Toro 22351 Operator's Manual

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FormNo.3439-258RevA

TX700CompactToolCarrier

ModelNo.22351—SerialNo.400000000andUp ModelNo.22351G—SerialNo.400000000andUp ModelNo.22352—SerialNo.400000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3439-258*

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

Visitwww.Toro.comforproductsafetyandoperation trainingmaterials,accessoryinformation,helpnding adealer,ortoregisteryourproduct.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g367614

Figure1

1.Modelandserialnumberlocation

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thismachineisacompacttoolcarrierintendedfor useinvariousearthandmaterialsmovingactivitiesfor landscapingandconstructionwork.Itisdesignedto operateawidevarietyofattachments,eachofwhich performaspecializedfunction.Usethismachinein temperaturesof0to100°F(-18to38°C).Usingthis productforpurposesotherthanitsintendedusecould provedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

ProductOverview...................................................10

Controls............................................................11

MessageDisplay...........................................14

Specications..................................................15

Attachments/Accessories.................................15

BeforeOperation.................................................16

BeforeOperationSafety...................................16

AddingFuel......................................................16

PerformingDailyMaintenance..........................17

DuringOperation.................................................18

DuringOperationSafety...................................18

StartingtheEngine...........................................19

DrivingtheMachine..........................................20

ShuttingOfftheEngine.....................................20

UsingAttachments...........................................20

AfterOperation....................................................22

AfterOperationSafety......................................22

RetrievingaStuckMachine..............................22

MovingaNon-FunctioningMachine..................22

HaulingtheMachine.........................................23

LiftingtheMachine...........................................25

Maintenance...........................................................26

MaintenanceSafety..........................................26

RecommendedMaintenanceSchedule(s)...........26

Pre-MaintenanceProcedures..............................28

UsingtheCylinderLocks..................................28

AccessingInternalComponents.......................28

Lubrication..........................................................31

GreasingtheMachine.......................................31

EngineMaintenance...........................................31

EngineSafety...................................................31

ServicingtheAirCleaner..................................31

ServicingtheEngineOil....................................32

FuelSystemMaintenance...................................34

DrainingtheWaterSeparator...........................34

ReplacingtheWaterSeparatorFilter................35

ReplacingtheIn-LineFuelFilter.......................35

CheckingtheFuelLinesand

Connections..................................................35

BleedingtheFuelSystem.................................36

DrainingtheFuelT ank(s)..................................36

ElectricalSystemMaintenance...........................36

ElectricalSystemSafety...................................36

UsingtheBattery-DisconnectSwitch................36

ServicingtheBattery.........................................37

Jump-StartingtheMachine...............................38

ServicingtheFuses..........................................40

DriveSystemMaintenance..................................41

ServicingtheTracks.........................................41

CoolingSystemMaintenance..............................44

CoolingSystemSafety.....................................44

ServicingtheCoolingSystem...........................44

BrakeMaintenance.............................................45

TestingtheParkingBrake.................................45

BeltMaintenance................................................46

CheckingtheAlternator-BeltTension................46

ControlsSystemMaintenance.............................46

AdjustingtheControls.......................................46

HydraulicSystemMaintenance...........................47

HydraulicSystemSafety...................................47

RelievingHydraulicPressure............................47

HydraulicFluidSpecications...........................47

CheckingtheHydraulic-FluidLevel...................48

ReplacingtheHydraulicFilter...........................48

ChangingtheHydraulicFluid............................49

Cleaning..............................................................49

RemovingDebris..............................................49

WashingtheMachine.......................................49

CleaningtheChassis........................................50

Storage...................................................................50

StorageSafety..................................................50

Storage.............................................................50

Troubleshooting......................................................51

Safety

Thismachinehasbeendesignedinaccordancewith ISO20474-15:2019.

GeneralSafety

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

DANGER

Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.

Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811orinAustralia, call1100forthenationwidemarkingservice).

Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult inlossofcontrol.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany

slopeoruneventerrainrequiresextracaution.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

,which

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandthe loadclosetotheground.Weightdistribution

changeswithattachments.Anemptybucket makestherearofthemachinetheheavyend,and afullbucketmakesthefrontofthemachinethe heavyend.Mostotherattachmentsmakethefront ofthemachinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard6.Keepbystandersaway

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's Manual.

fromthebattery .

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

decalbatterysymbols

decal93-9084

93-9084

1.Liftpoint

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

93-6680

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts; keepallguardsandshieldsinplace.

decal115-4855

decal93-6680

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.

decal93-6681

decal115-4858

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal93-7814

1.Enginecoolant

115-4865

2.ReadtheOperator's Manual.

decal115-4865

decal117-3276

117-3276

1.Enginecoolantunder pressure

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe Operator'sManual.

120-0625

1.Pinchpoint,hand—keephandsaway.

decal125-6694

125–6694

1.Tiedownlocation

decal120-0625

decal130-7637

130-7637

1.Liftpointandtie-downpoint

1.Blinking

decal125-6139

125-6139

light—engine-coolant temperature

2.Steadylight—engine-oil

6.Enginestart

7.Parkingbrakedisengaged

pressure

3.Blinkinglight—glowplug8.Tractionneutral

4.Steadylight—battery

9.Auxiliaryleverneutral

warning

5.Hourmeter

decal139-1159

139-1159

1.Warning—keepbystandersaway.

decal131-8026

131-8026

1.Battery

3.On

power—disconnect

2.Off4.ReadtheOperator's Manual.

133-8062

136-4863

1.Attention—readtheOperator’sManual;SmartLoadwill

engageandslowthetractionspeedwhentheattachmentis raised;lowertheattachmenttodrivequickly.

decal139-1164

139-1164

decal133-8062

decal136-4863

1.Crushinghazardfromabove,fallingload—ensurethatthe quick-attachleversarelocked.

decal139-1173

139-1173

1.High-pressureuidhazard,injectionintothebody—read theOperator’sManualbeforeperformingmaintenance.

139-1158

1.Crushinghazard,fromabove,andpinchinghazard—stay awayfromthebucketandloadingarms.

decal139-1158

decal145-0638

145-0638

1.Auxiliary5.Lowertheattachment

2.Leverunlock6.Tilttheattachment rearward

3.Leverlock7.Raisetheattachment

4.Tilttheattachmentforward

decal140-5792

140-5792

1.ReadtheOperator’s

9.Engineairlter

Manual.

2.Checkevery8hours

10.Belttension

3.Dieselfuel11.Hydraulicuid

4.Greasepoints12.Fluidspecication

5.Engineoil

6.Fuel/waterseparator

13.Capacity

14.Fluidchangeinterval (hours)

7.Hydraulicuidlter

15.Filterchangeinterval (hours)

8.Enginecoolant

decal145-3242

145-3242

1.Moveforward

2.Turnleft

3.Moverearward

4.Turnright

decal140-5791

140-5791

1.Fast

2.Slow

3.Tractiondisabled7.Engine—run

4.Worklight

5.USB

6.Engine—start

8.Engine—shutoff

decal145-0637

145-0637

1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving partstostopbeforeservicing;keepawayfrommovingparts; keepallguardsandshieldsinplace.

2.Warning—receivetrainingbeforeoperatingthemachine.

8.Explosionhazard;electrocutionhazard—callthelocalutilities hotlinebeforebeginningworkinanarea.

3.Warning—wearhearingprotection.

9.Crushinghazard—keepawayfromtheattachmentwhen operatingthemachine;keepbystandersawayfromthe machine.

4.Warning—engagetheparkingbrake,lowertheattachmentto theground,shutofftheengine,andremovethekeyfromthe ignitionbeforeleavingthemachine.

10.Tippinghazard—alwaysmoveupordownslopeswith theattachmentlowered;neverdriveonaslopewiththe attachmentraised;alwaysoperatewiththeheavyenduphill; alwayscarryloadslow;neverjerkthecontrollevers;use asteady,evenmotion.

5.Electrocutionhazard,powerlines—checkforpowerlinesin theareabeforeusingthemachine.

11.Tippinghazard—donotmakefastturns;alwayscheckbehind youbeforereversingthemachine.

6.Crushinghazard—keepawayfrompinchpoints;read theOperator'sManualbeforeservicingorperforming maintenance.

ProductOverview

g318735

Figure3

1.Track6.Auxiliaryhydrauliccouplers

2.Loaderarm7.Hood12.Parkingbrake

3.Liftcylinder8.Liftpoint

4.Tie-down/liftloop

5.Mountplate10.Tie-downloop

9.Fuelgauge

11.Operatorplatform

13.Auxiliaryhydraulicslockpedal

14.Controlpanel

15.Cylinderlock

Controls

Traction-EnableSwitch

Becomefamiliarwithallthecontrolsbeforeyoustart theengineandoperatethetractionunit.

ControlPanel

Figure4

Thetractioncontrolisautomaticallydisabledwhen startingthemachine.Togglethetraction-enable switchafterstartingthemachinetousethetraction control.

TractionControl

g259646

Figure5

1.Referencebar

2.Tractioncontrol

•Tomoveforward,movethetractioncontrol

forward.

g318734

1.Throttlelever

2.Traction-enableswitch

3.Powersocket8.Tractioncontrol

4.Keyswitch9.Auxiliaryhydraulicsswitch

5.Hourmeter10.Loadervalvelock

6.Loader-arm/attachment-tilt lever

7.Referencebar

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebar asahandleandaleveragepointforcontrollingthe tractioncontrolandtheauxiliary-hydraulicslever.T o ensuresmooth,controlledoperation,donottake yourhandsoffthereferencebarswhileoperatingthe machine.

g259645

Figure6

•Tomoverearward,movethetractioncontrol

rearward.

Important:Whenreversing,lookbehindyou

forobstructionsandkeepyourhandsonthe referencebar.

g259647

Figure7

•Toturnright,rotatethetractioncontrolclockwise.

Figure8

•Toturnleft,rotatethetractioncontrol

counterclockwise.

Figure9

•Tostopthemachine,releasethetractioncontrol.

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinemovesinthat direction.

LoaderArm/Attachment-TiltLever

Slowlymovethelevertooperatetheloaderarmsand tilttheattachment.

Note:Thedetent(oat)positionallowsattachments

suchasthelevelerandthehydraulicbladetofollow thecontoursoftheground(i.e.,oat)whengrading.

g259649

g356466

Figure10

g259648

1.Detent(oat) position—pushthelever fullyforward.

2.Lowertheloaderarms.5.Tilttheattachment

3.Raisetheloaderarms.

Bymovingthelevertoanintermediateposition(e.g., forwardandleft),youcanmovetheloaderarmsand tilttheattachmentatthesametime.

4.Tilttheattachment rearward.

forward.

Loader-ValveLock

Theloader-valvelocksecurestheloader arm/attachment-tiltleversothatyoucannotpushit forward.Thishelpstoensurethatnooneaccidentally lowerstheloaderarmsduringmaintenance.Secure theloadervalvewiththelock,inadditiontothe cylinderlocks,anytimeyouneedtoshutoffthe machinewiththeloaderarmsraised.RefertoUsing

theCylinderLocks(page28).

Tosetthelock,liftitsothatitclearstheholeinthe controlpanelandswinginfrontoftheloader-arm lever.Pushitdownintothelockedposition.

Auxiliary-HydraulicsControls

g357085

Figure12

Figure11

1.Loader-valvelock

Loader-Control-ReferenceBar

Theloader-control-referencebarhelpsstabilizeyour handwhileoperatingtheloaderarm/attachment-tilt lever(Figure4).

1.Operateauxiliary hydraulicsintheforward direction.

2.Operateauxiliary hydraulicsinthereverse direction.

Auxiliary-HydraulicsLockPedal

g357087

Useyourrightfoottopresstheauxiliary-hydraulics lockpedaltocontinuetheforwardorreverseowof theauxiliaryhydraulicsandfreeyourhandforother controls.

g357086

Figure13

1.Auxiliary-hydraulicslockpedal

Parking-BrakeLever

MessageDisplay

•Toengagetheparkingbrake,rotatetheleverto

left.

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

•Toreleasethebrake,rotatethebrakelevertothe

right.

Note:Y oumayneedtoadjustthetractioncontrol

toreleasethebrakepinsandrotatethelever.

Figure14

FuelGauge

Thisgaugemeasurestheamountoffuelinthefuel tank(s).

Engine-Coolant-TemperatureLight

Iftheenginecoolantbecomestoohot,thelighton theleftofthedisplayashesandthehornsounds.If thishappens,disengagetheauxiliaryhydraulicsand letthemachinerunathighidletoallowthecooling systemtocoolthemachine.Checkthecoolantlevel whentheenginehasfullycooled.

Important:Donotshutofftheengine,asthis

maycausethemachinetooverheat.

g029201

Figure15

g030721

Engine-Oil-PressureLight

Iftheengine-oil-pressurebecomestoolow,thelight ontheleftofthedisplayilluminatessteadily.Ifthis happens,shutofftheengineimmediatelyandcheck theoillevel.Ifitislow,addoilandlookforpossible leaks.

Figure16

Glow-PlugLight

Thelightontherightasheswhiletheglowplugsare chargedandwarmingtheengine.

Figure17

g029665

g029199

Battery-ChargeLight

Ifthebatterychargebecomestoolow,thelighton therightilluminatessteadily.Ifthishappens,shutoff theengineandchargeorreplacethebattery .Refer toServicingtheBattery(page37).

Figure18

HourMeter

Thehourmeterdisplaysthenumberofhoursof operationthathavebeenloggedonthetractionunit andthefollowingindicators:

•Enginestart—displayswhenyoustarttheengine

Figure19

•Parkingbrake—displayswhenyoudisengagethe

parkingbrake

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Model22351and22351G

Width Length Height Weight Operatingcapacity(with75kg(165lb)

operatorandstandardbucket) Tippingcapacity(with75kg(165lb)

g029207

g029974

operatorandstandardbucket) Wheelbase Dumpheight(withstandardbucket)133.4cm(52.5inches) Reach—fullyraised(withstandard

bucket) Heighttohingepin(withstandard

bucketinhighestposition)

Model22352

Width

Length Height Weight Operatingcapacity(with75kg(165lb)

operatorandstandardbucket) Tippingcapacity(with75kg(165lb)

operatorandstandardbucket) Wheelbase Dumpheight(withstandardbucket)133.4cm(52.5inches) Reach—fullyraised(withstandard

bucket) Heighttohingepin(withstandard

bucketinhighestposition)

86.9cm(34.2inches)

202.7cm(79.8inches)

140.5cm(55.3inches) 1250kg(2756lb)

318kg(700lb)

907kg(2000lb)

99.1cm(39.0inches)

78.2cm(30.8inches)

187.2cm(73.7inches)

102.1cm(40.2inches)

202.7cm(79.8inches)

140.5cm(55.3inches) 1298kg(2862lb)

318kg(700lb)

918kg(2023lb)

99.1cm(39.0inches)

78.2cm(30.8inches))

187.2cm(73.7inches)

Figure20

•Tractionneutral—displayswhenthetraction

controlisintheNEUTRALposition

Figure21

•Auxiliaryleverneutral—displayswhentheauxiliary

leverisintheNEUTRALposition

Figure22

g029251

g029211

g029975

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

FuelSafety

•Useextremecarewhenhandlingfuel.Itis

ammableanditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageorrequirecertiedtrainingof theoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Alwaysengagetheparkingbrake(ifequipped),

shutofftheengine,removethekey,waitforall movingpartstostop,andallowthemachine tocoolbeforeadjusting,servicing,cleaning,or storingthemachine.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

•Topreventastaticchargefromignitingthefuel,

removethemachinefromthetruckortrailerand refuelitontheground,awayfromallvehicles.If thisisnotpossible,placeaportablefuelcontainer ontheground,awayfromallvehicles,andllit; thenrefuelthemachinefromthefuelcontainer ratherthanfromafuel-dispensernozzle.

•Keepthefuel-dispensernozzleincontactwith

therimofthefueltankorcontaineropeningat alltimesuntilfuelingiscomplete.Donotusea nozzlelock-opendevice.

AddingFuel

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled andthatitisagenuineT oroattachment.Readall theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas;notethelocationofunmarkedobjectsand structures,suchasundergroundstoragetanks, wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif anyoneentersthearea.

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatyoucanusewithin180daysto ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade (No.1-DorNo.1-D/2-Dblend)belowthat temperature.Usingwinter-gradefuelatlower temperaturesprovideslowerashpointandcoldow characteristics,whicheasesstartingandreducesfuel lterplugging.

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

BiodieselReady

FillingtheFuelTank

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

Fueltankcapacity:20.8L(5.5USgallons)

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removethesnapperpinandraisethebracket.

Figure23

1.Fuelcap

2.Snapperpin

g367241

4.Removethefuelcap.

5.Fillthetankwithfueluptothellerneck.

6.Installthecap.

7.Lowerthebracketandsecureitwiththesnapper pin.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedinMaintenance

(page26).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page48)andBleedingthe FuelSystem(page36).

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult inlossofcontrol.

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof themachine,stepofftheplatformandaway fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine.

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe engine.Starttheengineonlyfromtheoperator's position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,shutofftheengine,remove

thekey,andinspectthemachineifyoustrike anobject.Makeanynecessaryrepairsbefore resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey .

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver. Beawareofobstaclesincloseproximitytoyou. Failuretomaintainadequatedistancefromtrees, walls,andotherbarriersmayresultininjuryasthe machinebacksupduringoperationifyouarenot attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight distributionchangeswithattachments.Anempty bucketmakestherearofthemachinetheheavy end,andafullbucketmakesthefrontofthe machinetheheavyend.Mostotherattachments makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen performingthissurvey.

–Donotallowanotherindividualtotouchor

approachthemachinewhencharged.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.Tallgrasscanhide obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Evaluatetheareatoensurethatthegroundis

stableenoughtosupportthemachine.

•Usecautionwhenoperatingthemachinenearthe

following:

–Drop-offs

–Ditches

–Embankments

–Bodiesofwater

Themachinecouldsuddenlyrolloverifatrack goesovertheedgeortheedgecavesin.Maintain asafedistancebetweenthemachineandany hazard.

–Alwaysassumethemachineischargedifyou

strikeanelectricalorcommunicationline.Do notattempttoleavethemachine.

•Leakinggasisbothammableandexplosiveand

maycauseseriousinjuryordeath.Donotsmoke whileoperatingthemachine.

StartingtheEngine

1.Ensurethatthebattery-disconnectswitchisin theONposition.

2.Ensurethatthetraction-controlisintheNEUTRAL position.

3.MovethethrottlelevertotheSLOWposition.

4.Insertthekeyintothekeyswitchandturnitto theONposition.

5.Waitfortheglow-plugindicatorlighttostop blinking.

6.TurnthekeytotheST ARTposition.Whenthe enginestarts,releasethekey.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine failstostart,wait30secondsforthestarter tocooldownbetweenattempts.Failureto followtheseinstructionscouldburnoutthe startermotor.

7.MovethethrottlelevertotheFASTposition.

8.Enablethetractioncontrolbytogglingthe traction-enableswitchbeforedrivingthe machine.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

UtilityLineSafety

•Ifyoustrikeautilityline,dothefollowing:

–Shutoffthemachineandremovethekey.

–Removeallindividualsfromtheworkarea.

–Immediatelycontacttheproperemergencyand

utilityauthoritiestosecurethearea.

–Ifyoudamageaber-opticcable,donotlook

intotheexposedlight.

•Donotleavetheoperator’splatformifthemachine

ischargedwithelectricity.Y ouwillbesafeaslong asyoudonotleavetheplatform.

–Touchinganypartofthemachinemayground

you.

StartinginColdWeather

Iftheoutdoortemperatureisbelowfreezing,store thetractionunitinagaragetokeepitwarmerandto aidinstarting.

Whenstartingtheengineincoldconditions(i.e.,when theairtemperatureisatorbelowfreezing),allowitto runintheSLOWthrottlepositionfor8minutesbefore movingthethrottletotheFASTpositionorengaging theauxiliaryhydraulics.

Important:Runningtheengineathighspeeds

whenthehydraulicsystemiscoldcoulddamage thehydraulicsystem.

DrivingtheMachine

Note:Enablethetractioncontrolbytogglingthe

traction-enableswitchbeforedrivingthemachine.

Usethetractioncontroltomovethemachine.The fartheryoumovethetractioncontrolinanydirection, thefasterthemachinemovesinthatdirection. Releasethetractioncontroltostopthemachine.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Placethe throttleleverintheFASTpositionforbestperformance. Youcan,however,usethethrottlepositiontooperate atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin theNEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,let itidleforaminutebeforeturningthekeyswitch totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency ,youcanshutoff theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand removethekey.

1.Positiontheattachmentonalevelsurfacewith enoughspacebehindittoaccommodatethe machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe attachmentreceiverplate.

g003710

Figure24

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey arefullyseatedinthemountplate.

CAUTION

Achildoruntrainedbystandercouldattempt tooperatethetractionunitandbeinjured.

Removethekeyfromthekeyswitchwhen leavingthetractionunit,evenifjustforafew seconds.

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.The warrantyofthemachinemaybevoidedifyouuse themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor debrisandthatthepinsrotatefreely.Ifthepins donotrotatefreely,greasethem.

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot fullyalignedwiththeholesintheattachment receiverplate.Checkthereceiverplateand cleanitifnecessary.

WARNING

Ifyoudonotfullyseatthequick-attach pinsthroughtheattachmentmountplate, theattachmentcouldfalloffthemachine, crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully seatedintheattachmentmountplate.

Figure25

1.Quick-attachpins (engagedposition)

2.Disengagedposition

3.Engagedposition

ConnectingtheHydraulicHoses

WARNING

g003711

CAUTION

Hydrauliccouplers,hydrauliclines/valves, andhydraulicuidmaybehot.Ifyoucontact hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic couplers.

•Allowthemachinetocoolbeforetouching hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation, connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward, backward,andbacktotheNEUTRALpositionto relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling onthehoses.

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.

•Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks;neveruseyourhands.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem totheoutside.

5.Iftheattachmentuseshydraulics,movethe auxiliary-hydraulicsleverforward,backward, andbacktotheNEUTRALpositiontorelieve pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe collarsbackonthehydrauliccouplersand disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and backthemachineawayfromtheattachment.

AfterOperation

MovingaNon-Functioning Machine

AfterOperationSafety

GeneralSafety

•Engagetheparkingbrake(ifequipped),lower

theloaderarms,shutofftheengine,removethe key,waitforallmovementtostop,andallowthe machinetocoolbeforeadjusting,cleaning,storing, orservicingit.

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

RetrievingaStuckMachine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Openthehoodandsecurethehoodprop.

3.Usingawrench,turnthetowvalvesonthe hydraulicpumpstwicecounterclockwise.

g357135

Ifthemachinebecomesstuck(e.g.,inmuddy conditions),pullthemachinebackintoastable positionusingeitherbothfronttie-down/liftpointsor bothreartie-downpointssimultaneously.

Figure26

1.Fronttie-down/liftpoints

2.Reartie-downpoints

g365261

Figure27

1.Towvalve

4.Towthemachineasrequired.

5.Afterrepairingthemachine,closethetowvalves beforeoperatingit.

g377832

HaulingtheMachine

Useaheavy-dutytrailerortrucktohaulthemachine. Useafull-widthramp.Ensurethatthetrailerortruck hasallthenecessarybrakes,lighting,andmarkingas requiredbylaw.Pleasecarefullyreadallthesafety instructions.Knowingthisinformationcouldhelp youorbystandersavoidinjury.Refertoyourlocal ordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure28).

•Useonlyfull-widthramps.

•Ensurethatthelengthoframpisatleast4 timesaslongastheheightofthetraileror truckbedtotheground.Thisensuresthat rampangledoesnotexceed15degreeson atground.

1.Full-widthramp(s)in stowedposition

2.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

g229507

Figure28

3.H=heightofthetraileror truckbedtotheground

4.Trailer

LoadingtheMachine

WARNING

Loadingorunloadingamachineontoatrailer ortruckincreasesthepossibilityoftip-over andcouldcauseseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Loadandunloadthemachinewiththe heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

g318736

Figure30

1.Tie-downloops

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(s).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy enduptheramp,carryingloadslow,asshown.

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora non-load-bearingattachment(e.g., trencher),drivethemachineforwardupthe ramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,backthe machineuptheramp.

Figure29

1.Machinewithfull

attachmentor non-load-bearing attachment—drivethe machineforwardupthe ramp(s).

2.Machinewithemptyor noattachment—backthe machineuptheramp(s).

UnloadingtheMachine

1.Lowertheramp(s).

2.Unloadthemachinefromthetrailerwiththe heavyenduptheramp,carryingloadslow.

•Ifthemachinehasafullload-bearing

attachment(e.g.,bucket)ora non-load-bearingattachment(e.g., trencher),backitdowntheramp.

•Ifthemachinehasanemptyload-bearing

attachmentornoattachment,driveitforward downtheramp.

g204458

Figure31

g204457

1.Machinewithfull

attachmentor non-load-bearing attachment—backthe machinedownthe ramp(s).

2.Machinewithemptyor noattachment—drivethe machineforwarddownthe ramp(s).

6.Lowertheloaderarmsallthewaydown.

7.Engagetheparkingbrake(ifequipped),shutoff theengine,andremovethekey.

8.Usethemetaltie-downloopsonthemachine tosecurelyfastenthemachinetothetraileror truckwithstraps,chains,cable,orropes.Refer tolocalregulationsfortie-downrequirements.

LiftingtheMachine

Removeanyattachmentsandliftthemachineusing the4liftpoints.

Donotexceeda20-degreeanglewhenliftingthe machine;usetheminimumchainlengthsprovided below.

Figure32

1.Chainlengthforrearliftpoint(2)—118.9cm(46.8inches)

2.Chainlengthforfrontliftpoint(2)—206.2cm(81.2inches)

g377831

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

MaintenanceSafety

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment, engagetheparkingbrake(ifequipped),shut offtheengine,andremovethekey .Waitforall movementtostopandallowthemachinetocool beforeadjusting,cleaning,storing,orrepairingit.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponents

withstoredenergy;refertoRelievingHydraulic

Pressure(page47).

•Disconnectthebatterybeforemakinganyrepairs;

refertoUsingtheBattery-DisconnectSwitch(page

36).

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

MaintenanceProcedure

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

•Donottamperwiththesafetydevices.

•UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.Y oumay voidthewarrantyifyouusethemachinewith unapprovedattachments.

•UseonlygenuineTororeplacementparts.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms intheraisedpositionwiththehydraulic-cylinder lock(s).

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

•Checkandadjustthetracktension.

•Replacethehydrauliclter.

•Checkandadjustthetracktension.

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheair-lter-serviceindicator.

•Checktheengine-oillevel.

•Drainwaterandothercontaminantsfromthewaterseparator.

•Cleanthetracksandcheckforexcessivewearandpropertension.

•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty conditions).

•Checkandcleantheradiatorscreen

•Checkthecoolantlevelintheexpansiontank.

•Testtheparkingbrake.

•Checkthealternator-beltconditionandtension.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Removetheair-cleanercover,cleanoutdebris,andchecktheair-lter-service indicator.

•Checkthehydraulic-uidlevel.

MaintenanceService

Interval

MaintenanceProcedure

Every50hours

Every100hours

Every250hours

Every400hours

Every500hours

Every1,500hoursor

2years,whichever

comesrst

Yearlyorbeforestorage

Every2years

•Checkthebatterycondition.

•Checkandadjustthetracktension.

•Checkthecoolingsystemhoses.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuildupinthechassis.

•Changetheengineoilandlter.(Servicemorefrequentlyifconditionsareextremely dustyorsandy .)

•Replacethehydrauliclter.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacetheairlter .

•Replacethewaterseparatorlter.

•Replacethein-linefuellter

•Changetheenginecoolant.

•Replacethealternatorbelt.(Refertotheengineowner’smanualforinstructions.)

•Changethehydraulicuid.

•Replaceallmovinghydraulichoses.

•Checkandadjustthetracktension.

•Touchupchippedpaint.

•Drainandcleanthefueltank(s)—AuthorizedServiceDealeronly .

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

Pre-Maintenance Procedures

UsingtheCylinderLocks

RemovingandStoringthe CylinderLocks

Important:Removethecylinderlocksfromthe

rodsandfullysecuretheminthestorageposition beforeoperatingthemachine.

1.Starttheengine.

WARNING

Theloaderarmsmaylowerwhenintheraised position,crushinganyoneunderthem.

Installthecylinderlock(s)beforeperforming maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethe2pinssecuringthecylinderlockto thepostsonthesideofthemachine.

5.Slidethecylinderlockoverthelift-cylinderrod (Figure33).

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethepinssecuringthecylinderlocks.

5.Placethecylinderlocksonthepostsonthe sidesofthemachineandsecurewiththepins.

6.Lowertheloaderarms.

AccessingInternal Components

WARNING

Openingorremovingcovers,hoods,and screenswhiletheengineisrunningcould allowyoutocontactmovingparts,seriously injuringyou.

Beforeopeninganyofthecovers,hoods,and screens,shutofftheengine,removethekey fromthekeyswitch,andallowtheengineto cool.

Figure33

1.Cylinderlock3.Pin(2)

2.Lift-cylinderrod

6.Repeatstep4and5fortheothersideofthe machine.

7.Slowlylowertheloaderarmsuntilthecylinder lockscontactthecylinderbodiesandrodends.

8.Securetheloader-valvelock;referto

Loader-ValveLock(page13).

OpeningtheHood

1.Usethelatchkeytounlockthelever.

g365284

g365296

Figure34

2.Usethelevertoliftopenthehood

3.Securetheproprod.

ClosingtheHood

1.Liftuponthetabsecuringtheproprod.

2.Removetherearcover.

g367612

Figure37

Figure35

1.Prop-rodtab

2.Lowerthehoodandsecureitbypushingdown onthefrontofthehooduntilitlocksinplace.

3.Usethelatchkeytosecurethelatch.

RemovingtheRearCover

1.Removethe2sidecushions.

g031216

1.Hex-washerhead bolt—3/8x1inch(5)

2.Hex-washerhead bolt—5/16x3/4inch (2)

3.Loosenthehoseclamponthehoseand disconnectthehosefromthecover.

g367611

Figure38

1.Hoseclamp

Figure36

1.Hex-washerheadbolt—5/16x1/2inch(5)

g367613

RemovingtheFrontCover

1.Raisetheloaderarmsandsecurewiththe cylinderlocks.

2.Removethefrontcover.

Figure39

g365300

Lubrication

EngineMaintenance

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Cleanthegreasettingswitharag.

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Keepyourhands,feet,face,otherbodyparts,

andclothingawayfromthemuferandotherhot surfaces.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Check

theair-lter-serviceindicator.

Every25hours—Removetheair-cleanercover, cleanoutdebris,andchecktheair-lter-service indicator.

Every500hours—Replacetheairlter.

ServicingtheAir-Cleaner

Important:Topreventenginedamage,always

operatetheenginewiththeairlterandcover installed.

Figure40

4.Connectagreaseguntoeachtting.

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings(approximately3 pumps).

6.Wipeupanyexcessgrease.

Important:Replacetheair-cleanerlteronly

whentheserviceindicatorshowsred.Changing theairlterbeforeitisnecessaryonlyincreases thechanceofdirtenteringtheenginewhenyou removethelter.

g365325

g367365

Figure41

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecuretheproprod(if applicable).

4.Checktheair-cleanerbodyfordamagethat couldcauseanairleak.Checkthewholeintake systemforleaks,damage,orloosehoseclamps. Replaceorrepairanydamagedcomponents.

5.Releasethelatchesontheaircleanercoverand pullthecoveroff.

Important:Donotremovetheairlter.

Figure42

C.Carefullyinstallthelter.

Note:Ensurethatthelterisfully

seatedbypushingontheouterrimof thelterwhileinstallingit.

Important:Donotpressonthesoft

insideareaofthelter.

D.Installtheair-cleanercoverwiththedust

caporienteddownwardasshownin

Figure42andsecurethelatches.

E.Closethehood.

ServicingtheEngineOil

ServiceInterval:Beforeeachuseordaily—Check

theengine-oillevel.

Every250hours—Changetheengineoiland lter.(Servicemorefrequentlyifconditionsare

g367366

extremelydustyorsandy .)

1.Dustcap2.Filter

6.Squeezethedustcapsidestoopenitandknock thedustout.

7.Cleantheinsideofthecoverwithcompressed airthatisunder205kPa(30psi).

Important:Donotusecompressedairon

theair-cleanerbody.

8.Checktheserviceindicator.

•Iftheserviceindicatorisclear,installthe

coverwiththedustcaporienteddownward andsecurethelatches.

•Iftheserviceindicatorisred,replacetheair

lterasfollows:

A.Gentlyslidethelteroutofthe

air-cleanerbody.

Note:Avoidknockingthelterintothe

sideofthebody.

Important:Donotattempttoclean

thelter.

B.Inspectthenewlterfortears,anoily

lm,ordamagetotherubberseal.Look intothelterwhileshiningabrightlight ontheoutsideofthelter;holesinthe lterappearasbrightspots.

Engine-OilSpecications

Theengineshipswithoilinthecrankcase;however, checktheoillevelbeforeandafteryourststart theengine.Checktheoillevelbeforeoperatingthe machineeachdayoreachtimeyouusethemachine.

Crankcasecapacity:3.4L(3.6qt)withthelter

Preferredengineoil:T oroPremiumEngineOil

Ifusinganalternateoil,usehigh-quality ,low-ash engineoilthatmeetsorexceedsthefollowing specications:

•APIservicecategoryCJ-4orhigher

•ACEAservicecategoryE6

•JASOservicecategoryDH-2

Important:UsingengineoilotherthanAPI

classicationCJ-4orhigher,ACEAE6,orJASO DH-2maycausethedieselparticulateltertoplug orcauseenginedamage.

Usethefollowingengineoilviscositygrade:

•SAE10W-30(alltemperatures)

•SAE15W-40(above0°F)

Note:T oroPremiumEngineoilisavailablefromyour

servicedealer.SeethePartsCatalogorcontactan AuthorizedServiceDealerforpartnumbers.

Ifthelterisdamaged,donotuseit.

CheckingtheEngine-OilLevel

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Openthehood.

4.Checktheoilandaddadditionaloilasneeded.

Important:Donotoverllthecrankcase

withoil;iftheoilinthecrankcaseistoohigh andyouruntheengine,youmaydamagethe engine.

ChangingtheEngineOilandFilter

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachineonalevelsurface.

3.Raisetheloaderarmsandsecurewiththe cylinderlocks.

4.Engagetheparkingbrake,shutofftheengine, andremovethekey.

5.Draintheoilbeneaththeplatform.

CAUTION

Componentswillbehotifthemachine hasbeenrunning.Ifyoutouchhot components,youmaybeburned.

Usecaretoavoidtouchinghot componentswhilechangingtheoil and/orlter.

5.Closethehood.

g367635

g029301

Figure43

g360882

Figure44

6.Torquethedrainplugto46to56N∙m(34to42 ft-lb).

7.Openthehood.

8.Placeashallowpanorragunderthelterto catchoil.

9.Changetheoillter.

FuelSystem Maintenance

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

RefertoFuelSafety(page16)foracomplete listoffuelrelatedprecautions.

DrainingtheWater Separator

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

Figure45

10.Removetheoil-llcapandslowlypour approximately80%ofthespeciedamountofoil inthroughthevalvecover.

11.Checktheoillevel.

12.Slowlyaddadditionaloiltobringtheleveltothe upperholeonthedipstick.

13.Replacethellcap.

14.Closethehood.

3.Openthehood.

4.Placeacleancontainerunderthewater separator.

g027477

g365558

Figure46

1.Waterseparator2.Drainvalve

5.Loosenthedrainvalveonthebottomofthelter canisterandallowthewatertodrain.

6.Whennished,tightenthedrainvalve.

7.Closethehood.

ReplacingtheWater

ReplacingtheIn-LineFuel

SeparatorFilter

ServiceInterval:Every500hours

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehood.

4.Cleantheareawheretheltercanistermounts.

Filter

ServiceInterval:Every500hours

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removetherearcover;refertoRemovingthe

RearCover(page29).

4.Replacethelterasshown.

Note:Ensurethatthemarkingsonthelter

followthefuelowdirection.

Figure47

1.Waterseparator

5.Removetheltercanisterandcleanthe mountingsurface.

6.Lubricatethegasketonthenewltercanister withcleanoil.

7.Fillthecanisterwithfuel.

8.Installtheltercanisterbyhanduntilthegasket contactsthemountingsurface,thenrotateitan additional1/2turn.

9.Closethehood.

g365572

g033082

Figure48

CheckingtheFuelLines andConnections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.Tightenanyloose connectionsandcontactyourAuthorizedService Dealerforassistanceinxingdamagedfuellines.

BleedingtheFuelSystem

ElectricalSystem

Youmustbleedthefuelsystembeforestartingthe engineifanyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine

•Theenginehasceasedrunningduetoalackof

fuel.

•Maintenancehasbeenperformedupon

fuel-systemcomponents(e.g.,lterreplaced).

1.TurnthekeytotheRUNposition.

2.Letthefuelpumprunfor2minutespriorto startingthemachine.

DrainingtheFuelTank(s)

ServiceInterval:Every2years

HaveanAuthorizedServiceDealerdrainandclean thefueltank(s).

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforemakinganyrepairs;

refertoUsingtheBattery-DisconnectSwitch(page

36).

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

Usingthe Battery-DisconnectSwitch

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehood.

4.Turnthebattery-disconnectswitchtotheONor OFFposition.

Figure49

1.De-energizethe

machine—rotatethe battery-disconnectswitch totheOFFposition.

2.Energizethe machine—rotatethe battery-disconnectswitch totheONposition.

g365602

ServicingtheBattery

ChargingtheBattery

ServiceInterval:Every50hours

RemovingtheBattery

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

Alwaysdisconnectthenegative(black) batterycablebeforedisconnectingthe positive(red)cable.

1.Parkthemachineonalevelsurfaceandengage theparkingbrake.

2.Raisetheloaderarmsandsecurethemwiththe cylinderlocks.

3.Shutofftheengineandremovethekey.

4.Disconnectthenegative(black)groundcable fromthebatterypost.Retainthefasteners.

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery .

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page37).

2.Chargethebatteryfor4to8hoursatarateof3 to4A.Donotoverchargethebattery.

Figure50

1.Positivecable4.Negativecable

2.Wingnutandrod(2)

3.Strap

5.Slidetherubbercoveroffthepositive(red) cable.

6.Disconnectthepositive(red)cablefromthe batterypost.Retainthefasteners.

7.Removethewingnuts,rods,andstrap.

8.Removethebattery.

5.Battery

g003792

Figure51

1.Positivebatterypost

2.Negativebatterypost

3.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts.

g365667

3.Red(+)chargerlead

4.Black(-)chargerlead

CleaningtheBattery

Note:Keeptheterminalsandtheentirebatterycase

clean,tohelpextendbatterylife.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Removethebatteryfromthemachine;

RemovingtheBattery(page37).

4.Washtheentirecasewithasolutionofbaking sodaandwater.

5.Rinsethebatterywithclearwater.

6.Coatthebatterypostsandcableconnectorswith Grafo112X(skin-over)grease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

7.Installthebattery;refertoInstallingtheBattery

(page38).

2.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive (+)batteryterminal.

3.Slidetheredterminalbootontothepositive batterypost.

4.Usingthefastenerspreviouslyremoved,install thenegative(black)batterycabletothenegative (-)batteryterminal.

5.Closethehood.

ServicingaReplacementBattery

Theoriginalbatteryismaintenance-freeanddoesnot requireservice.Forservicingareplacementbattery, refertothebatterymanufacturer’sinstructions.

Jump-StartingtheMachine

InstallingtheBattery

WARNING

Incorrectbatterycableroutingcoulddamage themachineandcables,causingsparks. Sparkscancausethebatterygassesto explode,resultinginpersonalinjury.

Alwaysconnectthepositive(red)battery cablebeforeconnectingthenegative(black) cable.

1.Placethebatteryonthebatterytrayandsecure itwiththestrap,wingnuts,androds.

WARNING

Jump-startingthebatterycanproducegasses thatcanexplode.

Donotsmokenearthebattery,andkeep sparksandamesawayfrombattery.

1.Openthehood.

2.Checkandcleancorrosionfromthebattery terminalsbeforejump-starting.Ensurethatthe connectionsaretight.

CAUTION

Corrosionorlooseconnectionscan causeunwantedelectricalvoltagespikes atanytimeduringthejump-starting procedure.

Donotattempttojump-startthemachine withlooseorcorrodedbatteryterminals, ordamagetotheenginemayoccur.

Figure52

1.Positivecable4.Negativecable

2.Wingnutandrod(2)

3.Strap

5.Battery

DANGER

Jump-startingaweakbatterythatis crackedorfrozenorhasalowelectrolyte leveloranopen/shortedbatterycellcan causeanexplosion,resultinginserious personalinjury.

g365667

Donotjump-startaweakbatteryifthese conditionsexist.

3.Makesurethattheboosterbatteryisagood andfullychargedlead-acidbatteryat12.6Vor greater.

Note:Useproperlysizedjumpercableswith

shortlengthstoreducevoltagedropbetween systems.Makesurethatthecablesarecolor codedorlabeledforthecorrectpolarity.

WARNING

Batteriescontainacidandproduce explosivegases.

•Shieldyoureyesandfacefromthe batteriesatalltimes.

•Donotleanoverthebatteries.

Note:Ensurethattheventcapsaretightand

level.Placeadampcloth,ifavailable,overany ventcapsonbothbatteries.Alsoensurethatthe machinesdonottouchandthatbothelectrical systemsareoffandatthesameratedsystem voltage.Theseinstructionsarefornegative groundsystemsonly.

4.Connectthepositive(+)cabletothepositive(+) terminalofthedischargedbatterythatiswired tothestarterorsolenoidasshown.

9.Removethecablesinthereverseorderof connection.

10.Closethehood.

Figure53

1.Positive(+)cableon dischargedbattery

2.Positive(+)cableon boosterbattery

3.Negative(–)cableonthe boosterbattery

4.Negative(–)cableonthe engineblock

5.Boosterbattery

6.Dischargedbattery

7.Engineblock

5.Connecttheotherendofthepositive(+)jumper

cabletothepositiveterminalofthebatteryin theothermachine.

6.Connectanendofthenegative(-)jumpercable

tothenegativepostofthebatteryintheother machine.

7.Connecttheotherendofthenegative(-)jumper

cabletoagroundpoint,suchasanunpainted boltorchassismember.

8.Starttheengineintheothermachine.Letitrun

afewminutes,thenstartyourengine.

g012785

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequiresnomaintenance;however,ifafuseblows,check thecomponent/circuitforamalfunctionorashort.

Figure54

FuseLayout

g365804

1234

(Relay)(Relay)(Relay)(Relay)

Keypower

(20A)

Hourmeter

(10A)

Powerpoint/Light

kit

(15A)(20A)

Systempower

(Relay)(Relay)(Relay)

AuxiliarypowerTelematicsAccessorypower

(10A)(10A)(10A)(15A)

89101112

Note:Ifthemachinedoesnotstart,eitherthemaincircuitorthecontrolpanel/relayfusecouldbeblown.

Startcircuit

DriveSystem Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst8hours—Checkand

adjustthetracktension.

Aftertherst50hours—Checkandadjustthe tracktension.

Every50hours—Checkandadjustthetrack tension.

Beforeeachuseordaily—Cleanthetracksand checkforexcessivewearandpropertension.

CleaningtheTracks

Figure55

1.Sectionaldrivesprocket

2.Rearwheel5.Frontwheel

3.Roadwheel(4)

4.Track

g366284

1.Parkthemachineonalevelsurfaceandengage

theparkingbrake.

2.Withthebucketinstalledandangleddownward,

loweritintothegroundsothatthefrontofthe tractionunitliftsoffthegroundafewcentimeters (inches).

3.Shutofftheengineandremovethekey.

4.Usingawaterhoseorpressurewasher,remove

dirtfromeachtracksystem.

Important:Ensurethatyouusehigh-pressure

watertowashonlythetrackarea.Donotuse ahigh-pressurewashertocleantherestofthe tractionunit.Donotusehighpressurewater betweenthedrivesprocketandthetractionunitor youmaydamagethemotorseals.High-pressure washingcandamagetheelectricalsystemand hydraulicvalvesordepletegrease.

Important:Ensurethatyoufullycleanthe

roadwheels,frontwheel,rearwheel,anddrive sprocket.Theroadwheelsshouldrotatefreely whenclean.

CheckingandAdjustingtheTrack Tension

Lift/support1sideofthemachineandusingthe weightofthetrack,verifythatthegapbetweenthe bottomofthelipoftheroadwheelandthetrackis 13mm(1/2inch).Ifitisnot,adjustthetracktension usingthefollowingprocedure.

g366296

Figure56

1.Roadwheel3.Track

2.13mm(1/2inch)gap

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Raisethesideofthemachinethatyouare adjustingsothatthetrackisofftheground.

4.Loosentheboltsontherearcoverandremove thecover.

Figure57

ReplacingtheTracks

RemovingtheTracks

1.Removeanyattachments.

2.Parkthemachineonalevelsurface,ensuring thatonly1sprockethalfisengagedwiththe track.

g366295

1.Rearcover

2.Bolt(2)

5.Loosenthejamnutandadjustthetensioning screwuntilthetrackdeectionis13mm(1/2 inch).

Figure58

1.Tensioningscrew2.Jamnut

6.Tightenthejamnut.

7.Installthecoverandtightenthebolts.

8.Repeattheprocedurefortheothertrack.

9.Drivethemachine,thenparkthemachineona levelsurface,engagetheparkingbrake,shutoff theengine,andremovethekey.

10.Verifythatthetrackdeectionis13mm(1/2 inch).Adjustifnecessary.

g366389

Figure59

1.Sprockethalf

3.Lowertheloaderarms.

4.Shutofftheengineandremovethekey.

g363401

5.Raisethemachineoffthegroundsothatthe bottomofthetrackisatleast10.2cm(4inches) offtheground.Supportthemachineusingjack stands.

Note:Usejackstandsratedforyourmachine.

WARNING

Mechanicalorhydraulicjacksmayfailto supportthemachineandcauseserious injury.

Usejackstandswhensupportingthe machine.

6.Loosentheboltsontherearcoverandremove thecover.

Figure60

1.Rearcover

g366295

2.Bolt(2)

7.Loosenthejamnutandturnthetensioning screwtoreleasethetension.

Figure61

1.Tensioningscrew2.Jamnut

8.Removethesegmentofthedrivesprocketnot engagedwiththetrack.

11.Shutofftheengineandremovethekey .

12.Removethetrackfromthetrackframe,drive hub,thenfrontwheel.

InstallingtheTracks

1.Wrapthenewtrackaroundthefrontwheel.

g363401

Important:Ifyoudonotremovethe

sprocketsegment,itmaybedifcultto installanewtrackwithoutdamagingit.

Figure62

1.Bolt(5)2.Sprockethalf

9.Startthemachineanddisengagetheparking brake.

10.Movethetractioncontrolforwarduntiltheother halfofthedrivesprocketisnotengagedwith thetrack

g366403

Figure64

1.Track

2.Frontwheel4.Rearwheel

3.Roadwheel(4)

2.Pushthetrackunderandbetweentheroad wheelsandwrapitaroundtherearwheel.

3.Starttheengineanddisengagetheparking brake.

4.Movethetractioncontrolforwarduntilthedrive sprockethalfengageswiththetrack.

g366388

g366402

Figure65

Figure63

5.Shutofftheengineandremovethekey.

g366387

6.Applythread-lockingcompoundtotheboltsof thedrivesprockethalfthatyouremovedand installtheothersprockethalf.T orquethebolts to80to99N∙m(59to73ft-lb).

Figure66

1.Bolt(5)2.Sprockethalf

CoolingSystem Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancausepoisoning;

keepoutofreachfromchildrenandpets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

minutesbeforeremovingtheradiatorcap.

g366388

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

7.Adjustthetensioningscrewuntilthetrack deectionis19mm(3/4inch).

Figure67

1.Tensioningscrew2.Jamnut

8.Tightenthejamnut.

9.Installthecoverandtightenthebolts.

10.Repeattheproceduretoreplacetheothertrack.

11.Lowerthemachinetotheground.

12.Drivethemachine,thenparkthemachineona levelsurface,engagetheparkingbrake,shutoff theengine,andremovethekey.

ServicingtheCooling System

ServiceInterval:Beforeeachuseordaily—Clean

thescreen,oilcooler,andfrontof theradiator(moreoftenindirtyor dustyconditions).

Every100hours—Checkthecoolingsystem hoses.

g363401

CleaningtheRadiatorScreen

ServiceInterval:Beforeeachuseordaily

Removeanybuildupofgrass,dirtorotherdebrisfrom theradiatorscreenwithcompressedair.

13.Verifythatthetracktensioniscorrect;referto

CheckingandAdjustingtheTrackTension(page

41).

CheckingtheEngine-Coolant

BrakeMaintenance

Level

ServiceInterval:Beforeeachuseordaily—Check

thecoolantlevelintheexpansion tank.

Thecoolingsystemislledwitha50/50solutionof waterandpermanentethylene-glycolantifreeze.

1.Parkthemachineonalevelsurface,lowerthe loaderarms,engagetheparkingbrake,and shutofftheengine.

2.Removethekeyfromthekeyswitchandallow theenginetocool.

3.Openthehood.

4.Checkthecoolantlevelintheexpansiontank.

Note:Thecoolantlevelshouldbeatorabove

themarkonthesideofthetank.

TestingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.Engagetheparking-brake;referto

Parking-BrakeLever(page14).

2.Starttheengine.

3.Slowlyattempttodrivethemachineforwardor rearward.

4.Ifthemachinemoves,contactyourAuthorized ServiceDealerforservice.

Figure68

1.Expansiontank

2.Fullmark

5.Ifthecoolantlevelislow,removetheexpansion tankcapandadda50/50mixtureofwaterand permanentethylene-glycolantifreeze.

Important:Donotoverlltheexpansion

tank.

6.Installtheexpansion-tankcap.

ChangingtheEngineCoolant

ServiceInterval:Every500hours

HaveanAuthorizedServiceDealerchangetheengine coolantyearly.

Ifyouneedtoaddenginecoolant,refertoChecking

theEngine-CoolantLevel(page45).

g366894

BeltMaintenance

Checkingthe

ControlsSystem Maintenance

Alternator-BeltTension

ServiceInterval:Beforeeachuseordaily

Every500hours(Refertotheengineowner’s manualforinstructions.)

Propertensionofthebeltallows10mm(3/8inch)of deectionwhenaforceof10kg(22lb)isappliedon thebeltmidwaybetweenthepulleys.

Ifthedeectionisnot10mm(3/8inch),performthe followingsteps:

1.Loosenthealternator-mountingbolt.

AdjustingtheControls

Thefactoryadjuststhecontrolsbeforeshippingthe machine.However,aftermanyhoursofuse,you mayneedtoadjustthetractioncontrolalignment, theNEUTRALpositionofthetractioncontrol,andthe trackingofthetractioncontrolinthefullforward position.

ContactyourAuthorizedServiceDealertoadjustthe controlsofyourmachine.

Figure69

1.Mountingbolt2.Alternator

2.Increaseordecreasethealternator-belttension andtightenthebolt.

3.Checkthedeectionofthebeltagaintoensure thatthetensioniscorrect.

g020537

HydraulicSystem

HydraulicFluid

Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

RelievingHydraulic Pressure

Torelievehydraulicpressurewhiletheengineison, disengagetheauxiliaryhydraulicsandfullylowerand retracttheloaderarms.

Torelievethepressurewhiletheengineisoff,cycle theloaderarm/attachment-tiltleverbetweenthe forwardpositionstolowertheloaderarms.

Specications

Hydraulic-SystemCapacity:37.8L(10USgallons)

Useonly1ofthefollowinguidsinthehydraulic system:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedServiceDealerfor moreinformation)

•ToroPXExtendedLifeHydraulicFluid(refer

toyourAuthorizedServiceDealerformore information)

•IfeitheroftheaboveT orouidsarenotavailable,

youmayuseanotherUniversalTractor

HydraulicFluid(UTHF),buttheymustbeonly conventional,petroleum-basedproducts.The

specicationsmustfallwithinthelistedrangefor allthefollowingmaterialpropertiesandtheuid shouldmeetthelistedindustrystandards.Check withyourhydraulicuidsuppliertodetermineifthe uidmeetsthesespecications.

Note:T orowillnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse onlyproductsfromreputablemanufacturerswho willstandbehindtheirrecommendations.

MaterialProperties

cStat40°C:55to62 Viscosity,ASTMD445

cStat100°C:9.1to9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-37to-43°C(-35to-46°F)

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25andVolvoWB-101/BM

140to152

Figure70

Note:Manyhydraulicuidsarealmostcolorless,

g366905

makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemuidisavailablein20ml (0.67oz)bottles.Onebottleissufcientfor15to 22L(4to6USgallons)ofhydraulicuid.Order PartNo.44-2500fromyourAuthorizedDealer.

Checkingthe Hydraulic-FluidLevel

ServiceInterval:Every25hours

Important:Alwaysusethecorrecthydraulic

uid.Unspecieduidswilldamagethehydraulic system.RefertoHydraulicFluidSpecications

(page47).

1.Removeanyattachments.

2.Parkthemachineonalevelsurfaceandengage theparkingbrake.

3.Shutofftheengineandremovethekey.

4.Raisethebracket.

7.Ifthelevelislow,addenoughuidtoraiseitto theproperlevel.

8.Installthellercap.

9.Lowerthebracket.

ReplacingtheHydraulic Filter

ServiceInterval:Aftertherst8hours

Every250hours

Important:Donotsubstituteanautomotiveoil

lter;otherwise,severehydraulicsystemdamage mayresult.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecuretheproprod.

4.Placeadrainpanunderthelterandreplace thelterasshown.

Figure71

1.Fillercap

5.Cleantheareaaroundthellercap.

6.Removetheller-neckcapandchecktheuid levelonthedipstick.

Note:Theuidlevelshouldbewithinthemarks

onthedipstick.

g366993

g367095

Figure73

Figure72

g366992

5.Cleanupanyspilleduid.

6.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

7.Shutofftheengineandcheckforleaks.

8.Checktheuidlevelinthehydraulictank;refer toHydraulicFluidSpecications(page47)and adduidtoraisetheleveltomarkondipstick.

Cleaning

Important:Donotoverllthetank.

9.Closethehood.

ChangingtheHydraulic Fluid

ServiceInterval:Every500hours

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Placealargedrainpaincapableofholding57 L(15USgallons)underthedrainplugonthe hydraulictank.

RemovingDebris

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblocked

screensand/orcoolingshroudsremovedwill resultinenginedamagefromoverheating.

1.Parkthemachineonalevelsurfaceandlower theloaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Openthehoodandsecuretheproprod.

4.Wipeawaydebrisfromtheaircleaner.

5.Cleananydebrisbuildupontheengineandin theoilcoolernswithabrushorblower.

Important:Operatingtheenginewith

blockedscreensand/orcoolingshrouds removedwillresultinenginedamagedueto overheating.

6.Cleandebrisfromthehoodopening,mufer, heatshields,andradiatorscreen(ifapplicable).

Figure74

1.Drainplug

4.Removethedrainplugandallowtheoiltodrain intothepan.

5.Whentheoilisnisheddraining,installand tightenthedrainplug.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

6.Fillthehydraulictankwithhydraulicuid;refer toHydraulicFluidSpecications(page47).

7.Starttheengineandletitrunforafewminutes.

8.Shutofftheengineandremovethekey.

9.Checkthehydraulic-uidlevelandadduidto llthetankifnecessary;refertoCheckingthe

Hydraulic-FluidLevel(page48).

7.Closethehood.

WashingtheMachine

Whenpressurewashingthemachine,dothefollowing:

•Wearappropriatepersonalprotectiveequipment

g367140

forthepressurewasher.

•Keepallguardsinplaceonthemachine.

•Avoidsprayingatelectroniccomponents.

•Avoidsprayingatedgesofdecals.

•Spraytheexteriorofthemachineonly.Donot

spraydirectlyintoopeningsinthemachine.

•Sprayonlythedirtypartsofthemachine.

•Usea40-degreeorlargerspraynozzle.40-degree

nozzlesareusuallywhite.

•Keepthetipofthepressurewasheratleast61cm

(2ft)awayfromthesurfacebeingwashed.

•Useonlypressurewasherswithpressurebelow

13790kpa(2000psi)andowbelow7.6L(2US gallons)perminute.

•Replacedamagedorpeelingdecals.

•Greaseallgreasepointsafterwashing;referto

GreasingtheMachine(page31).

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirt

buildupinthechassis.

Overtime,thechassisundertheenginecollectsdirt anddebristhatmustberemoved.Usingaashlight, openthehoodandinspecttheareaundertheengine regularly.Whenthedebrisis2.5to5cm(1to2 inches)deep,cleanthechassis.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Raisethefrontofthemachinesothatthe machineisangledbackward.

3.Shutofftheengineandremovethekey.

4.Removethe2boltssecuringthebottomplate andremovethebottomplate.

Storage

StorageSafety

•Shutofftheengine,removethekey ,waitforall

movingpartstostop,andallowthemachineto coolbeforestoringit.

•Donotstorethemachineorfuelnearames.

Storage

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe controlpanel,engine,hydraulicpumps,and motors.

Figure75

1.Bottomplate

5.Removethefrontcover;refertoRemovingthe

FrontCover(page30).

6.Spraywaterintothechassistocleanoutthedirt anddebris.

Note:Thewaterwilldrainatthebackofthe

machine.

Important:Donotspraywaterintothe

engine.

7.Greasethemachine;refertoGreasingthe

Machine(page31).

8.Installthebottomplate.

9.Installthefrontscreen.

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page31).

5.Greasethemachine;refertoGreasingthe

Machine(page31).

6.Changetheengineoil;refertoChangingthe

g367142

EngineOilandFilter(page33).

7.Chargethebattery;refertoChargingtheBattery

(page37).

8.Checkandadjustthetracktension;referto

CheckingandAdjustingtheTrackTension(page

41).

9.Checkandtightenallfasteners.Repairor replaceanyworn,damaged,ormissingparts.

10.Paintallscratchedorbaremetalsurfaceswith paintavailablefromyourAuthorizedService Dealer.

11.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheignition switchandkeepitinamemorableplace.

12.Disconnectthebattery;refertoUsingthe

Battery-DisconnectSwitch(page36).

13.Coverthemachinetoprotectitandkeepitclean.

10.Lowerthemachine.

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranksbutdoesnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsare corrodedorloose.

2.Afuseisblownorloose.2.Correctorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Astarterorstartersolenoidis damaged.

6.Internalenginecomponentshave seized.

7.Thesafetyinterlockisengaged.7.Checktheneutralsettingonthe

1.Thestartingprocedureisincorrect.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thefuel-shutoffvalveisclosed.3.Openthefuel-shutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow .

9.Theair-cleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Theimproperfuelgradeforcold weatherisinthemachine.

12.Thereislowcompression.

13.Theinjectionnozzlesaredamaged.

14.Theinjectionpumptimingisincorrect.

15.Theinjectionpumpisdamaged.

16.TheETRsolenoidisdamaged.

1.Checktheelectricalconnectionsfor goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

tractionandauxiliarycontrols.

1.RefertoStartingtheEngine.

4.Drainandushthefuelsystem;add freshfuel.

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery ,oilviscosity,and startingmotor(contactyourAuthorized ServiceDealer).

11.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.Youmayneedtowarmthe entiretractionunit.

12.ContactyourAuthorizedService Dealer.

13.ContactyourAuthorizedService Dealer.

14.ContactyourAuthorizedService Dealer.

15.ContactyourAuthorizedService Dealer.

16.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theenginestartsbutdoesnotkeep running.

Theenginerunsbutknocksormisses.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeforcoldweather wasusedinthemachine.

6.Thespark-arrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleedthenozzlesandcheckforair

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjection-pumptimingisincorrect.

7.Thereisexcessivecarbonbuildup.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

5.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.

6.Cleanorreplacethespark-arrestor screen.

Dealer.

1.Drainandushthefuelsystem;add freshfuel.

2.Referto“Theengineoverheats.”

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

8.ContactyourAuthorizedService Dealer.

Theenginedoesnotidle.

1.Thefuel-tankventisrestricted.

2.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.

6.Thefuelpumpisdamaged.

7.Thereislowcompression

1.Loosenthecap.Iftheenginerunswith thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add freshfuel.

5.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Theenginelosespower.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe radiator.

3.Thecrankcase-oillevelisincorrect.3.FillordraintotheFullmark.

4.Theengineloadisexcessive.4.Reducetheload;usealowerground

5.Incorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

10.Theenginerpmistoolow.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Thecrankcase-oillevelisincorrect.2.FillordraintotheFullmark.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Theengineisoverheating.

6.Thespark-arrestorscreenisclogged.

7.Thereisairinthefuel.

8.Thereislowcompression

9.Thefuel-tankventisrestricted.

10.Theinjection-pumptimingisincorrect.

11.Theinjectionpumpisdamaged.

12.Theenginehighidlespeedistoolow.

1.Checkandaddcoolant.

2.Inspectandcleantheradiatorscreen witheveryuse.

speed.

freshfuel.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.Checkthehighidlespeed.

speed.

4.Drainandushthefuelsystem;add freshfuel.

5.Referto“Theengineoverheats.”

6.Cleanorreplacethespark-arrestor screen.

7.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.ContactyourAuthorizedService Dealer.

11.ContactyourAuthorizedService Dealer.

12.ContactyourAuthorizedService Dealer.

Exhaustproducesexcessiveblacksmoke.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Theair-cleanerltersaredirty.2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.

4.Theinjection-pumptimingisincorrect.

Theinjectionpumpisdamaged.

Theinjectionnozzlesaredamaged.

speed.

3.Drainandushthefuelsystem;add freshfuel.

4.ContactyourAuthorizedService Dealer.

ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Exhaustproducesexcessivewhitesmoke.

Themachinedoesnotdrive.

1.ThekeywasturnedtotheST ART positionbeforetheglow-pluglight turnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjection-pumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thereislowcompression.

1.Thetraction-controlhydraulicsare disabled.

2.Theparkingbrakeisengaged.2.Disengagetheparkingbrake.

3.Thehydraulic-uidlevelislow.3.Addhydraulicuidtothereservoir.

4.Thehydraulicsystemisdamaged.

5.Thetowvalvesareopen.

6.Theow-dividervalveleverisin9 o'clockposition.

7.Atractionpumpdrivecouplerisloose orbroken.

8.Pumpand/orwheelmotorisdamaged.8.ContactyourAuthorizedService

9.Thecontrolvalveisdamaged.

10.Thereliefvalveisdamaged.

1.TurnthekeytotheRUNpositionand allowtheglow-pluglighttoturnoff beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugs,andwiring.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

1.T ogglethetraction-enableswitch.

4.ContactyourAuthorizedService Dealer.

5.Closethetowvalves.

6.Movethelevertothe12o'clockto10 o'clockposition.

7.ContactyourAuthorizedService Dealer.

Dealer.

9.ContactyourAuthorizedService Dealer.

10.ContactyourAuthorizedService Dealer.

EEA/UKPrivacyNotice

Toro’sUseofYourPersonalInformation

TheT oroCompany(“T oro”)respectsyourprivacy.Whenyoupurchaseourproducts,wemaycollectcertainpersonalinformationaboutyou,eitherdirectly fromyouorthroughyourlocalT orocompanyordealer.T orousesthisinformationtofullcontractualobligations-suchastoregisteryourwarranty, processyourwarrantyclaimortocontactyouintheeventofaproductrecall-andforlegitimatebusinesspurposes-suchastogaugecustomer satisfaction,improveourproductsorprovideyouwithproductinformationwhichmaybeofinterest.T oromayshareyourinformationwithoursubsidiaries, afliates,dealersorotherbusinesspartnersinconnectiontheseactivities.Wemayalsodisclosepersonalinformationwhenrequiredbylaworin connectionwiththesale,purchaseormergerofabusiness.Wewillneversellyourpersonalinformationtoanyothercompanyformarketingpurposes.

RetentionofyourPersonalInformation

Torowillkeepyourpersonalinformationaslongasitisrelevantfortheabovepurposesandinaccordancewithlegalrequirements.Formoreinformation aboutapplicableretentionperiodspleasecontactlegal@toro.com.

Toro’sCommitmenttoSecurity

YourpersonalinformationmaybeprocessedintheUSoranothercountrywhichmayhavelessstrictdataprotectionlawsthanyourcountryofresidence. Wheneverwetransferyourinformationoutsideofyourcountryofresidence,wewilltakelegallyrequiredstepstoensurethatappropriatesafeguardsare inplacetoprotectyourinformationandtomakesureitistreatedsecurely.

AccessandCorrection

Youmayhavetherighttocorrectorreviewyourpersonaldata,orobjecttoorrestricttheprocessingofyourdata.T odoso,pleasecontactusbyemail atlegal@toro.com.IfyouhaveconcernsaboutthewayinwhichTorohashandledyourinformation,weencourageyoutoraisethisdirectlywithus. PleasenotethatEuropeanresidentshavetherighttocomplaintoyourDataProtectionAuthority.

374-0282RevC

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro 22351 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual