Toro 22327, 22327G, 22327HD, 22328 Operator's Manual

FormNo.3412-407RevA

TX1000CompactToolCarrier

ModelNo.22327—SerialNo.400000000andUp
ModelNo.22327G—SerialNo.400000000andUp
ModelNo.22327HD—SerialNo.400000000andUp
ModelNo.22328—SerialNo.400000000andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3412-407*A

ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ItisaviolationofCaliforniaPublicResourceCode
Section4442or4443touseoroperatetheengineonany
forest-covered,brush-covered,orgrass-coveredlandunless
theengineisequippedwithasparkarrester,asdenedin
Section4442,maintainedineffectiveworkingorderorthe
engineisconstructed,equipped,andmaintainedforthe
preventionofre.

Theenclosedengineowner'smanualissuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughtheengine
manufacturer.

g031207

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Introduction

Thismachineisacompacttoolcarrierintendedtomove
variousearthandmaterialsforlandscapingandconstruction
work.Itisdesignedtooperateawidevarietyofattachments
eachofwhichperformaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressureLevel...............................................6

SoundPower..........................................................6

VibrationLevel.......................................................6

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................13

Controls...............................................................13

MessageDisplay.................................................16

Specications........................................................17

Attachments/Accessories........................................17

Operation....................................................................18

ThinkSafetyFirst...................................................18

AddingFuel...........................................................18

FillingtheFuelTanks..............................................19

CheckingtheEngine-OilLevel.................................20

CheckingtheHydraulic-FluidLevel..........................20

CheckingtheEngineCoolant...................................21

BleedingtheFuelSystem.........................................22

StartingandShuttingOfftheEngine.........................22

StoppingtheMachine.............................................23

MovingaNon-functioningMachine.........................23

UsingAttachments.................................................24

SecuringtheMachineforTransport..........................25

LiftingtheMachine................................................25

Maintenance.................................................................26

RecommendedMaintenanceSchedule(s)......................26

Pre-MaintenanceProcedures......................................27

UsingtheCylinderLocks.........................................27

OpeningtheHood.................................................27

ClosingtheHood...................................................28

OpeningtheRear-AccessCover...............................28

RemovingtheFrontScreen......................................28

RemovingtheSideScreens......................................28

Lubrication...............................................................29

GreasingtheMachine.............................................29

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

ServicingtheEngineOil..........................................31

FuelSystemMaintenance...........................................32

CheckingtheFuelLinesandConnections..................32

DrainingtheFuelFilter/WaterSeparator...................33

ReplacingtheFuelFilterCanisterandIn-Line

Filter.................................................................33

DrainingtheFuelTanks..........................................33

ElectricalSystemMaintenance....................................34

ServicingtheBattery...............................................34

ServicingtheFuses.................................................36

DriveSystemMaintenance.........................................36

ServicingtheTracks................................................36

CoolingSystemMaintenance......................................39

ServicingtheCoolingSystem...................................39

BeltMaintenance......................................................40

CheckingtheAlternator/FanBeltTension.................40

ControlsSystemMaintenance.....................................40

HydraulicSystemMaintenance....................................41

ReplacingtheHydraulicFilter..................................41

ChangingtheHydraulicFluid...................................41

CheckingtheHydraulicLines...................................43

Cleaning...................................................................43

RemovingDebrisfromtheTractionUnit...................43

CleaningtheChassis...............................................44

Storage........................................................................44

Troubleshooting...........................................................45

Schematics...................................................................49

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

•Becomefamiliarwiththesafeoperationoftheequipment,

•Alloperatorsandmechanicsshouldbetrained.The

•Neverletchildrenoruntrainedpeopleoperateorservice

•Theowner/usercanpreventandisresponsiblefor

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

•Wearappropriateclothingincludinggloves,safetyglasses,

•Inspecttheareawheretheequipmentistobeusedand

•Useextracarewhenhandlingfuels.Theyareammable

Caution

,

W ar ning

,or

Danger

—personalsafety

WARNING

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

operatorcontrols,andsafetysigns.

ownerisresponsiblefortrainingtheusers.

theequipment.Localregulationsmayrestricttheageof
theoperator.

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

longpants,substantialslip-resistantfootwear,andhearing
protection.Tiebacklonghairanddonotwearjewelry.

removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.

andvaporsareexplosive.

–Useonlyanapprovedcontainer

–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Starttheengineonly
fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthestabilityofthemachine.

•Slowdownandusecautionwhenmakingturns,crossing

roadsandsidewalks,andchangingdirectionsonslopes.

•Neveroperatewithouttheguardssecurelyinplace.Be

sureallinterlocksareattached,adjusted,andfunctioning
properly.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachinewhenyouaretired,ill,or

undertheinuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,shutofftheengine,settheparking
brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof
control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotoverloadtheattachmentandalwayskeeptheload

levelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

4

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.,branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjury.Operatetheunit
onlyinareaswherethereissufcientclearanceforthe
operatortosafelymaneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

Also,beawareofthelocationofobjectsandstructures
thatmaynotbemarked,suchasundergroundstorage
tanks,wells,andsepticsystems.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom
theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalledanda
genuineToroattachment.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData(page

7),andthoseintheattachmentOperator'sManual.Seealso

theSlopeIndicator(page8).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthestability

ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.

•Removeoraddattachmentsonlevelground.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.

•UseonlyT oro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof

thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Usecautionwhenoperatingonwetgrass.Reduced

tractioncouldcausesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttothegroundand
settingtheparkingbrake.

MaintenanceandStorage

•Parkonlevelground,disengagetheauxiliaryhydraulics,

lowertheattachment,settheparkingbrake,shutoffthe
engine,andremovethekey.Waitforallmovementto
stopandthemachinetocoolbeforeadjusting,cleaning,
storing,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs;refer

toUsingtheBattery-DisconnectSwitch(page34).

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopen,well-ventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.

•Securetheloaderarmvalvewiththeloadervalvelock

anytimeyouneedtostopthemachinewiththeloader
armsraised.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.

5

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

SoundPressureLevel

SoundPressureLevelThisunithasasoundpressurelevelat
theoperator’ searof86dBA,whichincludesanUncertainty
Value(K)of0.6dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6396.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineT ororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthigh-pressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithin
afewhoursbyaqualiedsurgeon;otherwisegangrene
mayresult.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA,
basedonmeasurementsofidenticalmachinesperISO6395.

VibrationLevel

Hand-Arm

Measuredvibrationlevelforrighthand=0.7m/s

Measuredvibrationlevelforlefthand=0.7m/s

UncertaintyValue(K)=0.3m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

2

WholeBody

Measuredvibrationlevel=0.29m/s

UncertaintyValue(K)=0.15m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

2

2

2

2

6

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXModel22327tractionunithasafrontuphillratingofB,arearuphillratingof
D,andasideuphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa11°slope,orsidewaysona11°
slope,aslistedinthefollowingtable.

Model22327

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C16°17°11°

D

E

Model22328

15°19°16°

25°25°20°

19°20°15°

14°11°8°

5°5°5°

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

SideUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C18°15°14°

D

E

16°19°19°

25°25°23°

21°19°18°

15°10°10°

5°5°5°

7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

8

g011841

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts.

decal93-6681

decal115-2047

115-2047

1.Warning—donottouchthehotsurface.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

93-9084

1.Liftpoint

2.Tie-downpoint

decal93-7814

decal115-4855

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.

decal115-4858

115-4858

decal93-9084

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal115-4865

115-4865

1.Enginecoolant

2.ReadtheOperator's
Manual.

1.Enginecoolantunder
pressure

2.Explosionhazard—read
theOperator'sManual.

117-3276

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe
Operator'sManual.

decal117-3276

decal117-2718

117-2718

9

120-0625

1.Pinchpoint,hand—keephandsaway .

130-2836

1.Crushinghazard;cuttinghazard—keepawayfromthe
bucketandtheliftarm.

decal120-0625

decal131-0711

131-0711

1.Crushinghazard—keepawayfrompinchpointsand
actuatingparts.

decal130-2836

130-7637

1.Blinking
light—engine-coolant
temperature

2.Steadylight—engine-oil
pressure

3.Blinkinglight—glowplug8.Tractionneutral

4.Steadylight—battery
warning

5.Hourmeter

6.Enginestart

7.Parkingbrakedisengaged

9.Auxiliaryleverneutral

131-0709

1.Parkingbrake—engage2.Parkingbrake—disengage

decal130-7637

decal131-8026

131-8026

1.Battery
power—disconnect

2.On4.ReadtheOperator's

decal131-0709

3.Off

Manual.

10

decal131-0707

131-0707

1.12Vpowersocket

2.Hydraulicattachment—forwardoperation

7.Tilttheattachmentforward.

8.Tilttheattachmentrearward.

3.Hydraulicattachment—neutralposition9.Lowertheattachment.

4.Hydraulicattachment—reverseoperation10.Raisetheattachment.

5.Enginespeed—fast11.Movetheattachmenttoaoatposition.

6.Enginespeed—slow12.Leverlock

1.Moveforward

2.Turnright

decal131-0708

131-0708

3.Moverearward

4.Turnleft

11

decal131-0710

131-0710

1.Warning—readtheOperator'sManual.7.Cutting/severinghazardofhandorfoot—waitforallmoving
partstostopbeforeservicing;keepawayfrommovingparts;
keepallguardsandshieldsinplace.

2.Warning—receivetrainingbeforeoperatingthemachine.

8.Explosionhazard;electrocutionhazard—callthelocalutilities
hotlinebeforebeginningworkinanarea.

3.Warning—wearhearingprotection.

9.Crushinghazard—keepawayfromthebucketwhenoperating
themachine;keepbystandersawayfromthemachine.

4.Warning—engagetheparkingbrake,lowerthebuckettothe
ground,shutofftheengine,andremovethekeyfromthe
ignitionbeforeleavingthemachine.

10.Tippinghazard—alwaysmoveupordownslopeswiththe
bucketlowered;neverdriveonaslopewiththebucketraised;
alwaysoperatewiththeheavyenduphill;alwayscarryloads
low;neverjerkthecontrollevers;useasteady ,evenmotion..

5.Electrocutionhazard,powerlines—checkforpowerlinesin
theareabeforeusingthemachine.

11.Tippinghazard—donotmakefastturns;alwayscheckbehind
youbeforereversingthemachine.

6.Crushinghazard—keepawayfrompinchpoints;read
theOperator'sManualbeforeservicingorperforming
maintenance.

12

ProductOverview

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.

g029284

Figure5

1.Messagedisplay6.Keyswitch

2.Powersocket7.Tractioncontrol

3.Referencebar8.Loaderarm/attachment-tilt

4.Auxiliary-hydraulicslever9.Loaderlock

g031208

5.Throttlelever

lever

1.Hood

2.Auxiliary-hydraulic
couplers

3.Mountplate

4.Track10.Auxiliary-hydraulics-lock

5.Loaderarm

6.Liftcylinder

Figure4

7.Tie-down/liftloop

8.Fuelgauge

9.Controlpanel

switch

11.Operatorplatform

12.Parkingbrake

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,has3
positions:OFF,RUN,andSTART.

Tostarttheengine,rotatethekeytotheSTARTposition.
Releasethekeywhenenginestartsanditmovesautomatically
totheRUNposition.

Toshutofftheengine,rotatethekeytotheOFFposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras

g031209

ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliary-hydraulicslever.T oensuresmooth,
controlledoperation,donottakebothhandsoffthereference
barwhileoperatingthemachine.

13

TractionControl

1.Referencebar

2.Tractioncontrol

•Toturnright,rotatethetractioncontrolclockwise(Figure

9).

g029289

Figure6

g029288

Figure9

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrolrearward

(Figure8).

Important:Whenreversing,lookbehindyoufor
obstructionsandkeepyourhandsonthereference
bar.

•Toturnleft,rotatethetractioncontrolcounterclockwise

(Figure10).

g029285

Figure10

g029287

•Tostopthemachine,releasethetractioncontrol(Figure

6).

Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinemovesinthatdirection.

Figure8

g029286

14

LoaderArm/Attachment-TiltLever

LoaderLock

•Totilttheattachmentforward,slowlymovetheleverto

theright(Figure11).

•Totilttheattachmentrearward,slowlymovethelever

totheleft(Figure11).

•Tolowertheloaderarms,slowlymovetheleverforward

(Figure11).

•Toraisetheloaderarms,slowlymovetheleverrearward

(Figure11).

•Tolowertheloaderarmstoadetent(oat)position,push

theleverfullyforward(Figure11).

Note:Thisallowsattachmentssuchasthelevelerand
thehydraulicbladetofollowthecontoursoftheground
(i.e.,oat)whengrading.

Theloaderlocksecurestheloaderarm/attachment-tiltlever
sothatyoucannotpushitforward.Thisensuresthatno
oneaccidentallylowerstheloaderarmsduringmaintenance.
Securetheloaderarmswiththelockanytimeyouneedto
stopthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsoitclearstheholeinthecontrol
panelandswingittotheleft,infrontoftheloader-armlever,
pushingitdownintothelockedposition(Figure12).

g029981

Figure12

1.Loaderarm/attachment-tilt
lever

2.Loaderlock

Figure11

1.Detent(oat)position

2.Lowertheloaderarms.5.Tilttheattachment

3.Raisetheloaderarms.

4.Tilttheattachment
rearward.

forward.

Bymovingthelevertoanintermediateposition(e.g.,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.

Loader-ControlReferenceBar

Theloader-controlreferencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever(Figure

g029293

4).

Auxiliary-HydraulicsLever

Tooperateahydraulicattachmentintheforwarddirection,
movetheauxiliary-hydraulicsleverforward(Figure13).

Tooperateahydraulicattachmentinreversedirection,move
thehydraulicsleverrearward(Figure13).

IfyoureleasetheleverwhileintheFORW ARDorREVERSE
position,theleverautomaticallyreturnstotheNEUTRAL
position(Figure13).

15

1.Forwardowhydraulics

2.Reverseowhydraulics

g029294

Figure13

3.Neutral

Auxiliary-Hydraulics-LockSwitch

Engine-OilPressure

Presstheauxiliary-hydraulics-lockswitchtolockthe
auxiliary-hydraulicsleverintheFORWARDpositionandfree
yourhandforothercontrols(Figure5).

ParkingBrakeLever

Tosettheparkingbrake,rotatethebrakelevertoleft(Figure

14).

Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.

Figure14

Toreleasethebrake,rotatethebrakelevertotheright.

Note:Youmayneedtoadjustthetractioncontroltorelease
thebrakepinsandrotatethelever.

Iftheengine-oil-pressurebecomestoolow ,thelightonthe
leftilluminatessteadily(Figure16).Ifthishappens,shutoff
theengineimmediatelyandchecktheoil.Iftheoillevelis
low,addoiland/orlookforpossibleleaks.

g029665

Figure16

GlowPlug

Thelightontherightasheswhiletheglowplugsarecharged
andwarmingtheengine(Figure17).

g030721

g029668

Figure17

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltanks
(Figure4).

MessageDisplay

Engine-CoolantT emperature

Iftheenginecoolantbecomestoohot,thelightontheleft
ashesandthehornsounds(Figure15).Ifthishappens,
disengagetheauxiliaryhydraulicsandletthemachinerunat
highidletoallowthecoolingsystemtocoolthemachine.
Checkthecoolantlevelwhentheenginehasfullycooled.

Important:Donotshutofftheengine,asthismay
causethemachinetooverheat.

Figure15

Battery-ChargeIndicatorLight

Ifthebatterychargebecomestoolow ,thelightontheright
illuminatessteadily(Figure18).Ifthishappens,shutoffthe
engineandchargeorreplacethebattery.RefertoServicing

theBattery(page34)

g029667

Figure18

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunitandthefollowing
indicators:

•Enginestart—displayswhenyoustarttheengine

g029666

g029974

Figure19

16

•Parkingbrake—displayswhenyoudisengagetheparking

brake

Specications

Note:Specicationsanddesignaresubjecttochange

withoutnotice.

Figure20

•Tractionneutral—displayswhenthetractioncontrolis

intheNEUTRALposition

Figure21

•Auxiliaryleverneutral—displayswhentheauxiliarylever

isintheNEUTRALposition

Figure22

g030520

g029211

g029975

Model22327

Width
Length
Height
Weight
Operatingcapacity(withstandard

bucket)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard

bucket)
Heighttohingepin(withstandard

bucketinhighestposition)

Model22328

Width

Length
Height
Weight
Operatingcapacity(withstandard

bucket)
Tippingcapacity(withstandardbucket)1296kg(2,857lb)
Wheelbase
Dumpheight(withstandardbucket)155cm(61inches)
Reach—fullyraised(withstandard

bucket)
Heighttohingepin(withstandard

bucketinhighestposition)

85cm(33inches)

256cm(101inches)

138cm(54inches)

1234kg(2,720lb)

454kg(1,000lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

103cm(41inches)

256cm(101inches)

138cm(54inches)

1297kg(2,860lb)

454kg(1,000lb)

104cm(41inches)

62cm(25inches)

206cm(81inches)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyToro-approvedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.

17

Operation

G009027

1

2

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Ensure
thattheareaisclearofpeopleanddebris.Youshould
alsoknowandhavemarkedthelocationsofallutility
lines.

ThinkSafetyFirst

Carefullyreadallsafetyinstructionsandsymbolsinthe
safetysection.Knowingthisinformationcouldhelpyouor
bystandersavoidinjury.

CAUTION

Thismachineproducessoundlevelsthatcancause
hearinglossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.

Fueltankcapacity:41L(11USgallons)

Usesummer-gradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwintergrade(No.1-DorNo.
1-D/2-Dblend)belowthattemperature.Usingwinter-grade
fuelatlowertemperaturesprovideslowerashpointand
coldowcharacteristics,whicheasesstartingandreduces
fuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F)contributes
towardlongerfuelpumplifeandincreasedpowercompared
towinter-gradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

WARNING

Useprotectiveequipmentforyoureyes,ears,hands,feet,
andhead.

Figure23

1.Weareyeprotection.2.Wearhearingprotection.

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

g009027

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

18

FillingtheFuelTanks

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltanksoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat
spills.

•Neverllthefueltanksinsideanenclosed
trailer.

•Neversmokewhenhandlingfuelandstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

FillthefueltanksasshowninFigure24.

Note:Thefuel-tankcapsclickwhenyouclosethemsecurely.
Usethebracketstolockthefueltanks.

DANGER

Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkthatcan
ignitethefuelvapors.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbed,becauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer
ratherthanfromafuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

g029669

Figure24

19

CheckingtheEngine-OilLevel

CheckingtheHydraulic-Fluid

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andshutofftheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehoodandsecurethehoodprop.

4.Cleanaroundtheoildipstickandoil-llercap(Figure

25).

Figure25

1.Oil-llercap2.Oildipstick

Level

ServiceInterval:Every25hours

HydraulicTankCapacity:37.9L(10USgallons)

RefertoChangingtheHydraulicFluid(page41)forhydraulic
uidspecications.

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifoneisinstalled;referto

RemovinganAttachment(page25).

2.Parkthemachineonalevelsurface.

3.Raisetheloaderarmsandinstallthecylinderlocks;
refertoInstallingtheCylinderLocks(page27).

4.Shutofftheengineandremovethekey.

5.Openthehoodandsecurethehoodprop.

6.Removetherightsidescreen;refertoRemovingthe

g029940

SideScreens(page28).

7.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure27).

5.Checktheoilandaddadditionaloilasneeded(Figure

26).

Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.

g029748

Figure27

1.Hydraulicller-neckcap

8.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure28).

Note:Theuidlevelshouldbebetweenthe2notches
ofthedipstickwhilethearmsareloweredoratthe
lowernotchwhilethearmsareraised.

Figure26

g029301

20

Figure28

1.Fillerneck2.Dipstick

9.Ifthelevelislow ,addenoughuidtoraiseittothe
properlevel.

10.Installthecaponthellerneck.

11.Installthesidescreen.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,hands,andclothingclearof
rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

1.Checkthelevelofcoolantintheexpansiontank
(Figure29).

g029729

Note:Thecoolantlevelshouldbeatorabovethe
markonthesideofthetank.

12.Closethehood.

CheckingtheEngineCoolant

ServiceInterval:Beforeeachuseordaily

Beforeeachuseordaily—Cleanthescreen,oilcooler,
andfrontoftheradiator(moreoftenindirtyordusty
conditions).

Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethylene-glycolantifreeze.

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

g029314

Figure29

1.Expansiontank

2.Fullmark

2.Ifthecoolantlevelislow ,removetheexpansiontank
capandadda50/50mixtureofwaterandpermanent
ethylene-glycolantifreeze.

Important:Donotoverll.

3.Installtheexpansion-tankcap.

•Usearagwhenopeningtheradiatorcapand
openthecapslowlytoallowsteamtoescape.

21

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingtheengineif
anyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuel-system

components(e.g.,lterreplaced).

LeavethekeyintheONpositionuntilasolidstream
offuelowsoutaroundthescrew .

5.TightenthescrewandturnthekeytotheOFFposition.

Note:Normally,theengineshouldstartafteryoufollowthe
abovebleedingprocedure.However,ifenginedoesnotstart,
airmaybetrappedbetweeninjectionpumpandinjectors;
contactyourAuthorizedServiceDealer.

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltanksoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankscompletelyfull.Add
fueltoeachfueltankuntilthelevelis6to13mm
(1/4to1/2inch)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuelandstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

1.Ensurethatthefueltanksareatleasthalffull.

2.Openthehoodandsecurethehoodprop.

3.Opentheair-bleedscrewonthefuel-injectionpump
(Figure30).

StartingandShuttingOffthe Engine

StartingtheEngine

1.Ensurethattheauxiliary-hydraulicsleverand
traction-controlleverareinneutral.

2.MovethethrottlelevermidwaybetweentheSLOWand
FASTpositions.

3.TurntheignitionkeytotheONposition.

4.Waitfortheglow-plugindicatorlighttostopblinking.

5.TurntheignitionkeytotheSTARTposition.Whenthe
enginesstarts,releasethekey.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,wait30secondsbetweenattempts.Failureto
followtheseinstructionscanburnoutthestarter
motor.

6.Movethethrottlelevertodesiredsetting.

Important:Ifyouruntheengineathighspeeds
whenthehydraulicsystemiscold(i.e.,when
theambientairtemperatureisnearfreezingor
lower),hydraulicsystemdamagecouldoccur.
Whenstartingtheengineincoldconditions,run
theengineinthemiddlethrottlepositionfor2to
5minutesbeforemovingthethrottletotheFAST
position.

Figure30

1.Air-bleedscrew

4.TurnthekeyintheignitionswitchtotheONposition.

Note:Theelectricfuelpumpwillbeginoperation,
therebyforcingairoutaroundtheair-bleedscrew .

Note:Iftheoutdoortemperatureisbelowfreezing,
storethetractionunitinagaragetokeepitwarmerand
aidinstarting.

ShuttingOfftheEngine

1.MovethethrottlelevertotheSLOWposition.

g029315

2.Lowertheloaderarmstotheground.

3.Turntheignitionkeyoff.

Note:Iftheenginehasbeenworkinghardorishot,
letitidleforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisshutoff.In
anemergency,theenginemaybeshutoffimmediately.

22

StoppingtheMachine

Stopthemachineonlevelground,releasethetractioncontrol,
movethethrottlelevertotheSLOWposition,lowertheloader
armstotheground,andshutofftheengine.Settheparking
brakeandremovethekey.

CAUTION

Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.

MovingaNon-functioning Machine

Important:Donottoworpullthetractionunitwithout

rstopeningthetowvalvesorthehydraulicsystemwill
bedamaged.

1.Shutofftheengine.

2.Openthehoodandsecurethehoodprop.

5.Towthetractionunitasrequired.

6.Afterrepairingthemachine,closethetowvalvesbefore
operatingit.

3.Removethesidescreens;refertoRemovingtheSide

Screens(page28).

4.Usingawrench,turnthetowvalvesonthehydraulic
pumpstwicecounter-clockwise(Figure31).

g031210

1.Towvalve

g031211

Figure31

23

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandtheoperating
characteristicsofthetractionunit.Thewarrantyofthe
tractionunitmaybevoidedifusedwithunapproved
attachments.

Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.

1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(Figure32).

g003711

Figure33

Figure32

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.

Important:Raisetheattachmentenoughtoclear
thegroundandtiltthemountplatealltheway
back.

6.Shutofftheengine.

7.Engagethequick-attachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure33).

Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully
alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.

1.Quick-attach
pins—engagedposition

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequick-attachpins

g003710

throughtheattachmentmountplate,the
attachmentcouldfalloffthetractionunit,
crushingyouorbystanders.

Ensurethatyourquick-attachpinsarefully
seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury;
otherwisegangrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

24

CAUTION

SecuringtheMachinefor

Hydrauliccouplers,hydrauliclines/valves,and
hydraulicuidmaybehot.Ifyoucontacthot
components,youmaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthetractionunittocoolbeforetouching
hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:

1.Shutofftheengine.

2.Movetheauxiliary-hydraulicsleverforward,backward,
andbacktoneutraltorelievepressureatthehydraulic
couplers.

3.Removetheprotectivecoversfromthehydraulic
couplersonthetractionunit.

4.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothefemale
connectoronthetractionunit.

Note:Whenyouconnecttheattachmentmale
connectorrst,yourelieveanypressurebuiltupinthe
attachment.

6.Pushtheattachmentfemaleconnectorontothemale
connectoronthetractionunit.

7.Conrmthattheconnectionissecurebypullingon
thehoses.

Transport

Useaheavy-dutytrailerortrucktotransportthemachine.
Usefull-widthramps.Ensurethatthetrailerortruckhasall
thenecessarybrakes,lighting,andmarkingasrequiredbylaw .
Pleasecarefullyreadallthesafetyinstructions.Knowingthis
informationcouldhelpyou,yourfamily,petsorbystanders
avoidinjury.Refertoyourlocalordinancesfortrailerand
tie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout
turnsignals,lights,reectivemarkings,ora
slow-moving-vehicleemblemisdangerousandcan
leadtoaccidentscausingpersonalinjury.

Donotdrivemachineonapublicstreetorroadway .

1.Lowertheloaderarms.

2.Ifusingatrailer,connectittothetowingvehicleand
connectthesafetychains.

3.Ifapplicable,connectthetrailerbrakes.

4.Usefull-widthrampsforloading/unloadingthe
machineontothetrailerortruck.

5.Shutofftheengine,removethekey ,andsetthebrake.

6.Usethemetaltie-downloopsonthemachineto
securelyfastenthemachinetothetrailerortruckwith
straps,chains,cable,orropes(Figure34).

RemovinganAttachment

1.Movethemachinetolevelground.

2.Lowertheattachmenttotheground.

3.Shutofftheengine.

4.Disengagethequick-attachpinsbyturningthemto
theoutside.

5.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,andback
toneutraltorelievepressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethecollarback
onthehydrauliccouplersanddisconnectthem.

Important:Connecttheattachmenthoses
togethertopreventhydraulicsystemcontamination
duringstorage.

7.Installtheprotectivecoversontothehydrauliccouplers
onthetractionunit.

8.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.

g031331

Figure34

1.Tie-downloops

LiftingtheMachine

Youcanliftthemachineusingthetie-down/liftloopsaslift
pointsindicatedinFigure34.

25

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every50hours

Every100hours

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Checkandadjustthetracktension.

•Checktheengine-oillevel.

•Checkthelevelofcoolantintheexpansiontank.

•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty
conditions).

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheairlterserviceindicator.

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Cleanthetracks.

•Checkthetracksforexcessivewear.

•Cleantheradiator.

•Removedebrisfromthetractionunitandsidescreens.

•Checkforloosefasteners.

•Checkthehydraulic-uidlevel.

•Checkthebatterycondition.

•Cleantheair-cleanerelement(moreoftenindustyorsandyconditions).

•Changetheengineoil.

•Checkandadjustthetracktension.

•Checkthecooling-systemhoses.

•Checkthealternator/fan-belttension(refertotheengineowner’smanualfor
instructions).

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuild-upinthechassis.

Every200hours

Every400hours

Every500hours

Every1,500hours

Yearly

Yearlyorbeforestorage

Every2years

•Changetheoillter.

•Replacethehydrauliclter.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacethefuelltercanisterandin-linelter.

•Changethehydraulicuid.

•Replacethealternator/fanbelt(refertotheengineowner’smanualforinstructions).

•Replaceallmovinghydraulichoses.

•Replacetheair-cleanerelement(moreoftenindustyorsandyconditions).

•Changetheenginecoolant(AuthorizedServiceDealeronly).

•Checkandadjustthetracktension.

•T ouchupchippedpaint.

•Drainandcleanthefueltank(AuthorizedServiceDealeronly).

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

26

CAUTION

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Pre-Maintenance
Procedures

Beforeopeninganyofthecovers,shuttheengineandremove
thekey.Allowtheenginetocoolbeforeopeninganycovers

UsingtheCylinderLocks

WARNING

Theloaderarmsmaylowerwhenintheraised
position,crushinganyoneunderthem.

Installthecylinderlockbeforeperforming
maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLocks

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengine.

4.Removethe2cotterlesspinssecuringthecylinderlock
tothepostsonthesidesofthemachine.

5.Slidethecylinderlocksoverthelift-cylinderrod(Figure

35).

Removing/StoringtheCylinderLocks

Important:Removethecylinderlocksfromtherodand

fullysecuredinthestoragepositionbeforeoperating
thetractionunit.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengine.

4.Removethecotterlesspinssecuringthecylinderlocks.

5.Placethecylinderlocksonthepostsonthesidesofthe
machineandsecurewiththelynchpins.

6.Lowertheloaderarms.

OpeningtheHood

1.Loosenthehood-lockingscrew(Figure36)

Figure35

1.Cylinderlock2.Cylinderrod

6.Repeatfortheothersideofthemachine.

7.Slowlylowertheloaderarmsuntilthecylinderlock
contactsthecylinderbodyandrodend.

g031215

Figure36

1.Hood-lockingscrew3.Hood

2.Hood-latchlever

2.Turnthehoodlatchclockwise(Figure36).

g031214

3.Liftuponthehandlesandswingthehoodup(Figure

36).

4.Securethehoodprop.

27

ClosingtheHood

RemovingtheFrontScreen

1.Liftuponthetabsecuringtheprop-rod(Figure37)

Figure37

1.Prop-rodtab

2.Lowerthehoodandsecureitbypushingdownonthe
frontofthehooduntilitlocksinplace.

3.Tightenthehood-lockingscrewtosecurethelatch
(Figure36).

OpeningtheRear-Access

1.Openthehoodandsecurethehoodprop.

2.Loosenthe2topboltsand2frontbolts.

g031216

g031218

Figure39

1.Bolt

Cover

1.Removethefastener(Figure38).

Figure38

1.Fastener

2.Lifttherear-accesscoveruptoaccesstheinternal
components(Figure38).

3.Lowertherear-accesscoverandinstallthefastenerto
closethecover.

3.Removethescreen.

RemovingtheSideScreens

1.Openthehoodandsecurethehoodprop.

2.Slidethesidescreens(Figure40)upandoutofthe
slotsinthefrontscreenandframe.

g031217

g030720

Figure40

Loaderarmsnotshownforclarity

1.Sidescreen

28

Lubrication

g031219

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Lowertheloaderarmsandshutofftheengine.
Removethekey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting(Figure41,Figure

42,andFigure43).

Note:Raisetheloaderarmsbeforegreasingthe
ttingsinFigure43.

g029953

Figure43

4.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately3pumps).

5.Wipeupanyexcessgrease.

Figure41

Figure42

g031219

g004209

29

EngineMaintenance

ServicingtheAirCleaner

•Iftheserviceindicatorisclear,cleananydebris

fromcoverandinstallcover.

Ensurethatthecoverisseatedcorrectlyandseals
withtheair-cleanerbody.

ServiceInterval:Beforeeachuseordaily—Checktheair

lterserviceindicator.

Every100hours—Cleantheair-cleanerelement(more
oftenindustyorsandyconditions).

Yearly—Replacetheair-cleanerelement(moreoften
industyorsandyconditions).

ServicingtheAirCleanerCoverand
Body

Important:Servicetheair-cleanerlteronlywhenthe

serviceindicatorshowsred(Figure44).Changingthe
airlterbeforeitisnecessaryonlyincreasesthechance
ofdirtenteringtheenginewhenthelterisremoved.

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

2.Openthehoodandsecurethehoodprop.

3.Checktheair-cleanerbodyfordamagethatcouldcause
anairleak.Checkthewholeintakesystemforleaks,
damage,orloosehoseclamps.Replaceorrepairand
damagedcomponents.

4.Releasethelatchesontheaircleanerandpullthe
air-cleanercoverofftheair-cleanerbody(Figure44).

Important:Donotremovetheairlter.

•Iftheserviceindicatorisred,replacetheairlter

asdescribedinReplacingtheFilter(page30).

8.Installtheair-cleanercover.

Note:Ensurethatthedustcapisorienteddownward.

ReplacingtheFilter

Important:Topreventenginedamage,alwaysoperate

theenginewiththeairlterandcoverinstalled.

1.Gentlyslidethelteroutoftheair-cleanerbody
(Figure44).

Note:Avoidknockingthelterintothesideofthe
body.

Important:Donotattempttocleanthelter.

2.Inspectthenewlterfordamagebylookingintothe
lterwhileshiningabrightlightontheoutsideofthe
lter.

Note:Holesinthelterappearasbrightspots.

3.Inspecttheelementfortears,anoilylm,ordamageto
therubberseal.Ifthelterisdamageddonotuseit.

4.Carefullyinstallthelter(Figure44).

Note:Ensurethatthelterisfullyseatedbypushing
ontheouterrimofthelterwhileinstallingit.

Figure44

1.Dustcap

2.Latch

3.Air-cleanercover

5.Squeezethedustcapsidestoopenitandknockthe
dustout.

6.Cleantheinsideoftheair-cleanercoverwith
compressedairthatisunder205kPa(30psi).

7.Checktheair-lterserviceindicator.

4.Primarylter

5.Air-lterbody

6.Air-lterserviceindicator.

Important:Donotpressonthesoftinsidearea
ofthelter.

5.Installtheair-cleanercoverwiththesideindicatedas
TOPfacingupandsecurethelatches(Figure44).

6.Closethehood.

g031236

30

ServicingtheEngineOil

ServiceInterval:Aftertherst50hours—Changethe

engineoilandlter.

Every100hours—Changetheengineoil.

Every200hours—Changetheoillter.

Note:Changetheoilandoilltermorefrequentlywhen
operatingconditionsareextremelydustyorsandy.

OilT ype:Detergentdieselengineoil(APIserviceCH-4or
higher)

CrankcaseCapacity:withlter5.7L(1.5USgallons)

Viscosity:Seethetablebelow .

g031212

Figure45

ChangingtheEngineOil

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthetractionunitsothatthedrainsideisslightly
lowerthantheoppositesidetoensurethattheoil
drainscompletely.

3.Raisetheloaderarmsandsecurewiththecylinder
locks;refertoInstallingtheCylinderLocks(page27).

4.Settheparkingbrake,shutofftheengine,andremove
thekey.

5.Draintheoilbeneaththeplatform(Figure46).

CAUTION

Componentswillbehotifthetractionunithas
beenrunning.Ifyoutouchhotcomponents
youmaybeburned.

g001061

Figure46

g029385

6.Removetheoil-llcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

7.Checktheoillevel;refertoCheckingtheEngine-Oil

Level(page20).

8.Slowlyaddadditionaloiltobringtheleveltotheupper
holeonthedipstick.

9.Replacethellcap.

Allowthetractionunittocoolbefore
performingmaintenanceortouching
componentsunderthehood.

31

ChangingtheOilFilter

1.Raisetheloaderarmsandsecurewiththecylinder
locks;refertoInstallingtheCylinderLocks(page27).

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecurethehoodprop.

4.Removetherightsidescreen;refertoRemovingthe

SideScreens(page28).

5.Draintheoilfromtheengine;refertoChangingthe

EngineOil(page31).

6.Placeashallowpanorragundertheltertocatchoil.

7.Changetheoillter(Figure47).

FuelSystem
Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltanksoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankscompletelyfull.Add
fueltoeachfueltankuntilthelevelis6to13mm
(1/4to1/2inches)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuelandstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

Figure47

8.Fillthecrankcasewiththepropertypeofnewoil;refer
toChangingtheEngineOil(page31).

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours/Y early(whichevercomes

rst)

Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.Tightenanylooseconnections
andcontactyourAuthorizedServiceDealerforassistance
inxingdamagedfuellines.

g029749

32

DrainingtheFuelFilter/Water

DrainingtheFuelTanks

Separator

ServiceInterval:Beforeeachuseordaily

1.Locatethefuellterontherearsideoftheengine
(Figure48)andplaceacleancontainerunderit.

Figure48

1.Hoseclamp

2.In-linelter

2.Loosenthedrainvalveonthebottomofthelter
canisterandallowthewatertodrain.

3.Fuel-ltercanister/water
separator

4.Drainvalve

ServiceInterval:Every2years

HaveanAuthorizedServiceDealerdrainandcleanthefuel
tanks.

g029408

3.Whennished,tightenthedrainvalve.

ReplacingtheFuelFilter CanisterandIn-LineFilter

ServiceInterval:Every400hours

1.Locatethefuelltersontherightsideoftheengine
(Figure48)andplaceacleancontainerunderit.

2.Cleantheareawheretheltercanistermounts(Figure

48).

3.Removetheltercanisterandcleanthemounting
surface(Figure48).

4.Lubricatethegasketonthenewltercanisterwith
cleanoil.

5.Installtheltercanisterbyhanduntilthegasket
contactsthemountingsurface,thenrotateitan
additional1/2turn(Figure48).

6.Locatethein-linelterbehindthefuelltercanister
(Figure48)andnotethedirectionofowarrowon
thesideofthein-linelter.

7.Opentheclampsoneachendofthein-linelterand
slidethehosesoffit(Figure48).Discardthelter.

8.Slidethehosesovertheendofanewlter(Figure48),
ensuringthatthearrowonthelterispointinginthe
samedirectionastheoneontheoldlter.

9.Securethehoseswiththehoseclamps.

33

ElectricalSystem
Maintenance

ServicingtheBattery

ServiceInterval:Every50hours

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

g033901

Figure49

Important:Beforeweldingonthemachine,disconnect

thenegativecablefromthebattery.

UsingtheBattery-DisconnectSwitch

1.Openthehood,securethehoodprop,andremovethe
leftsidescreen.

2.Turnthebattery-disconnectswitchtotheONorOFF
positiontoperformthefollowing:

•Toenergizethemachineelectrically,rotatethe

battery-disconnectswitchclockwisetotheON
position(Figure49).

•Tode-energizethemachineelectrically ,rotatethe

battery-disconnectswitchcounterclockwisetothe
OFFposition(Figure50).

1.Battery-disconnect
switch—OFFposition

2.Battery-disconnect
switch—ONposition

3.Jumppost

ChargingandConnectingtheBattery

DANGER

Batteryelectrolytecontainssulfuricacid,whichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

WARNING

Batteryterminalsormetaltoolscouldshortagainst
metalcomponentscausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

•Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthemachine.

•Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.

34

WARNING

Incorrectbatterycableroutingcoulddamagethe
machineandcablescausingsparks.Sparkscan
causethebatterygassestoexplode,resultingin
personalinjury.

6.CoatbothbatteryconnectionswithGrafo112X
(skin-over)grease(T oroPartNo.505-47),petroleum
jelly,orlightgreasetopreventcorrosion.Slidethe
rubberbootoverthepositiveterminal.

7.Installthefrontscreen.

•Alwaysdisconnectthenegative(black)battery
cablebeforedisconnectingthepositive(red)
cable.

•Alwaysconnectthepositive(red)batterycable
beforeconnectingthenegative(black)cable.

1.Removethefrontscreen;refertoRemovingtheFront

Screen(page28).

2.Connecta3to4Abatterychargertothebatteryposts.

3.Chargethebatteryatarateof3to4Afor4to8hours.

4.Whenthebatteryischarged,disconnectthecharger
fromtheelectricaloutletandbatteryposts.

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparks
andamesawayfrombattery.

5.Installthepositivecable(red)tothepositive(+)
terminalandthenegativecable(black)tothenegative
(-)terminalofthebattery(Figure50).

Important:Securecablestopostswithcapscrews
andnuts.Makesurethatthepositive(+)terminal
isallofthewayontothepostandthecableis
positionedsnugtothebattery.Thecablemustnot
contactthebatterycover.Slidetherubberboot
overthepositiveterminaltopreventapossible
shortfromoccurring.

CleaningtheBattery

Note:Keeptheterminalsandtheentirebatterycaseclean,

becauseadirtybatterydischargesslowly .

1.Removethefrontscreen;refertoRemovingtheFront

Screen(page28).

2.Removethebatteryfromthemachine.

3.Washtheentirecasewithasolutionofbakingsoda
andwater.

4.Rinsethebatterywithclearwater.

5.CoatthebatterypostsandcableconnectorswithGrafo
112X(skin-over)grease(T oroPartNo.505-47)or
petroleumjellytopreventcorrosion.

6.Installthefrontscreen.

JumpStartingtheMachine

WARNING

Jumpstartingthebatterycanproducegassesthat
canexplode.

Donotsmokenearthebattery,andkeepsparksand
amesawayfrombattery.

1.Openthehood,securethehoodprop,andremovethe
leftsidescreen.

2.Removethecoverfromthejumppost(Figure51).

Figure50

1.Positivebatterycable2.Negativebatterycable

g029753

Figure51

1.Jumppost

3.Connectanendofthepositive(+)jumpercabletothe
jumppost(Figure51).

35

g033902

4.Connecttheotherendofthepositive(+)jumpercable
tothepositiveterminalofthebatteryintheother
machine.

5.Connectanendofthenegative(-)jumpercabletothe
negativepostofthebatteryintheothermachine.

6.Connecttheotherendofthenegative(-)jumpercable
toagroundpoint,suchasanunpaintedboltorchassis
member.

7.Starttheengineintheothermachine.Letitrunafew
minutes,thenstartyourengine.

8.Removethecablesinthereverseorderofconnection.

9.Installthecovertothejumppost.

DriveSystem
Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst50hours—Checkandadjust

thetracktension.

Beforeeachuseordaily—Cleanthetracks.

Beforeeachuseordaily—Checkthetracksfor
excessivewear.

Every100hours—Checkandadjustthetracktension.

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires
nomaintenance;however,ifafuseblows,checkthe
component/circuitforamalfunctionorashort.Figure52
illustratesthefuseblockandidentiesthefusepositions.

Figure52

1.Fuse—20A3.Fuse—10A

2.Fuse—15A4.Fuse—7.5A

CleaningtheTracks

1.Parkthemachineonalevelsurfaceandengagethe
parkingbrake.

2.Withthebucketinstalledandpointingdown,lowerit
intothegroundsothatthefrontofthetractionunit
liftsoffthegroundafewcentimeters(inches).

3.Shutofftheengineandremovethekey.

4.Usingawaterhoseorpressurewasher,removedirt
fromeachtracksystem.

Important:Ensurethatyouusehigh-pressurewaterto
washonlythetrackarea.Donotuseahigh-pressure
washertocleantherestofthetractionunit.Donot
usehighpressurewaterbetweenthedrivesprocket
andthetractionunitoryoumaydamagethemotor
seals.High-pressurewashingcandamagetheelectrical
systemandhydraulicvalvesordepletegrease.

Important:Ensurethatyoufullycleantheroadwheels,
thefrontwheel,andthedrivesprocket(Figure53).The

g029409

roadwheelsshouldrotatefreelywhenclean.

Note:Ifthetractionunitdoesnotstart,eitherthemain
circuitorthecontrolpanel/relayfusecouldbeblown.

g029756

Figure53

1.Track3.Drivesprocket

2.Frontwheel4.Roadwheel

36

AdjustingtheTrackTension

ReplacingNarrow-WidthTracks

Thetensionnutshouldbe1.3cm(1/2inch)awayfromthe
rearofthetensiontubeslot(Figure54).Ifitisnot,adjustthe
tracktensionusingthefollowingprocedure:

Figure54

1.1.3cm(1/2inch)

2.Tensionnut

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

Replacethetrackswhentheyarebadlyworn.

Note:Youhavenarrow-widthtracksifthetracksareless
than15.5cm(6inches)wide.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideofthemachinetobeworkedon
sothatthetrackis7.6to10cm(3to4inches)off
theground.

4.Removethelockingboltandnut(Figure55).

5.Usinga1/2-inchdriveratchet,releasethedrivetension
byturningthetensioningscrewclockwise(Figure55
andFigure56).

g200825

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideofthemachinetobeworkedon
sothatthetrackis7.6to10cm(3to4inches)off
theground.

4.Removethelockingboltandnut(Figure55).

Figure55

1.Tensiontube3.T ensioningscrew

2.Lockingbolt

5.Usinga1/2inchdriveratchet,turnthetensioning
screwcounter-clockwiseuntilthetensionnutis1.3cm
(1/2inch)awayfromtherearofthetensiontubeslot,
asshowninFigure54.

6.Aligntheclosestnotchinthetensionscrewtothe
locking-boltholeandsecurethescrewwiththelocking
boltandnut(Figure55).

7.Lowerthemachinetotheground.

g029759

Figure56

1.Drivesprocket5.Roadwheel

2.Track6.Pivottensioner

3.Frontwheel

4.Rearbolt

7.Ratchet(1/2inch)

6.Loosentherearbolt,nearthedrivewheel(Figure56).

g029758

Note:Thisenablesthedrivewheeltopivotforward
andreleasethetensionofthetrack.Ifitdoesnot
pivot,turnontheengineandbrieymovethetraction
controlforward.

7.Removethetrackatthetopofthefrontwheel,peeling
itoffthewheelwhilerotatingthetrackforwards.

8.Whenthetrackisoffthefrontwheel,removeitfrom
thedrivesprocketandroadwheels(Figure56).

9.Beginningatthedrivesprocket,coilthenewtrack
aroundthesprocket,ensuringthatthelugsonthetrack
tbetweenthespacersonthesprocket(Figure56).

10.Pushthetrackunderandbetweentheroadwheels
(Figure56).

11.Startingatthebottomofthefrontwheel,installthe
trackaroundthewheelbyrotatingthetrackrearward
whilepushingthelugsintothewheel.

37

12.Usinga1/2inchdriveratchet,turnthetensioning
screwcounter-clockwiseuntilthetensioningscrew
bottomsout(Figure55).

13.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

14.Torquetherearboltto108to122N∙m(80to90ft-lb).

15.Lowerthemachinetotheground.

16.Repeattheproceduretoreplacetheothertrack.

17.Drivethemachine,thenparkthemachineonalevel
surface,engagetheparkingbrake,shutofftheengine,
andremovethekey.

18.Verifythatthetensionscrewisbottomedout.

Note:Thetracktensionwillloosenaftersomeuse.

19.Adjustthetracktensionsothatthetensionnutis1.3
cm(1/2inch)awayfromtherearofthetensiontube
slot;refertoAdjustingtheTrackTension(page37).

Figure57

1.Nut

2.Washer4.Track

8.Removethetrack(Figure57).

g029760

3.Outerfrontwheel

ReplacingWide-WidthTracks

Replacethetrackswhentheyarebadlyworn.

Note:Youhavewide-widthtracksifthetracksaremore
than23cm(9inches)wide.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis7.6to10cm(3to4inches)offthe
ground.

4.Removethelockingboltandnut(Figure55).

5.Usinga1/2-inchdriveratchet,releasethedrivetension
byturningthetensioningscrewclockwise(Figure55
andFigure56).

6.Loosentherearbolt,nearthedrivewheel(Figure56).

7.Removethenutsecuringtheouterfrontwheeland
removethewheel(Figure57).

9.Pullthe2largewashersoutoftheouterwheels,1on
eachsideofeachwheel(Figure57).

10.Cleantheoldgreaseanddirtoutoftheareabetween
wherethewasherswereinstalledandthebearings
insidethewheels,thenllthisareaoneachsideof
eachwheelwithgrease.

11.Installthelargewashersonthewheelsoverthegrease.

12.Installthenewtrack.(Figure57).

Note:Ensurethatthelugsinthetracktbetweenthe
spacersinthemiddleofthedrivesprocket.

13.Installtheouterfrontwheelandsecureitwiththenut
removedpreviously(Figure57).

14.Torquethenutto300ft-lb(407N∙m).

15.Turnthetensioningscrewcounter-clockwiseuntilthe
tensioningscrewbottomsout.

16.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

17.Torquetherearboltto108to122N∙m(80to90ft-lb).

18.Lowerthemachinetotheground.

19.Repeattheproceduretoreplacetheothertrack.

20.Drivethemachine,thenparkthemachineonalevel
surface,engagetheparkingbrake,shutofftheengine,
andremovethekey.

21.Verifythatthetensionscrewisbottomedout.

Note:Thetracktensionwillloosenaftersomeuse.

22.Adjustthetracktensionsothatthetensionnutis1.3
cm(1/2inch)awayfromtherearofthetensiontube
slot;refertoAdjustingtheTrackTension(page37).

38

CoolingSystem
Maintenance

ServicingtheCoolingSystem

CleaningtheRadiatorScreen

Beforeeachuse,checkandcleantheradiatorscreen,located
infrontoftheoperatorplatform.Removeanybuildupof
grass,dirtorotherdebrisfromtheradiatorscreenwith
compressedair.

ServiceInterval:Beforeeachuseordaily—Cleanthe

radiator.

Every100hours—Checkthecooling-systemhoses.

Yearly—Changetheenginecoolant(Authorized
ServiceDealeronly).

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

ChangingtheEngineCoolant

HaveanAuthorizedServiceDealerchangetheenginecoolant
yearly.

Ifyouneedtoaddenginecoolant,refertoCheckingthe

EngineCoolant(page21).

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

39

BeltMaintenance

CheckingtheAlternator/Fan BeltTension

ServiceInterval:Every100hours—Checkthe

alternator/fan-belttension(refer
totheengineowner’ smanualfor
instructions).

Every500hours—Replacethealternator/fanbelt
(refertotheengineowner’ smanualforinstructions).

ControlsSystem
Maintenance

Thefactoryadjuststhecontrolsbeforeshippingthetraction
unit.However,aftermanyhoursofuse,youmayneedto
adjustthetraction-controlalignment,theNEUTRALposition
ofthetractioncontrol,andthetrackingofthetractioncontrol
inthefullforwardposition.

ContactyourAuthorizedServiceDistributortoadjustthe
controlsofyourmachine.

40

HydraulicSystem
Maintenance

ReplacingtheHydraulicFilter

ServiceInterval:Aftertherst8hours

Every200hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

1.Parkthemachineonalevelsurface,engagetheparking
brake,andlowertheloaderarms.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwise,gangrenemay
result.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecurethehoodprop.

4.Placeadrainpanunderthelterandreplacethelter
(Figure58).

8.Checktheuidlevelinthehydraulictank;referto

CheckingtheHydraulic-FluidLevel(page20)andadd

uidtoraisetheleveltomarkondipstick.

Important:Donotoverllthetank.

9.Closethehood.

ChangingtheHydraulicFluid

ServiceInterval:Every400hours/Y early(whichevercomes

rst)

HydraulicFluidSpecication:

Useonlyoneofthefollowinguidsinthehydraulicsystem:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedT oroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfeitheroftheaboveTorouidsarenotavailable,

youmayuseanotherUniversalTractorHydraulic

Fluid(UTHF),buttheymustbeonlyconventional,
petrolium-basedproducts.Thespecicationsmustfall

withinthelistedrangeforallofthefollowingmaterial
propertiesandtheuidshouldmeetthelistedindustry
standards.Checkwithyouroilsuppliertodetermineif
theoilmeetsthesespecications.

Figure58

5.Cleanupanyspilleduid.

6.Starttheengineandletitrunforabout2minutesto
purgeairfromthesystem.

7.Shutofftheengineandcheckforleaks.

g029413

41

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehindtheir
recommendations.

MaterialProperties

cStat40°C:55to62 Viscosity,ASTMD445

cStat100°C:9.1to9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-37to-43°C(-35to-46°F)

140to152

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM.

Note:Manyhydraulicuidsarealmostcolorless,making
itdifculttospotleaks.Areddyeadditiveforthe
hydraulicsystemoilisavailablein20ml(2/3oz)bottles.
Onebottleissufcientfor15to22L(4to6USgallons)
ofhydraulicuid.OrderPartNo.44-2500fromyour
AuthorizedT oroDealer.

1.Parkthemachineonalevelsurface.

2.Raisetheloaderarmsandinstallthecylinderlocks;
refertoInstallingtheCylinderLocks(page27).

g031213

Figure60

1.Drainplug

3.Shutofftheengine,removethekey,andallowthe
tractionunittocoolcompletely.

4.Openthehoodandsecurethehoodprop.

5.Removetherightsidescreen;refertoRemovingthe

SideScreens(page28).

6.Removethehydraulic-tankcapanddipstick(Figure59).

Figure59

8.Removethedrainplugandallowtheoiltodraininto
thepan(Figure60).

9.Whentheoilisnisheddraining,installandtighten
thedrainplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

10.Fillthehydraulictankwithapproximately38L(10
USgallons)ofhydraulicuidasspeciedpreviously
inthissection.

11.Starttheengineandletitrunforafewminutes.

12.Shutofftheengine.

13.Checkthehydraulic-uidlevelandtopitoffif
necessary;refertoCheckingtheHydraulic-FluidLevel

(page20).

14.Closethehood.

g029729

1.Fillerneck2.Dipstick

7.Placealargedrainpain(capableofholding57or15
USgallons)underthedrainplugonthefrontofthe
tractionunit(Figure60).

42

CheckingtheHydraulicLines

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Make
necessaryrepairsbeforeoperating.)

Every1,500hours/Every2years(whichevercomes
rst)—Replaceallmovinghydraulichoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury;
otherwise,gangrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

Cleaning

RemovingDebrisfromthe TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedscreens
and/orcoolingshroudsremovedwillresultinengine
damagefromoverheating.

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andshutofftheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehoodandsecurethehoodprop.

4.Cleananydebrisfromthefrontandsidescreens.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuild-upontheengineandintheoil
coolernswithabrushorblower.

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifyouusewater,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

7.Cleandebrisfromthehoodopening,mufer,heat
shields,andradiatorscreen.

8.Closethehood.

43

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirtbuild-up

inthechassis.

Overtime,thechassisundertheenginecollectsdirtand
debristhatmustberemoved.Usingaashlight,openthe
hoodandinspecttheareaundertheengineonaregularbasis.
Whenthedebrisis2.5to5.1cm(1to2inches)deep,clean
thechassis.

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

2.Raisethefrontofthemachinesothatthemachineis
angledbackward.

3.Removethe2boltssecuringthebottomplateand
removethebottomplate(Figure61).

Storage

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

2.Removedirtandgrimefromtheentiretractionunit.

Important:Youcanwashthetractionunitwith
milddetergentandwater.Donotpressurewash
thetractionunit.Avoidexcessiveuseofwater,
especiallynearthecontrolpanel,engine,hydraulic
pumps,andmotors.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page30).

4.Greasethetractionunit;refertoGreasingtheMachine

(page29).

5.Changethecrankcaseoil;refertoChangingtheEngine

Oil(page31).

6.Chargethebattery;refertoChargingandConnecting

theBattery(page34).

7.Checkandadjustthetracktension;refertoAdjusting

theTrackTension(page37).

Figure61

1.Bottomplate

4.Removethefrontscreen;refertoRemovingtheFront

Screen(page28).

5.Spraywaterintothechassistocleanoutthedirtand
debris.

Note:Thewaterwilldrainatthebackofthemachine.

Important:Donotspraywaterintotheengine.

6.Greasethemachine;refertoGreasingtheMachine

(page29).

7.Installthebottomplate(Figure61).

8.Installthefrontscreen.

8.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

9.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

g031235

10.Storethetractionunitinaclean,drygarageorstorage
area.Removethekeyfromtheignitionswitchand
keepitinamemorableplace.

11.Coverthetractionunittoprotectitandkeepitclean.

9.Lowerthemachine.

44

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranks,butdoesnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsare
corrodedorloose.

2.Afuseisblownorloose.2.Correctorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Astarterorstartersolenoidis
damaged.

6.Theinternalenginecomponentshave
seized.

7.Thesafetyinterlockisengaged.7.Checktheneutralsettingonthe

1.Anincorrectstartingprocedurewas
used.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thefuelshutoffvalveisclosed.3.Openthefuelshutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow.

9.Theaircleanerltersaredirty.9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Thefuelgradeisimproperforcold
weatheruse.

12.Thereislowcompression.

13.Theinjectionnozzlesorpumpare
malfunctioning.

14.TheETRsolenoidisbroken.

1.Checktheelectricalconnectionsfor
goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

tractionandauxiliarycontrols.

1.RefertoStartingandShuttingOffthe
Engine.

4.Drainandushthefuelsystem,then
addfreshfuel.

leaksatthefuelhoseconnectionsand
ttingsbetweenthefueltankandthe
engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery,oilviscosity ,and
startingmotor(contactyourAuthorized
ServiceDealer).

11.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelofthe
propergradeforambienttemperature
conditions.Youmayneedtowarmthe
entiretractionunit.

12.ContactyourAuthorizedService
Dealer.

13.ContactyourAuthorizedService
Dealer.

14.ContactyourAuthorizedService
Dealer.

45

Problem

PossibleCauseCorrectiveAction

Theenginestarts,butdoesnotkeep
running.

Theenginerunsbutknocksormisses.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Thefuelgradeisimproperforcold
weatheruse.

6.Thesparkarrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleednozzlesandcheckforairleaksat

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjection-pumptimingisincorrect.

7.Thereisexcessivecarbonbuildup.

8.Thereisinternalwearordamage.

thecaploosened,checktheventlines
forblockage.

freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

5.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.

6.Cleanorreplacethesparkarrestor
screen.

Dealer.

1.Drainandushthefuelsystem;add
freshfuel.

2.RefertoTheengineoverheats.

thefuelhoseconnectionsandttings
betweenthefueltankandengine.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

Theenginedoesnotidle.

1.Thefueltankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

3.Theair-cleanerltersaredirty .3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Thereislowcompression

thecaploosened,checktheventlines
forblockage.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

Dealer.

7.ContactyourAuthorizedService
Dealer.

46

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Thereisexcessiveblacksmokeinthe
exhaust.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe
radiator.

3.Thecrankcase-oillevelisincorrect.3.FillordraintotheFullmark.

4.Thereisexcessiveloading.4.Reducetheloadandusealower

5.Theincorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

1.Thereisexcessiveloading.1.Reducetheloadandusealower

2.Theair-cleanerltersisdirty .2.Servicetheairlter .

3.Incorrectfuelisinthefuelsystem.3.Drainthefuelsystemandrellwith

4.Theinjection-pumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Checkandaddcoolant.

2.Inspectandcleanthesidepanel
screenswitheveryuse.

groundspeed.

freshfuel.

6.ContactyourAuthorizedService
Dealer.

Dealer.

8.ContactyourAuthorizedService
Dealer.

9.ContactyourAuthorizedService
Dealer.

groundspeed.

speciedfuel.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Thereisexcessivewhitesmokeinthe
exhaust.

1.Thekeywasturnedtothestartposition
beforetheglowpluglightturnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjectionpumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thereislowcompression

1.Turnthekeytotherunpositionand
allowtheglowpluglighttoturnoff
beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugs,andwiring.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

47

Problem

PossibleCauseCorrectiveAction

Theenginelosespower.

Thetractionunitdoesnotdrive.

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Thecrankcase-oillevelisincorrect.2.FillordraintotheFullmark.

3.Theair-cleanerltersaredirty .3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Theengineisoverheating.

6.Thesparkarrestorscreenisclogged.

7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair

8.Thereislowcompression

9.Thefuel-tankventisrestricted.9.ContactyourAuthorizedService

10.Theinjection-pumptimingisincorrect.

11.Theinjectionpumpisdamaged.

1.Theparkingbrakeison.1.Releasetheparkingbrake.

2.Thehydraulic-uidlevelislow.2.Addhydraulicuidtothereservoir .

3.Thetowvalvesareopen.

4.Thepumpand/orwheelmotoris
damaged.

5.Thereliefvalveisdamaged.5.ContactyourAuthorizedService

4.Drainandushthefuelsystem;add
freshfuel.

5.RefertoTheengineoverheats.

6.Cleanorreplacethesparkarrestor
screen.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

8.ContactyourAuthorizedService
Dealer.

Dealer.

10.ContactyourAuthorizedService
Dealer.

11.ContactyourAuthorizedService
Dealer.

3.Closethetowvalves.

4.ContactyourAuthorizedService
Dealer.

Dealer.

48

Schematics

ElectricalSchematic(Rev .B)

49

g030722

HydraulicSchematic(Rev .A)

50

g032315

EuropeanPrivacyNotice

TheInformationToroCollects
ToroWarrantyCompany(Toro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry .

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofY ourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[e-mail].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0282RevC

TheToroWarranty

AOne-Y earLimitedWarranty

CompactUtilityEquipment
(CUE)Products

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany ,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ProSneak
CompactToolCarriers,
Trenchers,StumpGrinders,
andAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.

1yearor1000operatinghours,
whicheveroccursrst

*

*

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.Tolocatea
dealerconvenienttoyou,accessourwebsiteatwww.T oro.com.Y ou
mayalsocallourToroCustomerCareDepartmenttollfreeatthe
numberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather ,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty .
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty .RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheToroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.

374-0261RevG