Toro 22330 Operator's Manual

Form No. 3353-732 Rev A
TX 413 Compact Utility Loader
Model No. 22330—250000001 and Up
Operator’s Manual
Register your product at www.Toro.com
Original Instructions (EN)
Warning
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Important Because in some areas there are local,
state, or federal regulations requiring that a spark-arrester be used on engines, a spark-arrester is available as an option for the traction unit. If a spark-arrester is required, contact your Toro dealer. Genuine Toro approved spark-arresters are approved by the USDA Forestry Service. It is a violation of the State of California PRC Section 4442 to use or operate the engine on any forest-covered, brush-covered, or grass-covered land, unless the engine is equipped with a spark-arrester, maintained in working order, or the engine is constricted, equipped, and maintained for the prevention of fire.
This spark ignition system complies with Canadian ICES-002.
Ce système d’allumage par étincelle de véhicule est conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for information regarding The U.S. Environmental Protection Agency (EPA) and the California Emission Control Regulation of emission systems, maintenance and warranty.
Keep this engine Owner’s Manual with your unit. Should this engine Owner’s Manual become damaged or illegible, replace immediately. Replacements may be ordered through the engine manufacturer.
Page
Before Operating 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding Fuel 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Checking the Oil Level 13. . . . . . . . . . . . . . . . . . . .
Removing Debris from the Traction Unit 13. . . . . .
Checking the Hydraulic Fluid 13. . . . . . . . . . . . . . .
Operation 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit Overview 14. . . . . . . . . . . . . . . . . . . .
Controls 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 17. . . . . . . . . . . .
Stopping the Traction Unit 18. . . . . . . . . . . . . . . . .
Moving a Non-functioning Traction Unit 18. . . . . .
Using the Cylinder Lock 19. . . . . . . . . . . . . . . . . . .
Using Attachments 20. . . . . . . . . . . . . . . . . . . . . . . .
Securing the Traction Unit for Transport 22. . . . . .
Lifting the Traction Unit 22. . . . . . . . . . . . . . . . . . .
Maintenance 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 23. . . . . . . .
Accessing the Engine and Internal Components 24.
Adjusting the Controls 25. . . . . . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 26. . . . . . . . . . . . . . . . . .
Servicing the Engine Oil 27. . . . . . . . . . . . . . . . . . .
Servicing the Tracks 28. . . . . . . . . . . . . . . . . . . . . .
Servicing the Spark Plugs 30. . . . . . . . . . . . . . . . . .
Greasing the Traction Unit 31. . . . . . . . . . . . . . . . .
Draining the Fuel Tank 33. . . . . . . . . . . . . . . . . . . .
Servicing the Hydraulic System 33. . . . . . . . . . . . .
Servicing the Battery 34. . . . . . . . . . . . . . . . . . . . . .
Replacing the Fuses 35. . . . . . . . . . . . . . . . . . . . . . .
Storage 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematics 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Product Warranty 40. . . . . . . . . . . . . . . . . . . .
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Slope Chart 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . .
Setup 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Activating the Battery 9. . . . . . . . . . . . . . . . . . . . .
Specifications 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachments 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stability Data 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .
W 2005 by The Toro Company 8111 Lyndale Avenue South Bloomington, MN 55420-1196
Page
Introduction
Read this manual carefully to learn how to operate and maintain your product properly. The information in this manual can help you and others avoid injury and product damage. Although Toro designs and produces safe products, you are responsible for operating the product properly and safely.
You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.
Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 illustrates the location of the model and serial numbers on the product.
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
Safe Operating Practices
This product is capable of amputating hands and feet. Always follow all safety instructions to avoid serious injury or death.
1
Warning
m–7487
Figure 1
1. Model and serial number plate
For your convenience, write the product model and serial numbers in the space below.
Model No:
Serial No.
This manual identifies potential hazards and has special safety messages that help you and others avoid personal injury and even death. Danger, Warning, and Caution are signal words used to identify the level of hazard. However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious injury or death if you do not follow the recommended precautions.
Warning signals a hazard that may cause serious injury or death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or moderate injury if you do not follow the recommended precautions.
This manual uses two other words to highlight information. Important calls attention to special mechanical information and Note: emphasizes general information worthy of special attention.
Safety
Improper use or maintenance by the operator or owner can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety alert symbol, which means CAUTION, WARNING, or DANGER—“personal safety instruction.” Failure to comply with the instruction may result in personal injury or death.
Engine exhaust contains carbon monoxide, an odorless, deadly poison that can kill you.
Do not run the engine indoors or in an enclosed area.
Training
Read the Operator’s Manual and other training material. If the operator(s) or mechanic(s) can not read English, it is the owner’s responsibility to explain this material to them.
Become familiar with the safe operation of the equipment, operator controls, and safety signs.
All operators and mechanics should be trained. The owner is responsible for training the users.
Never let children or untrained people operate or service the equipment. Local regulations may restrict the age of the operator.
The owner/user can prevent and is responsible for accidents or injuries occurring to himself or herself, other people or property.
Preparation
Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job. Only use accessories and attachments approved by the manufacturer.
Wear appropriate clothing including hard hat, safety glasses, long pants, safety shoes, and ear protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
Inspect the area where the equipment is to be used and remove all objects such as rocks, toys, and wire which can be thrown by the machine.
Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container
Never remove the gas cap or add fuel with the
engine running. Allow the engine to cool before refueling. Do not smoke.
3
Never refuel or drain the machine indoors.
Check that the operator’s presence controls, safety
switches, and shields are attached and functioning properly. Do not operate unless they are functioning properly.
Operation
Never run an engine in an enclosed area.
Only operate in good light, keeping away from holes
and hidden hazards.
Be sure all drives are in neutral and parking brake is engaged before starting the engine. Only start the engine from the operator’s position.
Slow down and use extra care on hillsides. Be sure to travel in the recommended direction on hillsides. Turf conditions can affect the machine’s stability.
Slow down and use caution when making turns and when changing directions on slopes.
Never operate with the guards not securely in place. Be sure all interlocks are attached, adjusted properly, and functioning property.
Do not change the engine governor setting or overspeed the engine.
Do not exceed the rated operating capacity, as the traction unit may become unstable which may result in loss of control.
Do not carry a load with the arm raised. Always carry loads close to the ground.
Do not over-load the attachment and always keep the load level when raising the loader arm. Logs, boards, and other items could roll down the loader arm, injuring you.
Never jerk the controls; use a steady motion.
Watch for traffic when operating near or crossing
roadways.
Do not touch parts which may be hot from operation. Allow them to cool before attempting to maintain, adjust, or service.
Check for overhead clearances (i.e. branches, doorways, electrical wires) before driving under any objects and do not contact them.
Before digging, have the area marked for underground utilities, and do not dig in marked areas.
Locate the pinch point areas marked on the traction unit and attachments and keep hands and feet away from these areas.
Stop on level ground, lower implements, disengage the auxiliary hydraulics, engage parking brake, shut off the engine before leaving the operator’s position for any reason.
Keep hands and feet away from moving attachments.
Look behind and down before backing up to be sure of
a clear path.
Never carry passengers and keep pets and bystanders away.
Slow down and use caution when making turns and crossing roads and sidewalks.
Do not operate the machine under the influence of alcohol or drugs
Use care when loading or unloading the machine into a trailer or truck
Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Read all attachment manuals.
Ensure that the area is clear of other people before
operating the traction unit. Stop the traction unit if anyone enters the area.
Never leave a running traction unit unattended. Always lower the loader arm, stop the engine, set the parking brake, and remove the key before leaving.
Slope Operation
Slopes are a major factor related to loss-of-control and tip-over accidents, which can result in severe injury or death. All slopes require extra caution.
Do not operate the traction unit on hillsides or slopes exceeding the angles recommended in the Stability Data section, page 11, and those in the attachment operator’s manual. See also the slope chart on page 6.
Operate up and down slopes with the heavy end of the traction unit uphill. Weight distribution changes.
An empty bucket will make the rear of the traction unit the heavy end, and a full bucket will make the front of the traction unit the heavy end. Most other attachments will make the front of traction unit the heavy end.
Raising the loader arm on a slope will affect the stability of the machine. Whenever possible, keep the loader arm in the lowered position when on slopes.
Removing an attachment on a slope will make the rear of the traction unit heavy. Refer to the Stability Data section, page 11, to determine whether the attachment can be safely removed on the slope.
Remove obstacles such as rocks, tree limbs, etc. from the work area. Watch for holes, ruts, or bumps, as uneven terrain could overturn the traction unit. Tall grass can hide obstacles.
4
Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the traction unit. Warranty may be voided if used with unapproved attachments.
Keep all movements on slopes slow and gradual. Do not make sudden changes in speed or direction.
Keep all parts in good working condition and all hardware tightened. Replace all worn or damaged decals.
If any maintenance or repair requires the loader arm to be in the raised position, secure the arm in the raised position with the hydraulic cylinder lock.
Avoid starting or stopping on a slope. If the traction unit loses traction, proceed slowly, straight down the slope.
Avoid turning on slopes. If you must turn, turn slowly and keep the heavy end of the traction unit uphill.
Do not operate near drop-offs, ditches, or embankments. The traction unit could suddenly turn over if a track goes over the edge of a cliff or ditch, or if an edge caves in.
Do not operate on wet grass. Reduced traction could cause sliding.
Do not park the traction unit on a hillside or slope without lowering the attachment to the ground, setting the parking brake, and chocking the tracks.
Maintenance and Storage
Disengage the auxiliary hydraulics, lower the attachment, set the parking brake, stop the engine, and remove the key. Wait for all movement to stop before adjusting, cleaning, or repairing.
Clean debris from attachments, drives, mufflers, and engine to help prevent fires. Clean up oil or fuel spillage.
Let the engine cool before storing and do not store near flame.
Do not store fuel near flames or drain indoors.
Park the machine on level ground. Never allow
untrained personnel to service the machine.
Use jack stands to support components when required.
Carefully release pressure from components with
stored energy.
Disconnect the battery or remove the spark plug wires before making any repairs. Disconnect the negative terminal first and the positive last. Reconnect positive first and negative last.
Keep hands and feet away from moving parts. If possible, do not make adjustments with the engine running.
Charge batteries in an open well ventilated area, away from spark and flames. Unplug the charger before connecting or disconnecting it from the battery. Wear protective clothing and use insulated tools.
Secure the loader arm valve with the loader valve lock anytime you need to stop the machine with the loader arm raised.
Keep nuts and bolts tight. Keep equipment in good condition.
Never tamper with safety devices.
Keep the traction unit free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage. Allow the traction unit to cool before storing.
Use extra care when handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container.
Never remove the gas cap or add fuel when the
engine is running. Allow the engine to cool before refueling. Do not smoke.
Never refuel the traction unit indoors.
Never store the traction unit or fuel container
inside where there is an open flame, such as near a water heater or furnace.
Never fill a container while it is inside a vehicle,
trunk, pick-up bed, or any surface other than the ground.
Keep container nozzle in contact with the tank
during filling.
Stop and inspect the equipment if you strike an object. Make any necessary repairs before restarting.
Use only genuine Toro replacement parts to ensure that original standards are maintained.
Battery acid is poisonous and can cause burns. Avoid contact with skin, eyes, and clothing. Protect your face, eyes, and clothing when working with a battery.
Battery gases can explode. Keep cigarettes, sparks and flames away from the battery.
Keep your body and hands away from pin hole leaks or nozzles that eject high pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks; never use your hands. Hydraulic fluid escaping under pressure can penetrate skin and cause injury requiring surgery within a few hours by a qualified surgeon or gangrene may result.
5
Slope Chart
Note: This page may be copied for personal use only.
M-4402
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost.
106-9453
100-6101
106-9450
100-6141
98-5954
80-9350
100-6135
105-8432
7
104-2838
106-9514
93-9084
1. Lift point 2. Tie-down point
Setup
Note: Determine the left and right sides of the machine from the normal operating position.
Loose Parts
Note: Use the chart below to verify all parts have been shipped.
Description Qty. Use
Battery post bolt
Battery post nut
Engine Manual
Training video
Hydraulic filter
Ignition key
Hood key
Plug wrench
2
2
1
1
1
2
2
1
Activate the battery.
Read/watch to learn important information about your product.
Retain for future use.
8
Activating the Battery
Warning
Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after
handling.
1
2
3
1262
The traction unit is shipped with a dry battery. Purchase bulk electrolyte with 1.260 specific gravity from a local battery supply outlet.
1. Open the rear access cover; refer to Opening the Rear Access Cover, page 24.
2. Remove the bolts, nuts, and clamp securing the battery (Fig. 2).
5
3
1
6
4
2
m–5917
Figure 2
1. Battery
2. Clamp
3. Positive cable
4. Rubber cover
5. Negative cable
6. Bolts and nuts
3. Tilt the top of the battery rearward and slide it out of the traction unit.
Figure 3
1. Filler caps
2. Electrolyte
3. Lower part of the tube
5. Leave the covers off and connect a 3 to 4 amp battery charger to the battery posts (Fig. 4). Charge the battery at a rate of 4 amperes or less for 4 hours (12 volts).
4
2
3
1
1254
Figure 4
1. Positive post
2. Negative post
3. Charger red (+) wire
4. Charger black (–) wire
Important Do not allow the battery posts to touch the
frame or hydraulic lines or it may cause sparks.
Danger
Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe burns.
Do not drink electrolyte and avoid contact with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber gloves to protect your hands.
Fill the battery where clean water is always
available for flushing the skin.
4. Remove filler caps from the battery. Slowly pour
electrolyte into each cell until the electrolyte level is up to the lower part of the tube (Fig. 3).
Warning
Charging the battery produces gasses that can explode.
Never smoke near the battery and keep sparks and flames away from battery.
6. When the battery is fully charged, disconnect the
charger from the electrical outlet and from the negative and positive battery posts (Fig. NO TAG).
7. Slowly pour electrolyte into each cell until the level is once again up to the upper line on the battery case (Fig. 3) and install covers.
8. Tilt the top of the battery rearward and slide it into the traction unit.
9
Important Do not allow the battery posts to touch the
frame or hydraulic lines or it may cause sparks.
9. Secure the battery in chassis with the clamp, bolts, and nuts removed previously (Fig. 2).
10. Using the bolt and nut supplied with the battery, connect the positive (red) cable to the positive (+) battery post (Fig. 2). Slide the rubber cover over the battery post.
11. Using the bolt and nut supplied with the battery, connect the negative (black) cable to the negative (–) battery post (Fig. 2).
Note: Ensure that the battery cables do not contact any sharp edges or each other.
12. Close the rear access cover.
Specifications
Specifications and design are subject to change without notice.
Width 34 inches (86 cm)
Length 67.8 inches (172.2 cm)
Height 44.6 inches (113.3 cm)
Weight 1365 lb (619.2 Kg)
Operating capacity 420 lb (190.5 Kg)
Tipping capacity 1200 lb (544 Kg)
Wheelbase 31.2 inches (79 cm)
Dump height (with narrow bucket)
Reach—fully raised (with narrow bucket)
Height to hinge pin (narrow bucket in the highest position)
30.6 inches (77.2 cm)
21.5 inches (54.6 cm)
50.8 inches (129 cm)
Attachments
A selection of approved attachments are available for use with the traction unit. These attachments allow you to to perform many different functions with the traction unit such as hauling materials, digging holes, grading, and more. Contact your Toro dealer for a list of all approved attachments and accessories.
Important Use only Toro-approved, TX 413
attachments.
10
Stability Data
The following tables list the maximum slope recommended for the traction unit in the positions listed in the tables. Slopes over the listed degree may cause the traction unit to become unstable. The data in the tables assume that the loader arm are fully lowered; raised arm may affect the stability.
In each attachment manual is a set of three stability ratings, one for each hill position. To determine the maximum slope you can traverse with the attachment installed, find the degree of slope that corresponds to the stability ratings of the attachment. Example: If the attachment has a Front Uphill rating of B, a Rear Uphill rating of D, and a Side Uphill rating of C, then you could drive forward up a 20° slope, rearward up a 12° slope, or sideways on a 15° slope, as listed in the following table.
Maximum Recommended Slope
when Operating with:
Front Uphill Rear Uphill Side Uphill
Configuration
Traction unit without attachment 12° 20° 19°
Traction unit with an attachment rated with one of the following stability ratings for each slope position:
A
B
C
D
E
25° 25° 22°
20° 20° 19°
18° 16° 15°
12° 12° 12°
5° 5° 5°
11
Before Operating
Before operating, check the fuel and oil level, and remove debris from the traction unit. Also, ensure that the area is clear of people and debris. You should also know and have marked the locations of all utility lines.
Using Stabilizer/Conditioner
Use a fuel stabilizer/conditioner in the traction unit to provide the following benefits:
Keeps gasoline fresh during storage of 90 days or less. For longer storage it is recommended that the fuel tank be drained.
Adding Fuel
Danger
In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.
Do not fill the fuel tank completely full. Add gasoline to the fuel tank until the level is 1/4 to 1/2 inch (6 to 13 mm) below the bottom of the filler neck. This empty space in the tank allows gasoline to expand.
Never smoke when handling gasoline, and stay away from an open flame or where gasoline fumes may be ignited by a spark.
Store gasoline in an approved container and keep it out of the reach of children. Never buy more than a 30-day supply of gasoline.
Always place gasoline containers on the ground away from your vehicle before filling.
Do not fill gasoline containers inside a vehicle or on a truck or trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge.
When practical, remove gas-powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground.
If this is not possible, then refuel such equipment on a truck or trailer from a portable container, rather than from a gasoline dispenser nozzle.
If a gasoline dispenser nozzle must be used, keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
Cleans the engine while it runs
Eliminates gum-like varnish buildup in the fuel
system, which causes hard starting
Important Do not use fuel additives containing
methanol or ethanol.
Add the correct amount of gas stabilizer/conditioner to the gas.
Note: A fuel stabilizer/conditioner is most effective when mixed with fresh gasoline. To minimize the chance of varnish deposits in the fuel system, use fuel stabilizer at all times.
Filling the Fuel Tank
1. Park the traction unit on a level surface, lower the loader arm, and stop the engine.
2. Remove the key and allow the engine to cool.
3. Clean around the fuel tank cap and remove it (Fig. 5).
1
m-7464
Figure 5
1. Fuel cap
4. Add unleaded gasoline to the fuel tank, until the level is 1/4-1/2 inch below the bottom of the filler neck (Fig. 6).
1
Use unleaded gasoline (87 pump octane minimum). Leaded, regular gasoline may be used if unleaded is not available.
Important Do not use methanol, gasoline containing
methanol, or gasohol containing more than 10% ethanol because the fuel system could be damaged. Do not mix oil with gasoline.
2
m–7551
Figure 6
1. Filler neck 2. Fill to 1/4-1/2 inch below
filler neck
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