Toro 22327G Operator's Manual

FormNo.3413-874RevA

TX1000CompactToolCarrier

ModelNo.22327—SerialNo.400414000andUp
ModelNo.22327G—SerialNo.400414000andUp
ModelNo.22327HD—SerialNo.400414000andUp
ModelNo.22328—SerialNo.400414000andUp
ModelNo.22328HD—SerialNo.400414000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3413-874*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

DANGER

Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Diggingintothemmay
causeashockoranexplosion.

Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUS,call811or
inAustralia,call1100forthenationwidemarking
service).

Wheneveryouneedservice,genuineT oroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

g031207

Figure1

1.Modelandserialnumberlocation

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Theenclosedengineowner'smanualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EP A)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughtheengine
manufacturer.

Introduction

Thismachineisacompacttoolcarrierintendedtomove
variousearthandmaterialsforlandscapingandconstruction
work.Itisdesignedtooperateawidevarietyofattachments
eachofwhichperformaspecializedfunction.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

©2017—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................13

Controls...............................................................13

MessageDisplay.................................................16

Specications........................................................17

Attachments/Accessories........................................17

Operation....................................................................18

ThinkSafetyFirst...................................................18

AddingFuel...........................................................18

PerformingDailyMaintenance.................................19

StartingtheEngine.................................................20

DrivingtheMachine...............................................20

ShuttingOfftheEngine..........................................20

MovingaNon-FunctioningMachine.........................20

UsingAttachments.................................................21

TransportingtheMachine........................................23

LiftingtheMachine................................................24

Maintenance.................................................................25

RecommendedMaintenanceSchedule(s)......................25

Pre-MaintenanceProcedures......................................26

UsingtheCylinderLocks.........................................26

AccessingInternalComponents...............................27

Lubrication...............................................................29

GreasingtheMachine.............................................29

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

ServicingtheEngineOil..........................................31

FuelSystemMaintenance...........................................33

DrainingtheFuelFilter/WaterSeparator...................33

ReplacingtheFuelFilterCanisterandIn-Line

Filter.................................................................33

CheckingtheFuelLinesandConnections..................33

BleedingtheFuelSystem.........................................34

DrainingtheFuelTanks..........................................34

ElectricalSystemMaintenance....................................34

ServicingtheBattery...............................................34

ServicingtheFuses.................................................38

DriveSystemMaintenance.........................................39

ServicingtheTracks................................................39

CoolingSystemMaintenance......................................42

ServicingtheCoolingSystem...................................42

BrakeMaintenance....................................................43

TestingtheParkingBrake........................................43

BeltMaintenance......................................................43

CheckingtheAlternator/FanBeltTension.................43

ControlsSystemMaintenance.....................................44

AdjustingtheControls............................................44

HydraulicSystemMaintenance....................................44

HydraulicFluidSpecications..................................44

CheckingtheHydraulic-FluidLevel..........................45

ReplacingtheHydraulicFilter..................................46

ChangingtheHydraulicFluid...................................46

CheckingtheHydraulicLines...................................47

Cleaning...................................................................48

RemovingDebris...................................................48

CleaningtheChassis...............................................48

Storage........................................................................49

Troubleshooting...........................................................50

Schematics...................................................................54

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Caution

,

W ar ning

,or

Danger

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorlessgasthatisfatalifinhaled.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

Preparation

DANGER

Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Diggingintothemmay
causeashockoranexplosion.

Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUS,call811or
inAustralia,call1100forthenationwidemarking
service).

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsyouneedtoproperlyandsafelyperformthe
job.Useonlytheaccessoriesandattachmentsthatare
approvedbythemanufacturer.

,which

—personalsafety

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistantfootwear,
andhearingprotection.Tiebacklonghairanddonot
wearjewelry.

•Inspecttheareawhereyouwillusetheequipmentand

removeallobjects,suchasrocks,toys,andwire,thatthe
machinecouldthrow.

•Useextracarewhenhandlingfuel.Fuelisammableand

itsvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.

Operation

•Neverrunanengineinanenclosedarea.

•Operatethemachineonlyingoodlight,keepingaway

fromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandtheparking

brakeisengagedbeforestartingtheengine.Startthe
engineonlyfromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Ensureto

travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthestabilityofthemachine.

•Slowdownandusecautionwhenmakingturns,crossing

roadsandsidewalks,andwhenchangingdirectionson
slopes.

•Neveroperatethemachinewithouttheguardssecurelyin

place.Ensurethatalltheinterlocksareattached,adjusted,
andfunctioningproperly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Parkthemachineonalevelsurface,lowertheimplements,

disengagetheauxiliaryhydraulics,engagetheparking
brake,shutofftheengine,andremovethekeybefore
leavingtheoperator'spositionforanyreason.

•Keepyourhandsandfeetawayfromthemoving

attachments.

•Lookbehindanddownbeforebackinguptoensurethat

thepathisclear.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachinewhenyouaretired,ill,or

undertheinuenceofalcoholordrugs.

4

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readalltheattachmentmanuals.

•Ensurethattheareaisclearofpeoplebeforeoperating

themachine.Stopthemachineifanyoneentersthearea.

•Neverleavearunningmachineunattended.Alwayslower

theloaderarms,shutofftheengine,engagetheparking
brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity ,asthe

machinemaybecomeunstable,whichmayresultinloss
ofcontrol.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotoverloadtheattachmentandalwayskeeptheload

levelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservicethemachine.

•Checkforoverheadclearances(i.e.,branches,doorways,

andelectricalwires)beforedrivingunderanyobjectsand
donotcontactthem.

•Operatethemachineinareaswheretherearenoobstacles

incloseproximitytoyou.Failuretomaintainadequate
distancefromtrees,walls,andotherbarriersmayresult
ininjuryasthemachinebacksupduringoperationif
youarenotattentivetothesurroundings.Operatethe
machineonlyinareaswherethereissufcientclearance
foryoutosafelymaneuver.

•Notethelocationofunmarkedobjectsandstructures,

suchasundergroundstoragetanks,wells,andseptic
systems.

•Locatethepinchpointareasmarkedonthemachineand

attachmentsandkeepyourhandsandfeetawayfrom
theseareas.

•Beforeoperatingthemachinewithanattachment,ensure

thattheattachmentisproperlyinstalledandthatitisa
genuineToroattachment.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotoperatethemachineonhillsidesorslopes

exceedingtheanglesrecommendedonStabilityData

(page7),andthoseintheattachmentOperator'sManual.

SeealsotheSlopeIndicator(page8).

•Operatethemachineupanddownslopeswiththe

heavyendofthemachineuphill.Weightdistribution
changes.Anemptybucketmakestherearofthemachine
theheavyend,andafullbucketmakesthefrontofthe
machinetheheavyend.Mostotherattachmentsmakethe
frontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthestabilityof

themachine.Wheneverpossible,keeptheloaderarmsin
theloweredpositionwhenonslopes.

•Donotremoveoraddattachmentsonaslope.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthemachine.Tallgrasscanhide
obstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof
themachine.Youmayvoidthewarrantyifyouusethe
machinewithunapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthemachine

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthemachineuphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Themachinecouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Usecautionwhenoperatingonwetgrass.Reduced

tractioncouldcausesliding.

•Donotparkthemachineonahillsideorslopewithout

loweringtheattachmenttotheground,engagingthe
parkingbrake(ifequipped),andchockingthetracks.

•Onmachineswithanoperatorplatform,donottryto

stabilizethemachinebyputtingyourfootontheground.

•Donotplaceyourfeetundertheplatform,ifequipped

onyourmachine.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

5

MaintenanceandStorage

•Parkthemachineonalevelsurface,disengagethe

auxiliaryhydraulics,lowertheattachment,engagethe
parkingbrake(ifequippedonyourmachine),shutoff
theengine,andremovethekey .Waitforallmovement
tostopandallowthemachinetocoolbeforeadjusting,
cleaning,storing,orrepairingit.

•Cleandebrisfromtheattachments,drives,mufers,and

enginetohelppreventres.Wipeupanyspilledoilor
fuel.

•Allowtheenginetocoolbeforestoringanddonotstore

nearames.

•Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Keepyourhandsandfeetawayfromthemovingparts.

Ifpossible,donotmakeadjustmentswiththeengine
running.

•Disconnectthebatterybeforemakinganyrepairs;refer

toUsingtheBattery-DisconnectSwitch(page35).

•Chargethebatteryinanopen,well-ventilatedarea,

awayfromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised
positionwiththehydraulic-cylinderlock(s).

•Securetheloader-armvalvewiththeloader-valvelock(if

equippedonyourmachine)anytimeyouneedtostopthe
machinewiththeloaderarmsraised.

•Keepallnutsandboltstight.Keeptheequipmentin

goodcondition.

•Nevertamperwiththesafetydevices.

•Keepthemachinefreeofgrass,leaves,orotherdebris

buildup.Wipeupanyspilledoilorfuel.Allowthe
machinetocoolbeforestoring.

•Useextracarewhenhandlingfuel;itisammableandits

vaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcap(s)oraddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthemachineindoors.

–Neverstorethemachineorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepthecontainernozzleincontactwiththetank

duringlling.

–Donotstorefuelnearamesordrainindoors.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforestarting.

•UseonlygenuineTororeplacementparts.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthigh-pressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithin
afewhoursbyaqualiedsurgeon;otherwise,gangrene
mayresult.

6

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetof3stabilityratings,1foreachhillposition.Todeterminethemaximumslopeyoucan
traversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXModel22327tractionunithasafrontuphillratingofB,aRearUphillratingof
D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa11°slope,orsidewaysona11°
slope,aslistedinthefollowingtable.

Models22327,22327G,and22327HD

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwith1ofthefollowingstabilityratingsfor
eachslopeposition:*

A

B

C16°17°11°

D

E

Model22328and22328HD

15°19°16°

25°25°20°

19°20°15°

14°11°8°

5°5°5°

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

SideUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwith1ofthefollowingstabilityratingsfor
eachslopeposition:*

A

B

C18°15°14°

D

E

16°19°19°

25°25°23°

21°19°18°

15°10°10°

5°5°5°

7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

8

g011841

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedormissing.

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

decal93-6681

decal115-4858

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal115-4865

115-4865

decal93-7814

1.Enginecoolant

2.ReadtheOperator's
Manual.

decal117-2718

117-2718

93-9084

1.Liftpoint/Tie-downpoint

115-2047

1.Warning—donottouchthehotsurface.

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.

decal93-9084

decal117-3276

117-3276

decal115-2047

decal115-4855

1.Enginecoolantunder
pressure

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe
Operator'sManual.

decal120-0625

120-0625

1.Pinchpoint,hand—keephandsaway.

9

130-2836

1.Crushinghazard;cuttinghazard—keepawayfromthe
bucketandtheliftarm.

130-7637

decal130-2836

decal131-0711

131-0711

1.Crushinghazard—keepawayfrompinchpointsand
actuatingparts.

decal130-7637

1.Blinking

6.Enginestart
light—engine-coolant
temperature

2.Steadylight—engine-oil

7.Parkingbrakedisengaged
pressure

3.Blinkinglight—glowplug8.Tractionneutral

4.Steadylight—battery

9.Auxiliaryleverneutral
warning

5.Hourmeter

131-0709

1.Parkingbrake—engage2.Parkingbrake—disengage

decal131-8026

131-8026

1.Battery
power—disconnect

2.On4.ReadtheOperator's

decal131-0709

3.Off

Manual.

10

decal136-5750

136-5750

1.ReadtheOperator's
Manual.

2.Tensionblockguide

decal131-0597

131-0597

1.Moveforward

2.Turnright

decal131-0708

131-0708

3.Moverearward

4.Turnleft

11

decal131-0710

131-0710

1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving

partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.

2.Warning—receivetrainingbeforeoperatingthemachine.

8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.

3.Warning—wearhearingprotection.

9.Crushinghazard—keepawayfromthebucketwhenoperating
themachine;keepbystandersawayfromthemachine.

4.Warning—engagetheparkingbrake,lowerthebuckettothe
ground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.

10.Tippinghazard—alwaysmoveupordownslopeswiththe
bucketlowered;neverdriveonaslopewiththebucketraised;
alwaysoperatewiththeheavyenduphill;alwayscarryloads
low;neverjerkthecontrollevers;useasteady,evenmotion.

5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.

11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.

6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.

136-5824

1.Powersocket7.Enginespeed

2.Hydraulicuid—slow8.Lower/oattheattachment.

3.Hydraulicuid—fast9.Tilttheattachmentforward.

4.Hydraulicattachment—neutral10.Raisetheattachment.

5.Hydraulicattachment—forward

11.Tilttheattachmentrearward.

6.Hydraulicattachment—reverse12.Leverlock

12

decal136-5824

ProductOverview

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.

ControlPanel

g205233

Figure5

1.Messagedisplay6.Throttlelever

2.Powersocket7.Keyswitch

g031208

3.Referencebar

4.Plug

5.Auxiliaryhydraulicslever10.Loaderlock

8.Tractioncontrol

9.Loader-arm/attachment-tilt
lever

Figure4

1.Hood

2.Auxiliaryhydraulic
couplers

3.Mountplate

4.Track10.Auxiliaryhydraulicslock

5.Loaderarm

6.Liftcylinder

7.Tie-down/liftloop

8.Fuelgauge

9.Controlpanel

switch

11.Operatorplatform

12.Parkingbrake

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,has
3positions:OFF,RUN,andSTART.RefertoStartingthe

Engine(page20).

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction

g031209

controlandtheauxiliary-hydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffthereference
barwhileoperatingthemachine.

13

TractionControl

1.Referencebar

2.Tractioncontrol

Figure6

•Toturnright,rotatethetractioncontrolclockwise(Figure

9).

g029289

g029288

Figure9

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrolrearward

(Figure8).

Important:Whenreversing,lookbehindyoufor
obstructionsandkeepyourhandsonthereference
bar.

•Toturnleft,rotatethetractioncontrolcounterclockwise

(Figure10).

g029285

Figure10

g029287

•Tostopthemachine,releasethetractioncontrol(Figure

6).

Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinemovesinthatdirection.

Figure8

g029286

14

LoaderArm/Attachment-TiltLever

Loader-ValveLock

•Totilttheattachmentforward,slowlymovetheleverto

theright(Figure11).

•Totilttheattachmentrearward,slowlymovethelever

totheleft(Figure11).

•Tolowertheloaderarms,slowlymovetheleverforward

(Figure11).

•Toraisetheloaderarms,slowlymovetheleverrearward

(Figure11).

•Tolowertheloaderarmstoadetent(oat)position,push

theleverfullyforward(Figure11).

Note:Thisallowsattachmentssuchasthelevelerand
thehydraulicbladetofollowthecontoursoftheground
(i.e.,oat)whengrading.

Theloader-valvelocksecurestheloaderarm/attachment-tilt
leversothatyoucannotpushitforward.Thishelpsto
ensurethatnooneaccidentallylowerstheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtoshutoffthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsothatitclearstheholein
thecontrolpanelandswingittotheleft,infrontofthe
loader-armlever,pushingitdownintothelockedposition
(Figure12).

Figure12

1.Loaderarm/attachment-tilt
lever

2.Loader-valvelock

g029981

Figure11

1.Detent(oat)position

2.Lowertheloaderarms.5.Tilttheattachment

3.Raisetheloaderarms.

4.Tilttheattachment
rearward.

forward.

Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.

Loader-Control-ReferenceBar

Theloader-control-referencebarhelpsstabilizeyourhand

g029293

whileoperatingtheloaderarm/attachment-tiltlever(Figure

4).

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

direction,movetheauxiliary-hydraulicsleverforward
(Figure13).

•Tooperateahydraulicattachmentinthereversedirection,

movetheauxiliary-hydraulicsleverrearward(Figure13).

Note:IfyoureleasetheleverwhileintheFORWARDor
REVERSEposition,theleverautomaticallyreturnstothe
NEUTRALposition(Figure13).

15

1.Forward-owhydraulics

2.Reverse-owhydraulics

g029294

Figure13

3.Neutral

Auxiliary-Hydraulics-LockSwitch

MessageDisplay

Useyourrightfoottopresstheauxiliary-hydraulics-lock
switchtolocktheauxiliary-hydraulicsleverintheFORW ARD
orREARWARDpositionandfreeyourhandforothercontrols
(Figure5).

Figure14

1.Auxiliary-hydraulics-lock

Parking-BrakeLever

•Toengagetheparkingbrake,rotatethelevertoleft

(Figure15).

Note:Thetractionunitmayrollslightlybeforethe
brakesengageinthedrivesprocket.

Engine-Coolant-TemperatureLight

Iftheenginecoolantbecomestoohot,thelightontheleft
ashesandthehornsounds(Figure16).Ifthishappens,
disengagetheauxiliaryhydraulicsandletthemachinerunat
highidletoallowthecoolingsystemtocoolthemachine.
Checkthecoolantlevelwhentheenginehasfullycooled.

Important:Donotshutofftheengine,asthismay
causethemachinetooverheat.

g205234

g029666

Figure16

Engine-Oil-PressureLight

Iftheengine-oil-pressurebecomestoolow,thelightonthe
leftilluminatessteadily(Figure17).Ifthishappens,shutoff
theengineimmediatelyandchecktheoillevel.Ifitislow,add
oilandlookforpossibleleaks.

•Toreleasethebrake,rotatethebrakelevertotheright.

Note:Youmayneedtoadjustthetractioncontrolto
releasethebrakepinsandrotatethelever.

Figure15

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank(s).

g029665

Figure17

Glow-PlugLight

Thelightontherightasheswhiletheglowplugsarecharged
andwarmingtheengine(Figure18).

g030721

g029668

Figure18

16

Battery-ChargeLight

Ifthebatterychargebecomestoolow,thelightontheright
illuminatessteadily(Figure19).Ifthishappens,shutoffthe
engineandchargeorreplacethebattery.RefertoServicing

theBattery(page34).

Figure19

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunitandthefollowing
indicators:

•Enginestart—displayswhenyoustarttheengine

Figure20

•Parkingbrake—displayswhenyoudisengagetheparking

brake

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Model22327

Width
Length
Height
Weight
Operatingcapacity(withstandard

g029667

g029974

bucket)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard

bucket)
Heighttohingepin(withstandard

bucketinhighestposition)

Model22328

Width

Length
Height
Weight
Operatingcapacity(withstandard

bucket)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard

bucket)
Heighttohingepin(withstandard

bucketinhighestposition)

85cm(33inches)

256cm(101inches)

138cm(54inches)

1234kg(2,720lb)

454kg(1,000lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

103cm(41inches)

256cm(101inches)

138cm(54inches)

1297kg(2,860lb)

454kg(1,000lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

Figure21

•Tractionneutral—displayswhenthetractioncontrolis

intheNEUTRALposition

Figure22

•Auxiliaryleverneutral—displayswhentheauxiliarylever

isintheNEUTRALposition

Figure23

g030520

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.

g029211

g029975

Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.

Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonTorogenuine
parts.Whenitcomestoreliability,T orodeliversreplacement
partsdesignedtotheexactengineeringspecicationofour
equipment.Forpeaceofmind,insistonTorogenuineparts.

17

Operation

G009027

1

2

AddingFuel

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checktheuidlevelsand
removedebrisfromthetractionunit.Also,ensurethat
theareaisclearofpeopleanddebris.Y oushouldalso
knowandhavemarkedthelocationsofalltheutility
lines.

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.

CAUTION

Thismachineproducessoundlevelsthatcancause
hearinglossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltanksoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.

•Neverllthefueltanksinsideanenclosed
trailer.

•Neversmokewhenhandlingfuelandstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkthatcan
ignitethefuelvapors.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

Figure24

1.Weareyeprotection.2.Wearhearingprotection.

WARNING

Youcouldfallofftheplatformandbeseriously
injuredduringoperation.

Donotmovethemachineunlessyouarestanding
withbothfeetontheplatformandyourhandsare
holdingontothehandles.

•Alwaysplacefuelcontainersonthegroundaway

g009027

fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbed,becauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer
ratherthanfromafuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

18

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepyourfaceawayfromthenozzleandfuel
tankopening.

•Keepfuelawayfromyoureyesandskin.

FuelRecommendations

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatyoucanusewithin180daystoensurefuel
freshness.

Usesummer-gradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Usingwinter-grade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristics,whicheasesstartingandreduces
fuellterplugging.

FillingtheFuelTanks

Fueltankcapacity:41L(11USgallons)

FillthefueltanksasshowninFigure25.

Note:Thefuel-tankcapsclickwhenyouclosethemsecurely.
Usethebracketstolockthefueltanks.

Usingsummer-gradefuelabove-7°C(20°F)contributes
towardlongerfuelpumplifeandincreasedpowercompared
towinter-gradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maydegradeovertime.

•Fuellterpluggingmayoccurforatimeafterconverting

tobiodieselblends.

g029669

Figure25

PerformingDaily Maintenance

Beforestartingthemachineeachday,performtheEach
Use/DailyprocedureslistedintheMaintenance(page25).

Important:Checkthehydraulic-uidlevelandbleed
thefuelsystembeforestartingtheenginefortherst
time;refertoCheckingtheHydraulic-FluidLevel(page

45)andBleedingtheFuelSystem(page34).

•Contactyourdistributorformoreinformationon

biodiesel.

19

StartingtheEngine

ShuttingOfftheEngine

1.Ensurethattheauxiliary-hydraulicsleverand
traction-controlareintheNEUTRALposition.

2.MovethethrottlelevermidwaybetweentheSLOWand
FASTpositions.

3.InsertthekeyintothekeyswitchandturnittotheON
position.

4.Waitfortheglow-plugindicatorlighttostopblinking.

5.TurnthekeytotheSTARTposition.Whentheengines
starts,releasethekey.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefails
tostart,wait30secondsforthestartertocool
downbetweenattempts.Failuretofollowthese
instructionscouldburnoutthestartermotor.

6.Movethethrottlelevertothedesiredsetting.

Important:Runningtheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
airtemperatureisatorbelowfreezing)could
damagethehydraulicsystem.Whenstartingthe
engineincoldconditions,allowittoruninthe
middlethrottlepositionfor2to5minutesbefore
movingthethrottletotheFASTposition.

Note:Iftheoutdoortemperatureisbelowfreezing,
storethetractionunitinagaragetokeepitwarmer
andtoaidinstarting.

DrivingtheMachine

Usethetractioncontrolstomovethemachine.Thefarther
youmovethetractioncontrolsinanydirection,thefasterthe
machinemovesinthatdirection.Releasethetractioncontrols
tostopthemachine.

1.Parkthemachineonalevelsurface,engagetheparking
brake(ifequipped),andlowertheloaderarms.

2.Ensurethattheauxiliaryhydraulicsleverisinthe
NEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,letitidle
foraminutebeforeturningthekeyswitchtotheOFF
position.

Note:Thishelpstocooltheenginebeforeyoushut
itoff.Inanemergency,youcanshutofftheengine
immediately.

5.TurnthekeyswitchtotheOFFpositionandremove
thekey.

CAUTION

Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.

Removethekeyfromthekeyswitchwhenleaving
thetractionunit,evenifjustforafewseconds.

MovingaNon-Functioning Machine

Important:Donottoworpullthemachinewithoutrst

openingthetowvalves,oryouwilldamagethehydraulic
system.

1.Shutofftheengine.

2.Openthehoodandsecurethehoodprop.

3.Removethesidescreens;refertoRemovingtheSide

Screens(page28).

CAUTION

Whenreversing,youmaybackintostationary
objectsoroverbystandersandcauseserious
personalinjuryordeath.

Lookbehindyouforobstructionsorbystandersand
keepyourhandsonthereferencebar.

Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placethethrottleleverinthe
FASTpositionforbestperformance.Youcan,however,use
thethrottlepositiontooperateatslowerspeeds.

4.Usingawrench,turnthetowvalvesonthehydraulic
pumpstwicecounterclockwise(Figure26).

20

Figure26

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandtheoperating
characteristicsofthemachine.Thewarrantyofthe

g031210

g031211

machinemaybevoidedifyouusethemachinewith
unapprovedattachments.

Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.

1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethemachine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe
attachmentreceiverplate(Figure27).

1.Towvalve

5.Towthemachineasrequired.

6.Afterrepairingthemachine,closethetowvalvesbefore
operatingit.

g003710

Figure27

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.

Important:Raisetheattachmentenoughtoclear
thegroundandtiltthemountplatealltheway
back.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure28).

Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully
alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.

21

Figure28

1.Quick-attachpins
(engagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequick-attach
pinsthroughtheattachmentmountplate,
theattachmentcouldfalloffthemachine,
crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully
seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,and
hydraulicuidmaybehot.Ifyoucontacthot
components,youmaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthemachinetocoolbeforetouching
hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelievepressure
atthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic
connectorsonthemachine.

g003711

4.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothefemale
connectoronthemachine.

Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuiltupinthe
attachment.

6.Pushtheattachmentfemaleconnectorontothemale
connectoronthemachine.

7.Conrmthattheconnectionissecurebypullingon
thehoses.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthemto
theoutside.

5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,andback
totheNEUTRALpositiontorelievepressureatthe
hydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethecollarsback
onthehydrauliccouplersanddisconnectthem.

Important:Connecttheattachmenthoses
togethertopreventhydraulicsystemcontamination
duringstorage.

7.Installtheprotectivecoversontothehydrauliccouplers
onthemachine.

8.Starttheengine,tiltthemountplateforward,andback
themachineawayfromtheattachment.

22

TransportingtheMachine

g027996

5

1

2

6

Useaheavy-dutytrailerortrucktotransportthemachine.
Usefull-widthramps.Ensurethatthetrailerortruckhasall
thenecessarybrakes,lighting,andmarkingasrequiredbylaw.
Pleasecarefullyreadallthesafetyinstructions.Knowingthis
informationcouldhelpyou,yourfamily,pets,orbystanders
avoidinjury.Refertoyourlocalordinancesfortrailerand
tie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerousandcan
leadtoaccidentscausingpersonalinjury.

Donotdrivethemachineonapublicstreetor
roadway.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruckincreases
thepossibilityoftip-overandcouldcauseserious
injuryordeath(Figure29).

•Useonlyafull-widthramp;donotuseindividual
rampsforeachsideofthemachine.

•Donotexceeda15-degreeanglebetweenthe
rampandthegroundorbetweentherampand
thetrailerortruck.

•Ensurethatthelengthoframpisatleast4times
aslongastheheightofthetrailerortruckbedto
theground.Thisensuresthatrampangledoes
notexceed15degreesonatground.

1.Full-widthrampinstowed
position

2.Sideviewoffull-width
rampinloadingposition

3.Notgreaterthan
15degrees

g027996

Figure29

4.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground

5.H=heightofthetraileror
truckbedtotheground

6.Trailer

23

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruckincreases
thepossibilityoftip-overandcouldcauseserious
injuryordeath.

•Useextremecautionwhenoperatingamachine
onaramp.

•Loadandunloadthemachinewiththeheavy
enduptheramp.

•Avoidsuddenaccelerationordecelerationwhile
drivingthemachineonarampasthiscould
causealossofcontroloratip-oversituation.

1.Ifusingatrailer,connectittothetowingvehicleand
connectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp,ensuringthattheanglebetweenthe
rampandthegrounddoesnotexceed15degrees
(Figure29).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavyend
uptheramp,carryingloadslow(Figure30).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks)ora
non-load-carryingattachment(e.g.,stumpgrinder),
drivethemachineforwarduptheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,backthemachine
uptheramp.

g031331

Figure31

1.Tie-downloops

UnloadingtheMachine

1.Lowertheramp,ensuringthattheanglebetweenthe
rampandthegrounddoesnotexceed15degrees
(Figure30).

2.Unloadthemachinefromthetrailerwiththeheavyend
uptheramp,carryingloadslow(Figure32).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks)ora
non-load-carryingattachment(e.g.,stumpgrinder),
backitdowntheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,driveitforward
downtheramp.

Figure30

1.Machinewithfull
attachmentor
non-load-carrying
attachment—drivethe
machineforwardupthe
ramp.

2.Machinewithemptyor
noattachment—backthe
machineuptheramp.

6.Lowertheloaderarmsallthewaydown.

7.Shutofftheengine,removethekey,andengagethe
parkingbrake.

8.Usethemetaltie-downloopsonthemachineto
securelyfastenthemachinetothetrailerortruckwith
straps,chains,cable,orropes(Figure31).Refertolocal
regulationsfortie-downrequirements.

g204458

g204457

1.Machinewithfull
attachmentor
non-load-carrying
attachment—backthe
machinedowntheramp.

Figure32

2.Machinewithemptyor
noattachment—drivethe
machineforwarddownthe
ramp.

LiftingtheMachine

Youcanliftthemachineusingthetie-down/liftloopsaslift
points;refertoFigure31.

24

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyinthekeyswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromthekeyswitchanddisconnectthewiresfromthesparkplugsbeforeyoudoany
maintenance.Setthewiresasidesothattheydonotaccidentallycontactthesparkplugs.

WARNING

Failuretoproperlymaintainthemachinecouldresultinprematurefailureofmachinesystems,causing
possibleharmtoyouorbystanders.

Keepthemachinewellmaintainedandingoodworkingorderasindicatedintheseinstructions.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Checkandadjustthetracktension.

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheair-lter-serviceindicator.

•Checktheengine-oillevel.

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Cleanthetracks.

•Checkthetracksforexcessivewearandpropertension.

•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty
conditions).

•Checkthecoolantlevelintheexpansiontank.

•Testtheparkingbrake.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Removetheair-cleanercover,cleanoutdebris,andchecktheair-lter-service
indicator.

•Checkthehydraulic-uidlevel.

•Checkthebatterycondition.

•Changetheengineoil.(Servicemorefrequentlyifconditionsareextremelydusty
orsandy.)

•Checkandadjustthetracktension.

•Checkthecoolingsystemhoses.

•Checkthealternator/fanbelttension(refertotheengineowner’smanualfor
instructions).

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuildupinthechassis.

Every200hours

•Changetheoillter.(Servicemorefrequentlyifconditionsareextremelydusty
orsandy.)

•Replacethehydrauliclter.

25

MaintenanceService

Every400hours

Interval

MaintenanceProcedure

•Replacethefuelltercanisterandin-linelter.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Changethehydraulicuid.

Every500hours

Every1,500hours

Yearly

Yearlyorbeforestorage

Every2years

•Replacethealternator/fanbelt(refertotheengineowner’smanualforinstructions).

•Replaceallmovinghydraulichoses.

•Changetheenginecoolant(AuthorizedServiceDealeronly).

•Checkandadjustthetracktension.

•Touchupchippedpaint.

•Drainandcleanthefueltank(AuthorizedServiceDealeronly).

Pre-Maintenance
Procedures

UsingtheCylinderLocks

WARNING

Theloaderarmsmaylowerwhenintheraised
position,crushinganyoneunderthem.

Installthecylinderlock(s)beforeperforming
maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethe2pinssecuringthecylinderlocktothe
postsonthesideofthemachine.

5.Slidethecylinderlockoverthelift-cylinderrod(Figure

33).

g031214

Figure33

1.Cylinderlock2.Lift-cylinderrod

6.Repeatstep4and5fortheothersideofthemachine.

7.Slowlylowertheloaderarmsuntilthecylinderlocks
contactthecylinderbodiesandrodends.

RemovingandStoringthe
CylinderLocks

Important:Removethecylinderlocksfromtherods

andfullysecuretheminthestoragepositionbefore
operatingthemachine.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethepinssecuringthecylinderlocks.

5.Placethecylinderlocksonthepostsonthesidesofthe
machineandsecurewiththepins.

6.Lowertheloaderarms.

26

AccessingInternal Components

WARNING

Openingorremovingcovers,hoods,andscreens
whiletheengineisrunningcouldallowyouto
contactmovingparts,seriouslyinjuringyou.

Beforeopeninganyofthecovers,hoods,and
screens,shutofftheengine,removethekeyfrom
thekeyswitch,andallowtheenginetocool.

ClosingtheHood

1.Liftuponthetabsecuringtheproprod(Figure35)

OpeningtheHood

1.Loosenthehood-lockingscrew(Figure34)

Figure34

1.Hood-lockingscrew3.Hood

2.Hood-latchlever

g031216

Figure35

1.Prop-rodtab

2.Lowerthehoodandsecureitbypushingdownonthe
frontofthehooduntilitlocksinplace.

3.Tightenthehood-lockingscrewtosecurethelatch
(Figure34).

OpeningtheRear-AccessCover

1.Removethefastener(Figure36).

g031215

2.Turnthehoodlatchclockwise(Figure34).

3.Liftuponthehandlesandswingthehoodup(Figure

34).

4.Securetheproprod.

g031217

Figure36

1.Fastener

2.Lifttherear-accesscoveruptoaccesstheinternal
components(Figure36).

3.Lowertherear-accesscoverandinstallthefastenerto
closethecover.

27

RemovingtheSideScreens

RemovingtheFrontCover

1.Openthehoodandsecurethehoodprop.

2.Slidethesidescreens(Figure37)upandoutofthe
slotsinthefrontscreenandframe.

Figure37

Loaderarmsnotshownforclarity

1.Sidescreen

RemovingtheFrontScreen

1.Openthehoodandsecurethehoodprop.

1.Removethe2upperbolts(3/8x1inch),2washers,and
2lowerbolts(5/16x5/8inch)fromthefrontcover.

2.Removethefrontcover.

g030720

g204032

Figure39

1.Upperbolt—3/8x1inch
(2)

2.Frontcover

3.Washer(2)

4.Lowerbolt—5/16x5/8
inch(2)

2.Loosenthe2topboltsand2frontbolts.

Figure38

1.Bolt

g031218

3.Removethescreen.

28

Lubrication

g031219

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntoeachtting(Figure40,Figure

41,andFigure42).

Note:Raisetheloaderarmsbeforegreasingthe
ttingsinFigure42.

g004209

Figure41

g029953

Figure42

5.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately3pumps).

Figure40

6.Wipeupanyexcessgrease.

g031219

29

EngineMaintenance

•Iftheserviceindicatorisclear,installtheair-cleaner

coverwiththedustcaporienteddownwardand
securethelatches(Figure43).

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Checkthe

air-lter-serviceindicator.

Every25hours—Removetheair-cleanercover,clean
outdebris,andchecktheair-lter-serviceindicator.

ServicingtheAir-CleanerCover
andBody

Important:Replacetheair-cleanerlteronlywhenthe

serviceindicatorshowsred(Figure43).Changingthe
airlterbeforeitisnecessaryonlyincreasesthechance
ofdirtenteringtheenginewhenyouremovethelter.

1.Parkthemachineonalevelsurface,engagetheparking
brake(ifequipped),andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecuretheproprod(ifapplicable).

4.Checktheair-cleanerbodyfordamagethatcouldcause
anairleak.Checkthewholeintakesystemforleaks,
damage,orloosehoseclamps.

Replaceorrepairanydamagedcomponents.

5.Releasethelatchesontheaircleanerandpullthe
air-cleanercoverofftheair-cleanerbody(Figure43).

Important:Donotremovetheairlter.

•Iftheserviceindicatorisred,replacetheairlter

asdescribedinReplacingtheFilter(page30).

ReplacingtheFilter

Important:Topreventenginedamage,alwaysoperate

theenginewiththeairlterandcoverinstalled.

1.Gentlyslidethelteroutoftheair-cleanerbody
(Figure43).

Note:Avoidknockingthelterintothesideofthe
body.

Important:Donotattempttocleanthelter.

2.Inspectthenewlterfortears,anoilylm,ordamage
totherubberseal.Lookintothelterwhileshining
abrightlightontheoutsideofthelter;holesinthe
lterappearasbrightspots.

Ifthelterisdamaged,donotuseit.

3.Carefullyinstallthelter(Figure43).

Note:Ensurethatthelterisfullyseatedbypushing
ontheouterrimofthelterwhileinstallingit.

Important:Donotpressonthesoftinsidearea
ofthelter.

4.Installtheair-cleanercoverwiththedustcaporiented
downwardandsecurethelatches(Figure43).

Figure43

1.Dustcap

2.Latch

3.Air-cleanercover

6.Squeezethedustcapsidestoopenitandknockthe
dustout.

7.Cleantheinsideoftheair-cleanercoverwith
compressedairthatisunder205kPa(30psi).

4.Primarylter

5.Air-lterbody

6.Serviceindicator

5.Closethehood.

g031236

8.Checktheserviceindicator.

30

ServicingtheEngineOil

ServiceInterval:Beforeeachuseordaily—Checkthe

engine-oillevel.

Aftertherst50hours—Changetheengineoiland
lter.

Every100hours—Changetheengineoil.(Service
morefrequentlyifconditionsareextremelydustyor
sandy.)

Every200hours—Changetheoillter.(Servicemore
frequentlyifconditionsareextremelydustyorsandy.)

OilT ype:Detergentdieselengineoil(APIserviceCH-4or
higher)

CrankcaseCapacity:withlter5.7L(1.5USgallons)

Viscosity:Seethetablebelow .

Figure44

g029940

Figure45

1.Oil-llcap2.Oildipstick

5.Checktheoilandaddadditionaloilasneeded(Figure

46).

Important:Donotoverllthecrankcasewithoil;
iftheoilinthecrankcaseistoohighandyourun
theengine,youmaydamagetheengine.

g001061

CheckingtheEngine-OilLevel

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengine,removethekey,andallowthe
enginetocool.

3.Openthehoodandsecuretheproprod.

4.Cleantheareaaroundtheoildipstickandoil-llcap
(Figure45).

g029301

Figure46

ChangingtheEngineOil

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachineonalevelsurface.

3.Raisetheloaderarmsandsecurewiththecylinder
locks;refertoInstallingtheCylinderLocks(page26).

31

4.Engagetheparkingbrake,shutofftheengine,and
removethekey.

5.Draintheoilbeneaththeplatform(Figure47).

ChangingtheOilFilter

1.Raisetheloaderarmsandsecurewiththecylinder
locks;refertoInstallingtheCylinderLocks(page26).

CAUTION

Componentswillbehotifthemachinehas
beenrunning.Ifyoutouchhotcomponents,
youmaybeburned.

Usecaretoavoidtouchinghotcomponents
whilechangingtheoiland/orlter.

2.Engagetheparkingbrake,shutofftheengine,and
removethekey.

3.Removethefrontcover;refertoRemovingtheFront

Cover(page28).

4.Draintheoilfromtheengine;refertoChangingthe

EngineOil(page31).

5.Placeashallowpanorragundertheltertocatchoil.

6.Changetheoillter(Figure48).

g031212

Figure47

6.Removetheoil-llcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

7.Checktheoillevel.

8.Slowlyaddadditionaloiltobringtheleveltotheupper
holeonthedipstick.

9.Replacethellcap.

g029749

Figure48

g029385

7.Removetheoil-llcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

8.Checktheoillevel.

9.Slowlyaddadditionaloiltobringtheleveltotheupper
holeonthedipstick.

10.Replacethellcap.

11.Installthefrontcover;refertoRemovingtheFront

Cover(page28).

32

FuelSystem

ReplacingtheFuelFilter

Maintenance

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

RefertoAddingFuel(page18)foracompletelistof
fuelrelatedprecautions.

DrainingtheFuel Filter/WaterSeparator

ServiceInterval:Beforeeachuseordaily

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover;refertoOpeningthe

Rear-AccessCover(page27).

4.Locatethefuellterontherearsideoftheengine
(Figure49)andplaceacleancontainerunderit.

CanisterandIn-LineFilter

ServiceInterval:Every400hours

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover;refertoOpeningthe

Rear-AccessCover(page27).

4.Locatethefuelltersontherightsideoftheengine
(Figure49)andplaceacleancontainerunderit.

5.Cleantheareawheretheltercanistermounts(Figure

49).

6.Removetheltercanisterandcleanthemounting
surface(Figure49).

7.Lubricatethegasketonthenewltercanisterwith
cleanoil.

8.Fillthecanisterwithfuel.

9.Installtheltercanisterbyhanduntilthegasket
contactsthemountingsurface,thenrotateitan
additional1/2turn(Figure49).

10.Locatethein-lineltertotheleftofthefuellter
canister(Figure49)andnotethedirectionofow
arrowonthesideofthein-linelter.

Figure49

1.Hoseclamp

2.In-linelter

5.Loosenthedrainvalveonthebottomofthelter
canisterandallowthewatertodrain.

6.Whennished,tightenthedrainvalve.

7.Closetherear-accesscoverandsecurewiththefastener.

3.Fuel-ltercanister/water
separator

4.Drainvalve

11.Opentheclampsoneachendofthein-linelterand
slidethehosesoffit(Figure49).Discardthelter.

12.Slidethehosesovertheendofanewlter(Figure49),
ensuringthatthearrowonthelterispointingtoward
theengineorelectricfuelpump.

13.Securethehosestothelterwiththehoseclamps.

g029408

14.Closetherear-accesscoverandsecurewiththefastener.

CheckingtheFuelLines andConnections

ServiceInterval:Every400hours/Y early(whichevercomes

rst)

Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.Tightenanylooseconnections
andcontactyourAuthorizedServiceDealerforassistance
inxingdamagedfuellines.

33

BleedingtheFuelSystem

ElectricalSystem

Youmustbleedthefuelsystembeforestartingtheengineif
anyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine

•Theenginehasceasedrunningduetoalackoffuel.

•Maintenancehasbeenperformeduponfuel-system

components(e.g.,lterreplaced).

1.TurnthekeytotheRUNposition.

2.Letthefuelpumprunfor2minutespriortostarting
themachine.

DrainingtheFuelTanks

ServiceInterval:Every2years

HaveanAuthorizedServiceDealerdrainandcleanthefuel
tanks.

Maintenance

ServicingtheBattery

ServiceInterval:Every50hours

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Beforeweldingonthemachine,disconnect
thenegativecablefromthebattery.

WARNING

Incorrectbatterycableroutingcoulddamagethe
machineandcables,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

•Alwaysdisconnectthenegative(black)cable
beforedisconnectingthepositive(red)cable.

•Alwaysconnectthepositive(red)cablebefore
connectingthenegative(black)cable.

WARNING

Batteryterminalsormetaltoolscouldshortagainst
metalcomponents,causingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthetractionunit.

•Donotallowmetaltoolstoshortbetweenthe
batteryterminalsandmetalpartsofthetraction
unit.

34

UsingtheBattery-Disconnect
Switch

WARNING

Contactwithhotsurfacesmaycausepersonal
injury.

Keephands,feet,face,clothingandotherbody
partsawaythemuferandotherhotsurfaces.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehood,securetheproprod,andremovethe
leftsidescreen.

4.Turnthebattery-disconnectswitchtotheONorOFF
positiontoperformthefollowing:

•Toenergizethemachineelectrically,rotatethe

battery-disconnectswitchclockwisetotheON
position(Figure50).

•Tode-energizethemachineelectrically,rotatethe

battery-disconnectswitchcounterclockwisetothe
OFFposition(Figure50).

g033901

Figure50

1.Battery-disconnect
switch—OFFposition

2.Battery-disconnect
switch—ONposition

3.Jumppost

35

RemovingtheBattery

1

2

3

4

G003792

1.Parkthemachineonalevelsurface,engagetheparkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.RemovethebatteryasshowninFigure51.

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged(1.265
specicgravity).Thisisespeciallyimportanttoprevent
batterydamagewhenthetemperatureisbelow0°C
(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page36).

2.Chargethebatteryfor4to8hoursatarateof3to4A
(Figure52).Donotoverchargethebattery.

Figure51

Figure52

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

3.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure52).

g204573

g003792

36

CleaningtheBattery

Note:Keeptheterminalsandtheentirebatterycaseclean,

becauseadirtybatterydischargesslowly.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removethebatteryfromthemachine;Removingthe

Battery(page36).

InstallingtheBattery

InstallthebatteryasshowninFigure53.

4.Washtheentirecasewithasolutionofbakingsoda
andwater.

5.Rinsethebatterywithclearwater.

6.CoatthebatterypostsandcableconnectorswithGrafo
112X(skin-over)grease(ToroPartNo.505-47)or
petroleumjellytopreventcorrosion.

7.Installthebattery;refertoInstallingtheBattery(page

37).

ServicingaReplacementBattery

Theoriginalbatteryismaintenance-freeanddoesnotrequire
service.Forservicingareplacementbattery,refertothe
batterymanufacturer’sinstructions.

g204572

Figure53

37

Jump-StartingtheMachine

9.Installthecovertothejumppost.

WARNING

Contactwithhotsurfacesmaycausepersonal
injury.

Keephands,feet,face,clothingandotherbody
partsawaythemuferandotherhotsurfaces.

WARNING

Jump-startingthebatterycanproducegassesthat
canexplode.

Donotsmokenearthebattery,andkeepsparksand
amesawayfrombattery.

1.Openthehood,securetheproprod,andremovethe
leftsidescreen.

2.Removethecoverfromthejumppost(Figure54).

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires
nomaintenance;however,ifafuseblows,checkthe
component/circuitforamalfunctionorashort.Figure55
illustratesthefuseblockandidentiesthefusepositions.

g029409

Figure55

Figure54

1.Jumppost

3.Connectanendofthepositive(+)jumpercabletothe
jumppost(Figure54).

4.Connecttheotherendofthepositive(+)jumpercable
tothepositiveterminalofthebatteryintheother
machine.

5.Connectanendofthenegative(-)jumpercabletothe
negativepostofthebatteryintheothermachine.

1.Fuse(20A)3.Fuse(10A)

2.Fuse(15A)4.Fuse(7.5A)

Note:Ifthemachinedoesnotstart,eitherthemaincircuit
orthecontrolpanel/relayfusecouldbeblown.

Thereisalsoafuse(50A)locatedontherightsideofthe
machine.Raisetheloaderarms,installthecylinderlock,and
removetherightaccesscover.Thefuseislocatedjustinside
theframe.

g033902

6.Connecttheotherendofthenegative(-)jumpercable
toagroundpoint,suchasanunpaintedboltorchassis
member.

7.Starttheengineintheothermachine.Letitrunafew
minutes,thenstartyourengine.

8.Removethecablesinthereverseorderofconnection.

g205353

Figure56

1.Bolt3.Fuselocation

2.Rightaccesscover

38

DriveSystem
Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst50hours—Checkandadjust

thetracktension.

Beforeeachuseordaily—Cleanthetracks.

Beforeeachuseordaily—Checkthetracksfor
excessivewearandpropertension.

Every100hours—Checkandadjustthetracktension.

CleaningtheTracks

AdjustingtheTrackTension

Verifythatthetensionblockisalignedwiththegreenguide
onthedecalorthattheblockis1.3cm(1/2inch)awayfrom
therearofthetensiontubeslot(Figure58).Ifitisnot,adjust
thetracktensionusingthefollowingprocedure:

1.Parkthemachineonalevelsurfaceandengagethe
parkingbrake.

2.Withthebucketinstalledandpointingdown,lowerit
intothegroundsothatthefrontofthetractionunit
liftsoffthegroundafewcentimeters(inches).

3.Shutofftheengineandremovethekey.

4.Usingawaterhoseorpressurewasher,removedirt
fromeachtracksystem.

Important:Ensurethatyouusehigh-pressurewaterto
washonlythetrackarea.Donotuseahigh-pressure
washertocleantherestofthetractionunit.Donot
usehighpressurewaterbetweenthedrivesprocket
andthetractionunitoryoumaydamagethemotor
seals.High-pressurewashingcandamagetheelectrical
systemandhydraulicvalvesordepletegrease.

Important:Ensurethatyoufullycleantheroadwheels,
thefrontwheel,andthedrivesprocket(Figure57).The
roadwheelsshouldrotatefreelywhenclean.

g203962

Figure58

1.Greenguideondecal

2.Tensionblock

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removethelockingboltandnut(Figure59).

g029758

Figure59

1.Tensiontube3.Tensioningscrew

2.Lockingbolt

Figure57

1.Track3.Drivesprocket

2.Frontwheel4.Roadwheel

4.Usinga1/2inchdriveratchet,turnthetensioning
screwcounter-clockwiseuntilthetensionblockaligns
withthegreenguideonthedecaloris1.3cm(1/2inch)

g029756

39

awayfromtherearofthetensiontubeslot(Figure58).

5.Aligntheclosestnotchinthetensionscrewtothe
locking-boltholeandsecurethescrewwiththelocking
boltandnut(Figure59).

6.Repeattheprocedurefortheothertrack.

ReplacingNarrow-WidthTracks

Replacethetrackswhentheyarebadlyworn.

Note:Youhavenarrow-widthtracksifthetracksareless
than15.5cm(6inches)wide.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideofthemachinethatyouwillwork
onsothatthetrackis7.6to10cm(3to4inches)off
theground.

4.Removethelockingboltandnut(Figure59).

5.Usinga1/2-inchdriveratchet,releasethedrivetension
byturningthetensioningscrewclockwise(Figure59
andFigure60).

12.Usinga1/2inchdriveratchet,turnthetensioning
screwcounter-clockwiseuntilthetensioningscrew
bottomsout(Figure61).

g203963

Figure61

1.Tensionnut2.T ensionscrew

13.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

Figure60

1.Drivesprocket5.Roadwheel

2.Track6.Pivottensioner

3.Frontwheel

4.Rearbolt

7.Ratchet(1/2inch)

6.Loosentherearbolt,nearthedrivewheel(Figure60).

Note:Thisenablesthedrivewheeltopivotforward
andreleasethetensionofthetrack.Ifitdoesnot
pivot,turnontheengineandbrieymovethetraction
controlforward.

7.Removethetrackatthetopofthefrontwheel,peeling
itoffthewheelwhilerotatingthetrackforward.

8.Whenthetrackisoffthefrontwheel,removeitfrom
thedrivesprocketandroadwheels(Figure60).

9.Beginningatthedrivesprocket,coilthenewtrack
aroundthesprocket,ensuringthatthelugsonthetrack
tbetweenthespacersonthesprocket(Figure60).

10.Pushthetrackunderandbetweentheroadwheels
(Figure60).

11.Startingatthebottomofthefrontwheel,installthe
trackaroundthewheelbyrotatingthetrackrearward
whilepushingthelugsintothewheel.

14.Torquetherearboltto108to122N∙m(80to90ft-lb).

15.Lowerthemachinetotheground.

16.Repeattheproceduretoreplacetheothertrack.

17.Drivethemachine,thenparkthemachineonalevel
surface,engagetheparkingbrake,shutofftheengine,
andremovethekey.

g029759

18.Verifythatthetensionscrewisbottomedout.

Note:Thetracktensionloosensaftersomeuse.

19.Adjustthetracktensionsothatthetensionblockaligns
withthegreenguideonthedecaloris1.3cm(1/2
inch)awayfromtherearofthetensiontubeslot;refer
toAdjustingtheTrackTension(page39).

40

ReplacingWide-WidthTracks

Replacethetrackswhentheyarebadlyworn.

Note:Youhavewide-widthtracksifthetracksaremore
than23cm(9inches)wide.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis7.6to10cm(3to4inches)offthe
ground.

4.Removethelockingboltandnut(Figure59).

5.Usinga1/2-inchdriveratchet,releasethedrivetension
byturningthetensioningscrewclockwise(Figure59
andFigure60).

14.Torquethenutto300ft-lb(407N∙m).

15.Turnthetensioningscrewcounter-clockwiseuntilthe
tensioningscrewbottomsout.

16.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

17.Torquetherearboltto108to122N∙m(80to90ft-lb).

18.Lowerthemachinetotheground.

19.Repeattheproceduretoreplacetheothertrack.

20.Drivethemachine,thenparkthemachineonalevel
surface,engagetheparkingbrake,shutofftheengine,
andremovethekey.

21.Verifythatthetensionscrewisbottomedout(Figure

61).

6.Loosentherearbolt,nearthedrivewheel(Figure60).

7.Removethenutsecuringtheouterfrontwheeland
removethewheel(Figure62).

Figure62

1.Nut

2.Washer4.Track

3.Outerfrontwheel

Note:Thetracktensionloosensaftersomeuse.

22.Adjustthetracktensionsothatthetensionblockaligns
withthegreenguideonthedecaloris1.3cm(1/2
inch)awayfromtherearofthetensiontubeslot;refer
toAdjustingtheTrackTension(page39).

g029760

8.Removethetrack(Figure62).

9.Pullthe2largewashersoutoftheouterwheels,1on
eachsideofeachwheel(Figure62).

10.Cleantheoldgreaseanddirtoutoftheareabetween
wherethewasherswereinstalledandthebearings
insidethewheels,thenllthisareaoneachsideof
eachwheelwithgrease.

11.Installthelargewashersonthewheelsoverthegrease.

12.Installthenewtrack.(Figure62).

Note:Ensurethatthelugsinthetracktbetweenthe
spacersinthemiddleofthedrivesprocket.

13.Installtheouterfrontwheelandsecureitwiththenut
removedpreviously(Figure62).

41

CoolingSystem
Maintenance

ServicingtheCooling

CleaningtheRadiatorScreen

Beforeeachuse,checkandcleantheradiatorscreen,located
infrontoftheoperatorplatform.Removeanybuildupof
grass,dirtorotherdebrisfromtheradiatorscreenwith
compressedair.

System

ServiceInterval:Beforeeachuseordaily—Cleanthescreen,

oilcooler,andfrontoftheradiator(more
oftenindirtyordustyconditions).

Beforeeachuseordaily—Checkthecoolantlevelin
theexpansiontank.

Every100hours—Checkthecoolingsystemhoses.

Yearly—Changetheenginecoolant(Authorized
ServiceDealeronly).

DANGER

Iftheengineisrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast15
minutesoruntiltheradiatorcapiscoolenough
totouchwithoutburningyourhandbefore
removingtheradiatorcap.

•Donottouchtheradiatorandsurroundingparts
thatarehot.

CheckingtheEngine-Coolant
Level

Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethylene-glycolantifreeze.

1.Parkthemachineonalevelsurface,lowertheloader
arms,engagetheparkingbrake,andshutofftheengine.

2.Removethekeyfromthekeyswitchandallowthe
enginetocool.

3.Checkthecoolantlevelintheexpansiontank(Figure

63).

Thecoolantlevelshouldbeatorabovethemarkon
thesideofthetank.

•Usearagwhenopeningtheradiatorcapand
openthecapslowlytoallowsteamtoescape.

DANGER

Therotatingshaftandfancancausepersonal
injury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepyourngers,hands,andclothingclearof
therotatingfananddriveshaft.

•Parkthemachineonalevelsurface,lowerthe
loaderarms,engagetheparkingbrake,shutoff
theengine,andremovethekeyfromthekey
switchbeforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

g029314

Figure63

1.Expansiontank

2.Fullmark

4.Ifthecoolantlevelislow ,removetheexpansiontank
capandadda50/50mixtureofwaterandpermanent
ethylene-glycolantifreeze.

Important:Donotoverlltheexpansiontank.

5.Installtheexpansion-tankcap.

ChangingtheEngineCoolant

HaveanAuthorizedServiceDealerchangetheenginecoolant
yearly.

Ifyouneedtoaddenginecoolant,refertoCheckingthe

Engine-CoolantLevel(page42).

42

BrakeMaintenance

BeltMaintenance

TestingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.Engagetheparking-brake;refertoParking-BrakeLever

(page16).

2.Starttheengine.

3.Slowlyattempttodrivethemachineforwardor
rearward.

4.Ifthemachinemoves,contactyourAuthorizedToro
Dealerforservice.

Checkingthe Alternator/FanBeltTension

ServiceInterval:Every100hours—Checkthealternator/fan

belttension(refertotheengineowner’s
manualforinstructions).

Every500hours—Replacethealternator/fanbelt
(refertotheengineowner’smanualforinstructions).

43

ControlsSystem

HydraulicSystem

Maintenance

AdjustingtheControls

Thefactoryadjuststhecontrolsbeforeshippingthemachine.
However,aftermanyhoursofuse,youmayneedtoadjust
thetractioncontrolalignment,theNEUTRALpositionofthe
tractioncontrol,andthetrackingofthetractioncontrolinthe
fullforwardposition.

ContactyourAuthorizedServiceDistributortoadjustthe
controlsofyourmachine.

Maintenance

HydraulicFluid
Specications

Useonly1ofthefollowinguidsinthehydraulicsystem:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedT oroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfeitheroftheaboveTorouidsarenotavailable,

youmayuseanotherUniversalTractorHydraulic

Fluid(UTHF),buttheymustbeonlyconventional,
petrolium-basedproducts.Thespecicationsmust

fallwithinthelistedrangeforallthefollowingmaterial
propertiesandtheuidshouldmeetthelistedindustry
standards.Checkwithyourhydraulicuidsupplierto
determineiftheuidmeetsthesespecications.

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehindtheir
recommendations.

MaterialProperties

cStat40°C:55to62 Viscosity,ASTMD445

cStat100°C:9.1to9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-37to-43°C(-35to-46°F)

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM

Note:Manyhydraulicuidsarealmostcolorless,making
itdifculttospotleaks.Areddyeadditiveforthe
hydraulicsystemuidisavailablein20ml(2/3oz)
bottles.Onebottleissufcientfor15to22L(4to6US
gallons)ofhydraulicuid.OrderPartNo.44-2500from
yourAuthorizedToroDealer.

140to152

44

Checkingthe Hydraulic-FluidLevel

ServiceInterval:Every25hours

Hydraulic-TankCapacity:37.9L(10USgallons)

RefertoHydraulicFluidSpecications(page44)for
hydraulic-uidspecications.

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

1.Removeanyattachments.

2.Parkthemachineonalevelsurface.

3.Raisetheloaderarmsandinstallthecylinderlocks.

4.Shutofftheengineandremovethekey.

5.Openthehoodandsecuretheproprod.

6.Removetherightsidescreen.

7.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure64).

g029729

Figure65

1.Fillerneck2.Dipstick

9.Ifthelevelislow ,addenoughuidtoraiseittothe
properlevel.

10.Installtheller-neckcap.

11.Installthesidescreen.

12.Closethehood.

13.Removeandstorethecylinderlocksandlowerthe
loaderarms.

Figure64

1.Filler-neckcap

8.Removetheller-neckcapandchecktheuidlevel
onthedipstick(Figure65).

Note:Theuidlevelshouldbebetweenthe2notches
ofthedipstickwhilethearmsareloweredoratthe
lowernotchwhilethearmsareraised.

g029748

45

ReplacingtheHydraulic

WARNING

Filter

ServiceInterval:Aftertherst8hours

Every200hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecuretheproprod.

4.Placeadrainpanunderthelterandreplacethelter
(Figure66).

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.

8.Checktheuidlevelinthehydraulictank;referto

CheckingtheHydraulic-FluidLevel(page45)andadd

uidtoraisetheleveltomarkondipstick.

Important:Donotoverllthetank.

9.Closethehood.

ChangingtheHydraulic Fluid

Figure66

5.Cleanupanyspilleduid.

6.Starttheengineandletitrunforabout2minutesto
purgeairfromthesystem.

7.Shutofftheengineandcheckforleaks.

ServiceInterval:Every400hours/Y early(whichevercomes

rst)

1.Parkthemachineonalevelsurface.

2.Raisetheloaderarmsandinstallthecylinderlocks.

3.Shutofftheengine,removethekey,andallowthe
enginetocool.

4.Openthehoodandsecurethehoodprop.

5.Removetherightsidescreen;refertoRemovingthe

SideScreens(page28).

6.Removethehydraulic-tankcapanddipstick(Figure67).

g205342

1.Fillerneck2.Dipstick

46

g029729

Figure67

7.Placealargedrainpaincapableofholding57L(15
USgallons)underthedrainplugonthefrontofthe
machine(Figure68).

CheckingtheHydraulic Lines

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Make
necessaryrepairsbeforeoperating.)

Every1,500hours/Every2years(whichevercomes
rst)—Replaceallmovinghydraulichoses.

WARNING

Figure68

1.Drainplug

8.Removethedrainplugandallowtheoiltodraininto
thepan(Figure68).

9.Whentheoilisnisheddraining,installandtighten
thedrainplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

10.Fillthehydraulictankwithapproximately38L(10US
gallons)ofhydraulicuidasspeciedpreviously.

11.Starttheengineandletitrunforafewminutes.

12.Shutofftheengine.

13.Checkthehydraulic-uidlevelandadduidtollthe
tankifnecessary;refertoCheckingtheHydraulic-Fluid

Level(page45).

14.Closethehood.

g031213

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

47

Cleaning

RemovingDebris

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedscreens
and/orcoolingshroudsremovedwillresultinengine
damagefromoverheating.

1.Parkthemachineonalevelsurfaceandlowerthe
loaderarms.

2.Shutofftheengine,removethekey,andallowthe
enginetocool.

3.Openthehoodandsecuretheproprod.

g031235

Figure69

1.Bottomplate

4.Cleananydebrisfromthefrontandsidescreens.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuildupontheengineandintheoil
coolernswithabrushorblower.

Important:Operatingtheenginewithblocked
screensand/orcoolingshroudsremovedwill
resultinenginedamageduetooverheating.

7.Cleandebrisfromthehoodopening,mufer,heat
shields,andradiatorscreen(ifapplicable).

8.Closethehood.

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirtbuildup

inthechassis.

Overtime,thechassisundertheenginecollectsdirtand
debristhatmustberemoved.Usingaashlight,openthe
hoodandinspecttheareaundertheengineregularly.When
thedebrisis2.5to5cm(1to2inches)deep,cleanthechassis.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

5.Removethefrontscreen;refertoRemovingtheFront

Screen(page28).

6.Spraywaterintothechassistocleanoutthedirtand
debris.

Note:Thewaterwilldrainatthebackofthemachine.

Important:Donotspraywaterintotheengine.

7.Greasethemachine;refertoGreasingtheMachine

(page29).

8.Installthebottomplate(Figure69).

9.Installthefrontscreen.

10.Lowerthemachine.

2.Raisethefrontofthemachinesothatthemachineis
angledbackward.

3.Shutofftheengineandremovethekey.

4.Removethe2boltssecuringthebottomplateand
removethebottomplate(Figure69).

48

Storage

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
nearthecontrolpanel,engine,hydraulicpumps,
andmotors.

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page30).

5.Greasethemachine;refertoGreasingtheMachine

(page29).

6.Changetheengineoil;refertoChangingtheEngine

Oil(page31).

7.Chargethebattery;refertoChargingtheBattery(page

36).

8.Checkandadjustthetracktension;refertoAdjusting

theTrackTension(page39).

9.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

10.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

11.Storethemachineinaclean,drygarageorstoragearea.
Removethekeyfromtheignitionswitchandkeepitin
amemorableplace.

12.Coverthemachinetoprotectitandkeepitclean.

49

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranksbutdoesnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsare
corrodedorloose.

2.Afuseisblownorloose.2.Correctorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Astarterorstartersolenoidis
damaged.

6.Internalenginecomponentshave
seized.

7.Thesafetyinterlockisengaged.7.Checktheneutralsettingonthe

1.Thestartingprocedureisincorrect.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thefuel-shutoffvalveisclosed.3.Openthefuel-shutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow .

9.Theair-cleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Theimproperfuelgradeforcold
weatherisinthemachine.

12.Thereislowcompression.

13.Theinjectionnozzlesaredamaged.

14.Theinjectionpumptimingisincorrect.

15.Theinjectionpumpisdamaged.

16.TheETRsolenoidisdamaged.

1.Checktheelectricalconnectionsfor
goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

tractionandauxiliarycontrols.

1.RefertoStartingtheEngine.

4.Drainandushthefuelsystem;add
freshfuel.

leaksatthefuelhoseconnections
andttingsbetweenthefueltankand
engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery ,oilviscosity,and
startingmotor(contactyourAuthorized
ServiceDealer).

11.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.Youmayneedtowarmthe
entiretractionunit.

12.ContactyourAuthorizedService
Dealer.

13.ContactyourAuthorizedService
Dealer.

14.ContactyourAuthorizedService
Dealer.

15.ContactyourAuthorizedService
Dealer.

16.ContactyourAuthorizedService
Dealer.

50

Problem

PossibleCauseCorrectiveAction

Theenginestartsbutdoesnotkeep
running.

Theenginerunsbutknocksormisses.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeforcoldweather
wasusedinthemachine.

6.Thespark-arrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleedthenozzlesandcheckforair

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjection-pumptimingisincorrect.

7.Thereisexcessivecarbonbuildup.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

5.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.

6.Cleanorreplacethespark-arrestor
screen.

Dealer.

1.Drainandushthefuelsystem;add
freshfuel.

2.Referto“Theengineoverheats.”

leaksatthefuelhoseconnections
andttingsbetweenthefueltankand
engine.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

Theenginedoesnotidle.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Thereislowcompression

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

Dealer.

7.ContactyourAuthorizedService
Dealer.

51

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Theenginelosespower.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe
radiator.

3.Thecrankcase-oillevelisincorrect.3.FillordraintotheFullmark.

4.Theengineloadisexcessive.4.Reducetheload;usealowerground

5.Incorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Thecrankcase-oillevelisincorrect.2.FillordraintotheFullmark.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Theengineisoverheating.

6.Thespark-arrestorscreenisclogged.

7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair

8.Thereislowcompression

9.Thefuel-tankventisrestricted.9.ContactyourAuthorizedService

10.Theinjection-pumptimingisincorrect.

11.Theinjectionpumpisdamaged.

1.Checkandaddcoolant.

2.Inspectandcleantheradiatorscreen
witheveryuse.

speed.

freshfuel.

6.ContactyourAuthorizedService
Dealer.

Dealer.

8.ContactyourAuthorizedService
Dealer.

9.ContactyourAuthorizedService
Dealer.

speed.

4.Drainandushthefuelsystem;add
freshfuel.

5.Referto“Theengineoverheats.”

6.Cleanorreplacethespark-arrestor
screen.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

8.ContactyourAuthorizedService
Dealer.

Dealer.

10.ContactyourAuthorizedService
Dealer.

11.ContactyourAuthorizedService
Dealer.

Exhaustproducesexcessiveblacksmoke.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Theair-cleanerltersaredirty.2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.3.Drainandushthefuelsystem;add

4.Theinjection-pumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

speed.

freshfuel.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

52

Problem

PossibleCauseCorrectiveAction

Exhaustproducesexcessivewhitesmoke.

Themachinedoesnotdrive.

1.ThekeywasturnedtotheST ART
positionbeforetheglow-pluglight
turnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjection-pumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thereislowcompression.

1.Theparkingbrakeisengaged.1.Disengagetheparkingbrake.

2.Thehydraulic-uidlevelislow.2.Addhydraulicuidtothereservoir.

3.Thehydraulicsystemisdamaged.

4.Thetowvalvesareopen.

5.Theow-dividervalveleverisin9
o'clockposition.

6.Atractionpumpdrivecouplerisloose
orbroken.

7.Pumpand/orwheelmotorisdamaged.7.ContactyourAuthorizedService

8.Thecontrolvalveisdamaged.

9.Thereliefvalveisdamaged.9.ContactyourAuthorizedService

1.TurnthekeytotheRUNpositionand
allowtheglow-pluglighttoturnoff
beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugs,andwiring.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

3.ContactyourAuthorizedService
Dealer.

4.Closethetowvalves.

5.Movethelevertothe12o'clockto10
o'clockposition.

6.ContactyourAuthorizedService
Dealer.

Dealer.

8.ContactyourAuthorizedService
Dealer.

Dealer.

53

Schematics

ElectricalSchematic(Rev .B)

54

g205307

HydraulicSchematic(Rev .B)

55

g206362

Notes:

Notes:

Notes:

EuropeanPrivacyNotice

TheInformationT oroCollects
ToroWarrantyCompany(T oro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalT orocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.ToromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw .

Toro'sCommitmenttoSecurityofYourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[e-mail].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0282RevC

TheToroWarranty

AOne-Y earLimitedWarranty

CompactUtilityEquipment
(CUE)Products

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,T oroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourToroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ProSneak
CompactT oolCarriers,
Trenchers,StumpGrinders,
andAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.

1yearor1000operatinghours,
whicheveroccursrst

*

*

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedToroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.T olocatea
dealerconvenienttoyou,accessourwebsiteatwww .Toro.com.You
mayalsocallourToroCustomerCareDepartmenttollfreeatthe
numberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty .

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty .Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatToroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oro
Dealer.

374-0261RevG