Toro 22337CP Operator's Manual

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FormNo.3422-276RevA

320-DCompactToolCarrier

ModelNo.22337CP—SerialNo.401350000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3422-276*A

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g237186

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Introduction

Thismachineisacompacttoolcarrierintendedfor useinvariousearthandmaterialsmovingactivitiesfor landscapingandconstructionwork.Itisdesignedto operateawidevarietyofattachmentseachofwhich performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.

YoumaycontactT orodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials,

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

g000502

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

Setup........................................................................9

1InstallingtheSpeed-SelectorLever..................9

2CheckingtheFluidLevelsandTire

Pressure.........................................................9

3ChargingtheBattery......................................10

4SettingtheEngineSpeed..............................10

ProductOverview....................................................11

Controls...........................................................12

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

AddingFuel......................................................15

PerformingDailyMaintenance..........................16

AdjustingtheThighSupport..............................16

DuringOperation.................................................17

DuringOperationSafety...................................17

StartingtheEngine...........................................18

DrivingtheMachine..........................................18

ShuttingOfftheEngine.....................................18

UsingAttachments...........................................19

AfterOperation....................................................21

AfterOperationSafety......................................21

MovingaNon-FunctioningMachine..................21

TransportingtheMachine.................................21

LiftingtheMachine...........................................23

Maintenance...........................................................24

RecommendedMaintenanceSchedule(s)...........24

Pre-MaintenanceProcedures..............................25

MaintenanceSafety..........................................25

UsingtheCylinderLocks..................................25

AccessingInternalComponents.......................26

Lubrication..........................................................27

GreasingtheMachine.......................................27

EngineMaintenance...........................................27

EngineSafety...................................................27

ServicingtheAirCleaner..................................27

ServicingtheEngineOil....................................28

FuelSystemMaintenance...................................30

DrainingWaterfromtheFuelFilter....................30

ChangingtheFuelFilter....................................30

BleedingtheFuelSystem.................................31

DrainingtheFuelT ank......................................31

ElectricalSystemMaintenance...........................32

ElectricalSystemSafety...................................32

ServicingtheBattery.........................................32

DriveSystemMaintenance..................................34

CheckingtheTirePressure...............................34

CheckingtheWheel-LugNuts..........................34

CoolingSystemMaintenance..............................34

CoolingSystemSafety.....................................34

CleaningtheRadiatorScreen...........................34

CheckingtheEngine-CoolantLevel..................34

ChangingtheEngineCoolant...........................35

BrakeMaintenance.............................................35

TestingtheParkingBrake.................................35

HydraulicSystemMaintenance...........................36

HydraulicSystemSafety...................................36

HydraulicFluidSpecications...........................36

CheckingtheHydraulic-FluidLevel...................36

ReplacingtheHydraulicFilter...........................37

ChangingtheHydraulicFluid............................37

Cleaning..............................................................38

RemovingDebris..............................................38

Storage...................................................................38

StorageSafety..................................................38

Storage.............................................................38

Troubleshooting......................................................39

Schematics.............................................................43

Safety

DANGER

Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.

Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811orinAustralia, call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.Usingthisproductforpurposesother thanitsintendedusecouldprovedangeroustoyou andbystanders.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

Improperlyusingormaintainingthismachinecan resultininjury .Toreducethepotentialforinjury , complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload closetotheground.Weightdistributionchanges withattachments.Anemptybucketmakesthe rearofthemachinetheheavyend,andafull bucketmakesthefrontofthemachinetheheavy end.Mostotherattachmentsmakethefrontofthe machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-7814

93-7814

BatterySymbols

Someorallofthesesymbolsareonyourbattery.

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distanceawayfromthe battery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

93-6680

decalbatterysymbols

decal93-9084

93-9084

1.Entanglementhazard,belt—stayawayfrommovingparts.

1.Liftpoint/Tie-downpoint

decal98-4387

98-4387

decal93-6680

1.Warning—wearhearingprotection.

1.Hydraulicuid

2.ReadtheOperator'sManual.

decal93-6686

93-6686

decal98-8219

98-8219

1.Fast

2.Throttle

3.Slow

98-8235

1.Fast

2.Tractiondrive

100-1692

1.Brakeengaged3.Brakedisengaged

2.Parkingbrake

100-1703

1.Speedselector

decal98-8235

3.Slow

1.Auxiliaryhydraulics

2.Lockedreverse(detent)

decal100-1692

108-4723

3.Neutral(off)

4.Forward

decal108-4723

decal120-0627

120-0627

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts;keepallguardsandshieldsinplace.

decal100-1703

decal130-2836

130-2836

1.Enginecoolantunder pressure

2.Explosionhazard—read theOperator’sManual.

106-5976

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator’sManual.

1.Crushinghazard;cuttinghazard—keepawayfromthe bucketandtheliftarm.

decal106-5976

decal130-2837

130-2837

1.Warning—donotcarrypassengersontheattachment.

decal133-5618

133-5618

decal136-5785

136-5785

100-1701

1.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

2.Warning—removethekeyandlowertheloaderarmsbeforeleavingthemachine.

3.Cuttinghazardofhand—waitformovingpartstostop.

4.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.

5.Explosionandelectricalshockhazards—donotdiginareaswithburiedgasorelectricallines.

decal100-1701

decal108-9733

108-9733

1.Warning—readthe

Operator'sManual.

2.Tippinghazard—donot stepoffoperatorplatform withloadraised;always operatewiththeheavyend ofthemachinepointed uphill;carryloadslow; neverjerkthecontrols; useasteady,evenmotion; maximumloadis234kg (515lb).

3.Armlift—down

4.Armlift—up

5.Wheeldrive—forward

6.Wheeldrive—reverse9.Engine—start

7.Buckettilt—down10.Engine—run

8.Buckettilt—up11.Engine—stop

Setup

Installingthe Speed-SelectorLever

Partsneededforthisprocedure:

Speed-selectorlever

Procedure

1.Removeanddiscardthenutsecuringthebolt

andlockwashertothespeed-selectorlever.

2.Securethelevertothespeed-selectorvalve

usingthebolt,lockwasher,andnutasillustrated inFigure3.

CheckingtheFluidLevels andTirePressure

NoPartsRequired

Procedure

Beforestartingtheengineforthersttime,checkthe engine-oillevel,hydraulic-uidlevel,engine-coolant level,andthetirepressure.Refertothefollowing sectionsformoreinformation:

•CheckingtheEngine-OilLevel(page28)

•CheckingtheHydraulic-FluidLevel(page36)

•CheckingtheEngine-CoolantLevel(page34)

•CheckingtheTirePressure(page34)

1.Speed-selectorlever

2.Speed-selectorvalve

g230938

Figure3

3.Nut

ChargingtheBattery

NoPartsRequired

Procedure

Chargeandinstallthebattery;refertoChargingthe

Battery(page33).

SettingtheEngineSpeed

CEMachinesOnly

Partsneededforthisprocedure:

1Aluminumtube

Procedure

Ifyouaresettingupthismachineforuseinthe EuropeanCommunity(CE),youmustpermanently adjusttheenginespeedsothatitisnomorethan 3,200rpm,asfollows:

g016711

Figure4

1.Throttle-adjustmentscrew2.Aluminumtube

4.Shutofftheengine.

5.Slideanaluminumtubeoverthe throttle-adjustmentscrewandjamnut (Figure4)andcrimpitdownoverthescrewso thatthescrewcannotbeadjustedagain.

Important:Thetubemustbefullyoverthe

jamnuttopreventaccesstoit.

6.Closetherear-accesscoverandsecureitwith thelanyardfastener.

1.Starttheengineandrunitathalfthrottlefor5to 10minutestowarmitup.

Important:Theenginemustbewarmbefore

makingthisadjustment.

2.MovethethrottletotheFASTposition.

3.Usingatachometerandthethrottle-adjustment screwontheengine(Figure4),settheengine speedto3,200rpmmaximum,thentightenthe jamnutontheadjustingscrew.

Important:Iftheenginespeedexceeds

3,200rpm,theengineisnotincompliance withCEregulationsandcannotbelegally soldorusedintheEuropeanCommunity.

ProductOverview

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Figure5

1.Mountplate7.Wheel

2.Tiltcylinder

3.Auxiliary-hydrauliccouplers

4.Loaderarms

5.Front-accesscover11.Engine17.Indicatorlights

6.Fueltank

8.Liftcylinder14.Liftpoints20.Radiator-llcap

9.Operatorplatform (removablecounterweight notshown)

10.Rear-accesscover(open)

12.Airlter18.Towvalves(underfueltank

13.Controlpanel

15.Handle21.Thighsupport

16.Battery22.Flow-dividercontrol

andbattery)

19.Parking-brakelever

Controls

Becomefamiliarwithallthecontrols(Figure6)before youstarttheengineandoperatethemachine.

ControlPanel

Loader-ArmLever

•Tolowertheloaderarms,slowlypushthe

loader-armleverforward.

•Toraisetheloaderarms,slowlypulltheloader-arm

leverrearward.

Loader-ValveLock

Theloader-valvelocksecurestheloader-armand attachment-tiltleverssothatyoucannotpushthem forward.Thishelpstoensurethatnooneaccidentally lowerstheloaderarmsduringmaintenance.Secure theloaderarmswiththelockanytimeyouneedto shutoffthemachinewiththeloaderarmsraised.

Figure6

1.Traction-controllevers

2.Attachment-tiltlever6.Throttlelever

3.Loader-armlever7.Keyswitch

4.Auxiliary-hydraulicslever8.Hourmeter

5.Speed-selectorlever

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andSTART.Referto

StartingtheEngine(page18).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed andrearwardtodecreasespeed.

Traction-ControlLevers

•Tomoveforward,movethetraction-controllevers

forward.

•Tomoverearward,movethetraction-controllevers

rearward.

•Toturn,movetheleverlocatedonthesideyou

wanttoturnbacktowardtheNEUTRALposition whilekeepingtheotherleverengaged.

Note:Thefartheryoumovethetraction-control

leversineitherdirection,thefasterthemachine movesinthatdirection.

•Tosloworstop,movethetraction-controllevers

totheNEUTRALposition.

g006057

Tosetthelock,pullitbackandallthewaydown againstthelevers(Figure7).

Note:Y oumustmovetheleversrearwardtoengage

ordisengagetheloader-valvelock.

g005955

Figure7

1.Loader-valvelock (engaged)

2.Loader-valvelock (disengaged)

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,slowlypulltheauxiliary-hydraulicslever upwardandthenrearward.

•Tooperateahydraulicattachmentinthereverse

direction,slowlypulltheauxiliary-hydraulicslever upwardandthenpushitforward.Thisisalso calledtheDETENTpositionbecauseitdoesnot requireoperatorpresence.

Attachment-TiltLever

•Totilttheattachmentforward,slowlypushthe

attachment-tiltleverforward.

•Totilttheattachmentrearward,slowlypullthe

attachment-tiltleverrearward.

Speed-SelectorLever

Flow-DividerControl

•Tosetthetractiondrive,loaderarms,and

attachmenttilttohighspeedandtheauxiliary hydraulicstolowspeed,movethespeed-selector levertotheFORWARDposition.

•Tosettheauxiliaryhydraulicstohighspeedand

thetractiondrive,loaderarms,andattachmenttilt tolowspeed,movethespeed-selectorleverto theREARWARDposition.

WARNING

Ifyoumovethespeed-selectorleverwhilethe machineisinmotion,themachinewilleither stopsuddenlyoracceleratequickly .Ifyou operatethemachinewiththespeed-selector leverinanintermediateposition,themachine willoperateerraticallyandmaybedamaged. Youcouldlosecontrolofthemachineand injurebystandersoryourself.

•Donotmovethespeed-selectorleverwhen themachineisinmotion.

•Donotoperatethemachinewhenthe speedselectorisinanyintermediate position(i.e.,anypositionotherthanfully forwardorfullyrearward).

HourMeter

Thehourmeterdisplaysthenumberofhoursof operationloggedonthemachine.

After50hoursandevery75hoursthereafter(i.e.,50, 125,200,etc.)thehourmeterdisplaysSVConthe lowerleftsideofthescreentoremindyoutochange theengineoilandperformtherequiredmaintenance.

Afterevery400hours(i.e.,400,800,1200,etc.), thehourmeterdisplaysSVConthelowerright sideofthescreentoremindyoutoperformthe othermaintenanceproceduresbasedona400-hour schedule.

Note:Thesereminderscomeonstarting3hours

priortotheserviceintervaltimeandashatregular intervalsfor6hours.

Thetractionunithydraulics(i.e.,thetractiondrive, loaderarms,andattachmenttilt)workonaseparate hydrauliccircuitfromtheauxiliaryhydraulicsfor poweringattachments;however,the2systemsshare thesamehydraulicpumps.Usingtheow-divider control(Figure8),youcanvarythespeedofthe tractionunithydraulicsbydivertinghydraulicowto theauxiliary-hydraulicscircuit.Therefore,themore hydraulicowyoudiverttotheauxiliaryhydraulics, theslowerthetractionunithydraulicsmove.

g005940

Figure8

1.Flow-dividercontrol4.10to11o'clockposition

2.Knob5.9o'clockposition

3.12o'clockposition

•Movetheow-dividercontroltothe12o'clock

positiontoprovidemaximumspeedtothetraction unithydraulics.

Usethissettingforfastoperationofthetraction unit.

•Movetheow-dividercontrolbetweenthe12

o'clockand9o'clockpositionstoslowthetraction unithydraulicsandne-tunethespeed.

Useasettinginthisrangewithattachments withhydraulicswhereyouneedtobothrunthe attachmentandmovethetractionunithydraulics, suchastheauger,boringunit,hydraulicblade, andtiller.

•Movethecontroltothe9o'clockpositionto

transferallhydraulicowtotheauxiliaryhydraulics oftheattachment.

Inthissetting,thetractionunithydraulicsdonot work.Usethissettingwithhydraulicattachments thatdonotrequirethetractionunithydraulics. Thetrencherworksbestifyousetitcloseto9 o'clocksothatthetractionunitcreepsslowlywhen trenching.

Note:Theow-dividercontrolcanbexedinplace

byturningtheknobonthecontrolclockwiseuntilit contactsthedial(Figure8).

Parking-BrakeLever

•Toengagetheparkingbrake,rotatethelever

down(Figure9).

•Toreleasetheparkingbrake,rotatetheleverup

(Figure9).

Figure9

1.Parking-brake lever—engaged

2.Parking-brake lever—disengaged

•BatteryLight

Thislightisonforafewsecondswheneveryou starttheengine.Ifthebatterylightisonwhile theengineisrunning,thealternator,battery , orelectricalsystemisbroken.Contactyour AuthorizedT oroDealerfordiagnosticsandrepair.

•Glow-PlugLight

ThislightisonwhenthekeyisturnedtoRUN beforestartingtheengine.Theglow-pluglight remainsonforupto10seconds,indicating thattheglowplugsarewarmingtheengine. Iftheglow-pluglightisonwhiletheengineis running,theglowplugsarebroken.Contactyour AuthorizedT oroDealerfordiagnosticsandrepair.

g005956

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

IndicatorLights

Theindicatorlightswarnyouinthecaseofasystem malfunctionand,inthecaseoftheglow-pluglight, indicatethattheglowplugsareon.Figure10 illustratesthe4indicatorlights.

Figure10

1.Oil-pressurelight

2.Batterylight

•Engine-TemperatureLight

Iftheengine-temperaturelightison,theengine isoverheating.Shutofftheengineandallowthe machinetocooldown.Checkthecoolantlevel andthebeltstothefanandwaterpump.Fill thecoolantasrequiredandreplaceanywornor slippingbelts.Iftheproblempersists,contactyour AuthorizedT oroDealerfordiagnosticsandrepair.

•Oil-PressureLight

Thislightisonforafewsecondswheneveryou starttheengine.Iftheoil-pressurelightisonwhile theengineisrunning,theengine-oilpressureis low.Shutofftheengineandallowthemachine tocooldown.Checktheoillevelandllthe crankcasewithoilasneeded.Iftheproblem persists,contactyourAuthorizedToroDealerfor diagnosticsandrepair.

3.Engine-temperaturelight

4.Glow-pluglight

Width

Length

Height

Weight(withoutattachmentor counterweight)

Weightofthecounterweight227kg(500lb)

Operatingcapacity—with74.8kg(165 lb)operator,thestandardbucket,and withoutthecounterweight

Tippingcapacity—with74.8kg(165 lb)operator,thestandardbucket,and

g005941

withoutthecounterweight

Wheelbase

Dumpheight(withstandardbucket)120cm(47inches)

Reach—fullyraised(withstandard bucket)

Heighttohingepin(narrowbucketin standardposition)

103cm(41inches)

152cm(60inches)

125cm(49inches)

783kg(1,722lb)

227kg(500lb)

454kg(1,000lb)

71cm(28inches)

66cm(26inches)

168cm(66inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

Operation

BeforeOperation

BeforeOperationSafety

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageorrequirecertiedtrainingof theoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled andthatitisagenuineToroattachment.Readall theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas;notethelocationofunmarkedobjectsand structures,suchasundergroundstoragetanks, wells,andsepticsystems.

AddingFuel

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatyoucanusewithin180daysto ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade (No.1-DorNo.1-D/2-Dblend)belowthat temperature.Usingwinter-gradefuelatlower temperaturesprovideslowerashpointandcoldow characteristics,whicheasesstartingandreducesfuel lterplugging.

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif anyoneentersthearea.

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

FillingtheFuelTank(s)

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Cleanaroundthefuel-tankcapandremoveit (Figure11).

Figure11

AdjustingtheThigh Support

Toadjustthethighsupport(Figure12),loosen theknobsandraiseorlowerthesupportpadto thedesiredheight.Youcanalsoobtainadditional adjustmentbylooseningthenutsecuringthepad totheadjustmentplateandmovingtheplateupor downasneeded.Tightenallfastenerssecurelywhen nished.

g237886

1.Fuel-tankcap

4.Fillthetanktoabout2.5cm(1inch)belowthe topofthetank,notthellerneck,withfuel.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank completelyfull.

5.Installthefuel-tankcapsecurely,turningituntil itclicks.

6.Wipeupanyspilledfuel.

PerformingDaily Maintenance

Beforestartingthemachineeachday,performthe EachUse/DailyprocedureslistedintheMaintenance

(page24).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page36)andBleedingthe FuelSystem(page31).

1.Thigh-supportbracket

2.Adjustmentplate

3.Thigh-supportpad

g006054

Figure12

4.Knobandatwasher

5.Carriagebolt

6.Locknutandatwasher

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof themachine,stepofftheplatformandaway fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe engine.Starttheengineonlyfromtheoperator's position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike anobject.Makeanynecessaryrepairsbefore resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey.

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver. Beawareofobstaclesincloseproximitytoyou. Failuretomaintainadequatedistancefromtrees, walls,andotherbarriersmayresultininjuryasthe machinebacksupduringoperationifyouarenot attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight distributionchangeswithattachments.Anempty bucketmakestherearofthemachinetheheavy end,andafullbucketmakesthefrontofthe machinetheheavyend.Mostotherattachments makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.T allgrasscanhide obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelor trackgoesovertheedgeortheedgecavesin. Maintainasafedistancebetweenthemachine andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

6.MovethethrottlelevertotheFASTsetting.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold (i.e.,whentheairtemperatureisator belowfreezing)coulddamagethehydraulic system.Whenstartingtheengineincold conditions,allowittoruninthemiddle throttlepositionfor2to5minutesbefore movingthethrottletotheFASTposition.

Note:Iftheoutdoortemperatureisbelow

freezing,storethemachineinagaragetokeep itwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontrolstomovethemachine.The fartheryoumovethetractioncontrolsinanydirection, thefasterthemachinemovesinthatdirection. Releasethetractioncontrolstostopthemachine.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Placethe throttleleverintheFASTpositionforbestperformance. Youcan,however,usethethrottlepositiontooperate atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

StartingtheEngine

1.Standontheplatform.

2.Ensurethattheauxiliaryhydraulicsleverisin theNEUTRALposition.

3.Movethethrottlelevermidwaybetweenthe SLOWandFASTpositions.

4.Insertthekeyintothekeyswitchandturnitto theRUNposition.

Note:Thebattery,oilpressure,andglow-plug

lightscomeon.

5.Whentheglow-pluglightturnsoff,turnthekey totheSTARTposition.Whentheenginesstarts, releasethekey.

Note:Awarmenginemaybestartedwithout

waitingforthelighttoturnoff.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine failstostart,wait30secondsforthestarter tocooldownbetweenattempts.Failureto followtheseinstructionscouldburnoutthe startermotor.

2.Ensurethattheauxiliaryhydraulicsleverisin theNEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,let itidleforaminutebeforeturningthekeyswitch totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency,youcanshutoff theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand removethekey.

CAUTION

Childrenorbystandersmaybeinjuredifthey moveorattempttooperatethemachinewhile itisunattended.

Alwaysremovethekeyandengagethe parkingbrakewhenleavingthemachine unattended.

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.The warrantyofthemachinemaybevoidedifyouuse themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor debrisandthatthepinsrotatefreely.Ifthepins donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith enoughspacebehindittoaccommodatethe machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe attachmentreceiverplate(Figure13).

g003711

Figure14

Figure13

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey arefullyseatedinthemountplate(Figure14).

1.Quick-attachpins (engagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequick-attach pinsthroughtheattachmentmountplate,

g003710

theattachmentcouldfalloffthemachine, crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully seatedintheattachmentmountplate.

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot fullyalignedwiththeholesintheattachment receiverplate.Checkthereceiverplateand cleanitifnecessary.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury .Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.

•Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks;neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves, andhydraulicuidmaybehot.Ifyoucontact hotcomponents,youmaybeburned.

7.Conrmthattheconnectionissecurebypulling onthehoses.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem totheoutside.

5.Iftheattachmentuseshydraulics,movethe auxiliary-hydraulicsleverforward,backward, andbacktotheNEUTRALpositiontorelieve pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe collarsbackonthehydrauliccouplersand disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and backthemachineawayfromtheattachment.

•Weargloveswhenoperatingthehydraulic couplers.

•Allowthemachinetocoolbeforetouching hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation, connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward, backward,andbacktotheNEUTRALpositionto relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe maleconnectoronthemachine.

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

Important:Donotexceed4.8km/h(3mph)

whentowing.

6.Afterrepairingthemachine,closethetowvalves andtightenthejamnuts.

Important:Donotovertightenthetow

valves.

7.Replacetheplugs.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.

MovingaNon-Functioning Machine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Removetheplugcoveringeachtowvalve (Figure15).

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure16).

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Ensurethatthelengthoframpisatleast4 timesaslongastheheightofthetraileror truckbedtotheground.Thisensuresthat rampangledoesnotexceed15degreeson atground.

Figure15

3.Loosenthejamnutoneachtowvalve.

4.Turneachvalvecounterclockwise1turnwitha hexwrenchtoopenthem.

5.Towthemachineasrequired.

g237902

oranon-load-carryingattachment(e.g., stumpgrinder),drivethemachineforward uptheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,backthe machineuptheramp.

Figure17

g237904

Figure16

1.Full-widthrampinstowed

position

2.Rampisatleast4times

aslongastheheightof thetrailerortruckbedto theground

3.H=heightofthetraileror truckbedtotheground

4.Trailer

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

1.Machinewithfull attachmentor non-load-carrying attachment—drivethe

g229507

machineforwardupthe ramp.

2.Machinewithemptyor noattachment—backthe machineuptheramp.

6.Lowertheloaderarmsallthewaydown.

7.Shutofftheengine,removethekey,andengage theparkingbrake.

8.Usethemetaltie-downloopsonthemachine tosecurelyfastenthemachinetothetraileror truckwithstraps,chains,cable,orropes(Figure

18).Refertolocalregulationsfortie-down

requirements.

•Loadandunloadthemachinewiththe heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(Figure16).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy enduptheramp,carryingloadslow(Figure17).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks)

g248506

Figure18

1.Tie-downloops

UnloadingtheMachine

1.Lowertheramp(Figure17).

2.Unloadthemachinefromthetrailerwiththe heavyenduptheramp,carryingloadslow (Figure19).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks) oranon-load-carryingattachment(e.g., stumpgrinder),backitdowntheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,driveitforward downtheramp.

Figure19

g237905

1.Machinewithfull

attachmentor non-load-carrying attachment—backthe machinedowntheramp.

2.Machinewithemptyor noattachment—drivethe machineforwarddownthe ramp.

LiftingtheMachine

Youcanliftthemachineusingthetie-down/liftloops asliftpoints;refertoFigure18.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every75hours

Every100hours

Every200hours

MaintenanceProcedure

•Torquethewheel-lugnuts.

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheengine-oillevel.

•Drainwaterfromthefuellter.

•Checkthetirepressure.

•Checkandcleantheradiatorscreen

•Checktheengine-coolantlevel.

•Testtheparkingbrake.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting supports,wear,weather ,andchemicaldeterioration.

•Checkthehydraulic-uidlevel.

•Changetheengineoilandlter(morefrequentlywhenoperatingconditionsare extremelydustyorsandy).

•Checkthebatterycableconnections.

•Torquethewheel-lugnuts.

•Servicetheaircleaner.(Servicemorefrequentlyifconditionsareextremelydusty orsandy.)

Every400hours

Every1,500hours

Yearly

Yearlyorbeforestorage

•Replacethehydrauliclter.

•Replaceallmovinghydraulichoses.

•Changethefuellter.

•Changetheenginecoolant.

•Changethehydraulicuid.

•Touchupchippedpaint.

Important:Refertoyourengineowner'smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

Pre-Maintenance

UsingtheCylinderLocks

Procedures

MaintenanceSafety

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment, engagetheparkingbrake(ifequipped),shut offtheengine,andremovethekey.Waitforall movementtostopandallowthemachinetocool beforeadjusting,cleaning,storing,orrepairingit.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatterybeforemakinganyrepairs;

refertoServicingtheBattery(page32).

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

•Donottamperwiththesafetydevices.

•UseonlyT oro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.Youmay voidthewarrantyifyouusethemachinewith unapprovedattachments.

WARNING

Theloaderarmsmaylowerwhenintheraised position,crushinganyoneunderthem.

Installthecylinderlock(s)beforeperforming maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Positionacylinderlockovereachlift-cylinder rod(Figure20).

g005162

Figure20

1.Cylinderlock4.Clevispin

2.Liftcylinder5.Lift-cylinderrod

3.Hairpincotter

5.Secureeachcylinderlockwithaclevispinand cotterpin(Figure20).

6.Slowlylowertheloaderarmsuntilthecylinder lockscontactthecylinderbodiesandrodends.

•UseonlygenuineT ororeplacementparts.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms intheraisedpositionwiththehydraulic-cylinder lock(s).

RemovingandStoringthe CylinderLocks

Important:Removethecylinderlocksfromthe

rodsandfullysecuretheminthestorageposition beforeoperatingthemachine.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removetheclevispinandcotterpinsecuring eachcylinderlock.

5.Removethecylinderlocks.

6.Lowertheloaderarms.

7.Installthecylinderlocksoverthehydraulic hosesandsecurethemwiththeclevispinsand cotterpins(Figure21).

Figure21

1.Hydraulichoses3.Hairpincotter

2.Cylinderlocks4.Clevispin

g005163

g005943

Figure22

1.Cover

5.Pullthecoveroffthemachine.

2.Lockingtab

AccessingInternal Components

WARNING

Openingorremovingcovers,hoods,and screenswhiletheengineisrunningcould allowyoutocontactmovingparts,seriously injuringyou.

Beforeopeninganyofthecovers,hoods,and screens,shutofftheengine,removethekey fromthekeyswitch,andallowtheengineto cool.

RemovingtheFront-AccessCover

1.Parkthemachineonalevelsurfaceandengage theparkingbrake.

2.Raisetheloaderarmsandinstallthecylinder locks.

Note:Ifyoumustremovethefront-access

coverwithoutraisingtheloaderarms,bevery carefulnottodamagethecoverorhydraulic hosesasyoumaneuverthecoveroutfrom underthearms.

3.Shutofftheengineandremovethekey.

4.Releasethe2lockingtabs(Figure22,top,left tabillustrated).

6.Whennished,replacethefront-accesscover andsecureitwiththe2lockingtabs.

OpeningtheRear-AccessCover

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Releasethe2lockingtabsontopofthe rear-accesscover(Figure23).

g005957

Figure23

1.Rear-accesscover3.Bolt

2.Lockingtabs

4.Removetheboltlocatednexttotherightlocking tab(Figure23).

5.Graspingthehandle,pullthecoverupandback toswingitopen(Figure23).

6.Whennished,closetherear-accesscoverby swingingitupandseatingitinplace.

7.Secureitwiththe2lockingtabsandbolt.

Lubrication

EngineMaintenance

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntoeachtting(Figure24 andFigure25).

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Keepyourhands,feet,face,clothing,andother

bodypartsawayfromthemuferandotherhot surfaces.

ServicingtheAirCleaner

ServiceInterval:Every200hours—Servicetheair

cleaner.(Servicemorefrequentlyif conditionsareextremelydustyor sandy.)

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Releasethelatchesontheaircleanerand pulltheair-cleanercoverofftheair-lterbody (Figure26).

Figure24

Figure25

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings(approximately3 pumps).

6.Wipeupanyexcessgrease.

g005945

g200767

Figure26

1.Latches

2.Air-cleanercover5.Dustcap

3.Air-lterbody

4.Squeezethedustcapsidestoopenitandknock

g004209

thedustout.

5.Cleantheinsideoftheair-cleanercoverwith compressedairthatisunder205kPa(30psi).

4.Primarylter

Important:Donotusecompressedairon

theair-cleanerbody.

6.Gentlyslidethelteroutoftheair-lterbody (Figure26).

Note:Avoidknockingthelterintothesideof

thebody.

Important:Donotattempttocleanthelter.

CheckingtheEngine-OilLevel

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

7.Inspectthenewlterfortears,anoilylm,or damagetotherubberseal.Lookintothelter whileshiningabrightlightontheoutsideofthe lter;holesinthelterappearasbrightspots.

Ifthelterisdamaged,donotuseit.

8.Carefullyinstallthelter(Figure26).

Note:Ensurethatthelterisfullyseated

bypushingontheouterrimofthelterwhile installingit.

Important:Donotpressonthesoftinside

areaofthelter.

9.Installtheair-cleanercoverwiththedustcap orienteddownwardandsecurethelatches (Figure26).

ServicingtheEngineOil

ServiceInterval:Beforeeachuseordaily—Check

theengine-oillevel.

Aftertherst50hours—Changetheengineoil andlter.

Every75hours—Changetheengineoiland lter(morefrequentlywhenoperatingconditions areextremelydustyorsandy).

Engine-OilSpecications

OilType:Detergentdieselengineoil(APIservice

CH-4,CI-4,orhigher)

CrankcaseCapacity:withlter,3.2L(0.84US gallons)

Viscosity:Seethetablebelow.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Opentherear-accesscover.

4.Cleantheareaaroundtheoildipstick(Figure

28).

Figure28

1.Fillcap

2.Valvecover4.Metalend

5.Pulloutthedipstickandwipethemetalend clean(Figure28).

6.Slidethedipstickfullyintothedipsticktube (Figure28).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow,cleantheareaaroundthe oil-llcapandremovethecap(Figure28).

9.Slowlypouronlyenoughoilintothevalvecover toraisetheleveltotheuppermarkonthe dipstick.

3.Oildipstick

Note:Usedieselengineoil,APIserviceCH-4,

CI-4,orhigher;refertoEngine-OilSpecications

(page28).

Important:Donotoverllthecrankcase

withoilbecauseitmaydamagetheengine.

g005936

Figure27

10.Replacethellcapanddipstick.

11.Closetherear-accesscover.

g238048

ChangingtheEngineOilandFilter

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoensurethatthe oildrainscompletely.

3.Lowertheloaderarms,engagetheparking brake,shutofftheengine,andremovethekey .

4.Placeapanundertheoil-draintube(Figure29).

Figure29

11.Applyathincoatofnewoiltotherubbergasket onthereplacementlter(Figure30).

12.Installthereplacementoilltertothelter adapter.Turntheoillterclockwiseuntilthe rubbergasketcontactsthelteradapter,then tightenthelteranadditional1/2turn(Figure

30).

13.Removethellcap(Figure28)andslowlypour approximately80%ofthespeciedamountofoil inthroughthevalvecover.

14.Checktheoillevel.

15.Slowlyaddadditionaloiltobringtheleveltothe uppermarkonthedipstick.

16.Replacethellcap.

17.Closetherear-accesscover.

g005947

1.Clamp

2.Oil-draintube

3.Plug

5.Loosentheclampandremovetheplug(Figure

29).

6.Whentheoilhasdrainedcompletely ,replace theplugandtightentheclamp.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

7.Opentherear-accesscover.

8.Removetheoldlterandwipethelteradapter (Figure30)gasketsurface.

Figure30

1.Oillter

2.Gasket

3.Adapter

9.Pournewoilofthepropertypeinthroughthe centerholeofthelter.Stoppouringwhenthe oilreachesthebottomofthethreads.

10.Allow1to2minutesfortheoiltobeabsorbed byltermaterial,thenpourofftheexcessoil.

g000653

FuelSystem

ChangingtheFuelFilter

Maintenance

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

•Drainfuelfromthefueltankswhenthe engineiscold.Dothisoutdoorsinanopen area.Wipeupanyfuelthatspills.

•Neversmokewhendrainingfuel,andstay awayfromanopenameorwhereaspark mayignitethefumes.

•RefertoFuelSafety(page15)fora completelistoffuelrelatedprecautions.

DrainingWaterfromthe FuelFilter

ServiceInterval:Yearly

Important:Neverinstalladirtylter.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Shutoffthefuelvalveonthebottomofthefuel tank(Figure34).

4.Opentherear-accesscover.

5.Openthedrainvalve(Figure32)anddrainthe fuelfromthefuellterintoasuitablecontainer anddisposeofitproperly .

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover.

4.Turnthedrainvalveuntilthewaterrunsoutof thelter(Figure31).

Note:Thefuellterislocatednearthebottom

ofthefueltank.

Figure31

g005948

Figure32

1.Drainvalve

6.Removethefuellterwithalterwrench(Figure

32).

7.Cleanthemountingsurface.

8.Lubricatethegasketonthenewlterwithclean engineoil.

9.Screwonthenewlterbyhanduntilthegasket contactsthehousing,thentightenitanother1/2 turn.

10.Openthefuelvalveonthebottomofthefuel tank(Figure34).

11.Bleedthefuelsystem;refertoBleedingtheFuel

System(page31).

12.Starttheengineandcheckforleaks.

g005935

2.Fuellter

1.Fuellter

5.Closethevalve.

6.Closetherear-accesscover.

2.Drainvalve

BleedingtheFuelSystem

DrainingtheFuelTank

Bleedtheairfromthefuelsysteminanyofthe followingsituations:

•Initialstart-upofanewmachineoramachinethat

hasbeenstored

•Aftertheenginehasceasedrunningduetolack

offuel

•Aftermaintenancehasbeenperformedonthefuel

systemcomponents

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover.

4.Placeadrainpanunderthefuelltertocatch fuelspills.

5.Openthebleedscrewontopofthefuellterto llthebowlwithfuel(Figure33).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Shutoffthefuelvalveinthehosenearthe bottomofthefueltank(Figure34).

g003795

Figure34

Figure33

1.Fuellter

6.Closethebleedscrewwhenfuelcomesoutin asteadystream.

7.Onleftsideoftheengine,locatetheairventplug ontopofthefuel-injectionpumpandconnecta hosetoit,leadingtoadrainpan.

8.Opentheventplugandcranktheengineuntil fuelcomesoutasteadystream.

9.Closetheventplug.

10.Closetherear-accesscover.

2.Bleedscrew

1.Fuelvalve(open)2.Fuelvalve(closed)

4.Opentherear-accesscover.

g005949

5.Loosenthehoseclampatthefuellterandslide itupthefuellineawayfromthelter.

6.Pullthefuellineoffthefuellter,openthefuel valve,andallowthefueltodrainintoafuelcan ordrainpan.

7.Installthefuellineontothefuellter.

8.Slidethehoseclampclosetothefuellterto securethefuelline.

9.Closetherear-accesscover.

10.Openthefuelvalveinthehosenearthebottom ofthefueltankasillustratedinFigure34.

Note:Nowisthebesttimetoinstallanewfuellter

becausethefueltankisempty .

ElectricalSystem

ServicingtheBattery

Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

ServiceInterval:Every75hours

Alwayskeepthebatterycleanandfullycharged.Use apapertoweltocleanthebatterycase.Ifthebattery terminalsarecorroded,cleanthemwithasolutionof 4partswaterand1partbakingsoda.Applyalight coatingofgreasetothebatteryterminalstoreduce corrosion.

Specications:12V,450A(coldcranking)

RemovingtheBattery

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removethebatterycover(Figure35)

Figure35

1.Batterycover5.Nut

2.Bolt6.Positivebatterycable

3.Battery7.Negativebatterycable

4.Bars8.Batterypad

4.Removethenutsandbarssecuringthebattery (Figure35).

5.Disconnectthenegative(black)cabletothe negative(-)batterypost(Figure35).

6.Disconnectthepositive(red)cabletothe positive(+)batterypost(Figure35).

7.Liftthebatteryofftheplatform.

g230939

ChargingtheBattery

CleaningtheBattery

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page32).

2.Chargethebatteryfor10to15minutesat25to 30Aor30minutesat4to6A(Figure36).Do notoverchargethebattery.

Figure36

1.Positivebatterypost

2.Negativebatterypost

3.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure36).

3.Red(+)chargerlead

4.Black(-)chargerlead

Note:Keeptheterminalsandtheentirebatterycase

clean,becauseadirtybatterydischargesslowly.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Removethebatteryfromthemachine;

RemovingtheBattery(page32).

4.Washtheentirecasewithasolutionofbaking sodaandwater.

5.Rinsethebatterywithclearwater.

6.Coatthebatterypostsandcableconnectorswith Grafo112X(skin-over)grease(T oroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

7.Installthebattery;refertoInstallingtheBattery

(page33).

InstallingtheBattery

1.Installthebatteryontotheplatform(Figure35).

g003792

2.Securethebatteryinthechassiswiththebars andnutsremovedpreviously(Figure35).

3.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive(+) batteryterminal(Figure35).

4.Slidetheredterminalbootontothepositive batterypost.

5.Usingthefastenerspreviouslyremoved,install thenegative(black)batterycabletothenegative (-)batteryterminal(Figure35).

6.Installthebatterycover(Figure35).

Important:Ensurethatthebatterycablesdonot

contactanysharpedgesoreachother.

ServicingaReplacementBattery

Theoriginalbatteryismaintenance-freeanddoesnot requireservice.Forservicingareplacementbattery, refertothebatterymanufacturer’sinstructions.

DriveSystem

CoolingSystem

Maintenance

CheckingtheTirePressure

ServiceInterval:Beforeeachuseordaily

Maintaintheairpressureinthetiresasspecied. Checkthetireswhentheyarecoldtogetthemost accuratereading.

Pressure:103to138kPa(15to20psi)

Note:Usealowertirepressure,103kPa(15psi),

whenoperatinginsandysoilconditionstoprovide bettertractionintheloosesoil.

Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancausepoisoning;

keepoutofreachfromchildrenandpets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

CleaningtheRadiator Screen

ServiceInterval:Beforeeachuseordaily

Removeanybuildupofgrass,dirtorotherdebrisfrom theradiatorscreenwithcompressedair.

Figure37

1.Valvestem

CheckingtheWheel-Lug Nuts

ServiceInterval:Aftertherst8hours

Every100hours

Checkandtorquethewheellugnutsto68N∙m(50 ft-lb).

g003793

Checkingthe Engine-CoolantLevel

ServiceInterval:Beforeeachuseordaily

Thecoolingsystemislledwitha50/50solution ofwaterandpermanentethyleneglycolantifreeze. Checkthelevelofcoolantatthebeginningofeach day,beforestartingtheengine.

DANGER

Therotatingshaftandfancancausepersonal injury.

•Donotoperatethemachinewithoutthe coversinplace.

•Keepyourngers,hands,andclothing clearoftherotatingfananddriveshaft.

•Parkthemachineonalevelsurface,lower theloaderarms,engagetheparkingbrake, shutofftheengine,andremovethekey fromthekeyswitchbeforeperforming maintenance.

1.Parkthemachineonalevelsurface,lowerthe loaderarms,engagetheparkingbrake,and shutofftheengine.

2.Removethekeyfromthekeyswitchandallow theenginetocool.

3.Removetheradiatorcapandcheckthecoolant level(Figure38).

Thecoolantshouldbeuptothellerneck.

Figure38

1.Radiatorcap

4.Ifthecoolantlevelislow,addcoolantuptothe bottomofthellerneck.

Important:Donotoverlltheradiator.

5.Replacetheradiatorcap,ensuringthatitis tightlysealed.

ChangingtheEngine

BrakeMaintenance

TestingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.Engagetheparking-brake;referto

Parking-BrakeLever(page14).

2.Starttheengine.

g005937

3.Slowlyattempttodrivethemachineforwardor rearward.

4.Ifthemachinemoves,contactyourAuthorized ServiceDealerforservice.

Coolant

ServiceInterval:Yearly

HaveanAuthorizedServiceDealerchangetheengine coolantyearly.

Ifyouneedtoaddenginecoolant,refertoChecking

theEngine-CoolantLevel(page34).

HydraulicSystem Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

MaterialProperties

cStat40°C:55to62 Viscosity,ASTMD445

cStat100°C:9.1to9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-43to-37°C(-46to-35°F)

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25andVolvoWB-101/BM

140to152

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemuidisavailablein20 ml(2/3oz)bottles.Onebottleissufcientfor 15to22L(4to6USgallons)ofhydraulicuid. OrderPartNo.44-2500fromyourAuthorizedToro Dealer.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

HydraulicFluid Specications

Every1,500hours/Every2years(whichever comesrst)

HydraulicTankCapacity:56L(14.8USgallons)

Useonly1ofthefollowinguidsinthehydraulic system:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedServiceDealerfor moreinformation)

•ToroPremiumAllSeasonHydraulicFluid

(refertoyourAuthorizedServiceDealerformore information)

•IfeitheroftheaboveT orouidsarenotavailable,

youmayuseanotherUniversalTractorHydraulic Fluid(UTHF),buttheymustbeonlyconventional, petroleum-basedproducts.Thespecications mustfallwithinthelistedrangeforallthefollowing materialpropertiesandtheuidshouldmeet thelistedindustrystandards.Checkwithyour hydraulicuidsuppliertodetermineiftheuid meetsthesespecications.

Checkingthe Hydraulic-FluidLevel

ServiceInterval:Every25hours

Checkthehydraulic-uidlevelbeforetheengineis rststartedandafterevery25operatinghours.

RefertoCheckingtheHydraulic-FluidLevel(page36).

Important:Alwaysusethecorrecthydraulic

uid.Unspecieduidswilldamagethehydraulic system.

1.Parkthemachineonalevelsurface,remove anyattachment,engagetheparkingbrake(if equipped),raisetheloaderarms,andinstallthe cylinderlocks.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Removethehood/frontaccesscover.

4.Cleantheareaaroundthellerneckofthe hydraulictank(Figure39).

5.Removetheller-neckcapandchecktheuid levelonthedipstick(Figure39).

Theuidlevelshouldbebetweenthemarkson thedipstick.

Note:T orowillnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse onlyproductsfromreputablemanufacturerswho willstandbehindtheirrecommendations.

g005938

Figure39

1.Fillerneckcap2.Dipstick

6.Ifthelevelislow,addenoughuidtoraiseitto theproperlevel.

7.Installtheller-neckcap.

8.Installthehood/frontaccesscover.

9.Removeandstorethecylinderlocksandlower theloaderarms.

ReplacingtheHydraulic

10.Shutofftheengineandcheckforleaks.

11.Checktheuidlevelinthehydraulictank;refer toCheckingtheHydraulic-FluidLevel(page36). Adduidtoraisetheleveltomarkondipstick. Donotoverllthetank.

12.Installthehood/frontaccesscover.

13.Removeandstorethecylinderlocksandlower theloaderarms.

Filter

ServiceInterval:Aftertherst8hours

Every400hours

Important:Donotsubstituteanautomotiveoil

lterorseverehydraulicsystemdamagemay result.

1.Parkthemachineonalevelsurface,remove anyattachment,engagetheparkingbrake(if equipped),raisetheloaderarms,andinstallthe cylinderlocks.

2.Shutofftheengineandremovethekey.

3.Removethehood/frontaccesscover.

4.Placeadrainpanunderthelter.

5.Removetheoldlter(Figure40)andwipethe surfaceofthelteradapterclean.

ChangingtheHydraulic Fluid

ServiceInterval:Yearly

1.Parkthemachineonalevelsurface,remove anyattachment,engagetheparkingbrake(if equipped),raisetheloaderarms,andinstallthe cylinderlocks.

2.Shutofftheengineandremovethekey.

3.Removethehood/front-accesscover.

4.Placealargedrainpanunderthemachinethat canholdatleastthehydraulic-tankcapacity.

5.Removethedrainplugfromthebottomofthe hydraulictankandallowtheuidtocompletely drainout.

6.Installthedrainplug.

7.Fillthehydraulictankwithhydraulicuid;refer toHydraulicFluidSpecications(page36).

Note:Disposeofusedoilatacertiedrecycling

center.

Figure40

1.Hydrauliclter

2.Gasket

3.Filteradapter

6.Applyathincoathydraulicuidtotherubber gasketonthereplacementlter(Figure40).

7.Installthereplacementhydrauliclterontothe lteradapter(Figure40).Tightenitclockwise untiltherubbergasketcontactsthelteradapter, thentightenthelteranadditional1/2turn.

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

8.Installthehood/front-accesscover.

9.Removeandstorethecylinderlocksandlower theloaderarms.

g003721

Cleaning

Storage

RemovingDebris

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblocked

screensand/orcoolingshroudsremovedwill resultinenginedamageduetooverheating.

1.Parkthemachineonalevelsurface,raisethe loaderarms,andinstallthecylinderlocks.

2.Shutofftheengineandremovethekey.

3.Removethefront-accesscover.

4.Cleananydebrisfromthegrill.

5.Opentherear-accesscover.

6.Wipeawaydebrisfromtheaircleaner.

7.Cleananydebrisbuildupontheenginewitha brushorblower.

Important:Blowthedirtoutratherthan

washitout.Ifyouusewater,keepit awayfromelectricalitemsandhydraulic valves.Donotuseahigh-pressurewasher. High-pressurewashingcandamagethe electricalsystemandhydraulicvalvesor depletegrease.

8.Replaceandsecurethefrontandrear-access covers.

9.Removeandstorethecylinderlocksandlower theloaderarms.

StorageSafety

•Allowthemachinetocoolbeforestoring.

•Donotstorethemachineorfuelnearames.

Storage

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removedirtandgrimefromtheexternalpartsof theentiremachine,especiallytheengine.Clean dirtandchafffromtheradiator.

Important:Washthemachineusingmild

detergentandwater.Donotpressure-wash themachine.Avoidexcessiveuseofwater, especiallynearthecontrolpanel,engine, hydraulicpumps,andmotors.

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page27).

5.Greasethemachine;refertoGreasingthe

Machine(page27).

6.Drainwaterfromthefuellter;refertoDraining

WaterfromtheFuelFilter(page30).

7.Torquethewheellugnutsto68N∙m(50ft-lb).

8.Checkthehydraulicuidlevel;refertoChecking

theHydraulic-FluidLevel(page36).

9.Checkthetirepressure;refertoCheckingthe

TirePressure(page34).

10.Chargethebattery;refertotheChargingthe

Battery(page33).

11.Flushthefueltankwithfresh,cleandieselfuel.

12.Checkandtightenallfasteners.Repairor replaceanyworn,damaged,ormissingparts.

13.Paintallscratchedorbaremetalsurfaceswith paintavailablefromyourAuthorizedService Dealer.

14.Checkantifreezeprotectionandlltheradiator witha50/50solutionofwaterandpermanent ethyleneglycolantifreeze.Refertoyourengine owner’smanualorAuthorizedServiceDealerfor detailsoncheckingandmaintainingthecooling system.

15.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromthekey switchandkeepitinamemorableplace.

16.Coverthemachinetoprotectitandkeepitclean.

Important:Whenremovingthemachinefrom

storage,chargethebattery;refertoChargingthe

Battery(page33).

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranksbutdoesnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsare corrodedorloose.

2.Afuseislooseorblown.2.Connectorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Astarterorstartersolenoidis damaged.

6.Internalenginecomponentshave seized.

1.Thestartingprocedureisincorrect.1.Usethecorrectstartingprocedure.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thefuel-shutoffvalveisclosed.3.Openthefuel-shutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow.

9.Theair-cleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter .

11.Theimproperfuelgradeforcold weatherisinthemachine.

12.Thereislowcompression.

13.Theinjectionnozzlesaredamaged.

14.Theinjectionpumptimingisincorrect.

15.Theinjectionpumpisdamaged.

16.TheETRsolenoidisdamaged.

1.Checktheelectricalconnectionsfor goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

4.Drainandushthefuelsystem;add freshfuel.

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery ,oilviscosity,and startingmotor(contactyourAuthorized ServiceDealer).

11.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.Youmayneedtowarmthe entiretractionunit.

12.ContactyourAuthorizedService Dealer.

13.ContactyourAuthorizedService Dealer.

14.ContactyourAuthorizedService Dealer.

15.ContactyourAuthorizedService Dealer.

16.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theenginestartsbutdoesnotkeep running.

Theenginerunsbutknocksormisses.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeforcoldweather wasusedinthemachine.

6.Thespark-arrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleedthenozzlesandcheckforair

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjection-pumptimingisincorrect.

7.Thereisexcessivecarbonbuildup.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

5.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.

6.Cleanorreplacethespark-arrestor screen.

Dealer.

1.Drainandushthefuelsystem;add freshfuel.

2.Referto“Theengineoverheats.”

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

8.ContactyourAuthorizedService Dealer.

Theenginedoesnotidle.

1.Thefuel-tankventisrestricted.

2.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.

6.Thefuelpumpisdamaged.

7.Thereislowcompression

1.Loosenthecap.Iftheenginerunswith thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add freshfuel.

5.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Theenginelosespower.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe radiator.

3.Thecrankcase-oillevelisincorrect.3.FillordraintotheFullmark.

4.Theengineloadisexcessive.4.Reducetheload;usealowerground

5.Incorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

10.Theenginerpmistoolow.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Thecrankcase-oillevelisincorrect.2.FillordraintotheFullmark.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Theengineisoverheating.

6.Thespark-arrestorscreenisclogged.

7.Thereisairinthefuel.

8.Thereislowcompression

9.Thefuel-tankventisrestricted.

10.Theinjection-pumptimingisincorrect.

11.Theinjectionpumpisdamaged.

12.Theenginehighidlespeedistoolow.

1.Checkandaddcoolant.

2.Inspectandcleantheradiatorscreen witheveryuse.

speed.

freshfuel.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.Checkthehighidlespeed.

speed.

4.Drainandushthefuelsystem;add freshfuel.

5.Referto“Theengineoverheats.”

6.Cleanorreplacethespark-arrestor screen.

7.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.ContactyourAuthorizedService Dealer.

11.ContactyourAuthorizedService Dealer.

12.ContactyourAuthorizedService Dealer.

Exhaustproducesexcessiveblacksmoke.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Theair-cleanerltersaredirty.2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.

4.Theinjection-pumptimingisincorrect.

Theinjectionpumpisdamaged.

Theinjectionnozzlesaredamaged.

speed.

3.Drainandushthefuelsystem;add freshfuel.

4.ContactyourAuthorizedService Dealer.

ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Exhaustproducesexcessivewhitesmoke.

Themachinedoesnotdrive.

1.ThekeywasturnedtotheST ART positionbeforetheglow-pluglight turnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjection-pumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thereislowcompression.

1.Theparkingbrakeisengaged.1.Disengagetheparkingbrake.

2.Thehydraulic-uidlevelislow.2.Addhydraulicuidtothereservoir.

3.Thehydraulicsystemisdamaged.

4.Thetowvalvesareopen.

5.Theow-dividervalveleverisin9 o'clockposition.

6.Atractionpumpdrivecouplerisloose orbroken.

7.Pumpand/orwheelmotorisdamaged.7.ContactyourAuthorizedService

8.Thecontrolvalveisdamaged.

9.Thereliefvalveisdamaged.

1.TurnthekeytotheRUNpositionand allowtheglow-pluglighttoturnoff beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugsandwiring.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

3.ContactyourAuthorizedService Dealer.

4.Closethetowvalves.

5.Movethelevertothe12o'clockto10 o'clockposition.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

Schematics

ElectricalSchematic(Rev .C)

g030503

HydraulicSchematic(Rev .B)

g029270

Notes:

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry .

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofY ourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.

374-0282RevC

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesT oroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifT orodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro 22337CP Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

Installingthe Speed-SelectorLever

CheckingtheFluidLevels andTirePressure

ChargingtheBattery

SettingtheEngineSpeed

Attachments/Accessories

BeforeOperationSafety

GeneralSafety

AddingFuel

RecommendedFuel

BiodieselReady

FuelSafety

FillingtheFuelTank(s)

AdjustingtheThigh Support

PerformingDaily Maintenance

DuringOperationSafety

GeneralSafety

SlopeSafety

DrivingtheMachine

ShuttingOfftheEngine

StartingtheEngine

UsingAttachments

InstallinganAttachment

ConnectingtheHydraulicHoses

RemovinganAttachment

AfterOperationSafety

GeneralSafety

TransportingtheMachine

MovingaNon-Functioning Machine

SelectingaTrailer

LoadingtheMachine

UnloadingtheMachine

LiftingtheMachine

UsingtheCylinderLocks

MaintenanceSafety

InstallingtheCylinderLocks

RemovingandStoringthe CylinderLocks

AccessingInternal Components

RemovingtheFront-AccessCover

OpeningtheRear-AccessCover

GreasingtheMachine

EngineSafety

ServicingtheAirCleaner

CheckingtheEngine-OilLevel

ServicingtheEngineOil

ChangingtheEngineOilandFilter

ChangingtheFuelFilter

DrainingWaterfromthe FuelFilter

BleedingtheFuelSystem

DrainingtheFuelTank

ServicingtheBattery

ElectricalSystemSafety

RemovingtheBattery

ChargingtheBattery

CleaningtheBattery

InstallingtheBattery

ServicingaReplacementBattery

CheckingtheTirePressure

CoolingSystemSafety

CleaningtheRadiator Screen

CheckingtheWheel-Lug Nuts

Checkingthe Engine-CoolantLevel

TestingtheParkingBrake

HydraulicSystemSafety

Checkingthe Hydraulic-FluidLevel

ChangingtheHydraulic Fluid

Storage

RemovingDebris

StorageSafety

Whatisthiswarning?

WhatisProp65?

Doesthislawapplyeverywhere?

HowdotheCaliforniawarningscomparetofederallimits?

Whydon’tallsimilarproductscarrythewarning?

WhydoesT oroincludethiswarning?