

operatorandstandardbucket)
Tippingcapacity(with75kg(165lb)

g029207

g029974

operatorandstandardbucket)
Wheelbase
Dumpheight(withstandardbucket)133.4cm(52.5inches)
Reach—fullyraised(withstandard

bucket)
Heighttohingepin(withstandard

bucketinhighestposition)

Model22352

Width

Length
Height
Weight
Operatingcapacity(with75kg(165lb)

operatorandstandardbucket)
Tippingcapacity(with75kg(165lb)

operatorandstandardbucket)
Wheelbase
Dumpheight(withstandardbucket)133.4cm(52.5inches)
Reach—fullyraised(withstandard

bucket)
Heighttohingepin(withstandard

bucketinhighestposition)

86.9cm(34.2inches)

202.7cm(79.8inches)

140.5cm(55.3inches)
1250kg(2756lb)

318kg(700lb)

907kg(2000lb)

99.1cm(39.0inches)

78.2cm(30.8inches)

187.2cm(73.7inches)

102.1cm(40.2inches)

202.7cm(79.8inches)

140.5cm(55.3inches)
1298kg(2862lb)

318kg(700lb)

918kg(2023lb)

99.1cm(39.0inches)

78.2cm(30.8inches))

187.2cm(73.7inches)

Figure20

•Tractionneutral—displayswhenthetraction

controlisintheNEUTRALposition

Figure21

•Auxiliaryleverneutral—displayswhentheauxiliary

leverisintheNEUTRALposition

Figure22

g029251

g029211

g029975

Attachments/Accessories

AselectionofT oroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedToro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineT oro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty .

15

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

FuelSafety

•Useextremecarewhenhandlingfuel.Itis

ammableanditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations
mayrestricttheageorrequirecertiedtrainingof
theoperator.Theownerisresponsiblefortraining
alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Alwaysengagetheparkingbrake(ifequipped),

shutofftheengine,removethekey,waitforall
movingpartstostop,andallowthemachine
tocoolbeforeadjusting,servicing,cleaning,or
storingthemachine.

•Knowhowtostopthemachineandshutoffthe

enginequickly .

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlessthey
arefunctioningproperly.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such
asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel
vaporshavedissipated.

•Topreventastaticchargefromignitingthefuel,

removethemachinefromthetruckortrailerand
refuelitontheground,awayfromallvehicles.If
thisisnotpossible,placeaportablefuelcontainer
ontheground,awayfromallvehicles,andllit;
thenrefuelthemachinefromthefuelcontainer
ratherthanfromafuel-dispensernozzle.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat
alltimesuntilfuelingiscomplete.Donotusea
nozzlelock-opendevice.

AddingFuel

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand
feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled
andthatitisagenuineT oroattachment.Readall
theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely
performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked
areas;notethelocationofunmarkedobjectsand
structures,suchasundergroundstoragetanks,
wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif
anyoneentersthearea.

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith
low(<500ppm)orultralow(<15ppm)sulfurcontent.
Theminimumcetaneratingshouldbe40.Purchase
fuelinquantitiesthatyoucanusewithin180daysto
ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at
temperaturesabove-7°C(20°F)andwintergrade
(No.1-DorNo.1-D/2-Dblend)belowthat
temperature.Usingwinter-gradefuelatlower
temperaturesprovideslowerashpointandcoldow
characteristics,whicheasesstartingandreducesfuel
lterplugging.

Usingsummer-gradefuelabove-7°C(20°F)
contributestowardlongerfuelpumplifeandincreased
powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis
cautionwilldamagetheengine.

16

BiodieselReady

FillingtheFuelTank

Thismachinecanalsouseabiodieselblendedfuel
ofuptoB20(20%biodiesel,80%petrodiesel).The
petrodieselportionshouldbeloworultralowsulfur.
Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

Fueltankcapacity:20.8L(5.5USgallons)

1.Parkthemachineonalevelsurface,engagethe
parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removethesnapperpinandraisethebracket.

Figure23

1.Fuelcap

2.Snapperpin

g367241

4.Removethefuelcap.

5.Fillthetankwithfueluptothellerneck.

6.Installthecap.

7.Lowerthebracketandsecureitwiththesnapper
pin.

PerformingDaily
Maintenance

Beforestartingthemachineeachday,performthe
EachUse/DailyprocedureslistedinMaintenance

(page26).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe
engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page48)andBleedingthe
FuelSystem(page36).

17

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotexceedtheratedoperatingcapacity ,asthe

machinemaybecomeunstable,whichmayresult
inlossofcontrol.

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•UseonlyT oro-approvedattachmentsand

accessories.Attachmentscanchangethestability
andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof
themachine,stepofftheplatformandaway
fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour
handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor
propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant
footwear,andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe
engine.Starttheengineonlyfromtheoperator's
position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor
trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,shutofftheengine,remove

thekey,andinspectthemachineifyoustrike
anobject.Makeanynecessaryrepairsbefore
resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver.
Beawareofobstaclesincloseproximitytoyou.
Failuretomaintainadequatedistancefromtrees,
walls,andotherbarriersmayresultininjuryasthe
machinebacksupduringoperationifyouarenot
attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving
underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin
theattachmentcouldfallandcauseinjury .

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight
distributionchangeswithattachments.Anempty
bucketmakestherearofthemachinetheheavy
end,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachments
makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin
theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere
injuryordeath.Operatingthemachineonany
slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust
includesurveyingthesitetodeterminewhich
slopesaresafeformachineoperation.Always

18

usecommonsenseandgoodjudgmentwhen
performingthissurvey.

–Donotallowanotherindividualtotouchor

approachthemachinewhencharged.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly ,straight
downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine
uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor
direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.T allgrasscanhide
obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Evaluatetheareatoensurethatthegroundis

stableenoughtosupportthemachine.

•Usecautionwhenoperatingthemachinenearthe

following:

–Drop-offs

–Ditches

–Embankments

–Bodiesofwater

Themachinecouldsuddenlyrolloverifatrack
goesovertheedgeortheedgecavesin.Maintain
asafedistancebetweenthemachineandany
hazard.

–Alwaysassumethemachineischargedifyou

strikeanelectricalorcommunicationline.Do
notattempttoleavethemachine.

•Leakinggasisbothammableandexplosiveand

maycauseseriousinjuryordeath.Donotsmoke
whileoperatingthemachine.

StartingtheEngine

1.Ensurethatthebattery-disconnectswitchisin
theONposition.

2.Ensurethatthetraction-controlisintheNEUTRAL
position.

3.MovethethrottlelevertotheSLOWposition.

4.Insertthekeyintothekeyswitchandturnitto
theONposition.

5.Waitfortheglow-plugindicatorlighttostop
blinking.

6.TurnthekeytotheST ARTposition.Whenthe
enginestarts,releasethekey.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine
failstostart,wait30secondsforthestarter
tocooldownbetweenattempts.Failureto
followtheseinstructionscouldburnoutthe
startermotor.

7.MovethethrottlelevertotheFASTposition.

8.Enablethetractioncontrolbytogglingthe
traction-enableswitchbeforedrivingthe
machine.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

UtilityLineSafety

•Ifyoustrikeautilityline,dothefollowing:

–Shutoffthemachineandremovethekey.

–Removeallindividualsfromtheworkarea.

–Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

–Ifyoudamageaber-opticcable,donotlook

intotheexposedlight.

•Donotleavetheoperator’splatformifthemachine

ischargedwithelectricity.Youwillbesafeaslong
asyoudonotleavetheplatform.

–Touchinganypartofthemachinemayground

you.

StartinginColdWeather

Iftheoutdoortemperatureisbelowfreezing,store
thetractionunitinagaragetokeepitwarmerandto
aidinstarting.

Whenstartingtheengineincoldconditions(i.e.,when
theairtemperatureisatorbelowfreezing),allowitto
runintheSLOWthrottlepositionfor8minutesbefore
movingthethrottletotheFASTpositionorengaging
theauxiliaryhydraulics.

Important:Runningtheengineathighspeeds

whenthehydraulicsystemiscoldcoulddamage
thehydraulicsystem.

19

DrivingtheMachine

Note:Enablethetractioncontrolbytogglingthe

traction-enableswitchbeforedrivingthemachine.

Usethetractioncontroltomovethemachine.The
fartheryoumovethetractioncontrolinanydirection,
thefasterthemachinemovesinthatdirection.
Releasethetractioncontroltostopthemachine.

Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Placethe
throttleleverintheFASTpositionforbestperformance.
Youcan,however,usethethrottlepositiontooperate
atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage
theparkingbrake(ifequipped),andlowerthe
loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin
theNEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,let
itidleforaminutebeforeturningthekeyswitch
totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency ,youcanshutoff
theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand
removethekey.

1.Positiontheattachmentonalevelsurfacewith
enoughspacebehindittoaccommodatethe
machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate.

g003710

Figure24

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe
mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall
thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey
arefullyseatedinthemountplate.

CAUTION

Achildoruntrainedbystandercouldattempt
tooperatethetractionunitandbeinjured.

Removethekeyfromthekeyswitchwhen
leavingthetractionunit,evenifjustforafew
seconds.

UsingAttachments

InstallinganAttachment

Important:UseonlyT oro-approvedattachments.

Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.The
warrantyofthemachinemaybevoidedifyouuse
themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor
debrisandthatthepinsrotatefreely .Ifthepins
donotrotatefreely,greasethem.

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot
fullyalignedwiththeholesintheattachment
receiverplate.Checkthereceiverplateand
cleanitifnecessary.

WARNING

Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.

20

Figure25

1.Quick-attachpins
(engagedposition)

2.Disengagedposition

3.Engagedposition

ConnectingtheHydraulicHoses

WARNING

g003711

CAUTION

Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthemachinetocoolbeforetouching
hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,
connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward,
backward,andbacktotheNEUTRALpositionto
relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom
thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe
femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt
upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe
maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling
onthehoses.

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.

•Ensurethatallhydraulic-uidhoses
andlinesareingoodconditionandall
hydraulicconnectionsandttingsaretight
beforeapplyingpressuretothehydraulic
system.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem
totheoutside.

5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelieve
pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe
collarsbackonthehydrauliccouplersand
disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem
contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic
couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and
backthemachineawayfromtheattachment.

21

AfterOperation

MovingaNon-Functioning
Machine

AfterOperationSafety

GeneralSafety

•Engagetheparkingbrake(ifequipped),lower

theloaderarms,shutofftheengine,removethe
key,waitforallmovementtostop,andallowthe
machinetocoolbeforeadjusting,cleaning,storing,
orservicingit.

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean
upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,
adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

RetrievingaStuckMachine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill
damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Openthehoodandsecurethehoodprop.

3.Usingawrench,turnthetowvalvesonthe
hydraulicpumpstwicecounterclockwise.

g357135

Ifthemachinebecomesstuck(e.g.,inmuddy
conditions),pullthemachinebackintoastable
positionusingeitherbothfronttie-down/liftpointsor
bothreartie-downpointssimultaneously .

Figure26

1.Fronttie-down/liftpoints

2.Reartie-downpoints

g365261

Figure27

1.T owvalve

4.Towthemachineasrequired.

5.Afterrepairingthemachine,closethetowvalves
beforeoperatingit.

g377832

22

HaulingtheMachine

Useaheavy-dutytrailerortrucktohaulthemachine.
Useafull-widthramp.Ensurethatthetrailerortruck
hasallthenecessarybrakes,lighting,andmarkingas
requiredbylaw.Pleasecarefullyreadallthesafety
instructions.Knowingthisinformationcouldhelp
youorbystandersavoidinjury .Refertoyourlocal
ordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerous
andcanleadtoaccidentscausingpersonal
injury.

Donotdrivethemachineonapublicstreet
orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck
increasesthepossibilityoftip-overandcould
causeseriousinjuryordeath(Figure28).

•Useonlyfull-widthramps.

•Ensurethatthelengthoframpisatleast4
timesaslongastheheightofthetraileror
truckbedtotheground.Thisensuresthat
rampangledoesnotexceed15degreeson
atground.

1.Full-widthramp(s)in
stowedposition

2.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground

g229507

Figure28

3.H=heightofthetraileror
truckbedtotheground

4.Trailer

23

LoadingtheMachine

WARNING

Loadingorunloadingamachineontoatrailer
ortruckincreasesthepossibilityoftip-over
andcouldcauseseriousinjuryordeath.

•Useextremecautionwhenoperatinga
machineonaramp.

•Loadandunloadthemachinewiththe
heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration
whiledrivingthemachineonarampas
thiscouldcausealossofcontrolora
tip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicle
andconnectthesafetychains.

g318736

Figure30

1.Tie-downloops

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(s).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy
enduptheramp,carryingloadslow,asshown.

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora
non-load-bearingattachment(e.g.,
trencher),drivethemachineforwardupthe
ramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,backthe
machineuptheramp.

Figure29

1.Machinewithfull

attachmentor
non-load-bearing
attachment—drivethe
machineforwardupthe
ramp(s).

2.Machinewithemptyor
noattachment—backthe
machineuptheramp(s).

UnloadingtheMachine

1.Lowertheramp(s).

2.Unloadthemachinefromthetrailerwiththe
heavyenduptheramp,carryingloadslow.

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora
non-load-bearingattachment(e.g.,
trencher),backitdowntheramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,driveitforward
downtheramp.

g204458

Figure31

g204457

1.Machinewithfull

attachmentor
non-load-bearing
attachment—backthe
machinedownthe
ramp(s).

2.Machinewithemptyor
noattachment—drivethe
machineforwarddownthe
ramp(s).

6.Lowertheloaderarmsallthewaydown.

7.Engagetheparkingbrake(ifequipped),shutoff
theengine,andremovethekey.

8.Usethemetaltie-downloopsonthemachine
tosecurelyfastenthemachinetothetraileror
truckwithstraps,chains,cable,orropes.Refer
tolocalregulationsfortie-downrequirements.

24

LiftingtheMachine

Removeanyattachmentsandliftthemachineusing
the4liftpoints.

Donotexceeda20-degreeanglewhenliftingthe
machine;usetheminimumchainlengthsprovided
below.

Figure32

1.Chainlengthforrearliftpoint(2)—118.9cm(46.8inches)

2.Chainlengthforfrontliftpoint(2)—206.2cm(81.2inches)

g377831

25

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

MaintenanceSafety

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment,
engagetheparkingbrake(ifequipped),shut
offtheengine,andremovethekey.Waitforall
movementtostopandallowthemachinetocool
beforeadjusting,cleaning,storing,orrepairingit.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponents

withstoredenergy;refertoRelievingHydraulic

Pressure(page47).

•Disconnectthebatterybeforemakinganyrepairs;

refertoUsingtheBattery-DisconnectSwitch(page

36).

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith
theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged
decals.

•Donottamperwiththesafetydevices.

•UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe
operatingcharacteristicsofthemachine.Youmay
voidthewarrantyifyouusethemachinewith
unapprovedattachments.

•UseonlygenuineT ororeplacementparts.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms
intheraisedpositionwiththehydraulic-cylinder
lock(s).

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

•Checkandadjustthetracktension.

•Replacethehydrauliclter.

•Checkandadjustthetracktension.

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheair-lter-serviceindicator.

•Checktheengine-oillevel.

•Drainwaterandothercontaminantsfromthewaterseparator.

•Cleanthetracksandcheckforexcessivewearandpropertension.

•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty
conditions).

•Checkandcleantheradiatorscreen

•Checkthecoolantlevelintheexpansiontank.

•T esttheparkingbrake.

•Checkthealternator-beltconditionandtension.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Removetheair-cleanercover,cleanoutdebris,andchecktheair-lter-service
indicator.

•Checkthehydraulic-uidlevel.

26

MaintenanceService

Interval

MaintenanceProcedure

Every50hours

Every100hours

Every250hours

Every400hours

Every500hours

Every1,500hoursor

2years,whichever

comesrst

Yearlyorbeforestorage

Every2years

•Checkthebatterycondition.

•Checkandadjustthetracktension.

•Checkthecoolingsystemhoses.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather ,andchemicaldeterioration.

•Checkfordirtbuildupinthechassis.

•Changetheengineoilandlter.(Servicemorefrequentlyifconditionsareextremely
dustyorsandy .)

•Replacethehydrauliclter.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacetheairlter.

•Replacethewaterseparatorlter.

•Replacethein-linefuellter

•Changetheenginecoolant.

•Replacethealternatorbelt.(Refertotheengineowner’smanualforinstructions.)

•Changethehydraulicuid.

•Replaceallmovinghydraulichoses.

•Checkandadjustthetracktension.

•T ouchupchippedpaint.

•Drainandcleanthefueltank(s)—AuthorizedServiceDealeronly.

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

27

Pre-Maintenance
Procedures

UsingtheCylinderLocks

RemovingandStoringthe
CylinderLocks

Important:Removethecylinderlocksfromthe

rodsandfullysecuretheminthestorageposition
beforeoperatingthemachine.

1.Starttheengine.

WARNING

Theloaderarmsmaylowerwhenintheraised
position,crushinganyoneunderthem.

Installthecylinderlock(s)beforeperforming
maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethe2pinssecuringthecylinderlockto
thepostsonthesideofthemachine.

5.Slidethecylinderlockoverthelift-cylinderrod
(Figure33).

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethepinssecuringthecylinderlocks.

5.Placethecylinderlocksonthepostsonthe
sidesofthemachineandsecurewiththepins.

6.Lowertheloaderarms.

AccessingInternal
Components

WARNING

Openingorremovingcovers,hoods,and
screenswhiletheengineisrunningcould
allowyoutocontactmovingparts,seriously
injuringyou.

Beforeopeninganyofthecovers,hoods,and
screens,shutofftheengine,removethekey
fromthekeyswitch,andallowtheengineto
cool.

Figure33

1.Cylinderlock3.Pin(2)

2.Lift-cylinderrod

6.Repeatstep4and5fortheothersideofthe
machine.

7.Slowlylowertheloaderarmsuntilthecylinder
lockscontactthecylinderbodiesandrodends.

8.Securetheloader-valvelock;referto

Loader-ValveLock(page13).

OpeningtheHood

1.Usethelatchkeytounlockthelever.

g365284

g365296

Figure34

2.Usethelevertoliftopenthehood

3.Securetheproprod.

28