Toro 22323G, 22342 Operator's Manual

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FormNo.3420-641RevA

TX525CompactToolCarrier

ModelNo.22323—SerialNo.401800000andUp ModelNo.22323G—SerialNo.401800000andUp ModelNo.22324—SerialNo.401800000andUp

Registeratwww.T oro.com. OriginalInstructions(EN)

*3420-641*A

ThisproductcomplieswithallrelevantEuropean directives;fordetails,pleaseseetheseparateproduct specicDeclarationofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemical

orchemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

DANGER

Theremaybeburiedutilitylinesinthework area.Diggingintothemmaycauseashock oranexplosion.

Havethepropertyorworkareamarkedfor buriedlinesanddonotdiginmarkedareas. Contactyourlocalmarkingserviceorutility companytohavethepropertymarked(for example,intheUS,call811orinAustralia, call1100forthenationwidemarkingservice).

Introduction

Thismachineisacompacttoolcarrierintendedfor useinvariousearthandmaterialsmovingactivitiesfor landscapingandconstructionwork.Itisdesignedto operateawidevarietyofattachmentseachofwhich performaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely .

YoumaycontactTorodirectlyatwww.Toro.com forproductsafetyandoperationtrainingmaterials, accessoryinformation,helpndingadealer,orto registeryourproduct.

Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.

ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.

Theenclosedengineowner'smanualissupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCaliforniaEmission ControlRegulationofemissionsystems,maintenance, andwarranty.Replacementsmaybeorderedthrough theenginemanufacturer.

g243442

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.

Contents

Safety.......................................................................4

GeneralSafety...................................................4

SafetyandInstructionalDecals..........................5

ProductOverview.....................................................9

Controls.............................................................9

Specications..................................................13

Attachments/Accessories.................................13

BeforeOperation.................................................13

BeforeOperationSafety...................................13

AddingFuel......................................................14

PerformingDailyMaintenance..........................14

DuringOperation.................................................15

DuringOperationSafety...................................15

StartingtheEngine...........................................16

DrivingtheMachine..........................................16

ShuttingOfftheEngine.....................................16

UsingAttachments...........................................17

AfterOperation....................................................18

AfterOperationSafety......................................18

MovingaNon-FunctioningMachine..................18

TransportingtheMachine.................................19

LiftingtheMachine...........................................20

Maintenance...........................................................21

RecommendedMaintenanceSchedule(s)...........21

Pre-MaintenanceProcedures..............................22

MaintenanceSafety..........................................22

UsingtheCylinderLock....................................22

AccessingInternalComponents.......................23

Lubrication..........................................................25

GreasingtheMachine.......................................25

EngineMaintenance...........................................25

EngineSafety...................................................25

ServicingtheAirCleaner..................................25

ServicingtheEngineOil....................................26

FuelSystemMaintenance...................................28

CheckingtheFuelLinesand

Connections..................................................28

DrainingtheFuelFilter/WaterSeparator...........28

ReplacingtheFuelFilterCanisterand

In-LineFilter..................................................29

BleedingtheFuelSystem.................................29

DrainingtheFuelT ank(s)..................................30

ElectricalSystemMaintenance...........................30

ElectricalSystemSafety...................................30

ServicingtheBattery.........................................31

g000502

ServicingtheFuses..........................................33

DriveSystemMaintenance..................................34

ServicingtheTracks.........................................34

CoolingSystemMaintenance..............................37

CoolingSystemSafety.....................................37

ServicingtheCoolingSystem...........................37

BrakeMaintenance.............................................39

TestingtheParkingBrake.................................39

BeltMaintenance................................................39

CheckingtheConditionoftheHydraulic

PumpBelt.....................................................39

ControlsSystemMaintenance.............................40

AdjustingtheControls.......................................40

HydraulicSystemMaintenance...........................42

HydraulicSystemSafety...................................42

HydraulicFluidSpecications...........................42

CheckingtheHydraulic-FluidLevel...................42

ReplacingtheHydraulicFilter...........................43

ChangingtheHydraulicFluid............................44

Cleaning..............................................................45

RemovingDebris..............................................45

CleaningtheChassis........................................45

Storage...................................................................45

StorageSafety..................................................45

Storage.............................................................45

Troubleshooting......................................................46

Schematics.............................................................50

Safety

GeneralSafety

Alwaysfollowallsafetyinstructionstoavoidserious injuryordeath.Usingthisproductforpurposesother thanitsintendedusecouldprovedangeroustoyou andbystanders.

•Donotcarryaloadwiththearmsraised;always

carryloadsclosetotheground.

•Slopesareamajorfactorrelatedtoloss-of-control

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphillandtheload closetotheground.Weightdistributionchanges withattachments.Anemptybucketmakesthe rearofthemachinetheheavyend,andafull bucketmakesthefrontofthemachinetheheavy end.Mostotherattachmentsmakethefrontofthe machinetheheavyend.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas.

•ReadandunderstandthecontentofthisOperator’s

Manualbeforestartingtheengine.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Neverallowchildrenoruntrainedpeopleto

operatethemachine.

•Keepyourhandsandfeetawayfromthemoving

componentsandattachments.

•Donotoperatethemachinewithouttheguards

andothersafetyprotectivedevicesinplaceand workingonthemachine.

•Keepbystandersandpetsasafedistanceaway

fromthemachine.

•Stopthemachine,shutofftheengine,andremove

thekeybeforeservicing,fueling,orunclogging themachine.

Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal93-7814

93-7814

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or smoking

3.Causticliquid/chemical burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe distancefromthebattery.

7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.

8.Batteryacidcancause blindnessorsevereburns.

withwaterandgetmedical helpfast.

10.Containslead;donot discard

93-6680

decalbatterysymbols

1.Entanglementhazard,belt—stayawayfrommovingparts.

decal93-9084

93-9084

1.Liftpoint/Tie-downpoint

decal93-6680

93-6681

1.Cutting/dismembermenthazard,fan—stayawayfrom movingparts.

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

decal100-4650

100-4650

1.Crushinghazardofhand—keepbystandersasafedistance

decal93-6681

awayfromthemachine.

2.Crushinghazardoffoot—keepbystandersasafedistance awayfromthemachine.

decal100-8821

decal93-6686

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe distanceawayfromthefrontofthetractionunitwhenthe loaderarmsareraised.

1.Warning—donotcarrypassengers.

decal100-8822

100-8822

decal115-4857

115-4857

106-6755

1.Enginecoolantunder pressure.

2.Explosionhazard—read theOperator'sManual.

115-4020

1.Turnright3.Reverse

2.Forward

3.Warning—donottouchthe hotsurface.

4.Warning—readthe

Operator'sManual.

4.Turnleft

1.Lowertheloaderarms.

4.Curlthebucket.

2.Dumpthebucket.5.Floatthebucketonthe ground.

3.Raisetheloaderarms.

decal106-6755

decal115-4858

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

decal115-4020

decal115-4859

115-4859

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.

1.Disengaged3.Engaged

2.Parkingbrake

decal115-4855

decal115-4865

115-4865

115-4861

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

115-4862

1.Loader-valve lock—unlocked

2.Loader-valvelock—locked

1.Enginecoolant

2.ReadtheOperator's Manual.

decal115-4861

decal115-4882

115-4882

1.Warning—stayasafedistanceawayfromthehotsurfaces.

decal115-4862

115-4860

1.Warning—readtheOperator'sManual.

2.Warning—settheparkingbrake,shutofftheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin place.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations beforedigging.

decal115-4860

decal117-1807

117-1807

decal117-9905

117-9905

1.Operator'sManuallocation

2.Engine—start7.Engineoilpressure

3.Engine—run8.Battery

6.Fuelgauge—diesel1 1.Fast16.Tippinghazard—movethe

12.Continuousvariablesetting

13.Slow

4.Engine—stop9.Enginetemperature14.Warning—donotoperate

thismachineunlessyou aretrained.

5.Hourmeter

10.Glowplug

15.Electricshockhazard, overheadpowerlines—stay awayfromoverheadpower lines.

tractionunitwiththeheavy enduphill;carryloadslow; neverjerkthecontrols;use asteady,evenmotion.

17.Tippinghazard—slowthe tractionunitwhenturning, donottravelfastwhen turning,lookbehindand downwhenreversing.

ProductOverview

Controls

Becomefamiliarwithallthecontrols(Figure4)before youstarttheengineandoperatethetractionunit.

ControlPanel

g013016

Figure4

Figure3

1.Roadwheels7.Mountplate

2.Track

3.Liftcylinder9.Controlpanel

4.Loaderarms

5.Hood11.Rear-accesscover

6.Auxiliaryhydraulic couplers

8.Reverse-safetyplate

10.Tie-down/liftloop

12.Sidepanelscreen

g004223

1.Auxiliaryhydraulicslever

2.Keyswitch8.Parking-brakelever

3.Hourmeter9.Tractioncontrol

4.Fuelgauge

5.Indicatorlightsand glow-plugswitch

6.Throttlelever12.Loader-valvelock

7.Loader-arm/attachment-tilt lever

10.Referencebar

11.Loader-control-reference bar

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine, has3positions:OFF,RUN,andST ART.Referto

StartingtheEngine(page16).

g017858

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeed andrearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebar asahandleandaleveragepointforcontrollingthe tractioncontrolandtheauxiliary-hydraulicslever.T o ensuresmooth,controlledoperation,donottake bothhandsoffthereferencebarwhileoperatingthe machine.

TractionControl

•Toturnright,rotatethetractioncontrolclockwise

(Figure8).

Figure5

1.Referencebar

2.Tractioncontrol

•Tomoveforward,movethetractioncontrolforward

(Figure6).

Figure6

•Tomoverearward,movethetractioncontrol

rearward(Figure7).

Important:Whenreversing,lookbehindyou

forobstructionsandkeepyourhandsonthe referencebar.

g008128

Figure8

g008131

•Toturnleft,rotatethetractioncontrol

counterclockwise(Figure9).

g008132

Figure9

g008129

•Tostopthemachine,releasethetractioncontrol

(Figure5).

Note:Thefartheryoumovethetractioncontrolin

anydirection,thefasterthemachinemovesinthat direction.

Figure7

g008130

LoaderArm/Attachment-TiltLever

•Totilttheattachmentforward,slowlymovethe

levertotheright(Figure10).

•Totilttheattachmentrearward,slowlymovethe

levertotheleft(Figure10).

•Tolowertheloaderarms,slowlymovethelever

forward(Figure10).

•Toraisetheloaderarms,slowlymovethelever

rearward(Figure10).

•Tolowertheloaderarmstoadetent(oat)

position,pushtheleverfullyforward(Figure10).

Note:Thisallowsattachmentssuchastheleveler

andthehydraulicbladetofollowthecontoursof theground(i.e.,oat)whengrading.

Figure10

1.Detent(oat)position

2.Lowertheloaderarms.5.Tilttheattachment

3.Raisetheloaderarms.

4.Tilttheattachment rearward.

forward.

g029981

Figure11

1.Loaderarm/attachment-tilt lever

2.Loader-valvelock

Loader-Control-ReferenceBar

Theloader-control-referencebarhelpsstabilizeyour handwhileoperatingtheloaderarm/attachment-tilt lever(Figure3).

HourMeter

Thehourmeterdisplaysthenumberofhoursof operationthathavebeenloggedonthemachine.

Auxiliary-HydraulicsLever

•Tooperateahydraulicattachmentintheforward

g029293

direction,rotatetheauxiliary-hydraulicslever rearwardandpullitdowntothereferencebar (Figure12,number1).

•Tooperateahydraulicattachmentinthereverse

direction,rotatetheauxiliary-hydraulicslever rearward,thenmoveitleftintotheupperslot (Figure12,number2).

Bymovingthelevertoanintermediateposition(e.g., forwardandleft),youcanmovetheloaderarmsand tilttheattachmentatthesametime.

Loader-ValveLock

Theloader-valvelocksecurestheloader arm/attachment-tiltleversothatyoucannotpushit forward.Thishelpstoensurethatnooneaccidentally lowerstheloaderarmsduringmaintenance.Secure theloaderarmswiththelockanytimeyouneedto shutoffthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsothatitclearstheholein thecontrolpanelandswingittotheleft,infrontof theloader-armlever,pushingitdownintothelocked position(Figure11).

Note:IfyoureleasetheleverwhileintheFORWARD

position,theleverautomaticallyreturnstothe NEUTRALposition(Figure12,number3).Ifitisinthe REVERSEposition,itremainsthereuntilyoupullitout oftheslot.

Figure12

1.Forward-owhydraulics

2.Reverse-owhydraulics

3.Neutral

g004179

Parking-BrakeLever

•Toengagetheparkingbrake,pushthelever

forwardandtotheleftandthenpullitrearward (Figure13).

Note:Thetractionunitmayrollslightlybeforethe

brakesengageinthedrivesprocket.

•Toreleasethebrake,pushtheleverforwardand

thenright,intothenotch(Figure13).

g004350

Figure14

Figure13

FuelGauge

Thisgaugemeasurestheamountoffuelinthefuel tank(s).

Engine-OilPressureLight

Iftheengine-oilpressuregetstoolow,thislight illuminatesandanaudiblealarmsounds.Ifthis happens,shutofftheengineimmediatelyandcheck theoillevel.Ifitislow,addoilandlookforpossible leaks.

1.Engine-oilpressurelight4.Battery-chargeindicator

2.Engine-coolant temperaturelight

3.Glow-plugswitch

g005552

light

5.Glow-pluglight

Battery-ChargeIndicatorLight

Ifthebatterychargebecomestoolow,thislight illuminatesandanaudiblealarmsounds.Ifthis happens,shutofftheengineandchargeorreplace thebattery.Checkthetensionofthealternatorbelt; refertoyourengineowner’smanual.

Engine-CoolantTemperatureLight

Iftheenginecoolantgetstoohot,thislightilluminates andanaudiblealarmsounds.Ifthishappens,shutoff theengineandallowthetractionunittocool.Check thecoolantlevelwhentheenginehasfullycooled.

Glow-PlugLight

Thislightilluminateswhiletheglowplugsarecharged andwarmingtheengine.

Glow-PlugSwitch

Pressandholdthisswitchfor10secondstoactivate theglowplugsbeforestartingtheengine.

Specications

Note:Specicationsanddesignaresubjectto

changewithoutnotice.

Model22323

Width Length Height Weight Operatingcapacity(withstandard

bucket) Tippingcapacity(withstandardbucket)717kg(1,580lb) Wheelbase Dumpheight(withnarrowbucket)119cm(47inches) Reach—fullyraised(withnarrowbucket)55cm(22inches) Heighttohingepin(narrowbucketin

highestposition)

Model22324

Width

Length Height Weight Operatingcapacity(withstandard

bucket) Tippingcapacity(withstandardbucket)717kg(1,580lb) Wheelbase Dumpheight(withnarrowbucket)119cm(47inches) Reach—fullyraised(withnarrowbucket)55cm(22inches)

Heighttohingepin(narrowbucketin highestposition)

Attachments/Accessories

AselectionofToroapprovedattachmentsand accessoriesisavailableforusewiththemachineto enhanceandexpanditscapabilities.Contactyour AuthorizedServiceDealerorDistributororgoto www.T oro.comforalistofallapprovedattachments andaccessories.

Important:UseonlyToroapprovedattachments.

Otherattachmentsmaycreateanunsafeoperating environmentordamagethetractionunit.

Toensureoptimumperformanceandcontinuedsafety certicationofthemachine,useonlygenuineT oro replacementpartsandaccessories.Replacement partsandaccessoriesmadebyothermanufacturers couldbedangerous,andsuchusecouldvoidthe productwarranty.

86cm(34inches) 180cm(71inches) 117cm(46inches)

864kg(1,904lb)

251kg(553lb)

79cm(31inches)

168cm(66inches)

104cm(41inches)

180cm(71inches) 109cm(43inches)

913kg(2,013lb)

251kg(553lb)

79cm(31inches)

168cm(66inches)

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

BeforeOperationSafety

GeneralSafety

•Neverallowchildrenoruntrainedpeopleto

operateorservicethemachine.Localregulations mayrestricttheageorrequirecertiedtrainingof theoperator.Theownerisresponsiblefortraining alloperatorsandmechanics.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetydecals.

•Knowhowtostopthemachineandshutoffthe

enginequickly.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning properly.Donotoperatethemachineunlessthey arefunctioningproperly.

•Locatethepinch-pointareasmarkedonthe

machineandattachments;keepyourhandsand feetawayfromtheseareas.

•Beforeoperatingthemachinewithanattachment,

ensurethattheattachmentisproperlyinstalled andthatitisagenuineT oroattachment.Readall theattachmentmanuals.

•Evaluatetheterraintodeterminewhataccessories

andattachmentsyouneedtoproperlyandsafely performthejob.

•Havethepropertyorworkareamarkedforburied

linesandotherobjects,anddonotdiginmarked areas;notethelocationofunmarkedobjectsand structures,suchasundergroundstoragetanks, wells,andsepticsystems.

•Inspecttheareawhereyouwillusetheequipment

andremovealldebris.

•Ensurethattheareaisclearofbystandersbefore

operatingthemachine.Stopthemachineif anyoneentersthearea.

FuelSafety

•Useextracarewhenhandlingfuel.Itisammable

anditsvaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andother

sourcesofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporllthefueltank

whiletheengineisrunningorhot.

•Donotaddordrainfuelinanenclosedspace.

•Donotstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such asonawaterheaterorotherappliance.

•Ifyouspillfuel,donotattempttostarttheengine;

avoidcreatinganysourceofignitionuntilthefuel vaporshavedissipated.

AddingFuel

RecommendedFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswith low(<500ppm)orultralow(<15ppm)sulfurcontent. Theminimumcetaneratingshouldbe40.Purchase fuelinquantitiesthatyoucanusewithin180daysto ensurefuelfreshness.

Usesummer-gradedieselfuel(No.2-D)at temperaturesabove-7°C(20°F)andwintergrade (No.1-DorNo.1-D/2-Dblend)belowthat temperature.Usingwinter-gradefuelatlower temperaturesprovideslowerashpointandcoldow characteristics,whicheasesstartingandreducesfuel lterplugging.

FillingtheFuelTank(s)

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Cleanaroundthefuel-tankcapandremoveit (Figure15).

Usingsummer-gradefuelabove-7°C(20°F) contributestowardlongerfuelpumplifeandincreased powercomparedtowinter-gradefuel.

Important:Donotusekeroseneorgasoline

insteadofdieselfuel.Failuretoobservethis cautionwilldamagetheengine.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuel ofuptoB20(20%biodiesel,80%petrodiesel).The petrodieselportionshouldbeloworultralowsulfur. Observethefollowingprecautions:

•Thebiodieselportionofthefuelmustmeet

specicationASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTM

D975orEN590.

•Paintedsurfacesmaybedamagedbybiodiesel

blends.

•UseB5(biodieselcontentof5%)orlesserblends

incoldweather.

•Monitorseals,hoses,gasketsincontactwithfuel

astheymaydegradeovertime.

•Fuellterpluggingmayoccurforatimeafter

convertingtobiodieselblends.

•Contactyourdistributorformoreinformationon

biodiesel.

g004231

Figure15

1.Fuel-tankcap

4.Fillthetanktoabout2.5cm(1inch)belowthe topofthetank,notthellerneck,withfuel.

Important:Thisspaceinthetankallows

fueltoexpand.Donotllthefueltank completelyfull.

5.Installthefuel-tankcapsecurely,turningituntil itclicks.

6.Wipeupanyspilledfuel.

PerformingDaily Maintenance

Beforestartingthemachineeachday ,performthe EachUse/DailyprocedureslistedintheMaintenance

(page21).

Important:Checkthehydraulic-uidlevel

andbleedthefuelsystembeforestartingthe engineforthersttime;refertoCheckingthe

Hydraulic-FluidLevel(page42)andBleedingthe FuelSystem(page29).

DuringOperation

DuringOperationSafety

GeneralSafety

•Donotcarryaloadwiththearmsraised.Always

carryloadsclosetotheground.

•Donotexceedtheratedoperatingcapacity,asthe

machinemaybecomeunstable,whichmayresult inlossofcontrol.

•UseonlyToro-approvedattachmentsand

accessories.Attachmentscanchangethestability andtheoperatingcharacteristicsofthemachine.

•Formachineswithaplatform:

–Donotstepofftheplatformwiththeloadraised. –Ifyoulosecontrolofthemachine,stepoff

theplatformandawayfromthedirectionthe machineismoving.

–Donottrytostabilizethemachinebyputting

yourfootontheground. –Donotplaceyourfeetundertheplatform. –Donotmovethemachineunlessyouare

standingwithbothfeetontheplatformand

yourhandsareholdingontothehandles.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat causesdistractions;otherwise,injuryorproperty damagemayoccur.

•Lookbehindanddownbeforebackingupto

ensurethatthepathisclear.

•Neverjerkthecontrols;useasteadymotion.

•Theowner/usercanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor propertydamage.

•Wearappropriateclothingincludinggloves,eye

protection,longpants,substantialslip-resistant footwear,andhearingprotection.Tiebacklong hairanddonotwearlooseclothingorloose jewelry.

•Donotoperatethemachinewhenyouaretired,ill,

orundertheinuenceofalcoholordrugs.

•Nevercarrypassengersandkeeppetsand

bystandersawayfromthemachine

•Operatethemachineonlyingoodlight,keeping

awayfromholesandhiddenhazards.

•Ensurethatallthedrivesareinneutralandengage

theparkingbrake(ifequipped)beforestartingthe engine.Starttheengineonlyfromtheoperator's position.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

•Slowdownandusecautionwhenmakingturns

andcrossingroadsandsidewalks.Watchfor trafc.

•Stoptheattachmentwhenyouarenotworking.

•Stopthemachine,turnofftheengine,remove

thekey,andinspectthemachineifyoustrike anobject.Makeanynecessaryrepairsbefore resumingoperation.

•Neverrunanengineinanenclosedarea.

•Neverleavearunningmachineunattended.

•Beforeleavingtheoperatingposition,dothe

following:

–Parkthemachineonalevelsurface.

–Lowertheloaderarmsanddisengagethe

auxiliaryhydraulics.

–Engagetheparkingbrake(ifequipped).

–Shutofftheengineandremovethekey .

•Donotoperatethemachinewhenthereistherisk

oflightning.

•Operatethemachineonlyinareaswherethereis

sufcientclearanceforyoutosafelymaneuver. Beawareofobstaclesincloseproximitytoyou. Failuretomaintainadequatedistancefromtrees, walls,andotherbarriersmayresultininjuryasthe machinebacksupduringoperationifyouarenot attentivetothesurroundings.

•Checkforoverheadclearance(i.e.,electrical

wires,branches,anddoorways)beforedriving underanyobjectsanddonotcontactthem.

•Donotoverlltheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Itemsin theattachmentcouldfallandcauseinjury.

SlopeSafety

•Operatethemachineupanddownslopeswith

theheavyendofthemachineuphill.Weight distributionchangeswithattachments.Anempty bucketmakestherearofthemachinetheheavy end,andafullbucketmakesthefrontofthe machinetheheavyend.Mostotherattachments makethefrontofmachinetheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthe

stabilityofthemachine.Keeptheloaderarmsin theloweredpositionwhenonslopes.

•Slopesareamajorfactorrelatedtolossofcontrol

andtip-overaccidents,whichcanresultinsevere injuryordeath.Operatingthemachineonany slopeoruneventerrainrequiresextracaution.

•Establishyourownproceduresandrulesfor

operatingonslopes.Theseproceduresmust includesurveyingthesitetodeterminewhich slopesaresafeformachineoperation.Always

usecommonsenseandgoodjudgmentwhen performingthissurvey.

•Slowdownanduseextracareonhillsides.Ground

conditionscanaffectthestabilityofthemachine.

•Avoidstartingorstoppingonaslope.Ifthe

machinelosestraction,proceedslowly,straight downtheslope.

•Avoidturningonslopes.Ifyoumustturn,turn

slowlyandkeeptheheavyendofthemachine uphill.

•Keepallmovementsonslopesslowandgradual.

Donotmakesuddenchangesinspeedor direction.

•Ifyoufeeluneasyoperatingthemachineona

slope,donotdoit.

•Watchforholes,ruts,orbumps,asuneventerrain

couldoverturnthemachine.Tallgrasscanhide obstacles.

•Usecautionwhenoperatingonwetsurfaces.

Reducedtractioncouldcausesliding.

•Donotoperatethemachineneardrop-offs,

ditches,embankments,orbodiesofwater.The machinecouldsuddenlyrolloverifawheelor trackgoesovertheedgeortheedgecavesin. Maintainasafedistancebetweenthemachine andanyhazard.

(i.e.,whentheairtemperatureisator belowfreezing)coulddamagethehydraulic system.Whenstartingtheengineincold conditions,allowittoruninthemiddle throttlepositionfor2to5minutesbefore movingthethrottletotheFASTposition.

Note:Ifoutdoortemperatureisbelowfreezing,

storethetractionunitinagaragetokeepit warmerandtoaidinstarting.

DrivingtheMachine

Usethetractioncontroltomovethemachine.The fartheryoumovethetractioncontrolinanydirection, thefasterthemachinemovesinthatdirection. Releasethetractioncontroltostopthemachine.

Thethrottlecontrolregulatestheenginespeedas measuredinrpm(revolutionsperminute).Placethe throttleleverintheFASTpositionforbestperformance. Youcan,however,usethethrottlepositiontooperate atslowerspeeds.

ShuttingOfftheEngine

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

•Donotremoveoraddattachmentsonaslope.

•Donotparkthemachineonahillsideorslope.

StartingtheEngine

1.Ensurethattheauxiliaryhydraulicsleverisin theNEUTRALposition.

2.MovethethrottlelevermidwaybetweenSLOW andFASTpositions.

3.Insertthekeyintothekeyswitchandturnitto theRUNposition.

4.Presstheglow-plugswitchandholditfor10 seconds.

5.TurnthekeytotheST ARTposition.Whenthe enginesstarts,releasethekey.

Important:Donotengagethestarterfor

morethan10secondsatatime.Iftheengine failstostart,wait30secondsforthestarter tocooldownbetweenattempts.Failureto followtheseinstructionscouldburnoutthe startermotor.

2.Ensurethattheauxiliaryhydraulicsleverisin theNEUTRALposition.

3.MovethethrottlelevertotheSLOWposition.

4.Iftheenginehasbeenworkinghardorishot,let itidleforaminutebeforeturningthekeyswitch totheOFFposition.

Note:Thishelpstocooltheenginebeforeyou

shutitoff.Inanemergency ,youcanshutoff theengineimmediately.

5.TurnthekeyswitchtotheOFFpositionand removethekey.

CAUTION

Achildoruntrainedbystandercouldattempt tooperatethetractionunitandbeinjured.

Removethekeyfromthekeyswitchwhen leavingthetractionunit,evenifjustforafew seconds.

6.MovethethrottlelevertotheFASTposition.

Important:Runningtheengineathigh

speedswhenthehydraulicsystemiscold

UsingAttachments

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.The warrantyofthemachinemaybevoidedifyouuse themachinewithunapprovedattachments.

Important:Beforeinstallingtheattachment,

ensurethatthemountplatesarefreeofanydirtor debrisandthatthepinsrotatefreely.Ifthepins donotrotatefreely,greasethem.

1.Positiontheattachmentonalevelsurfacewith enoughspacebehindittoaccommodatethe machine.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionthemountplateintotheupperlipofthe attachmentreceiverplate(Figure16).

g003711

Figure17

Figure16

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthe mountplateatthesametime.

Important:Raisetheattachmentenoughto

clearthegroundandtiltthemountplateall thewayback.

6.Shutofftheengineandremovethekey.

7.Engagethequick-attachpins,ensuringthatthey arefullyseatedinthemountplate(Figure17).

1.Quick-attachpins (engagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequick-attach pinsthroughtheattachmentmountplate,

g003710

theattachmentcouldfalloffthemachine, crushingyouorbystanders.

Ensurethatthequick-attachpinsarefully seatedintheattachmentmountplate.

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnot fullyalignedwiththeholesintheattachment receiverplate.Checkthereceiverplateand cleanitifnecessary.

ConnectingtheHydraulicHoses

WARNING

Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.Fluidinjected intotheskinmustbesurgicallyremoved withinafewhoursbyadoctorfamiliarwith thisformofinjury;otherwise,gangrenemay result.

•Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.

•Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic leaks;neveruseyourhands.

RemovinganAttachment

1.Parkthemachineonalevelsurface.

2.Lowertheattachmenttotheground.

3.Shutofftheengineandremovethekey.

4.Disengagethequick-attachpinsbyturningthem totheoutside.

5.Iftheattachmentuseshydraulics,movethe auxiliary-hydraulicsleverforward,backward, andbacktotheNEUTRALpositiontorelieve pressureatthehydrauliccouplers.

6.Iftheattachmentuseshydraulics,slidethe collarsbackonthehydrauliccouplersand disconnectthem.

Important:Connecttheattachmenthoses

togethertopreventhydraulicsystem contaminationduringstorage.

7.Installtheprotectivecoversontothehydraulic couplersonthemachine.

8.Starttheengine,tiltthemountplateforward,and backthemachineawayfromtheattachment.

CAUTION

Hydrauliccouplers,hydrauliclines/valves, andhydraulicuidmaybehot.Ifyoucontact hotcomponents,youmaybeburned.

•Weargloveswhenoperatingthehydraulic couplers.

•Allowthemachinetocoolbeforetouching hydrauliccomponents.

•Donottouchhydraulicuidspills.

Iftheattachmentrequireshydraulicsforoperation, connectthehydraulichosesasfollows:

1.Shutofftheengineandremovethekey.

2.Movetheauxiliary-hydraulicsleverforward, backward,andbacktotheNEUTRALpositionto relievepressureatthehydrauliccouplers.

3.Removetheprotectivecoversfromthehydraulic connectorsonthemachine.

4.Ensurethatallforeignmatteriscleanedfrom thehydraulicconnectors.

5.Pushtheattachmentmaleconnectorintothe femaleconnectoronthemachine.

Note:Whenyouconnecttheattachmentmale

connectorrst,yourelieveanypressurebuilt upintheattachment.

6.Pushtheattachmentfemaleconnectorontothe maleconnectoronthemachine.

7.Conrmthattheconnectionissecurebypulling onthehoses.

AfterOperation

AfterOperationSafety

GeneralSafety

•Cleandebrisfromtheattachments,drives,

mufers,andenginetohelppreventres.Clean upoilorfuelspills.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Donottouchpartsthatmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain, adjust,orservicethemachine.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

MovingaNon-Functioning Machine

Important:Donottoworpullthemachine

withoutrstopeningthetowvalves,oryouwill damagethehydraulicsystem.

1.Shutofftheengineandremovethekey.

2.Opentherear-accesscover.

3.Usingawrench,turnthetowvalvesonthe hydraulicpumpstwicecounter-clockwise(Figure

18).

Figure18

1.Lefttowvalve(righttrack)2.Righttowvalve(lefttrack)

4.Towthemachineasrequired.

5.Afterrepairingthemachine,closethetowvalves beforeoperatingit.

SelectingaTrailer

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath(Figure19).

•Useonlyafull-widthramp;donotuse individualrampsforeachsideofthe machine.

•Ensurethatthelengthoframpisatleast4 timesaslongastheheightofthetraileror truckbedtotheground.Thisensuresthat rampangledoesnotexceed15degreeson atground.

g004181

TransportingtheMachine

Useaheavy-dutytrailerortrucktotransportthe machine.Useafull-widthramp.Ensurethatthetrailer ortruckhasallthenecessarybrakes,lighting,and markingasrequiredbylaw.Pleasecarefullyreadall thesafetyinstructions.Knowingthisinformationcould helpyouorbystandersavoidinjury.Refertoyour localordinancesfortrailerandtie-downrequirements.

WARNING

Drivingonthestreetorroadwaywithout turnsignals,lights,reectivemarkings,ora slow-moving-vehicleemblemisdangerous andcanleadtoaccidentscausingpersonal injury.

Donotdrivethemachineonapublicstreet orroadway.

1.Full-widthrampinstowed position

2.Rampisatleast4times aslongastheheightof thetrailerortruckbedto theground

g229507

Figure19

3.H=heightofthetraileror truckbedtotheground

4.Trailer

LoadingtheMachine

WARNING

Loadingamachineontoatrailerortruck increasesthepossibilityoftip-overandcould causeseriousinjuryordeath.

•Useextremecautionwhenoperatinga machineonaramp.

•Loadandunloadthemachinewiththe heavyenduptheramp.

•Avoidsuddenaccelerationordeceleration whiledrivingthemachineonarampas thiscouldcausealossofcontrolora tip-oversituation.

g243576

Figure21

1.Tie-downloops

1.Ifusingatrailer,connectittothetowingvehicle andconnectthesafetychains.

2.Ifapplicable,connectthetrailerbrakes.

3.Lowertheramp(Figure19).

4.Lowertheloaderarms.

5.Loadthemachineontothetrailerwiththeheavy enduptheramp,carryingloadslow(Figure20).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks) oranon-load-carryingattachment(e.g., stumpgrinder),drivethemachineforward uptheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,backthe machineuptheramp.

Figure20

1.Machinewithfull

attachmentor non-load-carrying attachment—drivethe machineforwardupthe ramp.

2.Machinewithemptyor noattachment—backthe machineuptheramp.

UnloadingtheMachine

1.Lowertheramp(Figure20).

2.Unloadthemachinefromthetrailerwiththe heavyenduptheramp,carryingloadslow (Figure22).

•Ifthemachinehasafullload-carrying

attachment(e.g.,bucketoradjustableforks) oranon-load-carryingattachment(e.g., stumpgrinder),backitdowntheramp.

•Ifthemachinehasanemptyload-carrying

attachmentornoattachment,driveitforward downtheramp.

g204458

Figure22

g204457

1.Machinewithfull

attachmentor non-load-carrying attachment—backthe machinedowntheramp.

2.Machinewithemptyor noattachment—drivethe machineforwarddownthe ramp.

LiftingtheMachine

6.Lowertheloaderarmsallthewaydown.

7.Shutofftheengine,removethekey,andengage theparkingbrake.

8.Usethemetaltie-downloopsonthemachine tosecurelyfastenthemachinetothetraileror truckwithstraps,chains,cable,orropes(Figure

21).Refertolocalregulationsfortie-down

requirements.

Youcanliftthemachineusingthetie-down/liftloops asliftpoints;refertoFigure21.

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every100hours

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Checkandadjustthetracktension.

•Greasethemachine.(Greaseimmediatelyaftereverywashing.)

•Checktheair-lter-serviceindicator.

•Checktheengine-oillevel.

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Cleanthetracks.

•Checkthetracksforexcessivewear(Ifthetracksareworn,replacethem).

•Cleanthescreen,oilcooler,andfrontoftheradiator(moreoftenindirtyordusty conditions).

•Checkthecoolantlevelintheexpansiontank.

•Checkandcleantheradiatorscreen

•Testtheparkingbrake.

•Removedebrisfromthemachine.

•Checkforloosefasteners.

•Removetheair-cleanercover,cleanoutdebris,andchecktheair-lter-service indicator.

•Checkthehydraulic-uidlevel.

•Changetheengineoil.(Servicemorefrequentlyifconditionsareextremelydusty orsandy.)

•Checkandadjustthetracktension.

•Checkthecoolingsystemhoses.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuildupinthechassis.

•Checkthealternator/fanbelttension(refertotheengineowner’smanualfor instructions).

•Changetheoillter.(Servicemorefrequentlyifconditionsareextremelydusty

Every200hours

Every250hours

Every400hours

Every500hours

Every1,500hours

Yearly

Yearlyorbeforestorage

Every2years

orsandy.)

•Replacethehydrauliclter.

•Checkandgreasetheroadwheels.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacethefuelltercanisterandin-linelter.

•Changethehydraulicuid.

•Replacethealternator/fanbelt(refertotheengineowner’smanualforinstructions).

•Replaceallmovinghydraulichoses.

•Changetheenginecoolant(AuthorizedServiceDealeronly).

•Checktheconditionofthehydraulicpumpbelt.

•Checkandadjustthetracktension.

•Touchupchippedpaint.

•Drainandcleanthefueltank(s)—AuthorizedServiceDealeronly .

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

CAUTION

Ifyouleavethekeyintheswitch,someonecouldaccidentlystarttheengineandseriously injureyouorotherbystanders.

Removethekeyfromtheswitchbeforeyouperformanymaintenance.

Pre-Maintenance Procedures

MaintenanceSafety

•Parkthemachineonalevelsurface,disengage

theauxiliaryhydraulics,lowertheattachment, engagetheparkingbrake(ifequipped),shut offtheengine,andremovethekey .Waitforall movementtostopandallowthemachinetocool beforeadjusting,cleaning,storing,orrepairingit.

•Cleanupoilorfuelspills.

•Donotallowuntrainedpersonneltoservicethe

machine.

•Usejackstandstosupportthecomponentswhen

required.

•Carefullyreleasepressurefromcomponentswith

storedenergy.

•Disconnectthebatterybeforemakinganyrepairs;

refertoServicingtheBattery(page31).

•Keepyourhandsandfeetawayfromthemoving

parts.Ifpossible,donotmakeadjustmentswith theenginerunning.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged decals.

•Donottamperwiththesafetydevices.

•UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandthe operatingcharacteristicsofthemachine.Y oumay voidthewarrantyifyouusethemachinewith unapprovedattachments.

•UseonlygenuineTororeplacementparts.

•Ifanymaintenanceorrepairrequirestheloader

armstobeintheraisedposition,securethearms intheraisedpositionwiththehydraulic-cylinder lock(s).

InstallingtheCylinderLock

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethelynchpinsecuringthecylinderlock totheloaderarm(Figure23).

Figure23

1.Cylinderlock

2.Liftcylinder

5.Lowerthecylinderlockoverthecylinderrodand secureitwiththelynchpin(Figure23).

6.Slowlylowertheloaderarmsuntilthecylinder lockcontactsthecylinderbodyandrodend.

3.Lynchpin

g004182

UsingtheCylinderLock

WARNING

Theloaderarmsmaylowerwhenintheraised position,crushinganyoneunderthem.

Installthecylinderlock(s)beforeperforming maintenancethatrequiresraisedloaderarms.

RemovingandStoringthe CylinderLock

Important:Removethecylinderlockfromtherod

andfullysecureitinthestoragepositionbefore operatingthemachine.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengineandremovethekey.

4.Removethelynchpinsecuringthecylinderlock.

5.Rotatethecylinderlockuptotheloaderarm andsecureitwiththelynchpin.

6.Lowertheloaderarms.

AccessingInternal Components

WARNING

Openingorremovingcovers,hoods,and screenswhiletheengineisrunningcould allowyoutocontactmovingparts,seriously injuringyou.

Beforeopeninganyofthecovers,hoods,and screens,shutofftheengine,removethekey fromthekeyswitch,andallowtheengineto cool.

OpeningtheHood

1.Loosenthehood-lockingscrew(Figure24)

Figure24

1.Hood3.Hood-lockingscrew

2.Hood-latchlever

2.Turnthehoodlatchclockwise(Figure24).

3.Swingthehoodup(Figure24).

g009691

ClosingtheHood

ClosingtheRear-AccessCover

1.Liftuponthetabsecuringtheproprod(Figure

25)

Figure25

1.Prop-rodtab

2.Lowerthehoodandsecureitbypushingdown onthefrontofthehooduntilitlocksinplace.

1.Movetherear-accesscoverinplaceoverthe backofthemachine;ensurethatthetabsline upintheslots.

2.Pushtheaccesscoverforward,liningupthe hand-knobscrewswiththethreadedholesin themachine.

3.Screwthehandknobstighttosecurethe rear-accesscoverinplace.

RemovingtheSideScreens

1.Openthehood.

2.Slidethesidescreens(Figure27)upandoutof theslotsinthefrontscreenandframe.

g007360

3.Tightenthehood-lockingscrewtosecurethe latch(Figure24).

OpeningtheRear-AccessCover

1.Unscrewthe2handknobssecuringthe rear-accesscovertothemachine(Figure26).

Figure26

1.Handknobs

2.Tilttherear-accesscoverdownandremoveto accesstheinternalcomponents(Figure26).

g004352

Figure27

1.Sidescreen

InstallingtheSideScreens

Slidethesidescreensintoplaceintheslotsinthe frontscreenandframe.

g244210

Lubrication

EngineMaintenance

GreasingtheMachine

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Cleanthegreasettingswitharag.

4.Connectagreaseguntoeachtting(Figure28 andFigure29).

EngineSafety

•Shutofftheenginebeforecheckingtheoilor

addingoiltothecrankcase.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Keepyourhands,feet,face,clothing,andother

bodypartsawayfromthemuferandotherhot surfaces.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Check

theair-lter-serviceindicator.

Every25hours—Removetheair-cleanercover, cleanoutdebris,andchecktheair-lter-service indicator.

ServicingtheAir-CleanerCover andBody

Important:Replacetheair-cleanerlteronly

whentheserviceindicatorshowsred(Figure30). Changingtheairlterbeforeitisnecessaryonly increasesthechanceofdirtenteringtheengine whenyouremovethelter.

Figure28

Figure29

5.Pumpgreaseintothettingsuntilgreasebegins tooozeoutofthebearings(approximately3 pumps).

6.Wipeupanyexcessgrease.

g004235

g004209

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehoodandsecuretheproprod(if applicable).

4.Checktheair-cleanerbodyfordamagethat couldcauseanairleak.Checkthewholeintake systemforleaks,damage,orloosehoseclamps.

Replaceorrepairanydamagedcomponents.

5.Releasethelatchesontheaircleanerandpull theair-cleanercoverofftheair-cleanerbody (Figure30).

Important:Donotremovetheairlter.

1.Dustcap

2.Latch

3.Air-cleanercover

Figure30

4.Primarylter

5.Air-lterbody

6.Serviceindicator

Important:Donotpressonthesoftinside

areaofthelter.

4.Installtheair-cleanercoverwiththedustcap orienteddownwardandsecurethelatches (Figure30).

5.Closethehood.

ServicingtheEngineOil

ServiceInterval:Beforeeachuseordaily—Check

theengine-oillevel.

g031236

Aftertherst50hours—Changetheengineoil andlter.

Every100hours—Changetheengineoil. (Servicemorefrequentlyifconditionsare extremelydustyorsandy .)

6.Squeezethedustcapsidestoopenitandknock thedustout.

7.Cleantheinsideoftheair-cleanercoverwith compressedairthatisunder205kPa(30psi).

Important:Donotusecompressedairon

theair-cleanerbody.

8.Checktheserviceindicator.

•Iftheserviceindicatorisclear,installthe

air-cleanercoverwiththedustcaporiented downwardandsecurethelatches(Figure

30).

•Iftheserviceindicatorisred,replacethe

airlterasdescribedinReplacingtheFilter

(page26).

ReplacingtheFilter

Important:Topreventenginedamage,always

operatetheenginewiththeairlterandcover installed.

1.Gentlyslidethelteroutoftheair-cleanerbody (Figure30).

Every200hours—Changetheoillter.(Service morefrequentlyifconditionsareextremely dustyorsandy.)

Engine-OilSpecications

OilType:Detergentdieselengineoil(APIservice CH-4orhigher)

CrankcaseCapacity:withlter,3.7L(1.0USgallon)

Viscosity:Seetablebelow

Note:Avoidknockingthelterintothesideof

thebody.

Important:Donotattempttocleanthelter.

2.Inspectthenewlterfortears,anoilylm,or damagetotherubberseal.Lookintothelter whileshiningabrightlightontheoutsideofthe lter;holesinthelterappearasbrightspots.

Ifthelterisdamaged,donotuseit.

3.Carefullyinstallthelter(Figure30).

Note:Ensurethatthelterisfullyseated

bypushingontheouterrimofthelterwhile installingit.

g001061

Figure31

CheckingtheEngine-OilLevel

ChangingtheEngineOil

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Openthehood.

4.Cleantheareaaroundtheoildipstick(Figure

32).

1.Starttheengineandletitrunfor5minutes.

Note:Thiswarmstheoilsothatitdrainsbetter.

2.Parkthemachinesothatthedrainsideisslightly lowerthantheoppositesidetoensurethatthe oildrainscompletely.

3.Lowertheloaderarms,engagetheparking brake,shutofftheengine,andremovethekey.

4.Removethedrainplug(Figure33).

Figure32

1.Oildipstick2.Oil-llcap

5.Pulloutthedipstickandwipethemetalend clean(Figure32).

6.Slidethedipstickfullyintothedipsticktube (Figure32).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole), cleanaroundtheoil-llcapandremovethecap (Figure32).

9.Slowlypouronlyenoughoilintothevalve covertoraisetheleveltotheupperholeonthe dipstick.

Important:Donotoverllthecrankcase

withoiltopreventdamagingtheengine.

10.Replacethellcapanddipstick.

11.Closethehood.

g004227

g004353

Figure33

1.Oildrainplug

5.Whentheoilhasdrainedcompletely ,replace theplug.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

6.Removethellcap(Figure32)andslowlypour approximately80%ofthespeciedamountofoil inthroughthevalvecover.

7.Checktheoillevel.

8.Slowlyaddadditionaloiltobringtheleveltothe upperholeonthedipstick.

9.Replacethellcap.

ChangingtheOilFilter

1.Draintheoilfromtheengine;refertoChanging

theEngineOil(page27).

FuelSystem Maintenance

2.Whentheoilhasdrainedcompletely ,replace theplug.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

3.Placeashallowpanorragunderthelterto catchoil.

4.Removetheoldlter(Figure34)andwipethe surfaceofthelteradaptergasket.

DANGER

Incertainconditions,fuelisextremely ammableandhighlyexplosive.Areor explosionfromfuelcanburnyouandothers andcandamageproperty.

RefertoFuelSafety(page13)foracomplete listoffuelrelatedprecautions.

CheckingtheFuelLines andConnections

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

Inspectthefuellinesandconnectionsfordeterioration, damage,orlooseconnections.Tightenanyloose connectionsandcontactyourAuthorizedService Dealerforassistanceinxingdamagedfuellines.

DrainingtheFuel

Figure34

1.Oillter

5.Pournewoilofthepropertypethroughthe centerholeofthelter.Stoppouringwhenthe oilreachesthebottomofthethreads.

6.Allow1to2minutesfortheoiltobeabsorbed byltermaterial,thenpourofftheexcessoil.

7.Applyathincoatofnewoiltotherubbergasket onthereplacementlter.

8.Installthereplacementoilltertothelter adapter.Turntheoillterclockwiseuntilthe rubbergasketcontactsthelteradapter,then tightenthelteranadditional1/2turn.

9.Removethellcap(Figure32)andslowlypour approximately80%ofthespeciedamountofoil inthroughthevalvecover.

Filter/WaterSeparator

ServiceInterval:Beforeeachuseordaily

g004354

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Locatethefuellterontherightsideofthe engine(Figure35)andplaceacleancontainer underit.

10.Checktheoillevel.

11.Slowlyaddadditionaloiltobringtheleveltothe upperholeonthedipstick.

12.Replacethellcap.

Figure35

1.Fuel-ltercanister/water separator

2.Drainvalve

4.Loosenthedrainvalveonthebottomofthelter

canisterandallowthewatertodrain.

5.Whennished,tightenthedrainvalve.

3.Hoseclamps

4.In-linelter

10.Locatethein-lineltertotheleftofthefuellter canister(Figure35)andnotethedirectionof owarrowonthesideofthein-linelter.

11.Opentheclampsoneachendofthein-linelter andslidethehosesoffit(Figure35).Discard thelter.

12.Slidethehosesovertheendofanewlter (Figure35),ensuringthatthearrowonthelter ispointingtowardtheengineorelectricfuel pump.

13.Securethehosestothelterwiththehose clamps.

14.Closetherear-accesscoverandsecurewiththe fastener(s).

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingthe

g009626

engineifanyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine

•Theenginehasceasedrunningduetoalackof

fuel.

•Maintenancehasbeenperformedonfuelsystem

components(e.g.,lterreplaced).

1.Parkthemachineonalevelsurface,lowerthe loaderarms,andshutofftheengine.

2.Ensurethatthefueltankisatleasthalffull.

ReplacingtheFuelFilter CanisterandIn-LineFilter

ServiceInterval:Every400hours

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover;refertoOpening

theRear-AccessCover(page24).

4.Locatethefuelltersontherightsideofthe engine(Figure35)andplaceacleancontainer underit.

5.Cleantheareawheretheltercanistermounts (Figure35).

6.Removetheltercanisterandcleanthe mountingsurface(Figure35).

7.Lubricatethegasketonthenewltercanister withcleanoil.

8.Fillthecanisterwithfuel.

9.Installtheltercanisterbyhanduntilthegasket contactsthemountingsurface,thenrotateitan additional1/2turn(Figure35).

3.Openthehood.

4.Opentheair-bleedscrewonthefuel-injection pump(Figure36).

g003880

Figure36

1.Air-bleedscrew

5.TurnthekeyinthekeyswitchtotheONposition. Theelectricfuelpumpbeginsoperation,thereby forcingairoutaroundtheair-bleedscrew.Leave thekeyintheONpositionuntilasolidstreamof fuelowsoutaroundthescrew.

ElectricalSystem Maintenance

6.TightenthescrewandturnthekeytotheOFF position.

Note:Theengineshouldstartaftertheabove

bleedingproceduresarefollowed.However,ifengine doesnotstart,airmaybetrappedbetweeninjection pumpandinjectors;contactyourAuthorizedService Dealer.

DrainingtheFuelTank(s)

ServiceInterval:Every2years

HaveanAuthorizedServiceDealerdrainandclean thefueltank(s).

ElectricalSystemSafety

•Disconnectthebatterybeforerepairingthe

machine.Disconnectthenegativeterminalrst andthepositivelast.Connectthepositiveterminal rstandthenegativelast.

•Chargethebatteryinanopen,well-ventilated

area,awayfromsparksandames.Unplugthe chargerbeforeconnectingordisconnectingthe battery.Wearprotectiveclothinganduseinsulated tools.

•Batteryacidispoisonousandcancauseburns.

Avoidcontactwithskin,eyes,andclothing.Protect yourface,eyes,andclothingwhenworkingwitha battery.

•Batterygasescanexplode.Keepcigarettes,

sparks,andamesawayfromthebattery.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandlead

compounds,chemicalsknownto

theStateofCaliforniatocause

cancerandreproductiveharm.Wash

handsafterhandling.

ServicingtheBattery

Alwayskeepthebatterycleanandfullycharged.Use apapertoweltocleanthebatterycase.Ifthebattery terminalsarecorroded,cleanthemwithasolutionof 4partswaterand1partbakingsoda.Applyalight coatingofgreasetothebatteryterminalstoreduce corrosion.

Specications:12V ,585A(coldcranking)

RemovingtheBattery

WARNING

Batteryterminalsormetaltoolscouldshort againstmetalmachinecomponents,causing sparks.Sparkscancausethebatterygasses toexplode,resultinginpersonalinjury.

•Whenremovingorinstallingthebattery, donotallowthebatteryterminalstotouch anymetalpartsofthemachine.

g243600

Figure38

1.Positivecable4.Negativecable

2.Bar5.Battery

3.Boltandwasher

•Donotallowmetaltoolstoshortbetween thebatteryterminalsandmetalpartsofthe machine.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherear-accesscover;refertoOpening

theRear-AccessCover(page24).

4.Removethebattery-accesspanel

6.Disconnectthenegative(black)groundcable fromthebatterypost(Figure38).Retainthe fasteners.

7.Slidetherubbercoveroffthepositive(red) cable.

8.Disconnectthepositive(red)cablefromthe batterypost(Figure38).Retainthefasteners.

9.Liftthebatteryoutofthechassis.

ChargingtheBattery

Important:Alwayskeepthebatteryfullycharged

(1.265specicgravity).Thisisespecially importanttopreventbatterydamagewhenthe temperatureisbelow0°C(32°F).

1.Removethebatteryfromthemachine;referto

RemovingtheBattery(page31).

2.Chargethebatteryfor10to15minutesat25to 30Aor30minutesat4to6A(Figure39).Do notoverchargethebattery .

Figure37

1.Bolt(3)

5.Removethebolt,washer,andbarsecuringthe battery(Figure38).

2.Battery-accesspanel

g244209

1.Positivebatterypost

2.Negativebatterypost

Figure39

3.Red(+)chargerlead

4.Black(-)chargerlead

CleaningtheBattery

Note:Keeptheterminalsandtheentirebatterycase

clean,becauseadirtybatterydischargesslowly.

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Removethebatteryfromthemachine;

RemovingtheBattery(page31).

4.Washtheentirecasewithasolutionofbaking

g003792

sodaandwater.

5.Rinsethebatterywithclearwater.

6.Coatthebatterypostsandcableconnectorswith Grafo112X(skin-over)grease(T oroPartNo. 505-47)orpetroleumjellytopreventcorrosion.

3.Whenthebatteryisfullycharged,unplug thechargerfromtheelectricaloutlet,then disconnectthechargerleadsfromthebattery posts(Figure39).

7.Installthebattery;refertoInstallingtheBattery

(page32).

InstallingtheBattery

1.Usingthefastenerspreviouslyremoved,install thepositive(red)batterycabletothepositive(+) batteryterminal(Figure38).

2.Slidetheredterminalbootontothepositive batterypost.

3.Usingthefastenerspreviouslyremoved,install thenegative(black)batterycabletothenegative (-)batteryterminal(Figure38).

4.Securethebatteryusingthebar,bolt,and washer(Figure38).

Important:Ensurethatthebatterycablesdo

notcontactanysharpedgesoreachother.

5.Installthebattery-accesspanel(Figure37).

6.Closetherear-accesscover;refertoClosingthe

Rear-AccessCover(page24).

ServicingaReplacementBattery

Theoriginalbatteryismaintenance-freeanddoesnot requireservice.Forservicingareplacementbattery, refertothebatterymanufacturer’sinstructions.

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires nomaintenance;however,ifafuseblows,checkthe component/circuitforamalfunctionorashort.Figure

40illustratesthefuseblockandidentiesthefuse

positions.

g004984

Figure41

Figure40

1.Fuse(30A)3.Fuse(10A)

2.Empty

4.Openpositionforoptional accessories

Note:Ifthemachinedoesnotstart,eitherthemain

circuitorcontrolpanel/relayfusecouldbeblown.

Toaccessthefuses,youmustremovethefusepanel, asfollows:

1.Parkthemachineonalevelsurface,engage theparkingbrake(ifequipped),andlowerthe loaderarms.

2.Shutofftheengineandremovethekey.

3.Openthehood.

4.Pullthehairpincotterfromthebottomendofthe hoodprop-rodandslidetheproprodoutofthe retainingbracketsandtheprop-rodtab(Figure

41).

1.Prop-rodtab4.Retaining

2.Retainingbracket—top5.Hairpincotter

3.Prop-rod

bracket—bottom

5.Removethe4screwssecuringthefusepanel andthenpullthepaneloutanduptoremove

g004355

it(Figure42).

1.Fusepanel

g004985

Figure42

2.Screw

6.Checkthefuses.

7.Installthefusepanelusingthe4screws removedpreviously.

8.Installtheprop-rodintotheretainingbrackets andprop-rodtabandsecureitwiththehairpin cotter(Figure41).

9.Closethehood.

DriveSystem Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst50hours—Checkand

adjustthetracktension.

Beforeeachuseordaily—Cleanthetracks.

Beforeeachuseordaily—Checkthetracksfor excessivewear(Ifthetracksareworn,replace them).

Every100hours—Checkandadjustthetrack tension.

Every250hours/Y early(whichevercomes rst)—Checkandgreasetheroadwheels.

g004200

Figure43

1.Track3.Roadwheels

2.Drivesprocket4.Tensionwheel

CleaningtheTracks

1.Parkthemachineonalevelsurfaceandengage theparkingbrake.

2.Withthebucketinstalledandpointingdown, loweritintothegroundsothatthefrontofthe tractionunitliftsoffthegroundafewcentimeters (inches).

3.Shutofftheengineandremovethekey.

4.Usingawaterhoseorpressurewasher,remove dirtfromeachtracksystem.

Important:Ensurethatyouusehigh-pressure

watertowashonlythetrackarea.Donotuse ahigh-pressurewashertocleantherestofthe machine.Donotusehighpressurewaterbetween thedrivesprocketandthemachineoryoumay damagethemotorseals.High-pressurewashing candamagetheelectricalsystemandhydraulic valvesordepletegrease.

Important:Ensurethatyoufullycleantheroad

wheels,thetensionwheel,andthedrivesprocket (Figure43).Theroadwheelsshouldrotatefreely whenclean.

AdjustingtheTrackTension

Thereshouldbe7cm(2-3/4inches)betweenthe tensionnutandthebackofthetensiontube(Figure

44).Ifnot,adjustthetracktensionusingthefollowing

procedure:

g004201

Figure44

1.7cm(2-3/4inches)

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideoftheunittobeworkedon sothatthetrackisofftheground.

4.Removethelockingboltandnut(Figure45).

Figure45

1.Lockingbolt3.Tensiontube

2.Tensioningscrew4.Tensionwheel

5.Usinga1/2-inchdriveratchet,turnthe tensioningscrewcounterclockwiseuntilthe distancebetweenthetensionnutandtheback ofthetensiontube(Figure44)is7cm(2-3/4 inches).

6.Aligntheclosestnotchinthetensionscrewto thelockingboltholeandsecurethescrewwith thelockingboltandnut(Figure45).

7.Lowerthetractionunittotheground.

ReplacingtheTracks

ReplacingNarrow-WidthTracks

Whenthetracksarebadlyworn,replacethem.

Note:Y ouhavenarrow-widthtracksifthefront

tensionwheelsaremountedinsideaforkontheend ofthetensiontube(Figure46).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideoftheunittobeworkedon sothatthetrackis8to10cm(3to4inches) offtheground.

4.Removethelockingboltandnut(Figure45).

5.Usinga1/2-inchdriveratchet,releasethe drivetensionbyturningthetensioningscrew clockwise(Figure45andFigure46).

g004202

g004203

Figure46

1.Track5.Tracklug

2.Socketwrench(1/2inch)

3.Tensionwheel

4.Tensiontube8.Roadwheels

6.Drivesprocket

7.Sprocketcog

6.Pushthetensionwheeltowardtherearofthe unittomovethetensiontubeagainsttheframe (Figure46).

Ifitdoesnottouchtheframe,continueturning thetensioningscrewuntilitdoes.

7.Beginremovingthetrackatthetopofthe tensionwheel,peelingitoffthewheelwhile rotatingthetrackforward.

8.Whenthetrackisoffthetensionwheel,remove itfromthedrivesprocketandroadwheels (Figure46).

9.Beginningatthedrivesprocket,coilthenew trackaroundthesprocket,ensuringthatthelugs onthetracktbetweenthecogsonthesprocket (Figure46).

10.Pushthetrackunderandbetweentheroad wheels(Figure46).

11.Startingatthebottomofthetensionwheel, installthetrackaroundthewheelbyrotating thetrackrearwardwhilepushingthelugsinto thewheel.

12.Turnthetensioningscrewcounterclockwiseuntil thedistancebetweenthetensionnutandthe backofthetensiontube(Figure44)is7cm (2-3/4inches).

13.Aligntheclosestnotchinthetensionscrewto thelockingboltholeandsecurethescrewwith thelockingboltandnut.

14.Lowerthetractionunittotheground.

15.Repeatsteps3through14toreplacetheother track.

ReplacingWide-WidthTracks

Whenthetracksarebadlyworn,replacethem.

Note:Y ouhavewide-widthtracksifthefronttension

wheelsaremountedonthesidesoftheendofthe tensiontube(Figure47).

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Lift/supportthesideoftheunittobeworkedon sothatthetrackis8to10cm(3to4inches) offtheground.

4.Removethelockingboltandnut(Figure45).

5.Usinga1/2-inchdriveratchet,releasethe drivetensionbyturningthetensioningscrew clockwise(Figure45andFigure47).

9.Removethenutsecuringtheinnertension wheelandremovethewheel(Figure47).

10.Pullthe4largewashersoutofthe2wheels,1 oneachsideofeachwheel.

11.Cleantheoldgreaseanddirtoutofthearea betweenwherethewasherswereinstalledand thebearingsinsidethewheels,thenllthisarea oneachsideofeachwheelwithgrease.

12.Installthelargewashersonthewheelsoverthe grease.

13.Installtheinnertensionwheelandsecureitwith thenutremovedpreviously(Figure47).

14.T orquethenutto407N∙m(300ft-lb).

15.Installthenewtrack,ensuringthatthelugsin thetracktbetweenthecogsinthemiddleof thedrivesprocket(Figure47).

16.Installtheoutertensionwheelandsecureitwith thenutremovedpreviously(Figure47).

17.T orquethenutto407N∙m(300ft-lb).

18.Turnthetensioningscrewcounterclockwiseuntil thedistancebetweenthetensionnutandthe backofthetensiontube(Figure44)is7cm (2-3/4inches).

19.Aligntheclosestnotchinthetensionscrewto thelockingboltholeandsecurethescrewwith thelockingboltandnut.

20.Lowerthetractionunittotheground.

21.Repeatsteps3through20toreplacetheother track.

Figure47

1.Track6.Tracklug

2.Socketwrench(1/2inch)

3.Tensionwheelnut

4.Outertensionwheel

5.Tensiontube10.Innertensionwheel

7.Drivesprocket

8.Sprocketcog

9.Roadwheels

6.Pushthetensionwheeltowardtherearofthe unittomovethetensiontubeagainsttheframe (Figure47).

Ifitdoesnottouchtheframe,continueturning thetensioningscrewuntilitdoes.

7.Removethenutsecuringtheoutertension wheelandremovethewheel(Figure47).

8.Removethetrack(Figure47).

MaintainingtheRoadWheels

1.Removethetracks;refertoReplacingthe

Tracks(page35).

2.Removethe4boltssecuringeachlowertrack

g004204

guidewhichcontainstheroadwheels,and removethem(Figure48).

Figure48

1.Roadwheels

2.Lowertrackguide

3.Trackguidebolts(only2

g004205

shown)

3.Removethesnapringandcapfromaroad wheel(Figure49).

Figure49

1.Roadwheel4.Roadwheelcap

2.Gasket5.Snapring

3.Bolt6.Addgreaseunderthecap

CoolingSystem Maintenance

CoolingSystemSafety

•Swallowingenginecoolantcancausepoisoning;

keepoutofreachfromchildrenandpets.

•Dischargeofhot,pressurizedcoolantortouching

ahotradiatorandsurroundingpartscancause severeburns.

–Alwaysallowtheenginetocoolatleast15

g004206

ServicingtheCooling

minutesbeforeremovingtheradiatorcap.

–Usearagwhenopeningtheradiatorcap,and

openthecapslowlytoallowsteamtoescape.

4.Checkthegreaseunderthecapandaround thegasket(Figure49).Ifitisdirty,gritty,or depleted,cleanoutallofthegrease,replacethe gasket,andaddnewgrease.

5.Ensurethattheroadwheelturnssmoothlyon thebearing.Ifitisfrozen,replacetheroadwheel asdescribedintheRoadWheelKitInstallation InstructionsorcontactyourAuthorizedService Dealerforrepair.

6.Placethegreasedroadwheelcapoverthebolt head(Figure46).

7.Securetheroadwheelcapwiththesnapring (Figure46).

8.Repeatsteps3through7fortheotherroad wheels.

9.Installeachtrackguidetothetraction-unitframe usingthefastenersyouremovedpreviously. Torquetheboltsto91to112N∙m(67to83ft-lb).

10.Installthetracks;refertoReplacingtheTracks

(page35).

System

ServiceInterval:Beforeeachuseordaily—Clean

thescreen,oilcooler,andfrontof theradiator(moreoftenindirtyor dustyconditions).

Beforeeachuseordaily—Checkthecoolant levelintheexpansiontank.

Every100hours—Checkthecoolingsystem hoses.

Yearly—Changetheenginecoolant(Authorized ServiceDealeronly).

DANGER

Therotatingshaftandfancancausepersonal injury.

•Donotoperatethemachinewithoutthe coversinplace.

•Keepyourngers,hands,andclothing clearoftherotatingfananddriveshaft.

•Parkthemachineonalevelsurface,lower theloaderarms,engagetheparkingbrake, shutofftheengine,andremovethekey fromthekeyswitchbeforeperforming maintenance.

CleaningtheRadiatorScreen

ServiceInterval:Beforeeachuseordaily

Removeanybuildupofgrass,dirtorotherdebrisfrom theradiatorscreenwithcompressedair.

Checking,Adding,andBleeding theEngineCoolant

Thecoolingsystemislledwitha50/50solutionof waterandpermanentethylene-glycolantifreeze.

1.Parkthemachineonalevelsurface,lowerthe loaderarms,engagetheparkingbrake,and shutofftheengine.

2.Removethekeyfromthekeyswitchandallow theenginetocool.

3.Checkthecoolantlevelofcoolantinthe expansiontank(Figure50).

Thecoolantlevelshouldbeatorabovethemark onthesideofthetank.

Figure50

1.Expansiontank2.Fullmark

g004230

Figure51

1.Expansiontank3.Topcoolant-bleedvalve

2.Coolant-llcapandller neck

4.Frontcoolant-bleedvalve

B.Openthefrontandtopcoolant-bleedvalves

(Figure51).

C.Pourcoolantintothecoolant-llerneckuntil

thecoolantbeginstocomeoutofthefront coolant-bleedvalve(Figure51).

D.Closethefrontcoolant-bleedvalve(Figure

51).

E.Pourcoolantintothecoolant-llerneckuntil

thecoolantbeginstocomeoutofthetop coolant-bleedvalve(Figure51).

F.Closethetopcoolant-bleedvalve(Figure

g004351

51).

G.Pourcoolantintothecoolant-llerneckuntil

thecoolantlevelcomesintothellerneck (Figure51).

4.Ifthecoolantlevelislow,completethefollowing procedure:

A.Removethecoolant-llcap(Figure51).

H.Installthecoolant-llcap(Figure51).

I.Addcoolantintotheexpansiontankuntil

itreachestheFullmarkonthesideofthe tank(Figure50).

5.Installtheexpansiontankcap.

ChangingtheEngineCoolant

HaveanAuthorizedServiceDealerchangetheengine coolantyearly.

Ifyouneedtoaddenginecoolant,refertoChecking,

Adding,andBleedingtheEngineCoolant(page38).

BrakeMaintenance

BeltMaintenance

TestingtheParkingBrake

ServiceInterval:Beforeeachuseordaily

1.Engagetheparking-brake;referto

Parking-BrakeLever(page12).

2.Starttheengine.

3.Slowlyattempttodrivethemachineforwardor rearward.

Note:Themachinemayrollslightlybeforethe

brakesengageinthedrivesprocket.

4.Ifthebrakesdonotholdthemachineafterthe initialslightmovement,contactyourAuthorized ServiceDealerforservice.

CheckingtheConditionof theHydraulicPumpBelt

ServiceInterval:Yearly

Checktheconditionofthehydraulicpumpbelt(Figure

52)yearly .HaveanAuthorizedServiceDealer

replaceitifitbecomesdamagedorworn.

g004356

Figure52

1.Hydraulicpumpbelt

ControlsSystem Maintenance

AdjustingtheControls

Thefactoryadjuststhecontrolsbeforeshippingthe machine.However,aftermanyhoursofuse,you mayneedtoadjustthetractioncontrolalignment, theNEUTRALpositionofthetractioncontrol,andthe trackingofthetractioncontrolinthefullforward position.

1.Tractioncontrol

g004191

Figure54

2.Stem,bolt,andnut

Important:Toadjustthecontrolsproperly,

completeeachprocedureintheorderlisted.

AdjustingtheTractionControl Alignment

Ifthetractioncontrolbardoesnotrestushand squarewiththereferencebarwheninthefull backwardposition,immediatelycompletethefollowing procedure:

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Pullstraightbackonthetractioncontrolsothe frontofthecontrolcontactsthereferencebar (Figure53).

5.Adjustthetractioncontrolsothatitrestsush againstthereferencebarwhenyoupullit straightback(Figure54andFigure55).

g004192

Figure55

6.Tightentheangenutandboltinthetraction controlstem.

AdjustingtheTractionControl NeutralPosition

Ifthemachinecreepsforwardorbackwardwhen thetractioncontrolisintheNEUTRALpositionand theunitiswarm,immediatelycompletethefollowing procedure:

Figure53

1.Frontofthecontrol(outof alignment)

4.Ifthefrontofthetractioncontroldoesnotrest

squareandushwiththereferencebar,loosen theangenutandboltinthestemofthetraction control(Figure54).

2.Referencebar

1.Lift/supportthemachinesothatbothtracksare offtheground.

g004190

2.Opentherear-accesscover.

3.Loosenthejamnutsonthetractionrods,under thecontrolpanel(Figure56).

Figure56

1.Tractionrod2.Jamnut

4.Startthetractionunitandsetthethrottleto about1/3openposition.

AdjustingtheTrackingofthe TractionControl,FullForward Position

Ifthemachinedoesnotdrivestraightwhenyou holdthetractioncontrolagainstthereferencebar, completethefollowingprocedure:

1.Drivethemachinewiththetractioncontrol againstthereferencebar,notingwhichdirection thetractionunitveers.

2.Releasethetractioncontrol.

3.Ifthetractionunitveerstotheleft,loosenthe rightjamnutandadjustthetrackingsetscrew onthefrontofthetractioncontrol(Figure57).

4.Ifthetractionunitveerstotheright,loosenthe leftjamnutandadjustthetrackingsetscrewon

g013014

thefrontofthetractioncontrol(Figure57).

WARNING

Whenthemachineisrunning,youcould becaughtandinjuredinmovingpartsor burnedonhotsurfaces.

Stayawayfrompinchpoints,moving parts,andhotsurfaceswhenadjusting therunningmachine.

5.Ifthelefttrackmoves,lengthenorshortenthe righttractionroduntilthetrackstopsmoving.

6.Iftherighttrackmoves,lengthenorshortenthe lefttractionroduntilthetrackstopsmoving.

7.Tightenthejamnuts.

8.Closetherear-accesscover.

9.Shutofftheengineandlowerthemachineto theground.

10.Drivethemachineinfullreverse,checkingto seeiftheunittracksstraight.Ifitdoesnot,note thedirectionitveers.Repeattheadjustment previouslydescribedsothatittracksstraightin reverse.

g004194

Figure57

1.Setscrew3.Stop

2.Jamnut

5.Repeatsteps1through4untilthemachine drivesstraightinthefullforwardposition.

Important:Ensurethatthetrackingset

screwstouchthestopsinthefullforward positiontoavoidoverstrokingthehydraulic pumps.

HydraulicSystem Maintenance

HydraulicSystemSafety

•Seekimmediatemedicalattentionifuidisinjected

intoskin.Injecteduidmustbesurgicallyremoved withinafewhoursbyadoctor.

•Ensurethatallhydraulic-uidhosesandlinesare

ingoodconditionandallhydraulicconnections andttingsaretightbeforeapplyingpressureto thehydraulicsystem.

•Keepyourbodyandhandsawayfrompinhole

leaksornozzlesthatejecthigh-pressurehydraulic uid.

•Usecardboardorpapertondhydraulicleaks.

•Safelyrelieveallpressureinthehydraulicsystem

beforeperforminganyworkonthehydraulic system.

MaterialProperties

cStat40°C:55to62 Viscosity,ASTMD445

cStat100°C:9.1to9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-37to-43°C(-35to-46°F)

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25andVolvoWB-101/BM

140to152

Note:Manyhydraulicuidsarealmostcolorless,

makingitdifculttospotleaks.Areddyeadditive forthehydraulicsystemuidisavailablein20ml (2/3oz)bottles.Onebottleissufcientfor15to 22L(4to6USgallons)ofhydraulicuid.Order PartNo.44-2500fromyourAuthorizedService Dealer.

Checkingthe Hydraulic-FluidLevel

HydraulicFluid Specications

Hydraulic-TankCapacity:45L(12USgallons)

Useonly1ofthefollowinguidsinthehydraulic system:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedT oroDealerfor moreinformation)

•ToroPremiumAllSeasonHydraulicFluid

(refertoyourAuthorizedToroDealerformore information)

•IfeitheroftheaboveT orouidsarenotavailable,

youmayuseanotherUniversalTractor

HydraulicFluid(UTHF),buttheymustbeonly conventional,petroleum-basedproducts.The

specicationsmustfallwithinthelistedrangefor allthefollowingmaterialpropertiesandtheuid shouldmeetthelistedindustrystandards.Check withyourhydraulicuidsuppliertodetermineifthe uidmeetsthesespecications.

ServiceInterval:Every25hours

Checkthehydraulic-uidlevelbeforetheengineis rststartedandafterevery25operatinghours.

Hydraulic-TankCapacity:45L(12USgallons)

RefertoHydraulicFluidSpecications(page42)for hydraulic-uidspecications.

Important:Alwaysusethecorrecthydraulic

uid.Unspecieduidswilldamagethehydraulic system.

1.Removeanyattachments.

2.Parkthemachineonalevelsurface,lowerthe loaderarms,andfullyretractthetiltcylinder.

3.Shutofftheengine,removethekey,andallow theenginetocool.

4.Openthehood.

5.Cleantheareaaroundthellerneckofthe hydraulictank(Figure58).

Note:T orowillnotassumeresponsibilityfor

damagecausedbyimpropersubstitutions,souse onlyproductsfromreputablemanufacturerswho willstandbehindtheirrecommendations.

Figure58

1.Filler-neckcap

6.Removetheller-neckcapandchecktheuid levelonthedipstick(Figure59).

ReplacingtheHydraulic Filter

ServiceInterval:Aftertherst8hours

Every200hours

Important:Donotsubstituteanautomotiveoil

lterorseverehydraulicsystemdamagemay result.

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Opentherearaccesscover.

4.Placeadrainpanunderthelter(Figure60).

g004226

Note:Theuidlevelshouldbebetweenthe

marksonthedipstick.

Figure59

1.Fillerneck2.Dipstick

7.Ifthelevelislow,addenoughuidtoraiseitto theproperlevel.

8.Installtheller-neckcap.

9.Closethehood.

g004225

Figure60

1.Hydrauliclter

5.Removetheoldlter(Figure60)andwipethe surfaceofthelteradaptergasketclean.

6.Applyathincoathydraulicuidtotherubber gasketonthereplacementlter.

7.Installthereplacementhydrauliclterontothe lteradapter(Figure60).Tightenitclockwise untiltherubbergasketcontactsthelteradapter, thentightenthelteranadditional3/4turn.

g004357

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabout2minutes topurgeairfromthesystem.

10.Shutofftheengine,removethekey ,andcheck forleaks.

11.Checktheuidlevelinthehydraulictankand adduidtoraisetheleveltothemarkondipstick; refertoHydraulicFluidSpecications(page42).

Important:Donotoverllthetank.

12.Closetherear-accesscover.

ChangingtheHydraulic Fluid

ServiceInterval:Every400hours/Yearly(whichever

comesrst)

1.Parkthemachineonalevelsurface.

2.Raisetheloaderarmsandinstallthecylinder lock.

3.Shutofftheengine,removethekey,andallow theenginetocool.

4.Openthehood.

5.Removethehydraulic-tankcapanddipstick (Figure61).

Note:Thellercapisbehindthefrontscreen.

Ifyouwanttoimproveyouraccesstoit,remove thescreen.

Figure61

1.Fillerneck2.Dipstick

6.Placealargedrainpaincapableofholding57L (15USgallons)underthedrainplugonthefront ofthemachine(Figure62).

g004213

Figure62

1.Drainplug

7.Removethedrainplugandallowtheoiltodrain intothepan(Figure62).

8.Whennished,installandtightenthedrainplug.

Note:Disposeoftheusedoilatacertied

recyclingcenter.

9.Fillthehydraulictankwithhydraulicuidas speciedinHydraulicFluidSpecications(page

42).

10.Starttheengineandletitrunforafewminutes.

11.Shutofftheengine.

g004357

12.Checkthehydraulic-uidlevelandadduidto llthetankifnecessary;refertoHydraulicFluid

Specications(page42).

13.Closethehood.

Cleaning

Storage

RemovingDebris

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblocked

screensand/orcoolingshroudsremovedwill resultinenginedamagefromoverheating.

1.Parkthemachineonalevelsurfaceandlower theloaderarms.

2.Shutofftheengine,removethekey,andallow theenginetocool.

3.Openthehoodandsecuretheproprod.

4.Cleananydebrisfromthefrontandside screens.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuildupontheengineandin theoilcoolernswithabrushorblower.

Important:Operatingtheenginewith

blockedscreensand/orcoolingshrouds removedwillresultinenginedamagedueto overheating.

7.Cleandebrisfromthehoodopening,mufer, heatshields,andradiatorscreen(ifapplicable).

8.Closethehood.

StorageSafety

•Allowthemachinetocoolbeforestoring.

•Donotstorethemachineorfuelnearames.

Storage

1.Parkthemachineonalevelsurface,engagethe parkingbrake,andlowertheloaderarms.

2.Shutofftheengineandremovethekey.

3.Removedirtandgrimefromtheentiremachine.

Important:Youcanwashthemachinewith

milddetergentandwater.Donotpressure washthemachine.Avoidexcessiveuse ofwater,especiallynearthecontrolpanel, engine,hydraulicpumps,andmotors.

4.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page25).

5.Greasethemachine;refertoGreasingthe

Machine(page25).

6.Changetheengineoil;refertoChangingthe

EngineOil(page27).

7.Chargethebattery;refertoChargingtheBattery

(page31).

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirt

buildupinthechassis.

Usingaashlight,openthehoodandinspectthearea undertheengineregularly .Whenthedebrisis1to 2inchesdeep,haveanAuthorizedServiceDealer removetherearofthemachine,fueltank,andbattery , andushthechassisclean.

8.Checkandadjustthetracktension;referto

AdjustingtheTrackT ension(page34).

9.Checkandtightenallbolts,nuts,andscrews. Repairorreplaceanypartthatisdamaged.

10.Paintallscratchedorbaremetalsurfaces.Paint isavailablefromyourAuthorizedServiceDealer.

11.Storethemachineinaclean,drygarageor storagearea.Removethekeyfromtheignition switchandkeepitinamemorableplace.

12.Coverthemachinetoprotectitandkeepitclean.

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranksbutdoesnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsare corrodedorloose.

2.Afuseislooseorblown.2.Connectorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Astarterorstartersolenoidis damaged.

6.Internalenginecomponentshave seized.

1.Thestartingprocedureisincorrect.1.Usethecorrectstartingprocedure.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thefuel-shutoffvalveisclosed.3.Openthefuel-shutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow .

9.Theair-cleanerlterisdirty .9.Servicetheairlter.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Theimproperfuelgradeforcold weatherisinthemachine.

12.Thereislowcompression.

13.Theinjectionnozzlesaredamaged.

14.Theinjectionpumptimingisincorrect.

15.Theinjectionpumpisdamaged.

16.TheETRsolenoidisdamaged.

1.Checktheelectricalconnectionsfor goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

4.Drainandushthefuelsystem;add freshfuel.

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery ,oilviscosity,and startingmotor(contactyourAuthorized ServiceDealer).

11.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.Youmayneedtowarmthe entiretractionunit.

12.ContactyourAuthorizedService Dealer.

13.ContactyourAuthorizedService Dealer.

14.ContactyourAuthorizedService Dealer.

15.ContactyourAuthorizedService Dealer.

16.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theenginestartsbutdoesnotkeep running.

Theenginerunsbutknocksormisses.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeforcoldweather wasusedinthemachine.

6.Thespark-arrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleedthenozzlesandcheckforair

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjection-pumptimingisincorrect.

7.Thereisexcessivecarbonbuildup.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

5.Drainthefuelsystemandreplace thefuellter.Addfreshfuelof propergradeforambienttemperature conditions.

6.Cleanorreplacethespark-arrestor screen.

Dealer.

1.Drainandushthefuelsystem;add freshfuel.

2.Referto“Theengineoverheats.”

leaksatthefuelhoseconnections andttingsbetweenthefueltankand engine.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

8.ContactyourAuthorizedService Dealer.

Theenginedoesnotidle.

1.Thefuel-tankventisrestricted.

2.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.

6.Thefuelpumpisdamaged.

7.Thereislowcompression

1.Loosenthecap.Iftheenginerunswith thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add freshfuel.

5.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

6.ContactyourAuthorizedService Dealer.

7.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Theenginelosespower.

1.Morecoolantisneeded.

2.Thereisrestrictedairowtothe radiator.

3.Thecrankcase-oillevelisincorrect.3.FillordraintotheFullmark.

4.Theengineloadisexcessive.4.Reducetheload;usealowerground

5.Incorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltislooseorbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Thecoolantpumpisdamaged.

10.Theenginerpmistoolow.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Thecrankcase-oillevelisincorrect.2.FillordraintotheFullmark.

3.Theair-cleanerltersaredirty.3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel isinthefuelsystem.

5.Theengineisoverheating.

6.Thespark-arrestorscreenisclogged.

7.Thereisairinthefuel.

8.Thereislowcompression

9.Thefuel-tankventisrestricted.

10.Theinjection-pumptimingisincorrect.

11.Theinjectionpumpisdamaged.

12.Theenginehighidlespeedistoolow.

1.Checkandaddcoolant.

2.Inspectandcleantheradiatorscreen witheveryuse.

speed.

freshfuel.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.Checkthehighidlespeed.

speed.

4.Drainandushthefuelsystem;add freshfuel.

5.Referto“Theengineoverheats.”

6.Cleanorreplacethespark-arrestor screen.

7.Bleedthenozzlesandcheckforair leaksatfuelhoseconnectionsand ttingsbetweenthefueltankand engine.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

10.ContactyourAuthorizedService Dealer.

11.ContactyourAuthorizedService Dealer.

12.ContactyourAuthorizedService Dealer.

Exhaustproducesexcessiveblacksmoke.

1.Theengineloadisexcessive.1.Reducetheload;usealowerground

2.Theair-cleanerltersaredirty.2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.

4.Theinjection-pumptimingisincorrect.

Theinjectionpumpisdamaged.

Theinjectionnozzlesaredamaged.

speed.

3.Drainandushthefuelsystem;add freshfuel.

4.ContactyourAuthorizedService Dealer.

ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

Problem

PossibleCauseCorrectiveAction

Exhaustproducesexcessivewhitesmoke.

Themachinedoesnotdrive.

1.ThekeywasturnedtotheST ART positionbeforetheglow-pluglight turnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjection-pumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thereislowcompression.

1.Theparkingbrakeisengaged.1.Disengagetheparkingbrake.

2.Thehydraulic-uidlevelislow.2.Addhydraulicuidtothereservoir.

3.Thehydraulicsystemisdamaged.

4.Thetowvalvesareopen.

5.Theow-dividervalveleverisin9 o'clockposition.

6.Atractionpumpdrivecouplerisloose orbroken.

7.Pumpand/orwheelmotorisdamaged.7.ContactyourAuthorizedService

8.Thecontrolvalveisdamaged.

9.Thereliefvalveisdamaged.

1.TurnthekeytotheRUNpositionand allowtheglow-pluglighttoturnoff beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugsandwiring.

4.ContactyourAuthorizedService Dealer.

5.ContactyourAuthorizedService Dealer.

6.ContactyourAuthorizedService Dealer.

3.ContactyourAuthorizedService Dealer.

4.Closethetowvalves.

5.Movethelevertothe12o'clockto10 o'clockposition.

6.ContactyourAuthorizedService Dealer.

Dealer.

8.ContactyourAuthorizedService Dealer.

9.ContactyourAuthorizedService Dealer.

Schematics

ElectricalSchematic(Rev .B)

g007388

HydraulicSchematic(Rev .A)

g243502

Notes:

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TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies inyourcountry.

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell youabout.ToromayshareyourinformationwithToro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot sellyourpersonalinformationtoanyothercompany.Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

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374-0282RevC

Toro 22323G, 22342 Operator's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

GeneralSafety

Attachments/Accessories

BeforeOperationSafety

GeneralSafety

FuelSafety

AddingFuel

RecommendedFuel

FillingtheFuelTank(s)

BiodieselReady

PerformingDaily Maintenance

DuringOperationSafety

GeneralSafety

SlopeSafety

DrivingtheMachine

ShuttingOfftheEngine

StartingtheEngine

UsingAttachments

InstallinganAttachment

ConnectingtheHydraulicHoses

RemovinganAttachment

AfterOperationSafety

GeneralSafety

MovingaNon-Functioning Machine

SelectingaTrailer

TransportingtheMachine

LoadingtheMachine

UnloadingtheMachine

LiftingtheMachine

MaintenanceSafety

InstallingtheCylinderLock

UsingtheCylinderLock

RemovingandStoringthe CylinderLock

AccessingInternal Components

OpeningtheHood

ClosingtheHood

ClosingtheRear-AccessCover

RemovingtheSideScreens

OpeningtheRear-AccessCover

InstallingtheSideScreens

GreasingtheMachine

EngineSafety

ServicingtheAirCleaner

ServicingtheAir-CleanerCover andBody

ServicingtheEngineOil

ReplacingtheFilter

CheckingtheEngine-OilLevel

ChangingtheEngineOil

ChangingtheOilFilter

CheckingtheFuelLines andConnections

BleedingtheFuelSystem

ReplacingtheFuelFilter CanisterandIn-LineFilter

DrainingtheFuelTank(s)

ElectricalSystemSafety

ServicingtheBattery

RemovingtheBattery

ChargingtheBattery

CleaningtheBattery

InstallingtheBattery

ServicingaReplacementBattery

ServicingtheFuses

ServicingtheTracks

CleaningtheTracks

AdjustingtheTrackTension

ReplacingtheTracks

MaintainingtheRoadWheels

CoolingSystemSafety

CleaningtheRadiatorScreen

Checking,Adding,andBleeding theEngineCoolant

ChangingtheEngineCoolant

TestingtheParkingBrake

CheckingtheConditionof theHydraulicPumpBelt

AdjustingtheControls

AdjustingtheTractionControl Alignment

AdjustingtheTractionControl NeutralPosition

AdjustingtheTrackingofthe TractionControl,FullForward Position

HydraulicSystemSafety