Toro 22327, 22327HD, 22328, 22328HD Operator's Manual

FormNo.3423-965RevA

TX1000CompactToolCarrier

ModelNo.22327—SerialNo.402000000andUp ModelNo.22327G—SerialNo.402800000andUp ModelNo.22327HD—SerialNo.402000000andUp ModelNo.22328—SerialNo.403330000andUp ModelNo.22328HD—SerialNo.403100000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3423-965*A

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

WARNING

CALIFORNIA

Proposition65Warning

Dieselengineexhaustandsomeofits constituentsareknowntotheStateof

Californiatocausecancer,birthdefects,

andotherreproductiveharm.

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

g239557

Figure1

1.Modelandserialnumberlocation

ModelNo.

Introduction

Thismachineisacompacttoolcarrierintendedfor useinvariousearthandmaterialsmovingactivitiesfor landscapingandconstructionwork.Itisdesignedto operateawidevarietyofattachmentseachofwhich performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.T oro.com forproductsafetyandoperationtrainingmaterials,

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

Contactusatwww.Toro.com.

g000502

PrintedintheUSA

AllRightsReserved

informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

ProductOverview...................................................10

Controls...........................................................10

MessageDisplay...........................................14

Specications..................................................15

Attachments/Accessories.................................15

BeforeOperation.................................................15

BeforeOperationSafety...................................15

AddingFuel......................................................16

PerformingDailyMaintenance..........................16

DuringOperation.................................................17

DuringOperationSafety...................................17

StartingtheEngine...........................................18

DrivingtheMachine..........................................18

ShuttingOfftheEngine.....................................19

UsingAttachments...........................................19

AfterOperation....................................................21

AfterOperationSafety......................................21

MovingaNon-FunctioningMachine..................21

TransportingtheMachine.................................21

LiftingtheMachine...........................................23

Maintenance...........................................................24

RecommendedMaintenanceSchedule(s)...........24

Pre-MaintenanceProcedures..............................25

MaintenanceSafety..........................................25

UsingtheCylinderLocks..................................25

AccessingInternalComponents.......................26

Lubrication..........................................................28

GreasingtheMachine.......................................28

EngineMaintenance...........................................29

EngineSafety...................................................29

ServicingtheAirCleaner..................................29

ServicingtheEngineOil....................................30

FuelSystemMaintenance...................................32

DrainingtheFuelFilter/WaterSeparator...........32

ReplacingtheFuelFilterCanisterand

In-LineFilter..................................................32

CheckingtheFuelLinesand

Connections..................................................33

BleedingtheFuelSystem.................................33

DrainingtheFuelT ank(s)..................................33

ElectricalSystemMaintenance...........................34

ElectricalSystemSafety...................................34

ServicingtheBattery.........................................34

ServicingtheFuses..........................................38

DriveSystemMaintenance..................................38

ServicingtheTracks.........................................38

CoolingSystemMaintenance..............................43

CoolingSystemSafety.....................................43

ServicingtheCoolingSystem...........................43

BrakeMaintenance.............................................44

TestingtheParkingBrake.................................44

ControlsSystemMaintenance.............................45

AdjustingtheControls.......................................45

HydraulicSystemMaintenance...........................45

HydraulicSystemSafety...................................45

HydraulicFluidSpecications...........................45

CheckingtheHydraulic-FluidLevel...................46

ReplacingtheHydraulicFilter...........................46

ChangingtheHydraulicFluid............................47

Cleaning..............................................................48

RemovingDebris..............................................48

CleaningtheChassis........................................48

Storage...................................................................49

StorageSafety..................................................49

Storage.............................................................49

Troubleshooting......................................................50

Schematics.............................................................54

Safety

DANGER

Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.

Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811orinAustralia, call1100forthenationwidemarkingservice).

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.Usingthisproductforpurposesother thanitsintendedusecouldprovedangeroustoyou andbystanders.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

Improperlyusingormaintainingthismachinecan resultininjury .T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol meansCaution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

,which

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload closetotheground.Weightdistributionchanges withattachments.Anemptybucketmakesthe rearofthemachinetheheavyend,andafull bucketmakesthefrontofthemachinetheheavy end.Mostotherattachmentsmakethefrontofthe machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distanceawayfromthe battery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

decalbatterysymbols

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

decal93-6681

115-4855

decal115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.

decal93-7814

115-4858

decal115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal115-4865

115-4865

1.Enginecoolant

2.ReadtheOperator's Manual.

decal117-3276

117-3276

1.Enginecoolantunder pressure

2.Explosionhazard—read theOperator'sManual.

3.Warning—donottouchthe hotsurface.

4.Warning—readthe Operator'sManual.

120-0625

1.Pinchpoint,hand—keephandsaway.

130-2836

1.Crushinghazard;cuttinghazard—keepawayfromthe attachmentandtheliftarm.

decal130-7637

130-7637

1.Blinking light—engine-coolant temperature

2.Steadylight—engine-oil pressure

decal120-0625

3.Blinkinglight—glowplug8.Tractionneutral

4.Steadylight—battery warning

5.Hourmeter

decal130-2836

6.Enginestart

7.Parkingbrakedisengaged

9.Auxiliaryleverneutral

decal131-0709

131-0709

1.Parkingbrake—engage2.Parkingbrake—disengage

131-0711

1.Crushinghazard—keepawayfrompinchpointsand actuatingparts.

decal131-0711

131-8026

1.Battery power—disconnect

2.On4.ReadtheOperator's

3.Off

136-5750

Manual.

decal137-9030

decal131-8026

137-9030

1.Engine—stop3.Engine—start

2.Engine—run

decal133-8056

133-8056

decal136-5750

1.ReadtheOperator's Manual.

2.Tensionblockguide

decal131-0597

131-0597

decal131-0708

131-0708

1.Moveforward

2.Turnright

3.Moverearward

4.Turnleft

decal131-0710

131-0710

1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving

partstostopbeforeservicing;keepawayfrommovingparts; keepallguardsandshieldsinplace.

2.Warning—receivetrainingbeforeoperatingthemachine.

8.Explosionhazard;electrocutionhazard—callthelocalutilities hotlinebeforebeginningworkinanarea.

3.Warning—wearhearingprotection.

9.Crushinghazard—keepawayfromtheattachmentwhen operatingthemachine;keepbystandersawayfromthe machine.

4.Warning—engagetheparkingbrake,lowertheattachmentto theground,shutofftheengine,andremovethekeyfromthe ignitionbeforeleavingthemachine.

10.Tippinghazard—alwaysmoveupordownslopeswith theattachmentlowered;neverdriveonaslopewiththe attachmentraised;alwaysoperatewiththeheavyenduphill; alwayscarryloadslow;neverjerkthecontrollevers;use asteady,evenmotion.

5.Electrocutionhazard,powerlines—checkforpowerlinesin theareabeforeusingthemachine.

11.Tippinghazard—donotmakefastturns;alwayscheckbehind youbeforereversingthemachine.

6.Crushinghazard—keepawayfrompinchpoints;read theOperator'sManualbeforeservicingorperforming maintenance.

136-5824

1.Powersocket7.Enginespeed

2.Hydraulicuid—slow8.Lower/oattheattachment.

3.Hydraulicuid—fast

9.Tilttheattachmentforward.

4.Hydraulicattachment—neutral10.Raisetheattachment.

5.Hydraulicattachment—forward

11.Tilttheattachmentrearward.

6.Hydraulicattachment—reverse12.Leverlock

decal136-5824

ProductOverview

Controls

Becomefamiliarwithallthecontrols(Figure4)before youstarttheengineandoperatethetractionunit.

ControlPanel

g259644

Figure4

1.Messagedisplay6.Throttlelever

2.Powersocket7.Keyswitch

g031208

3.Referencebar

4.Plug

5.Auxiliaryhydraulicslever

8.Tractioncontrol

9.Loader-arm/attachment-tilt lever

10.Loaderlock

Figure3

1.Hood

2.Auxiliaryhydraulic couplers

3.Mountplate

4.Track10.Auxiliaryhydraulicslock

5.Loaderarm

6.Liftcylinder

7.Tie-down/liftloop

8.Fuelgauge

9.Controlpanel

switch

11.Operatorplatform

12.Parkingbrake

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto

StartingtheEngine(page18).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebar asahandleandaleveragepointforcontrollingthe

g259625

tractioncontrolandtheauxiliary-hydraulicslever.T o ensuresmooth,controlledoperation,donottake yourhandsoffthereferencebarswhileoperatingthe machine.

TractionControl

Figure5

1.Referencebar

2.Tractioncontrol

•Tomoveforward,movethetractioncontrolforward

(Figure6).

•Toturnright,rotatethetractioncontrolclockwise

(Figure8).

g259646

g259649

Figure8

•Toturnleft,rotatethetractioncontrol

counterclockwise(Figure9).

Figure6

•Tomoverearward,movethetractioncontrol

rearward(Figure7).

Important:Whenreversing,lookbehindyou

forobstructionsandkeepyourhandsonthe referencebar.

Figure7

g259648

g259645

Figure9

•Tostopthemachine,releasethetractioncontrol

(Figure5).

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinemovesinthat direction.

g259647

LoaderArm/Attachment-TiltLever

Loader-ValveLock

•Totilttheattachmentforward,slowlymovethe

levertotheright(Figure10).

•Totilttheattachmentrearward,slowlymovethe

levertotheleft(Figure10).

•Tolowertheloaderarms,slowlymovethelever

forward(Figure10).

•Toraisetheloaderarms,slowlymovethelever

rearward(Figure10).

•Tolowertheloaderarmstoadetent(oat)

position,pushtheleverfullyforward(Figure10).

Note:Thisallowsattachmentssuchastheleveler

andthehydraulicbladetofollowthecontoursof theground(i.e.,oat)whengrading.

Theloader-valvelocksecurestheloader arm/attachment-tiltleversothatyoucannotpushit forward.Thishelpstoensurethatnooneaccidentally lowerstheloaderarmsduringmaintenance.Secure theloaderarmswiththelockanytimeyouneedto shutoffthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsothatitclearstheholein thecontrolpanelandswingittotheleft,infrontof theloader-armlever,pushingitdownintothelocked position(Figure11).

Figure11

1.Loaderarm/attachment-tilt lever

2.Loader-valvelock

g029981

Figure10

1.Detent(oat)position

2.Lowertheloaderarms.5.Tilttheattachment

3.Raisetheloaderarms.

4.Tilttheattachment rearward.

forward.

Bymovingthelevertoanintermediateposition(e.g., forwardandleft),youcanmovetheloaderarmsand tilttheattachmentatthesametime.

Loader-Control-ReferenceBar

g029293

Theloader-control-referencebarhelpsstabilizeyour handwhileoperatingtheloaderarm/attachment-tilt lever(Figure3).

Auxiliary-HydraulicsLever

Parking-BrakeLever

•Tooperateahydraulicattachmentintheforward

direction,movetheauxiliary-hydraulicslever forward(Figure12).

•Tooperateahydraulicattachmentinthereverse

direction,movetheauxiliary-hydraulicslever rearward(Figure12).

Note:IfyoureleasetheleverwhileintheFORWARD

orREVERSEposition,theleverautomaticallyreturnsto theNEUTRALposition(Figure12).

Figure12

1.Forward-owhydraulics

2.Reverse-owhydraulics

3.Neutral

•Toengagetheparkingbrake,rotatetheleverto

left(Figure14).

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

•Toreleasethebrake,rotatethebrakelevertothe

right.

Note:Y oumayneedtoadjustthetractioncontrol

toreleasethebrakepinsandrotatethelever.

g029294

Figure14

g030721

Auxiliary-HydraulicsLockSwitch

Useyourrightfoottopressthe auxiliary-hydraulics-lockswitchtocontinuethe forwardorreverseowoftheauxiliaryhydraulicsand freeyourhandforothercontrols(Figure13).

Figure13

1.Auxiliary-hydraulicslockswitch

FuelGauge

Thisgaugemeasurestheamountoffuelinthefuel tank(s).

g205234

MessageDisplay

Battery-ChargeLight

Engine-Coolant-TemperatureLight

Iftheenginecoolantbecomestoohot,thelighton theleftashesandthehornsounds(Figure15).If thishappens,disengagetheauxiliaryhydraulicsand letthemachinerunathighidletoallowthecooling systemtocoolthemachine.Checkthecoolantlevel whentheenginehasfullycooled.

Important:Donotshutofftheengine,asthis

maycausethemachinetooverheat.

Figure15

Engine-Oil-PressureLight

Iftheengine-oil-pressurebecomestoolow,thelight ontheleftilluminatessteadily(Figure16).Ifthis happens,shutofftheengineimmediatelyandcheck theoillevel.Ifitislow,addoilandlookforpossible leaks.

Ifthebatterychargebecomestoolow,thelightonthe rightilluminatessteadily(Figure18).Ifthishappens, shutofftheengineandchargeorreplacethebattery . RefertoServicingtheBattery(page34).

g029667

Figure18

HourMeter

Thehourmeterdisplaysthenumberofhoursof

g029666

operationthathavebeenloggedonthetractionunit andthefollowingindicators:

•Enginestart—displayswhenyoustarttheengine

g029974

Figure19

•Parkingbrake—displayswhenyoudisengagethe

parkingbrake

Figure16

Glow-PlugLight

Thelightontherightasheswhiletheglowplugsare chargedandwarmingtheengine(Figure17).

Figure17

g029665

Figure20

g030520

•Tractionneutral—displayswhenthetraction

controlisintheNEUTRALposition

g029211

Figure21

g029668

•Auxiliaryleverneutral—displayswhentheauxiliary

leverisintheNEUTRALposition

g029975

Figure22

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Model22327

Width Length Height Weight Operatingcapacity(with75kg(165lb)

operatorandstandardbucket) Tippingcapacity(with75kg(165lb)

operatorandstandardbucket) Wheelbase Dumpheight(withstandardbucket)155cm(61inches) Reach—fullyraised(withstandard

bucket) Heighttohingepin(withstandard

bucketinhighestposition)

Model22328

Width

Length Height Weight Operatingcapacity(with75kg(165lb)

operatorandstandardbucket) Tippingcapacity(with75kg(165lb)

operatorandstandardbucket) Wheelbase Dumpheight(withstandardbucket)155cm(61inches) Reach—fullyraised(withstandard

bucket) Heighttohingepin(withstandard

bucketinhighestposition)

Attachments/Accessories

AselectionofT oroapprovedattachmentsand accessoriesisavailableforusewiththemachine toenhanceandexpanditscapabilities.Contact yourAuthorizedServiceDealerorauthorizedT oro distributororgotowww.Toro.comforalistofall approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

85cm(33inches)

256cm(101inches)

138cm(54inches)

1234kg(2,720lb)

454kg(1,000lb)

1296kg(2,857lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

103cm(41inches)

256cm(101inches)

138cm(54inches)

1297kg(2,860lb)

454kg(1,000lb)

1296kg(2,857lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageorrequirecertiedtrainingof theoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled andthatitisagenuineT oroattachment.Readall theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas;notethelocationofunmarkedobjectsand structures,suchasundergroundstoragetanks, wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif anyoneentersthearea.

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

FillingtheFuelTanks

Fueltankcapacity:41L(11USgallons)

FillthefueltanksasshowninFigure23.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

AddingFuel

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatyoucanusewithin180daysto ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade (No.1-DorNo.1-D/2-Dblend)belowthat temperature.Usingwinter-gradefuelatlower temperaturesprovideslowerashpointandcoldow characteristics,whicheasesstartingandreducesfuel lterplugging.

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

Note:Thefuel-tankcapsclickwhenyouclosethem

securely.Usethebracketstolockthefueltanks.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

g029669

Figure23

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedintheMaintenance

(page24).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page46)andBleedingthe FuelSystem(page33).

•Contactyourdistributorformoreinformationon

biodiesel.

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Lowertheloaderarmsbeforesteppingoffthe

platform.

–Donottrytostabilizethemachinebyputting

yourfootontheground.Ifyoulosecontrolof themachine,stepofftheplatformandaway fromthemachine.

–Donotplaceyourfeetundertheplatform.

–Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformandyour handsareholdingontothereferencebars.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe engine.Starttheengineonlyfromtheoperator's position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike anobject.Makeanynecessaryrepairsbefore resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey .

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver. Beawareofobstaclesincloseproximitytoyou. Failuretomaintainadequatedistancefromtrees, walls,andotherbarriersmayresultininjuryasthe machinebacksupduringoperationifyouarenot attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight distributionchangeswithattachments.Anempty bucketmakestherearofthemachinetheheavy end,andafullbucketmakesthefrontofthe machinetheheavyend.Mostotherattachments makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.Tallgrasscanhide obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelor trackgoesovertheedgeortheedgecavesin. Maintainasafedistancebetweenthemachine andanyhazard.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

StartingtheEngine

1.Ensurethatthebattery-disconnectswitchisin theONposition.

2.Ensurethattheauxiliary-hydraulicsleverand traction-controlareintheNEUTRALposition.

3.Movethethrottlelevermidwaybetweenthe SLOWandFASTpositions.

4.Insertthekeyintothekeyswitchandturnitto theONposition.

5.Waitfortheglow-plugindicatorlighttostop blinking.

6.TurnthekeytotheST ARTposition.Whenthe enginesstarts,releasethekey .

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine failstostart,wait30secondsforthestarter tocooldownbetweenattempts.Failureto followtheseinstructionscouldburnoutthe startermotor.

7.MovethethrottlelevertotheFASTposition.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold (i.e.,whentheairtemperatureisator belowfreezing)coulddamagethehydraulic system.Whenstartingtheengineincold conditions,allowittoruninthemiddle throttlepositionfor2to5minutesbefore movingthethrottletotheFASTposition.

Note:Iftheoutdoortemperatureisbelow

freezing,storethetractionunitinagarageto keepitwarmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontroltomovethemachine.The fartheryoumovethetractioncontrolinanydirection, thefasterthemachinemovesinthatdirection. Releasethetractioncontroltostopthemachine.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Placethe throttleleverintheFASTpositionforbestperformance. Youcan,however,usethethrottlepositiontooperate atslowerspeeds.

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