Toro 22327, 22327G, 22327HD, 22328, 22328HD Operator's Manual

Page 1

FormNo.3420-652RevD

TX1000CompactToolCarrier

ModelNo.22327—SerialNo.401900000andUp ModelNo.22327G—SerialNo.401900000andUp ModelNo.22327HD—SerialNo.401900000andUp ModelNo.22328—SerialNo.402000000andUp ModelNo.22328HD—SerialNo.402000000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3420-652*D

Page 2

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g239557

Figure1

1.Modelandserialnumberlocation

ModelNo.

Introduction

Thismachineisacompacttoolcarrierintendedfor useinvariousearthandmaterialsmovingactivitiesfor landscapingandconstructionwork.Itisdesignedto operateawidevarietyofattachmentseachofwhich performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials,

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

Contactusatwww.Toro.com.

g000502

PrintedintheUSA

AllRightsReserved

Page 3

informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

ProductOverview...................................................10

Controls...........................................................10

MessageDisplay...........................................13

Specications..................................................14

Attachments/Accessories.................................14

BeforeOperation.................................................15

BeforeOperationSafety...................................15

AddingFuel......................................................15

PerformingDailyMaintenance..........................16

DuringOperation.................................................16

DuringOperationSafety...................................16

StartingtheEngine...........................................18

DrivingtheMachine..........................................18

ShuttingOfftheEngine.....................................18

UsingAttachments...........................................18

AfterOperation....................................................20

AfterOperationSafety......................................20

MovingaNon-FunctioningMachine..................20

TransportingtheMachine.................................21

LiftingtheMachine...........................................22

Maintenance...........................................................23

RecommendedMaintenanceSchedule(s)...........23

Pre-MaintenanceProcedures..............................24

MaintenanceSafety..........................................24

UsingtheCylinderLocks..................................24

AccessingInternalComponents.......................25

Lubrication..........................................................27

GreasingtheMachine.......................................27

EngineMaintenance...........................................28

EngineSafety...................................................28

ServicingtheAirCleaner..................................28

ServicingtheEngineOil....................................29

FuelSystemMaintenance...................................31

DrainingtheFuelFilter/WaterSeparator...........31

ReplacingtheFuelFilterCanisterand

In-LineFilter..................................................31

CheckingtheFuelLinesand

Connections..................................................32

BleedingtheFuelSystem.................................32

DrainingtheFuelT ank(s)..................................32

ElectricalSystemMaintenance...........................33

ElectricalSystemSafety...................................33

ServicingtheBattery.........................................33

ServicingtheFuses..........................................37

DriveSystemMaintenance..................................37

ServicingtheTracks.........................................37

CoolingSystemMaintenance..............................40

CoolingSystemSafety.....................................40

ServicingtheCoolingSystem...........................40

BrakeMaintenance.............................................41

TestingtheParkingBrake.................................41

ControlsSystemMaintenance.............................42

AdjustingtheControls.......................................42

HydraulicSystemMaintenance...........................42

HydraulicSystemSafety...................................42

HydraulicFluidSpecications...........................42

CheckingtheHydraulic-FluidLevel...................43

ReplacingtheHydraulicFilter...........................43

ChangingtheHydraulicFluid............................44

Cleaning..............................................................45

RemovingDebris..............................................45

CleaningtheChassis........................................45

Storage...................................................................46

StorageSafety..................................................46

Storage.............................................................46

Troubleshooting......................................................47

Schematics.............................................................51

Page 4

Safety

DANGER

Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.

Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811orinAustralia, call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.Usingthisproductforpurposesother thanitsintendedusecouldprovedangeroustoyou andbystanders.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol(Figure2),which meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload closetotheground.Weightdistributionchanges withattachments.Anemptybucketmakesthe rearofthemachinetheheavyend,andafull bucketmakesthefrontofthemachinetheheavy end.Mostotherattachmentsmakethefrontofthe machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

Page 5

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distanceawayfromthe battery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

decalbatterysymbols

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

decal93-6681

115-4855

decal115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.

decal93-7814

115-4858

decal115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal115-4865

115-4865

1.Enginecoolant

2.ReadtheOperator's Manual.

Page 6

decal117-3276

117-3276

1.Enginecoolantunder pressure

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe Operator'sManual.

120-0625

1.Pinchpoint,hand—keephandsaway.

130-2836

1.Crushinghazard;cuttinghazard—keepawayfromthe bucketandtheliftarm.

decal130-7637

130-7637

1.Blinking light—engine-coolant temperature

2.Steadylight—engine-oil pressure

decal120-0625

3.Blinkinglight—glowplug8.Tractionneutral

4.Steadylight—battery warning

5.Hourmeter

decal130-2836

6.Enginestart

7.Parkingbrakedisengaged

9.Auxiliaryleverneutral

decal131-0709

131-0709

1.Parkingbrake—engage2.Parkingbrake—disengage

131-0711

1.Crushinghazard—keepawayfrompinchpointsand actuatingparts.

decal131-0711

Page 7

131-8026

1.Battery power—disconnect

2.On4.ReadtheOperator's

3.Off

136-5750

Manual.

decal137-9030

decal131-8026

137-9030

1.Engine—stop3.Engine—start

2.Engine—run

decal133-8056

133-8056

decal136-5750

1.ReadtheOperator's Manual.

2.Tensionblockguide

Page 8

decal131-0597

131-0597

decal131-0708

131-0708

1.Moveforward

2.Turnright

3.Moverearward

4.Turnleft

Page 9

decal131-0710

131-0710

1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving

partstostopbeforeservicing;keepawayfrommovingparts; keepallguardsandshieldsinplace.

2.Warning—receivetrainingbeforeoperatingthemachine.

8.Explosionhazard;electrocutionhazard—callthelocalutilities hotlinebeforebeginningworkinanarea.

3.Warning—wearhearingprotection.

9.Crushinghazard—keepawayfromtheattachmentwhen operatingthemachine;keepbystandersawayfromthe machine.

4.Warning—engagetheparkingbrake,lowertheattachmentto theground,shutofftheengine,andremovethekeyfromthe ignitionbeforeleavingthemachine.

10.Tippinghazard—alwaysmoveupordownslopeswith theattachmentlowered;neverdriveonaslopewiththe attachmentraised;alwaysoperatewiththeheavyenduphill; alwayscarryloadslow;neverjerkthecontrollevers;use asteady,evenmotion.

5.Electrocutionhazard,powerlines—checkforpowerlinesin theareabeforeusingthemachine.

11.Tippinghazard—donotmakefastturns;alwayscheckbehind youbeforereversingthemachine.

6.Crushinghazard—keepawayfrompinchpoints;read theOperator'sManualbeforeservicingorperforming maintenance.

136-5824

1.Powersocket7.Enginespeed

2.Hydraulicuid—slow8.Lower/oattheattachment.

3.Hydraulicuid—fast

9.Tilttheattachmentforward.

4.Hydraulicattachment—neutral10.Raisetheattachment.

5.Hydraulicattachment—forward

11.Tilttheattachmentrearward.

6.Hydraulicattachment—reverse12.Leverlock

decal136-5824

Page 10

ProductOverview

Controls

Becomefamiliarwithallthecontrols(Figure4)before youstarttheengineandoperatethetractionunit.

ControlPanel

g240876

Figure4

1.Messagedisplay6.Throttlelever

2.Powersocket7.Keyswitch

g031208

3.Referencebar

4.Plug

5.Auxiliaryhydraulicslever

8.Tractioncontrol

9.Loader-arm/attachment-tilt lever

10.Loaderlock

Figure3

1.Hood

2.Auxiliaryhydraulic couplers

3.Mountplate

4.Track10.Auxiliaryhydraulicslock

5.Loaderarm

6.Liftcylinder

7.Tie-down/liftloop

8.Fuelgauge

9.Controlpanel

switch

11.Operatorplatform

12.Parkingbrake

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto

StartingtheEngine(page18).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebar asahandleandaleveragepointforcontrollingthe

g031209

tractioncontrolandtheauxiliary-hydraulicslever.T o ensuresmooth,controlledoperation,donottake yourhandsoffthereferencebarswhileoperatingthe machine.

Page 11

TractionControl

1.Referencebar

2.Tractioncontrol

Figure5

•Toturnright,rotatethetractioncontrolclockwise

(Figure8).

g029289

g029288

Figure8

•Tomoveforward,movethetractioncontrolforward

(Figure6).

Figure6

•Tomoverearward,movethetractioncontrol

rearward(Figure7).

Important:Whenreversing,lookbehindyou

forobstructionsandkeepyourhandsonthe referencebar.

•Toturnleft,rotatethetractioncontrol

counterclockwise(Figure9).

g029285

Figure9

g029287

•Tostopthemachine,releasethetractioncontrol

(Figure5).

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinemovesinthat direction.

Figure7

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Page 12

Loader-Control-ReferenceBar

Loader-ValveLock

Theloader-control-referencebarhelpsstabilizeyour handwhileoperatingtheloaderarm/attachment-tilt lever(Figure3).

LoaderArm/Attachment-TiltLever

•Totilttheattachmentforward,slowlymovethe

levertotheright(Figure10).

•Totilttheattachmentrearward,slowlymovethe

levertotheleft(Figure10).

•Tolowertheloaderarms,slowlymovethelever

forward(Figure10).

•Toraisetheloaderarms,slowlymovethelever

rearward(Figure10).

•Tolowertheloaderarmstoadetent(oat)

position,pushtheleverfullyforward(Figure10).

Note:Thisallowsattachmentssuchastheleveler

andthehydraulicbladetofollowthecontoursof theground(i.e.,oat)whengrading.

Theloader-valvelocksecurestheloader arm/attachment-tiltleversothatyoucannotpushit forward.Thishelpstoensurethatnooneaccidentally lowerstheloaderarmsduringmaintenance.Secure theloaderarmswiththelockanytimeyouneedto shutoffthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsothatitclearstheholein thecontrolpanelandswingittotheleft,infrontof theloader-armlever,pushingitdownintothelocked position(Figure11).

Figure11

1.Loaderarm/attachment-tilt lever

2.Loader-valvelock

g029981

Figure10

1.Detent(oat)position

2.Lowertheloaderarms.5.Tilttheattachment

3.Raisetheloaderarms.

4.Tilttheattachment rearward.

forward.

Bymovingthelevertoanintermediateposition(e.g., forwardandleft),youcanmovetheloaderarmsand tilttheattachmentatthesametime.

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,movetheauxiliary-hydraulicslever forward(Figure12).

•Tooperateahydraulicattachmentinthereverse

direction,movetheauxiliary-hydraulicslever

g029293

rearward(Figure12).

Note:IfyoureleasetheleverwhileintheFORWARD

orREVERSEposition,theleverautomaticallyreturnsto theNEUTRALposition(Figure12).

Figure12

1.Forward-owhydraulics

2.Reverse-owhydraulics

3.Neutral

g029294

Page 13

Auxiliary-Hydraulics-LockSwitch

MessageDisplay

Useyourrightfoottopressthe auxiliary-hydraulics-lockswitchtolockthe auxiliary-hydraulicsleverintheFORWARDor REARWARDpositionandfreeyourhandforother controls(Figure4).

Figure13

1.Auxiliary-hydraulics-lock

Parking-BrakeLever

•Toengagetheparkingbrake,rotatetheleverto

left(Figure14).

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

•Toreleasethebrake,rotatethebrakelevertothe

right.

Engine-Coolant-TemperatureLight

Iftheenginecoolantbecomestoohot,thelighton theleftashesandthehornsounds(Figure15).If thishappens,disengagetheauxiliaryhydraulicsand letthemachinerunathighidletoallowthecooling systemtocoolthemachine.Checkthecoolantlevel whentheenginehasfullycooled.

Important:Donotshutofftheengine,asthis

maycausethemachinetooverheat.

g205234

g029666

Figure15

Engine-Oil-PressureLight

Iftheengine-oil-pressurebecomestoolow,thelight ontheleftilluminatessteadily(Figure16).Ifthis happens,shutofftheengineimmediatelyandcheck theoillevel.Ifitislow,addoilandlookforpossible leaks.

Note:Y oumayneedtoadjustthetractioncontrol

toreleasethebrakepinsandrotatethelever.

Figure14

FuelGauge

Thisgaugemeasurestheamountoffuelinthefuel tank(s).

g029665

Figure16

Glow-PlugLight

Thelightontherightasheswhiletheglowplugsare chargedandwarmingtheengine(Figure17).

g030721

g029668

Figure17

Page 14

Battery-ChargeLight

Ifthebatterychargebecomestoolow,thelightonthe rightilluminatessteadily(Figure18).Ifthishappens, shutofftheengineandchargeorreplacethebattery . RefertoServicingtheBattery(page33).

g029667

Figure18

HourMeter

Thehourmeterdisplaysthenumberofhoursof operationthathavebeenloggedonthetractionunit andthefollowingindicators:

•Enginestart—displayswhenyoustarttheengine

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Model22327

Width Length Height Weight Operatingcapacity(with75kg(165lb)

operatorandstandardbucket) Tippingcapacity(with75kg(165lb)

operatorandstandardbucket) Wheelbase Dumpheight(withstandardbucket)155cm(61inches) Reach—fullyraised(withstandard

bucket) Heighttohingepin(withstandard

bucketinhighestposition)

Model22328

Width

85cm(33inches)

256cm(101inches)

138cm(54inches)

1234kg(2,720lb)

454kg(1,000lb)

1296kg(2,857lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

103cm(41inches)

Figure19

•Parkingbrake—displayswhenyoudisengagethe

parkingbrake

Figure20

•Tractionneutral—displayswhenthetraction

controlisintheNEUTRALposition

Figure21

•Auxiliaryleverneutral—displayswhentheauxiliary

leverisintheNEUTRALposition

g029974

g030520

g029211

Length Height Weight Operatingcapacity(with75kg(165lb)

operatorandstandardbucket) Tippingcapacity(with75kg(165lb)

operatorandstandardbucket) Wheelbase Dumpheight(withstandardbucket)155cm(61inches) Reach—fullyraised(withstandard

bucket) Heighttohingepin(withstandard

bucketinhighestposition)

256cm(101inches)

138cm(54inches)

1297kg(2,860lb)

454kg(1,000lb)

1296kg(2,857lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

Figure22

g029975

Page 15

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageorrequirecertiedtrainingof theoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled andthatitisagenuineT oroattachment.Readall theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas;notethelocationofunmarkedobjectsand structures,suchasundergroundstoragetanks, wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif anyoneentersthearea.

AddingFuel

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatyoucanusewithin180daysto ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade (No.1-DorNo.1-D/2-Dblend)belowthat temperature.Usingwinter-gradefuelatlower temperaturesprovideslowerashpointandcoldow characteristics,whicheasesstartingandreducesfuel lterplugging.

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

Page 16

FillingtheFuelTanks

Fueltankcapacity:41L(11USgallons)

DuringOperation

FillthefueltanksasshowninFigure23.

Note:Thefuel-tankcapsclickwhenyouclosethem

securely.Usethebracketstolockthefueltanks.

Figure23

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedintheMaintenance

(page23).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page43)andBleedingthe FuelSystem(page32).

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof themachine,stepofftheplatformandaway fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

g029669

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe engine.Starttheengineonlyfromtheoperator's position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

Page 17

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike anobject.Makeanynecessaryrepairsbefore resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey .

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver. Beawareofobstaclesincloseproximitytoyou. Failuretomaintainadequatedistancefromtrees, walls,andotherbarriersmayresultininjuryasthe machinebacksupduringoperationifyouarenot attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin theattachmentcouldfallandcauseinjury.

usecommonsenseandgoodjudgmentwhen performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.Tallgrasscanhide obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelor trackgoesovertheedgeortheedgecavesin. Maintainasafedistancebetweenthemachine andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight distributionchangeswithattachments.Anempty bucketmakestherearofthemachinetheheavy end,andafullbucketmakesthefrontofthe machinetheheavyend.Mostotherattachments makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always

Page 18

StartingtheEngine

ShuttingOfftheEngine

1.Ensurethatthebattery-disconnectswitchisin theONposition.

2.Ensurethattheauxiliary-hydraulicsleverand traction-controlareintheNEUTRALposition.

3.Movethethrottlelevermidwaybetweenthe SLOWandFASTpositions.

4.Insertthekeyintothekeyswitchandturnitto theONposition.

5.Waitfortheglow-plugindicatorlighttostop blinking.

6.TurnthekeytotheST ARTposition.Whenthe enginesstarts,releasethekey .

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine failstostart,wait30secondsforthestarter tocooldownbetweenattempts.Failureto followtheseinstructionscouldburnoutthe startermotor.

7.MovethethrottlelevertotheFASTposition.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold (i.e.,whentheairtemperatureisator belowfreezing)coulddamagethehydraulic system.Whenstartingtheengineincold conditions,allowittoruninthemiddle throttlepositionfor2to5minutesbefore movingthethrottletotheFASTposition.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisin theNEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,let itidleforaminutebeforeturningthekeyswitch totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency ,youcanshutoff theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand removethekey.

CAUTION

Achildoruntrainedbystandercouldattempt tooperatethetractionunitandbeinjured.

Removethekeyfromthekeyswitchwhen leavingthetractionunit,evenifjustforafew seconds.

UsingAttachments

InstallinganAttachment

Note:Iftheoutdoortemperatureisbelow

freezing,storethetractionunitinagarageto keepitwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontroltomovethemachine.The fartheryoumovethetractioncontrolinanydirection, thefasterthemachinemovesinthatdirection. Releasethetractioncontroltostopthemachine.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Placethe throttleleverintheFASTpositionforbestperformance. Youcan,however,usethethrottlepositiontooperate atslowerspeeds.

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.The warrantyofthemachinemaybevoidedifyouuse themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor debrisandthatthepinsrotatefreely.Ifthepins donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith enoughspacebehindittoaccommodatethe machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe attachmentreceiverplate(Figure24).

Page 19

Figure24

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall thewayback.

g003710

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey arefullyseatedinthemountplate(Figure25).

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot fullyalignedwiththeholesintheattachment receiverplate.Checkthereceiverplateand cleanitifnecessary.

Figure25

1.Quick-attachpins (engagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequick-attach pinsthroughtheattachmentmountplate, theattachmentcouldfalloffthemachine, crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully seatedintheattachmentmountplate.

g003711

Page 20

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.

•Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks;neveruseyourhands.

CAUTION

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem totheoutside.

5.Iftheattachmentuseshydraulics,movethe auxiliary-hydraulicsleverforward,backward, andbacktotheNEUTRALpositiontorelieve pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe collarsbackonthehydrauliccouplersand disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and backthemachineawayfromtheattachment.

Hydrauliccouplers,hydrauliclines/valves, andhydraulicuidmaybehot.Ifyoucontact hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic couplers.

•Allowthemachinetocoolbeforetouching hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation, connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward, backward,andbacktotheNEUTRALpositionto relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling onthehoses.

AfterOperation

AfterOperationSafety

•Shutofftheengine,removethekey ,waitforall

movementtostop,andallowthemachinetocool beforeadjusting,cleaning,storing,orservicingit.

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

MovingaNon-Functioning Machine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Openthehoodandsecurethehoodprop.

3.Removethesidescreens;refertoRemovingthe

SideScreens(page26).

Page 21

4.Usingawrench,turnthetowvalvesonthe hydraulicpumpstwicecounterclockwise(Figure

26).

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure27).

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

Figure26

1.Towvalve

5.Towthemachineasrequired.

6.Afterrepairingthemachine,closethetowvalves beforeoperatingit.

g031210

g031211

•Ensurethatthelengthoframpisatleast4 timesaslongastheheightofthetraileror truckbedtotheground.Thisensuresthat rampangledoesnotexceed15degreeson atground.

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

1.Full-widthrampinstowed position

2.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

g229507

Figure27

3.H=heightofthetraileror truckbedtotheground

4.Trailer

Page 22

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Loadandunloadthemachinewiththe heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(Figure27).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy enduptheramp,carryingloadslow(Figure28).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks) oranon-load-carryingattachment(e.g., stumpgrinder),drivethemachineforward uptheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,backthe machineuptheramp.

g031331

Figure29

1.Tie-downloops

UnloadingtheMachine

1.Lowertheramp(Figure28).

2.Unloadthemachinefromthetrailerwiththe heavyenduptheramp,carryingloadslow (Figure30).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks) oranon-load-carryingattachment(e.g., stumpgrinder),backitdowntheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,driveitforward downtheramp.

Figure28

1.Machinewithfull attachmentor non-load-carrying attachment—drivethe machineforwardupthe ramp.

2.Machinewithemptyor noattachment—backthe machineuptheramp.

6.Lowertheloaderarmsallthewaydown.

7.Shutofftheengine,removethekey,andengage theparkingbrake.

8.Usethemetaltie-downloopsonthemachine tosecurelyfastenthemachinetothetraileror truckwithstraps,chains,cable,orropes(Figure

29).Refertolocalregulationsfortie-down

requirements.

g204458

Figure30

g204457

1.Machinewithfull attachmentor non-load-carrying attachment—backthe machinedowntheramp.

2.Machinewithemptyor noattachment—drivethe machineforwarddownthe ramp.

LiftingtheMachine

Youcanliftthemachineusingthetie-down/liftloops asliftpoints;refertoFigure29.

Page 23

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every50hours

MaintenanceProcedure

•Checkandadjustthetracktension.

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Checkandadjustthetracktension.

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheair-lter-serviceindicator.

•Checktheengine-oillevel.

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Cleanthetracks.

•Checkthetracksforexcessivewearandpropertension.

•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty conditions).

•Checkthecoolantlevelintheexpansiontank.

•Checkandcleantheradiatorscreen

•Testtheparkingbrake.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Removetheair-cleanercover,cleanoutdebris,andchecktheair-lter-service indicator.

•Checkthehydraulic-uidlevel.

•Checkthebatterycondition.

•Checkandadjustthetracktension.

Every100hours

Every200hours

Every400hours

Every500hours

Every1,500hours

•Changetheengineoil.(Servicemorefrequentlyifconditionsareextremelydusty orsandy.)

•Checkthecoolingsystemhoses.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuildupinthechassis.

•Checkthealternator/fanbelttension(refertotheengineowner’smanualfor instructions).

•Changetheoillter.(Servicemorefrequentlyifconditionsareextremelydusty orsandy.)

•Replacethehydrauliclter.

•Replacethefuelltercanisterandin-linelter.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Changethehydraulicuid.

•Replacethealternator/fanbelt(refertotheengineowner’smanualforinstructions).

•Replaceallmovinghydraulichoses.

Page 24

MaintenanceService

Interval

MaintenanceProcedure

Yearly

Yearlyorbeforestorage

Every2years

•Changetheenginecoolant(AuthorizedServiceDealeronly).

•Changetheenginecoolant.

•Checkandadjustthetracktension.

•Touchupchippedpaint.

•Drainandcleanthefueltank(s)—AuthorizedServiceDealeronly .

•Replaceallmovinghydraulichoses.

Pre-Maintenance Procedures

MaintenanceSafety

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment, engagetheparkingbrake(ifequipped),shut offtheengine,andremovethekey .Waitforall movementtostopandallowthemachinetocool beforeadjusting,cleaning,storing,orrepairingit.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

UsingtheCylinderLocks

WARNING

Theloaderarmsmaylowerwhenintheraised position,crushinganyoneunderthem.

Installthecylinderlock(s)beforeperforming maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethe2pinssecuringthecylinderlockto thepostsonthesideofthemachine.

5.Slidethecylinderlockoverthelift-cylinderrod (Figure31).

•Disconnectthebatterybeforemakinganyrepairs;

refertoUsingtheBattery-DisconnectSwitch(page

33).

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

•Donottamperwiththesafetydevices.

•UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.Y oumay voidthewarrantyifyouusethemachinewith unapprovedattachments.

•UseonlygenuineTororeplacementparts.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms intheraisedpositionwiththehydraulic-cylinder lock(s).

g031214

Figure31

1.Cylinderlock2.Lift-cylinderrod

6.Repeatstep4and5fortheothersideofthe machine.

7.Slowlylowertheloaderarmsuntilthecylinder lockscontactthecylinderbodiesandrodends.

Page 25

RemovingandStoringthe CylinderLocks

Important:Removethecylinderlocksfromthe

rodsandfullysecuretheminthestorageposition beforeoperatingthemachine.

2.Turnthehoodlatchclockwise(Figure32).

3.Liftuponthehandlesandswingthehoodup (Figure32).

4.Securetheproprod.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethepinssecuringthecylinderlocks.

5.Placethecylinderlocksonthepostsonthe sidesofthemachineandsecurewiththepins.

6.Lowertheloaderarms.

AccessingInternal Components

WARNING

Openingorremovingcovers,hoods,and screenswhiletheengineisrunningcould allowyoutocontactmovingparts,seriously injuringyou.

Beforeopeninganyofthecovers,hoods,and screens,shutofftheengine,removethekey fromthekeyswitch,andallowtheengineto cool.

ClosingtheHood

1.Liftuponthetabsecuringtheproprod(Figure

33)

g031216

Figure33

1.Prop-rodtab

2.Lowerthehoodandsecureitbypushingdown onthefrontofthehooduntilitlocksinplace.

3.Tightenthehood-lockingscrewtosecurethe latch(Figure32).

OpeningtheHood

1.Loosenthehood-lockingscrew(Figure32)

Figure32

1.Hood-lockingscrew3.Hood

2.Hood-latchlever

OpeningtheRear-AccessCover

1.Removethefastener(Figure34).

g031217

Figure34

1.Fastener

2.Lifttherear-accesscoveruptoaccessthe

g031215

internalcomponents(Figure34).

3.Lowertherear-accesscoverandinstallthe fastenertoclosethecover.

Page 26

RemovingtheSideScreens

RemovingtheFrontCover

1.Openthehoodandsecurethehoodprop.

2.Slidethesidescreens(Figure35)upandoutof theslotsinthefrontscreenandframe.

Figure35

Loaderarmsnotshownforclarity

1.Sidescreen

1.Removethe2upperbolts(3/8x1inch),2 washers,and2lowerbolts(5/16x5/8inch)from thefrontcover.

2.Removethefrontcover.

g030720

g204032

Figure37

RemovingtheFrontScreen

1.Openthehoodandsecurethehoodprop.

2.Loosenthe2topboltsand2frontbolts.

1.Upperbolt—3/8x1inch

(2)

2.Frontcover

3.Washer(2)

4.Lowerbolt—5/16x5/8 inch(2)

1.Bolt

3.Removethescreen.

g247902

Figure36

Page 27

Lubrication

g031219

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntoeachtting(Figure38,

Figure39,andFigure40).

Note:Raisetheloaderarmsbeforegreasing

thettingsinFigure40.

g004209

Figure39

g029953

Figure40

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings(approximately3 pumps).

Figure38

6.Wipeupanyexcessgrease.

g031219

Page 28

EngineMaintenance

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Keepyourhands,feet,face,clothing,andother

bodypartsawayfromthemuferandotherhot surfaces.

g031236

Figure41

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Check

theair-lter-serviceindicator.

Every25hours—Removetheair-cleanercover, cleanoutdebris,andchecktheair-lter-service indicator.

ServicingtheAir-CleanerCover andBody

Important:Replacetheair-cleanerlteronly

whentheserviceindicatorshowsred(Figure41). Changingtheairlterbeforeitisnecessaryonly increasesthechanceofdirtenteringtheengine whenyouremovethelter.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecuretheproprod(if applicable).

4.Checktheair-cleanerbodyfordamagethat couldcauseanairleak.Checkthewholeintake systemforleaks,damage,orloosehoseclamps.

Replaceorrepairanydamagedcomponents.

5.Releasethelatchesontheaircleanerandpull theair-cleanercoverofftheair-cleanerbody (Figure41).

Important:Donotremovetheairlter.

1.Dustcap

2.Latch

3.Air-cleanercover

6.Squeezethedustcapsidestoopenitandknock thedustout.

7.Cleantheinsideoftheair-cleanercoverwith compressedairthatisunder205kPa(30psi).

4.Primarylter

5.Air-lterbody

6.Serviceindicator

Important:Donotusecompressedairon

theair-cleanerbody.

8.Checktheserviceindicator.

•Iftheserviceindicatorisclear,installthe

air-cleanercoverwiththedustcaporiented downwardandsecurethelatches(Figure

41).

•Iftheserviceindicatorisred,replacethe

airlterasdescribedinReplacingtheFilter

(page28).

ReplacingtheFilter

Important:Topreventenginedamage,always

operatetheenginewiththeairlterandcover installed.

1.Gentlyslidethelteroutoftheair-cleanerbody (Figure41).

Note:Avoidknockingthelterintothesideof

thebody.

Important:Donotattempttocleanthelter.

2.Inspectthenewlterfortears,anoilylm,or damagetotherubberseal.Lookintothelter whileshiningabrightlightontheoutsideofthe lter;holesinthelterappearasbrightspots.

Ifthelterisdamaged,donotuseit.

3.Carefullyinstallthelter(Figure41).

Note:Ensurethatthelterisfullyseated

bypushingontheouterrimofthelterwhile installingit.

Page 29

Important:Donotpressonthesoftinside

areaofthelter.

4.Installtheair-cleanercoverwiththedustcap orienteddownwardandsecurethelatches (Figure41).

5.Closethehood.

ServicingtheEngineOil

ServiceInterval:Beforeeachuseordaily—Check

theengine-oillevel.

Aftertherst50hours—Changetheengineoil andlter.

Every100hours—Changetheengineoil. (Servicemorefrequentlyifconditionsare extremelydustyorsandy .)

Every200hours—Changetheoillter.(Service morefrequentlyifconditionsareextremely dustyorsandy.)

Engine-OilSpecications

OilType:Detergentdieselengineoil(APIservice

CH-4orhigher)

CrankcaseCapacity:withlter5.7L(1.5USgallons)

Viscosity:Seethetablebelow.

g029940

Figure43

1.Oil-llcap2.Oildipstick

5.Checktheoilandaddadditionaloilasneeded (Figure44).

Important:Donotoverllthecrankcase

withoil;iftheoilinthecrankcaseistoohigh andyouruntheengine,youmaydamagethe engine.

Figure42

CheckingtheEngine-OilLevel

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Openthehoodandsecuretheproprod.

4.Cleantheareaaroundtheoildipstickandoil-ll cap(Figure43).

g238048

g029301

Figure44

ChangingtheEngineOil

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachineonalevelsurface.

3.Raisetheloaderarmsandsecurewiththe cylinderlocks;refertoInstallingtheCylinder

Locks(page24).

Page 30

4.Engagetheparkingbrake,shutofftheengine, andremovethekey.

5.Draintheoilbeneaththeplatform(Figure45).

CAUTION

Componentswillbehotifthemachine hasbeenrunning.Ifyoutouchhot components,youmaybeburned.

ChangingtheOilFilter

1.Raisetheloaderarmsandsecurewiththe cylinderlocks;refertoInstallingtheCylinder

Locks(page24).

2.Engagetheparkingbrake,shutofftheengine, andremovethekey.

3.Removethefrontcover;refertoRemovingthe

FrontCover(page26).

Usecaretoavoidtouchinghot componentswhilechangingtheoil and/orlter.

4.Draintheoilfromtheengine;refertoChanging

theEngineOil(page29).

5.Placeashallowpanorragunderthelterto catchoil.

6.Changetheoillter(Figure46).

g031212

Figure45

6.Removetheoil-llcapandslowlypour approximately80%ofthespeciedamountofoil inthroughthevalvecover.

7.Checktheoillevel.

8.Slowlyaddadditionaloiltobringtheleveltothe upperholeonthedipstick.

9.Replacethellcap.

g029749

Figure46

g029385

7.Removetheoil-llcapandslowlypour approximately80%ofthespeciedamountofoil inthroughthevalvecover.

8.Checktheoillevel.

9.Slowlyaddadditionaloiltobringtheleveltothe upperholeonthedipstick.

10.Replacethellcap.

11.Installthefrontcover;refertoRemovingthe

FrontCover(page26).

Page 31

FuelSystem

ReplacingtheFuelFilter

Maintenance

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

RefertoFuelSafety(page15)foracomplete listoffuelrelatedprecautions.

DrainingtheFuel Filter/WaterSeparator

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover;refertoOpening

theRear-AccessCover(page25).

4.Locatethefuellterontherearsideofthe engine(Figure47)andplaceacleancontainer underit.

CanisterandIn-LineFilter

ServiceInterval:Every400hours

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover;refertoOpening

theRear-AccessCover(page25).

4.Locatethefuelltersontherightsideofthe engine(Figure47)andplaceacleancontainer underit.

5.Cleantheareawheretheltercanistermounts (Figure47).

6.Removetheltercanisterandcleanthe mountingsurface(Figure47).

7.Lubricatethegasketonthenewltercanister withcleanoil.

8.Fillthecanisterwithfuel.

9.Installtheltercanisterbyhanduntilthegasket contactsthemountingsurface,thenrotateitan additional1/2turn(Figure47).

10.Locatethein-lineltertotheleftofthefuellter canister(Figure47)andnotethedirectionof owarrowonthesideofthein-linelter.

Figure47

1.Hoseclamp

2.In-linelter

5.Loosenthedrainvalveonthebottomofthelter canisterandallowthewatertodrain.

6.Whennished,tightenthedrainvalve.

7.Closetherear-accesscoverandsecurewith thefastener.

3.Fuel-ltercanister/water separator

4.Drainvalve

11.Opentheclampsoneachendofthein-linelter andslidethehosesoffit(Figure47).Discard thelter.

12.Slidethehosesovertheendofanewlter (Figure47),ensuringthatthearrowonthelter ispointingtowardtheengineorelectricfuel pump.

g029408

13.Securethehosestothelterwiththehose clamps.

14.Closetherear-accesscoverandsecurewiththe fastener(s).

Page 32

CheckingtheFuelLines andConnections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.Tightenanyloose connectionsandcontactyourAuthorizedService Dealerforassistanceinxingdamagedfuellines.

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingthe engineifanyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine

•Theenginehasceasedrunningduetoalackof

fuel.

•Maintenancehasbeenperformedupon

fuel-systemcomponents(e.g.,lterreplaced).

1.TurnthekeytotheRUNposition.

2.Letthefuelpumprunfor2minutespriorto startingthemachine.

DrainingtheFuelTank(s)

ServiceInterval:Every2years

HaveanAuthorizedServiceDealerdrainandclean thefueltank(s).

Page 33

ElectricalSystem Maintenance

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

g033901

Figure48

1.Battery-disconnect switch—OFFposition

2.Battery-disconnect switch—ONposition

3.Jumppost

ServicingtheBattery

ServiceInterval:Every50hours

UsingtheBattery-Disconnect Switch

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keepyourhands,feet,face,clothingand otherbodypartsawaythemuferandother hotsurfaces.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehood,securetheproprod,andremove theleftsidescreen.

4.Turnthebattery-disconnectswitchtotheONor OFFpositiontoperformthefollowing:

•Toenergizethemachineelectrically,rotate

thebattery-disconnectswitchclockwiseto theONposition(Figure48).

•Tode-energizethemachineelectrically,

rotatethebattery-disconnectswitch counterclockwisetotheOFFposition(Figure

48).

Page 34

RemovingtheBattery

1.Parkthemachineonalevelsurface,engagetheparkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey .

3.RemovethebatteryasshowninFigure49.

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthat canexplode.

Neversmokenearthebatteryandkeepsparks andamesawayfrombattery .

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page34).

2.Chargethebatteryfor4to8hoursatarateof 3to4A(Figure50).Donotoverchargethe battery.

Figure49

Figure50

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

3.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure50).

g204573

g003792

Page 35

CleaningtheBattery

Note:Keeptheterminalsandtheentirebatterycase

clean,becauseadirtybatterydischargesslowly.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Removethebatteryfromthemachine;

RemovingtheBattery(page34).

InstallingtheBattery

InstallthebatteryasshowninFigure51.

4.Washtheentirecasewithasolutionofbaking sodaandwater.

5.Rinsethebatterywithclearwater.

6.Coatthebatterypostsandcableconnectorswith Grafo112X(skin-over)grease(ToroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

7.Installthebattery;refertoInstallingtheBattery

(page35).

ServicingaReplacementBattery

Theoriginalbatteryismaintenance-freeanddoesnot requireservice.Forservicingareplacementbattery, refertothebatterymanufacturer’sinstructions.

g204572

Figure51

Page 36

Jump-StartingtheMachine

7.Starttheengineintheothermachine.Letitrun afewminutes,thenstartyourengine.

WARNING

Contactwithhotsurfacesmaycausepersonal injury.

Keephands,feet,face,clothingandother bodypartsawaythemuferandotherhot surfaces.

WARNING

Jump-startingthebatterycanproducegasses thatcanexplode.

Donotsmokenearthebattery,andkeep sparksandamesawayfrombattery.

1.Openthehood,securetheproprod,andremove theleftsidescreen.

2.Removethecoverfromthejumppost(Figure

52).

8.Removethecablesinthereverseorderof connection.

9.Installthecovertothejumppost.

Figure52

1.Jumppost

3.Connectanendofthepositive(+)jumpercable tothejumppost(Figure52).

4.Connecttheotherendofthepositive(+)jumper cabletothepositiveterminalofthebatteryin theothermachine.

5.Connectanendofthenegative(-)jumpercable tothenegativepostofthebatteryintheother machine.

6.Connecttheotherendofthenegative(-)jumper cabletoagroundpoint,suchasanunpainted boltorchassismember.

g033902

Page 37

ServicingtheFuses

DriveSystem

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;however,ifafuseblows,checkthe component/circuitforamalfunctionorashort.Figure

53illustratesthefuseblockandidentiesthefuse

positions.

Figure53

1.Fuse(10A)3.Fuse(15A)

2.Fuse(15A)4.Fuse(10A)

Note:Ifthemachinedoesnotstart,eitherthemain

circuitorthecontrolpanel/relayfusecouldbeblown.

Thereisalsoafuse(50A)locatedontherightside ofthemachine.Raisetheloaderarms,installthe cylinderlock,andremovetherightaccesscover.The fuseislocatedjustinsidetheframe.

Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst8hours—Checkand

adjustthetracktension.

Aftertherst50hours—Checkandadjustthe tracktension.

Every50hours—Checkandadjustthetrack tension.

Beforeeachuseordaily—Cleanthetracks.

Beforeeachuseordaily—Checkthetracksfor excessivewearandpropertension.

CleaningtheTracks

1.Parkthemachineonalevelsurfaceandengage theparkingbrake.

g029409

2.Withthebucketinstalledandpointingdown, loweritintothegroundsothatthefrontofthe tractionunitliftsoffthegroundafewcentimeters (inches).

3.Shutofftheengineandremovethekey.

4.Usingawaterhoseorpressurewasher,remove dirtfromeachtracksystem.

Important:Ensurethatyouusehigh-pressure

watertowashonlythetrackarea.Donotuse ahigh-pressurewashertocleantherestofthe tractionunit.Donotusehighpressurewater betweenthedrivesprocketandthetractionunitor youmaydamagethemotorseals.High-pressure washingcandamagetheelectricalsystemand hydraulicvalvesordepletegrease.

Figure54

1.Bolt3.Fuselocation

2.Rightaccesscover

Important:Ensurethatyoufullycleantheroad

wheels,thefrontwheel,andthedrivesprocket (Figure55).Theroadwheelsshouldrotatefreely whenclean.

g205353

g029756

Figure55

1.Track3.Drivesprocket

2.Frontwheel4.Roadwheel

Page 38

AdjustingtheTrackTension

Verifythatthetensionblockisalignedwiththegreen guideonthedecalorthattheblockis1.3cm(1/2 inch)awayfromtherearofthetensiontubeslot (Figure56).Ifitisnot,adjustthetracktensionusing thefollowingprocedure:

Figure56

1.Greenguideondecal

2.Tensionblock

8.Verifythatthetensionblockalignswiththe greenguideofthedecaloris1.3cm(1/2inch) awayfromtherearofthetensiontubeforboth tracks(Figure56).Adjustifnecessary.

ReplacingNarrow-WidthTracks

Replacethetrackswhentheyarebadlyworn.

Note:Y ouhavenarrow-widthtracksifthetracksare

lessthan15.5cm(6inches)wide.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthethemachinethatyouwillworkon sothatthetrackis7.6to10cm(3to4inches) offtheground.

4.Removethelockingboltandnut(Figure57).

g203962

5.Usinga1/2-inchdriveratchet,releasethe drivetensionbyturningthetensioningscrew clockwise(Figure57andFigure58).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removethelockingboltandnut(Figure57).

Figure57

1.Tensiontube3.T ensioningscrew

2.Lockingbolt

4.Usinga1/2inchdriveratchet,turnthetensioning screwcounter-clockwiseuntilthetensionblock alignswiththegreenguideonthedecaloris1.3 cm(1/2inch)awayfromtherearofthetension tubeslot(Figure56).

5.Aligntheclosestnotchinthetensionscrewto thelocking-boltholeandsecurethescrewwith thelockingboltandnut(Figure57).

6.Repeattheprocedurefortheothertrack.

7.Drivethemachine,thenparkthemachineona levelsurface,engagetheparkingbrake,shutoff theengine,andremovethekey.

g029759

Figure58

g029758

1.Drivesprocket5.Roadwheel

2.Track6.Pivottensioner

3.Frontwheel

4.Rearbolt

7.Ratchet(1/2inch)

6.Loosentherearbolt,nearthedrivewheel (Figure58).

Note:Thisenablesthedrivewheeltopivot

forwardandreleasethetensionofthetrack.If itdoesnotpivot,turnontheengineandbriey movethetractioncontrolforward.

7.Removethetrackatthetopofthefrontwheel, peelingitoffthewheelwhilerotatingthetrack forward.

8.Whenthetrackisoffthefrontwheel,removeit fromthedrivesprocketandroadwheels(Figure

58).

Page 39

9.Wrapthetrackaroundthefrontwheel(Figure

58).

10.Pushthetrackunderandbetweentheroad wheels(Figure58).

11.Coilthetracksaroundthedrivesprocket(Figure

58).

12.Starttheengineanddrivethetractionrearward whilepushingthelugintothesprocketdrive.

13.Usinga1/2inchdriveratchet,turnthetensioning screwcounter-clockwiseuntilthetensioning screwbottomsout(Figure59).

ReplacingWide-WidthTracks

Replacethetrackswhentheyarebadlyworn.

Note:Youhavewide-widthtracksifthetracksare

morethan23cm(9inches)wide.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideoftheunittobeworkedon sothatthetrackis7.6to10cm(3to4inches) offtheground.

4.Removethelockingboltandnut(Figure57).

5.Usinga1/2-inchdriveratchet,releasethe drivetensionbyturningthetensioningscrew clockwise(Figure57andFigure58).

6.Loosentherearbolt,nearthedrivewheel (Figure58).

7.Removethenutsecuringtheouterfrontwheel andremovethewheel(Figure60).

Figure59

1.Tensionnut2.T ensionscrew

14.Aligntheclosestnotchinthetensionscrewto thelockingboltholeandsecurethescrewwith thelockingboltandnut.

15.T orquetherearboltto108to122N∙m(80to 90ft-lb).

16.Lowerthemachinetotheground.

17.Repeattheproceduretoreplacetheothertrack.

18.Drivethemachine,thenparkthemachineona levelsurface,engagetheparkingbrake,shutoff theengine,andremovethekey.

19.Verifythatthetensionblockisbottomedout.

Note:Thetracktensionloosensaftersome

use.

20.Adjustthetracktensionsothatthetensionblock alignswiththegreenguideonthedecaloris1.3 cm(1/2inch)awayfromtherearofthetension tubeslot;refertoAdjustingtheTrackT ension

(page38).

g203963

g217640

Figure60

1.Nut

2.Washer4.Track

3.Outerfrontwheel

8.Removethetrack(Figure60).

9.Pullthe2largewashersoutoftheouterwheels, 1oneachsideofeachwheel(Figure60).

10.Cleantheoldgreaseanddirtoutofthearea betweenwherethewasherswereinstalledand thebearingsinsidethewheels,thenllthisarea oneachsideofeachwheelwithgrease.

11.Installthelargewashersonthewheelsoverthe grease.

12.Installthenewtrack.(Figure60).

Note:Ensurethatthelugsinthetrackt

betweenthespacersinthemiddleofthedrive sprocket.

Page 40

13.Installtheouterfrontwheelandsecureitwith thenutremovedpreviously(Figure60).

CoolingSystem

14.T orquethenutto300ft-lb(407N∙m).

15.Turnthetensioningscrewcounter-clockwise untilthetensioningscrewbottomsout.

16.Aligntheclosestnotchinthetensionscrewto thelockingboltholeandsecurethescrewwith thelockingboltandnut.

17.T orquetherearboltto108to122N∙m(80to 90ft-lb).

18.Lowerthemachinetotheground.

19.Repeattheproceduretoreplacetheothertrack.

20.Drivethemachine,thenparkthemachineona levelsurface,engagetheparkingbrake,shutoff theengine,andremovethekey.

21.Verifythatthetensionblockisbottomedout (Figure59).

Note:Thetracktensionloosensaftersome

use.

22.Adjustthetracktensionsothatthetensionblock alignswiththegreenguideonthedecaloris1.3 cm(1/2inch)awayfromtherearofthetension tubeslot;refertoAdjustingtheTrackT ension

(page38).

Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancausepoisoning;

keepoutofreachfromchildrenandpets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

ServicingtheCooling System

ServiceInterval:Beforeeachuseordaily—Clean

thescreen,oilcooler,andfrontof theradiator(moreoftenindirtyor dustyconditions).

Beforeeachuseordaily—Checkthecoolant levelintheexpansiontank.

Every100hours—Checkthecoolingsystem hoses.

Yearly—Changetheenginecoolant(Authorized ServiceDealeronly).

CleaningtheRadiatorScreen

ServiceInterval:Beforeeachuseordaily

Removeanybuildupofgrass,dirtorotherdebrisfrom theradiatorscreenwithcompressedair.

CheckingtheEngine-Coolant Level

Thecoolingsystemislledwitha50/50solutionof waterandpermanentethylene-glycolantifreeze.

1.Parkthemachineonalevelsurface,lowerthe loaderarms,engagetheparkingbrake,and shutofftheengine.

2.Removethekeyfromthekeyswitchandallow theenginetocool.

3.Checkthecoolantlevelintheexpansiontank (Figure61).

Thecoolantlevelshouldbeatorabovethemark onthesideofthetank.

Page 41

Figure61

1.Expansiontank

2.Fullmark

4.Ifthecoolantlevelislow,removetheexpansion tankcapandadda50/50mixtureofwaterand permanentethylene-glycolantifreeze.

Important:Donotoverlltheexpansion

tank.

BrakeMaintenance

TestingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.Engagetheparking-brake;referto

Parking-BrakeLever(page13).

2.Starttheengine.

3.Slowlyattempttodrivethemachineforwardor rearward.

4.Ifthemachinemoves,contactyourAuthorized

g029314

ServiceDealerforservice.

5.Installtheexpansion-tankcap.

ChangingtheEngineCoolant

ServiceInterval:Yearly

HaveanAuthorizedServiceDealerchangetheengine coolantyearly.

Ifyouneedtoaddenginecoolant,refertoChecking

theEngine-CoolantLevel(page40).

Page 42

ControlsSystem

HydraulicSystem

Maintenance

AdjustingtheControls

Thefactoryadjuststhecontrolsbeforeshippingthe machine.However,aftermanyhoursofuse,you mayneedtoadjustthetractioncontrolalignment, theNEUTRALpositionofthetractioncontrol,andthe trackingofthetractioncontrolinthefullforward position.

ContactyourAuthorizedServiceDealertoadjustthe controlsofyourmachine.

Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

HydraulicFluid Specications

Hydraulic-TankCapacity:37.9L(10USgallons)

Useonly1ofthefollowinguidsinthehydraulic system:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedServiceDealerfor moreinformation)

•ToroPremiumAllSeasonHydraulicFluid

(refertoyourAuthorizedServiceDealerformore information)

•IfeitheroftheaboveT orouidsarenotavailable,

youmayuseanotherUniversalTractor

HydraulicFluid(UTHF),buttheymustbeonly conventional,petroleum-basedproducts.The

specicationsmustfallwithinthelistedrangefor allthefollowingmaterialpropertiesandtheuid shouldmeetthelistedindustrystandards.Check withyourhydraulicuidsuppliertodetermineifthe uidmeetsthesespecications.

Note:T orowillnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse onlyproductsfromreputablemanufacturerswho willstandbehindtheirrecommendations.

MaterialProperties

cStat40°C:55to62 Viscosity,ASTMD445

cStat100°C:9.1to9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-37to-43°C(-35to-46°F)

140to152

Page 43

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25andVolvoWB-101/BM

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemuidisavailablein20 ml(2/3oz)bottles.Onebottleissufcientfor 15to22L(4to6USgallons)ofhydraulicuid. OrderPartNo.44-2500fromyourAuthorizedT oro Dealer.

Checkingthe Hydraulic-FluidLevel

Note:Theuidlevelshouldbebetweenthe

2notchesofthedipstickwhilethearmsare loweredoratthelowernotchwhilethearms areraised.

ServiceInterval:Every25hours

Important:Alwaysusethecorrecthydraulic

uid.Unspecieduidswilldamagethehydraulic system.RefertoHydraulicFluidSpecications

(page42).

1.Removeanyattachments.

2.Parkthemachineonalevelsurface.

3.Raisetheloaderarmsandinstallthecylinder locks.

4.Shutofftheengineandremovethekey.

5.Openthehoodandsecuretheproprod.

6.Removetherightsidescreen.

7.Cleantheareaaroundthellerneckofthe hydraulictank(Figure62).

g029729

Figure63

1.Fillerneck2.Dipstick

9.Ifthelevelislow,addenoughuidtoraiseitto theproperlevel.

10.Installtheller-neckcap.

11.Installthesidescreen.

12.Closethehood.

13.Removeandstorethecylinderlocksandlower theloaderarms.

ReplacingtheHydraulic Filter

ServiceInterval:Aftertherst8hours

Every200hours

Important:Donotsubstituteanautomotiveoil

lterorseverehydraulicsystemdamagemay result.

Figure62

1.Filler-neckcap

8.Removetheller-neckcapandchecktheuid levelonthedipstick(Figure63).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecuretheproprod.

4.Placeadrainpanunderthelterandreplace

g029748

thelter(Figure64).

Page 44

6.Removethehydraulic-tankcapanddipstick (Figure65).

Figure65

1.Fillerneck2.Dipstick

7.Placealargedrainpaincapableofholding57L (15USgallons)underthedrainplugonthefront ofthemachine(Figure66).

g029729

Figure64

5.Cleanupanyspilleduid.

6.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

7.Shutofftheengineandcheckforleaks.

8.Checktheuidlevelinthehydraulictank;refer toCheckingtheHydraulic-FluidLevel(page

43)andadduidtoraisetheleveltomarkon

dipstick.

Important:Donotoverllthetank.

9.Closethehood.

ChangingtheHydraulic Fluid

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface.

2.Raisetheloaderarmsandinstallthecylinder locks.

3.Shutofftheengine,removethekey,andallow theenginetocool.

4.Openthehoodandsecurethehoodprop.

5.Removetherightsidescreen;refertoRemoving

theSideScreens(page26).

g205342

g031213

Figure66

1.Drainplug

8.Removethedrainplugandallowtheoiltodrain intothepan(Figure66).

9.Whentheoilisnisheddraining,installand tightenthedrainplug.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

10.Fillthehydraulictankwithhydraulicuid;refer toHydraulicFluidSpecications(page42).

11.Starttheengineandletitrunforafewminutes.

12.Shutofftheengineandremovethekey.

13.Checkthehydraulic-uidlevelandadduidto llthetankifnecessary;refertoCheckingthe

Hydraulic-FluidLevel(page43).

14.Closethehood.

Page 45

Cleaning

RemovingDebris

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblocked

screensand/orcoolingshroudsremovedwill resultinenginedamagefromoverheating.

1.Parkthemachineonalevelsurfaceandlower theloaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Openthehoodandsecuretheproprod.

4.Cleananydebrisfromthefrontandside screens.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuildupontheengineandin theoilcoolernswithabrushorblower.

Important:Operatingtheenginewith

blockedscreensand/orcoolingshrouds removedwillresultinenginedamagedueto overheating.

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirt

buildupinthechassis.

Overtime,thechassisundertheenginecollectsdirt anddebristhatmustberemoved.Usingaashlight, openthehoodandinspecttheareaundertheengine regularly.Whenthedebrisis2.5to5cm(1to2 inches)deep,cleanthechassis.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Raisethefrontofthemachinesothatthe machineisangledbackward.

3.Shutofftheengineandremovethekey.

4.Removethe2boltssecuringthebottomplate andremovethebottomplate(Figure67).

7.Cleandebrisfromthehoodopening,mufer, heatshields,andradiatorscreen(ifapplicable).

8.Closethehood.

g031235

Figure67

1.Bottomplate

5.Removethefrontscreen;refertoRemovingthe

FrontScreen(page26).

6.Spraywaterintothechassistocleanoutthedirt anddebris.

Note:Thewaterwilldrainatthebackofthe

machine.

Important:Donotspraywaterintothe

engine.

7.Greasethemachine;refertoGreasingthe

Machine(page27).

8.Installthebottomplate(Figure67).

9.Installthefrontscreen.

10.Lowerthemachine.

Page 46

Storage

StorageSafety

•Shutofftheengine,removethekey ,waitforall

movingpartstostop,andallowthemachineto coolbeforestoringit.

•Donotstorethemachineorfuelnearames.

Storage

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachine

withmilddetergentandwater.Donot pressure-washthemachine.Avoid excessiveuseofwater,especiallynearthe controlpanel,engine,hydraulicpumps,and motors.

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page28).

5.Greasethemachine;refertoGreasingthe

Machine(page27).

6.Changetheengineoil;refertoChangingthe

EngineOil(page29).

7.Chargethebattery;refertoChargingtheBattery

(page34).

8.Checkandadjustthetracktension;referto

AdjustingtheTrackT ension(page38).

9.Checkandtightenallfasteners.Repairor replaceanyworn,damaged,ormissingparts.

10.Paintallscratchedorbaremetalsurfaceswith paintavailablefromyourAuthorizedService Dealer.

11.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheignition switchandkeepitinamemorableplace.

12.Coverthemachinetoprotectitandkeepitclean.

Page 47

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranksbutdoesnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsare corrodedorloose.

2.Afuseisblownorloose.2.Correctorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Astarterorstartersolenoidis damaged.

6.Internalenginecomponentshave seized.

7.Thesafetyinterlockisengaged.7.Checktheneutralsettingonthe

1.Thestartingprocedureisincorrect.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thefuel-shutoffvalveisclosed.3.Openthefuel-shutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow .

9.Theair-cleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Theimproperfuelgradeforcold weatherisinthemachine.

12.Thereislowcompression.

13.Theinjectionnozzlesaredamaged.

14.Theinjectionpumptimingisincorrect.

15.Theinjectionpumpisdamaged.

16.TheETRsolenoidisdamaged.

1.Checktheelectricalconnectionsfor goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

tractionandauxiliarycontrols.

1.RefertoStartingtheEngine.

4.Drainandushthefuelsystem;add freshfuel.

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery ,oilviscosity,and startingmotor(contactyourAuthorized ServiceDealer).

11.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.Youmayneedtowarmthe entiretractionunit.

12.ContactyourAuthorizedService Dealer.

13.ContactyourAuthorizedService Dealer.

14.ContactyourAuthorizedService Dealer.

15.ContactyourAuthorizedService Dealer.

16.ContactyourAuthorizedService Dealer.

Page 48

Problem

PossibleCauseCorrectiveAction

Theenginestartsbutdoesnotkeep running.

Theenginerunsbutknocksormisses.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeforcoldweather wasusedinthemachine.

6.Thespark-arrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleedthenozzlesandcheckforair

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjection-pumptimingisincorrect.

7.Thereisexcessivecarbonbuildup.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

5.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.

6.Cleanorreplacethespark-arrestor screen.

Dealer.

1.Drainandushthefuelsystem;add freshfuel.

2.Referto“Theengineoverheats.”

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

8.ContactyourAuthorizedService Dealer.

Theenginedoesnotidle.

1.Thefuel-tankventisrestricted.

2.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.

6.Thefuelpumpisdamaged.

7.Thereislowcompression

1.Loosenthecap.Iftheenginerunswith thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add freshfuel.

5.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

Page 49

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Theenginelosespower.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe radiator.

3.Thecrankcase-oillevelisincorrect.3.FillordraintotheFullmark.

4.Theengineloadisexcessive.4.Reducetheload;usealowerground

5.Incorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

10.Theenginerpmistoolow.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Thecrankcase-oillevelisincorrect.2.FillordraintotheFullmark.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Theengineisoverheating.

6.Thespark-arrestorscreenisclogged.

7.Thereisairinthefuel.

8.Thereislowcompression

9.Thefuel-tankventisrestricted.

10.Theinjection-pumptimingisincorrect.

11.Theinjectionpumpisdamaged.

12.Theenginehighidlespeedistoolow.

1.Checkandaddcoolant.

2.Inspectandcleantheradiatorscreen witheveryuse.

speed.

freshfuel.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.Checkthehighidlespeed.

speed.

4.Drainandushthefuelsystem;add freshfuel.

5.Referto“Theengineoverheats.”

6.Cleanorreplacethespark-arrestor screen.

7.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.ContactyourAuthorizedService Dealer.

11.ContactyourAuthorizedService Dealer.

12.ContactyourAuthorizedService Dealer.

Exhaustproducesexcessiveblacksmoke.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Theair-cleanerltersaredirty.2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.

4.Theinjection-pumptimingisincorrect.

Theinjectionpumpisdamaged.

Theinjectionnozzlesaredamaged.

speed.

3.Drainandushthefuelsystem;add freshfuel.

4.ContactyourAuthorizedService Dealer.

ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

Page 50

Problem

PossibleCauseCorrectiveAction

Exhaustproducesexcessivewhitesmoke.

Themachinedoesnotdrive.

1.ThekeywasturnedtotheST ART positionbeforetheglow-pluglight turnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjection-pumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thereislowcompression.

1.Theparkingbrakeisengaged.1.Disengagetheparkingbrake.

2.Thehydraulic-uidlevelislow.2.Addhydraulicuidtothereservoir.

3.Thehydraulicsystemisdamaged.

4.Thetowvalvesareopen.

5.Theow-dividervalveleverisin9 o'clockposition.

6.Atractionpumpdrivecouplerisloose orbroken.

7.Pumpand/orwheelmotorisdamaged.7.ContactyourAuthorizedService

8.Thecontrolvalveisdamaged.

9.Thereliefvalveisdamaged.

1.TurnthekeytotheRUNpositionand allowtheglow-pluglighttoturnoff beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugs,andwiring.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

3.ContactyourAuthorizedService Dealer.

4.Closethetowvalves.

5.Movethelevertothe12o'clockto10 o'clockposition.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

Page 51

Schematics

ElectricalSchematic(Rev .B)

g240932

Page 52

HydraulicSchematic(Rev .C)

g251807

Page 53

Notes:

Page 54

Notes:

Page 55

EuropeanPrivacyNotice

TheInformationT oroCollects ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes (suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation Ifyouwouldliketorevieworcorrectyourpersonalinformation,pleasecontactusbyemailatlegal@toro.com.

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0282RevC

Page 56

CaliforniaProposition65WarningInformation

Whatisthiswarning?

Youmayseeaproductforsalethathasawarninglabellikethefollowing:

WARNING:CancerandReproductiveHarm—www.p65Warnings.ca.gov.

WhatisProp65?

Prop65appliestoanycompanyoperatinginCalifornia,sellingproductsinCalifornia,ormanufacturingproductsthatmaybesoldinorbroughtinto California.ItmandatesthattheGovernorofCaliforniamaintainandpublishalistofchemicalsknowntocausecancer,birthdefects,and/orother reproductiveharm.Thelist,whichisupdatedannually,includeshundredsofchemicalsfoundinmanyeverydayitems.ThepurposeofProp65isto informthepublicaboutexposuretothesechemicals.

Prop65doesnotbanthesaleofproductscontainingthesechemicalsbutinsteadrequireswarningsonanyproduct,productpackaging,orliteraturewith theproduct.Moreover,aProp65warningdoesnotmeanthataproductisinviolationofanyproductsafetystandardsorrequirements.Infact,the CaliforniagovernmenthasclariedthataProp65warning“isnotthesameasaregulatorydecisionthataproductis‘safe’or‘unsafe.’”Manyofthese chemicalshavebeenusedineverydayproductsforyearswithoutdocumentedharm.Formoreinformation,gotohttps://oag.ca.gov/prop65/faqs-view-all

AProp65warningmeansthatacompanyhaseither(1)evaluatedtheexposureandhasconcludedthatitexceedsthe“nosignicantrisklevel”;or(2) haschosentoprovideawarningbasedonitsunderstandingaboutthepresenceofalistedchemicalwithoutattemptingtoevaluatetheexposure.

Doesthislawapplyeverywhere?

Prop65warningsarerequiredunderCalifornialawonly.ThesewarningsareseenthroughoutCaliforniainawiderangeofsettings,includingbutnot limitedtorestaurants,grocerystores,hotels,schools,andhospitals,andonawidevarietyofproducts.Additionally,someonlineandmailorder retailersprovideProp65warningsontheirwebsitesorincatalogs.

HowdotheCaliforniawarningscomparetofederallimits?

Prop65standardsareoftenmorestringentthanfederalandinternationalstandards.TherearevarioussubstancesthatrequireaProp65warning atlevelsthatarefarlowerthanfederalactionlimits.Forexample,theProp65standardforwarningsforleadis0.5μg/day,whichiswellbelow thefederalandinternationalstandards.

Whydon’tallsimilarproductscarrythewarning?

•ProductssoldinCaliforniarequireProp65labellingwhilesimilarproductssoldelsewheredonot.

•AcompanyinvolvedinaProp65lawsuitreachingasettlementmayberequiredtouseProp65warningsforitsproducts,butothercompanies

makingsimilarproductsmayhavenosuchrequirement.

•TheenforcementofProp65isinconsistent.

•CompaniesmayelectnottoprovidewarningsbecausetheyconcludethattheyarenotrequiredtodosounderProp65;alackofwarningsfora

productdoesnotmeanthattheproductisfreeoflistedchemicalsatsimilarlevels.

WhydoesToroincludethiswarning?

Torohaschosentoprovideconsumerswithasmuchinformationaspossiblesothattheycanmakeinformeddecisionsabouttheproductstheybuyand use.T oroprovideswarningsincertaincasesbasedonitsknowledgeofthepresenceofoneormorelistedchemicalswithoutevaluatingthelevelof exposure,asnotallthelistedchemicalsprovideexposurelimitrequirements.WhiletheexposurefromT oroproductsmaybenegligibleorwellwithinthe “nosignicantrisk”range,outofanabundanceofcaution,T orohaselectedtoprovidetheProp65warnings.Moreover,ifTorodoesnotprovidethese warnings,itcouldbesuedbytheStateofCaliforniaorbyprivatepartiesseekingtoenforceProp65andsubjecttosubstantialpenalties.

RevA

Toro 22327, 22327G, 22327HD, 22328, 22328HD Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

MessageDisplay

Attachments/Accessories

BeforeOperationSafety

GeneralSafety

AddingFuel

RecommendedFuel

BiodieselReady

FuelSafety

FillingtheFuelTanks

PerformingDaily Maintenance

DuringOperationSafety

GeneralSafety

SlopeSafety

StartingtheEngine

ShuttingOfftheEngine

UsingAttachments

InstallinganAttachment

DrivingtheMachine

ConnectingtheHydraulicHoses

RemovinganAttachment

AfterOperationSafety

MovingaNon-Functioning Machine

SelectingaTrailer

TransportingtheMachine

LoadingtheMachine

UnloadingtheMachine

LiftingtheMachine

MaintenanceSafety

UsingtheCylinderLocks

InstallingtheCylinderLocks

RemovingandStoringthe CylinderLocks

AccessingInternal Components

ClosingtheHood

OpeningtheHood

OpeningtheRear-AccessCover

RemovingtheSideScreens

RemovingtheFrontCover

RemovingtheFrontScreen

GreasingtheMachine

EngineSafety

ServicingtheAirCleaner

ServicingtheAir-CleanerCover andBody

ReplacingtheFilter

ServicingtheEngineOil

CheckingtheEngine-OilLevel

ChangingtheEngineOil

ChangingtheOilFilter

DrainingtheFuel Filter/WaterSeparator

CheckingtheFuelLines andConnections

BleedingtheFuelSystem

DrainingtheFuelTank(s)

ElectricalSystemSafety

ServicingtheBattery

UsingtheBattery-Disconnect Switch

RemovingtheBattery

ChargingtheBattery

CleaningtheBattery

InstallingtheBattery

ServicingaReplacementBattery

Jump-StartingtheMachine

ServicingtheFuses

ServicingtheTracks

CleaningtheTracks

AdjustingtheTrackTension

ReplacingNarrow-WidthTracks

ReplacingWide-WidthTracks

CoolingSystemSafety

ServicingtheCooling System

CleaningtheRadiatorScreen

CheckingtheEngine-Coolant Level

TestingtheParkingBrake

ChangingtheEngineCoolant

AdjustingtheControls

HydraulicSystemSafety

Checkingthe Hydraulic-FluidLevel