Toro 22323, 22323G, 22324, 22342 Operator's Manual

FormNo.3403-177RevB
G004222
TX525CompactToolCarrier
ModelNo.22323—SerialNo.315000001andUp ModelNo.22323G—SerialNo.315000001andUp ModelNo.22324—SerialNo.315000001andUp
Registeratwww.T oro.com. OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropeandirectives, fordetailspleaseseetheseparateproductspecicDeclaration ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedforusein variousearthandmaterialsmovingactivitiesforlandscaping andconstructionwork.Itisdesignedtooperateawidevariety ofattachmentseachofwhichperformaspecializedfunction.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafety-alertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct safetyandoperationtrainingmaterials,accessoryinformation, helpndingadealer,ortoregisteryourproduct.
©2016—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety...........................................................................4
SafeOperatingPractices...........................................4
SoundPressureLevel...............................................6
SoundPower..........................................................6
VibrationLevel.......................................................6
StabilityData..........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................13
Controls...............................................................13
Specications........................................................16
Attachments/Accessories........................................16
Operation....................................................................17
AddingFuel...........................................................17
FillingtheFuelTank...............................................17
CheckingtheEngine-OilLevel.................................18
CheckingtheHydraulicFluidLevel...........................19
Checking,Adding,andBleedingtheEngine
Coolant.............................................................20
BleedingtheFuelSystem.........................................21
StartingandShuttingOfftheEngine.........................21
StoppingtheTractionUnit......................................22
MovingaNon-FunctioningTractionUnit..................22
UsingtheCylinderLock..........................................22
UsingAttachments.................................................23
SecuringtheTractionUnitforTransport....................25
LiftingtheTractionUnit..........................................25
LoadingtheMachine..............................................25
Maintenance.................................................................27
RecommendedMaintenanceSchedule(s)......................27
PremaintenanceProcedures........................................28
OpeningtheHood.................................................28
ClosingtheHood...................................................28
OpeningtheRearAccessCover................................29
ClosingtheRearAccessCover.................................29
RemovingtheSideScreens......................................29
InstallingtheSideScreens........................................29
Lubrication...............................................................30
GreasingtheTractionUnit......................................30
EngineMaintenance..................................................30
ServicingtheAirCleaner.........................................30
ServicingtheEngineOil..........................................31
FuelSystemMaintenance...........................................33
CheckingtheFuelLinesandConnections..................33
DrainingtheFuelFilter/WaterSeparator...................33
ReplacingtheFuelFilterCanisterandIn-line
Filter.................................................................34
DrainingtheFuelTank...........................................34
ElectricalSystemMaintenance....................................34
ServicingtheBattery...............................................34
DriveSystemMaintenance.........................................37
ServicingtheTracks................................................37
CoolingSystemMaintenance......................................40
ServicingtheCoolingSystem...................................40
BeltMaintenance......................................................41
CheckingtheConditionoftheHydraulicPump
Belt...................................................................41
CheckingtheAlternator/FanBeltTension.................41
ControlsSystemMaintenance.....................................41
AdjustingtheTractionControlAlignment.................41
AdjustingtheTractionControlNeutral
Position.............................................................42
AdjustingtheTrackingoftheTractionControl,
FullForwardPosition..........................................43
HydraulicSystemMaintenance....................................43
ReplacingtheHydraulicFilter..................................43
ChangingtheHydraulicFluid...................................44
CheckingtheHydraulicLines...................................45
Cleaning...................................................................46
RemovingDebrisfromtheTractionUnit...................46
CleaningtheChassis...............................................46
Storage........................................................................46
Troubleshooting...........................................................47
Schematics...................................................................51
3
Safety
Improperuseormaintenancebytheoperatororowner canresultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafety-alertsymbol,which means: instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
Caution
,
W ar ning
,or
Danger
—personalsafety
Wearappropriateclothingincludingsafetyglasses,long
pants,safetyshoes,andhearingprotection.Tiebacklong hair.Donotwearjewelry.
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan bethrownbythemachine.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other peopleorproperty.
Preparation
Neverremovethefuelcaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling. Donotsmoke.
Neverrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralandparkingbrakeis
engagedbeforestartingtheengine.Onlystarttheengine fromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf conditionscanaffectthemachine'sstability .
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,engageparkingbrake,shutoffthe engine,andremovethekeybeforeleavingtheoperator's positionforanyreason.
Keephandsandfeetawayfrommovingattachments.
DANGER
Theremaybeburiedpower,gas,and/ortelephone linesintheworkarea.Shockorexplosionmay occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied linesanddonotdiginmarkedareas.Contactyour localmarkingserviceorutilitycompanytohavethe propertymarked(forexample,inAustralia,call1100 forthenationwidemarkingservice).
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Useonlyaccessoriesandattachmentsapproved bythemanufacturer.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersandkeeppetsandbystanders
away.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.
Donotoperatethemachinewhileill,tired,orunderthe
inuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Readallattachmentmanuals.
4
Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif anyoneentersthearea.
Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,shutofftheengine,settheparking brake,andremovethekeybeforeleaving.
Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof control.
Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
Donotover-loadtheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Logs,boards,and otheritemscouldrolldowntheloaderarms,injuringyou.
Neverjerkthecontrols;useasteadymotion.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
Checkforoverheadclearances(i.e.,branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo notcontactthem.
Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator. Failuretomaintainadequatedistancefromtrees,walls, andotherbarriersmayresultininjuryasthetractionunit backsupduringoperationiftheoperatorisnotattentive tothesurroundings.Onlyoperatetheunitinareaswhere thereissufcientclearancefortheoperatortosafely maneuvertheproduct.
Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom theseareas.
Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalled.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
theheavyend,andafullbucketmakesthefrontofthe tractionunittheheavyend.Mostotherattachmentsmake thefrontoftractionunittheheavyend.
Raisingtheloaderarmsonaslopeaffectsthestabilityof
themachine.Wheneverpossible,keeptheloaderarmsin theloweredpositionwhenonslopes.
Removinganattachmentonaslopemakestherearofthe
tractionunitheavy .RefertoStabilityData(page7),to determinewhethertheattachmentcanbesafelyremoved ontheslope.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven terraincouldoverturnthetractionunit.Tallgrasscan hideobstacles.
UseonlyT oro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof thetractionunit.Warrantymaybevoidedifusedwith unapprovedattachments.
Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifatrackgoes overtheedgeofaclifforditch,orifanedgecavesin.
Donotoperateonwetgrass.Reducedtractioncould
causesliding.
Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttotheground,setting theparkingbrake,andchockingthetracks.
MaintenanceandStorage
Disengagetheauxiliaryhydraulics,lowertheattachment,
settheparkingbrake,shutofftheengine,andremove thekey.W aitforallmovementtostopbeforeadjusting, cleaning,orrepairing.
Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspills.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland tip-overaccidents,whichcanresultinsevereinjuryordeath. Allslopesrequireextracaution.
Donotoperatethetractionunitonhillsidesorslopes
exceedingtheanglesrecommendedinStabilityData(page
7),andthoseintheattachmentOperator'sManual.Seealso
theSlopeIndicator(page8).
Operateupanddownslopeswiththeheavyendof
thetractionunituphill.Weightdistributionchanges. Anemptybucketmakestherearofthetractionunit
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatterybeforemakinganyrepairs.
Disconnectthenegativeterminalrstandthepositive last.Connectpositiverstandnegativelast.
5
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopen,well-ventilatedarea,away
fromsparkandames.Unplugthechargerbefore connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.

SoundPressureLevel

SoundPressureLevelThisunithasasoundpressurelevelat theoperator’ searof93dBA,whichincludesanUncertainty Value(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN11201.
Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised positionwiththehydrauliccylinderlocks.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Keepthetractionunitfreeofgrass,leaves,orotherdebris
buildup.Cleanupoilorfuelspills.Allowthetraction unittocoolbeforestoring.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethefuelcaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.
Neverrefuelthetractionunitindoors.
Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
Neverllacontainerwhileitisinsideavehicle,trunk,
pickupbed,oranysurfaceotherthantheground.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA, whichincludesanUncertaintyV alue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO6395.

VibrationLevel

Measuredvibrationlevelforrighthand=1.5m/s
Measuredvibrationlevelforlefthand=1.3m/s
UncertaintyValue(K)=0.8m/s
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinENISO20643.
2
2
2
Keepcontainernozzleincontactwiththetankduring
lling.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforestarting.
UseonlygenuineT ororeplacementpartstoensurethat
originalstandardsaremaintained.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks,and
amesawayfromthebattery.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthigh-pressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;neveruse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithin afewhoursbyaqualiedsurgeonotherwisegangrene mayresult.
6

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully lowered;raisedarmsmayaffectthestability.
Ineachattachmentmanualisasetof3stabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyoucan traversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment. Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14° slope,aslistedinthefollowingtable.
Model22323
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
Conguration
Tractionunitwithoutattachment
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings foreachslopeposition:*
A
B
C16°15°14°
D
E
Model22324
11°21°19°
25°25°20°
19°19°18°
10°12°
MaximumRecommendedSlopewhen
Operatingwith:
FrontUphillRearUphill
SideUphill
SideUphill
Conguration
Tractionunitwithoutattachment
Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings foreachslopeposition:*
A
B
C18°16°14°
D
E
12°19°21°
25°25°23°
22°22°20°
10°10°10°
7
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
93-6686
1.Hydraulicuid
2.ReadtheOperator'sManual.
93-6681
1.Cutting/dismemberment—hazard,fan-stayawayfrom movingparts.
93-7814
1.Entanglementhazard,belt—stayawayfrommovingparts.
100-8821
1.Crushinghazardandcuttinghazardofhand—stayasafe distanceawayfromthefrontofthetractionunitwhenthe loaderarmsareraised.
114-9600
1.ReadtheOperator'sManual.
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance awayfromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance awayfromthemachine.
115-4020
1.Turnright3.Reverse
2.Forward
4.Turnleft
115-4855
1.Hotsurface/burnhazard—wearprotectivegloveswhen handlingthehydrauliccouplersandreadtheOperator's Manualforinformationonhandlinghydrauliccomponents.
9
115-4861
115-4857
1.Lowertheloaderarms.
2.Dumpthebucket.5.Floatthebucketonthe
3.Raisetheloaderarms.
4.Curlthebucket.
ground.
115-4865
1.Enginecoolant
2.ReadtheOperator's Manual.
115-4858
1.Crushinghazardofhandsorfeet—installthecylinderlock.
1.Auxiliaryhydraulics3.Forward
2.Lockedreverse(detent)4.Neutral(off)
115-4862
1.Loader-valve lock—unlocked
2.Loader-valvelock—locked
115-4882
1.Disengaged3.Engaged
2.Parkingbrake
1.Warning—stayasafedistanceawayfromthehotsurfaces.
115-4859
106-6755
1.Enginecoolantunder pressure.
2.Explosionhazard—read theOperator'sManual.
3.Warning—donottouchthe hotsurface.
4.Warning—readthe
Operator'sManual.
10
1.Liftpoint
93-9084
2.Tie-downpoint
BatterySymbols
Someorallofthesesymbolsareonyourbattery .
1.Explosionhazard
2.Nore,opename,or smoking
3.Causticliquid/chemical burnhazard
4.Weareyeprotection.9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe distancefromthebattery.
7.Weareyeprotection; explosivegasescan causeblindnessandother injuries.
8.Batteryacidcancause blindnessorsevereburns.
withwaterandgetmedical helpfast.
10.Containslead;donot discard.
115-4860
1.Warning—readtheOperator'sManual.
2.Warning—settheparkingbrake,shutofftheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.
3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.
4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin place.
5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.
6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations beforedigging.
11
117-1807
117-9905
1.Operator'sManuallocation
2.Engine—start7.Engineoilpressure
3.Engine—run8.Battery
4.Engine—stop9.Enginetemperature14.Warning—donotoperate
5.Hourmeter
6.Fuelgauge—diesel1 1.Fast16.Tippinghazard—movethe
12.Continuousvariablesetting
13.Slow
thismachineunlessyou aretrained.
10.Glowplug
15.Electricshockhazard, overheadpowerlines—stay awayfromoverheadpower lines.
tractionunitwiththeheavy enduphill;carryloadslow; neverjerkthecontrols;use asteady,evenmotion.
17.Tippinghazard—slowthe tractionunitwhenturning, donottravelfastwhen turning,lookbehindand downwhenreversing.
12
ProductOverview
12
G017858
1
2
3
4
5
6 7
8
12
11
109
g013016
Controls
Becomefamiliarwithallthecontrols(Figure5)beforeyou starttheengineandoperatethetractionunit.
Figure5
Figure4
1.Roadwheels7.Mountplate
2.Track
3.Liftcylinder9.Controlpanel
4.Loaderarms
5.Hood11.Rearaccesscover
6.Auxiliary-hydraulic couplers
8.Reversesafetyplate
10.Tie-down/liftloop
12.Sidepanelscreen
1.Auxiliary-hydraulicslever
2.Keyswitch8.Parking-brakelever
3.Hourmeter9.Tractioncontrol
4.Fuelgauge
5.Indicatorlightsandglow plugswitch
6.Throttlelever12.Loader-valvelock
7.Loaderarm/attachmenttilt lever
10.Referencebar
11.Loader-control-reference bar
KeySwitch
Thekeyswitch,usedtostartandshutofftheengine,has3 positions:OFF,RUN,andSTART.
Tostarttheengine,rotatethekeytotheRUNposition,
theglow-pluglightcomeson.Whentheglow-pluglight turnsoff,turnthekeytotheSTARTposition.Release thekeywhenenginestartsanditmovesautomatically totheRUNposition.
Toshutofftheengine,rotatethekeytotheOFFposition.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand rearwardtodecreasespeed.
ReferenceBar
Whendrivingthetractionunit,usethereferencebaras ahandleandaleveragepointforcontrollingthetraction controlandtheauxiliary-hydraulicslever.Toensuresmooth, controlledoperation,donottakebothhandsoffthereference barwhileoperatingthetractionunit.
13
TractionControl
G008131
G008132
Figure9
Figure6
1.Referencebar(doesnotmovetogiveyouareferencepoint andaxedhandletoholdwhileoperatingthetractionunit)
2.Tractioncontrol(movestocontrolthemachine)
Tomoveforward,movethetractioncontrolforward
(Figure7).
Figure7
Tomoverearward,movethetractioncontrolrearward
(Figure8).Whenreversing,lookbehindfor
obstructionsandkeepyourhandsonthereference bar.
Toturnleft,rotatethetractioncontrolcounterclockwise
(Figure10).
Figure10
Tostop,releasethetractioncontrol(Figure6).
Note:Thefartheryoumovethetractioncontrolinany direction,thefasterthemachinemovesinthatdirection.
LoaderArm/AttachmentTiltLever
Totilttheattachmentforward,slowlymovethelevertothe right(Figure11).
Totilttheattachmentrearward,slowlymovethelevertothe left(Figure11).
Figure8
Toturnright,rotatethetractioncontrolclockwise(Figure
9).
Tolowertheloaderarms,slowlymovetheleverforward (Figure11).
Toraisetheloaderarms,slowlymovetheleverrearward (Figure11).
Youcanalsopushtheleverfullyforwardintoadetent position(Figure11)toreleasetheloaderarmssothatthe attachmentrestsontheground.Thisallowsattachmentssuch asthelevelerandthehydraulicbladetofollowthecontours oftheground(i.e.,oat)whengrading.
14
Figure11
Auxiliary-HydraulicsLever
Tooperateahydraulicattachmentintheforwarddirection, rotatetheauxiliary-hydraulicsleverrearwardandpullitdown tothereferencebar(Figure13,number1).
Tooperateahydraulicattachmentinreversedirection,rotate thehydraulicsleverrearward,thenmoveitleftintotheupper slot(Figure13,number2).
Ifyoureleasetheleverwhileintheforwardposition,the leverautomaticallyreturnstotheneutralposition(Figure13, number3).Ifitisinthereverseposition,itremainsthere untilyoupullitoutoftheslot.
1.Lowertheloaderarms
2.Raisetheloaderarms
3.Tilttheattachment rearward
4.Tilttheattachmentforward
5.Detent(Float)position
Bymovingthelevertoanintermediateposition(suchas, forwardandleft),youcanmovetheloaderarmsandtiltthe attachmentatthesametime.
Loader-ValveLock
Theloader-valvelocksecurestheloaderarm/attachment tiltleversothatyoucannotpushitforward.Thishelpsto ensurethatnooneaccidentallylowerstheloaderarmsduring maintenance.Securetheloaderarmswiththelockanytime youneedtostopthemachinewiththeloaderarmsraised.
Tosetthelock,liftuponitsothatitclearstheholeinthe controlpanelandswingittotheleftinfrontoftheloaderarm lever,pushingitdownintothelockedposition(Figure12).
Figure13
1.Forward-owhydraulics
2.Reverse-owhydraulics
3.Neutral
Parking-BrakeLever
Tosettheparkingbrake,pushthebrakeleverforwardandto theleftandthenpullitrearward(Figure14).
Note:Thetractionunitmayrollslightlybeforethebrakes engageinthedrivesprocket.
Figure12
1.Loader-valvelock
2.Loaderarm/attachmenttilt lever
Loader-Control-ReferenceBar
Theloader-control-referencebarhelpsstabilizeyourhand whileoperatingtheloaderarm/attachmenttiltlever.
Figure14
Toreleasethebrake,pushtheleverforwardandthenright, intothenotch.
FuelGauge
Thisgaugemeasurestheamountoffuelinthefueltank.
15
Engine-OilPressureLight
G004350
123
45
Specications
Iftheengine-oilpressuregetstoolow ,thislightilluminates andanaudiblealarmsounds.Ifthishappens,shutoffthe engineimmediatelyandchecktheoil.Iflow,addoiland/or lookforpossibleleaks.
Figure15
1.Engine-oilpressurelight4.Batterychargeindicator
2.Engine-coolant temperaturelight
3.Glow-plugswitch
light
5.Glow-pluglight
BatteryChargeIndicatorLight
Ifthebatterychargebecomestoolow,thislightilluminates andanaudiblealarmsounds.Ifthishappens,shutoffthe engineandchargeorreplacethebattery.Checkthetension ofthealternatorbelt;refertoyourengineowner’smanual.
Note:Specicationsanddesignaresubjecttochange withoutnotice.
Model22323
Width Length Height Weight Operatingcapacity251kg(553lb) Tippingcapacity Wheelbase Dumpheight(withnarrowbucket)119cm(47inches) Reach—fullyraised(withnarrowbucket)55cm(22inches) Heighttohingepin(narrowbucketin
highestposition)
Model22324
Width
Length Height Weight Operatingcapacity251kg(553lb) Tippingcapacity Wheelbase Dumpheight(withnarrowbucket)119cm(47inches) Reach—fullyraised(withnarrowbucket)55cm(22inches)
Heighttohingepin(narrowbucketin highestposition)
86cm(34inches) 180cm(71inches) 117cm(46inches)
864kg(1904lb)
717kg(1,580lb)
79cm(31.2inches)
168cm(66inches)
104cm(41inches)
180cm(71inches) 109cm(43inches)
913kg(2,013lb)
717kg(1580lb)
79cm(31.2inches)
168cm(66inches)
EngineCoolantTemperatureLight
Iftheenginecoolantgetstoohot,thislightilluminatesand anaudiblealarmsounds.Ifthishappens,shutofftheengine andallowthetractionunittocool.Checkthecoolantlevel whentheenginehasfullycooled.
Glow-PlugLight
Illuminateswhiletheglowplugsarechargedandwarming theengine.
Glow-PlugSwitch
Pressandholdthisswitchfor10secondstoactivatetheglow plugsbeforestartingtheengine.
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation thathavebeenloggedonthetractionunit.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis availableforusewiththemachinetoenhanceandexpand itscapabilities.ContactyourAuthorizedServiceDealeror Distributororgotowww .Toro.comforalistofallapproved attachmentsandaccessories.
Important:UseonlyToroapprovedattachments. Otherattachmentsmaycreateanunsafeoperating environmentordamagethetractionunit.
16
Operation
Monitorseals,hoses,gasketsincontactwithfuelasthey
maybedegradedovertime.
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
Important:Beforeoperating,checkthefuelandoil level,andremovedebrisfromthetractionunit.Also, ensurethattheareaisclearofpeopleanddebris.Y ou shouldalsoknowandhavemarkedthelocationsofall utilitylines.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow (<500ppm)orultralow(<15ppm)sulfurcontent.The minimumcetaneratingshouldbe40.Purchasefuelin quantitiesthatcanbeusedwithin180daystoensurefuel freshness.
Fueltankcapacity:22L(5.85USgallons)
Usesummer-gradedieselfuel(No.2-D)attemperatures above-7°C(20°F)andwinter-gradedieselfuel(No.1-D orNo.1-D/2-Dblend)belowthattemperature.Useof winter-gradefuelatlowertemperaturesprovideslowerash pointandcoldowcharacteristicswhicheasesstartingand reducesfuellterplugging.
Usingsummer-gradefuelabove-7°C(20°F)contributes towardlongerfuelpumplifeandincreasedpowercompared towinter-gradefuel.
Important:Donotusekeroseneorgasolineinsteadof dieselfuel.Failuretoobservethiscautionwilldamage theengine.
Fuellterpluggingmaybeexpectedforatimeafter
convertingtobiodieselblendsd.
Contactyourdistributorifyouwishformoreinformation
onbiodiesel.

FillingtheFuelTank

DANGER
Incertainconditions,fuelisextremelyammable andhighlyexplosive.Areorexplosionfromfuel canburnyouandothersandcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,when theengineiscold.Wipeupanyfuelthatspills.
Neverllthefueltankinsideanenclosedtrailer.
Neversmokewhenhandlingfuel,andstayaway fromanopenameorwherefuelfumesmaybe ignitedbyaspark.
Storefuelinanapprovedcontainerandkeepit outofthereachofchildren.Neverbuymore thana30-daysupplyoffuel.
Donotoperatewithouttheentireexhaust systeminplaceandinproperworkingcondition.
DANGER
WARNING
Fuelisharmfulorfatalifswallowed.Long-term exposuretovaporscancauseseriousinjuryand illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandfueltankor conditioneropening.
Keepfuelawayfromeyesandskin.
BiodieselReady
Thismachinecanalsouseabiodieselblendedfuelofup toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel portionshouldbeloworultralowsulfur.Observethe followingprecautions:
Thebiodieselportionofthefuelmustmeetspecication
ASTMD6751orEN14214.
TheblendedfuelcompositionshouldmeetASTMD975
orEN590.
Paintedsurfacesmaybedamagedbybiodieselblends.
UseB5(biodieselcontentof5%)orlesserblendsincold
weather.
Incertainconditionsduringfueling,static electricitycanbereleasedcausingasparkwhich canignitethefuelvapors.Areorexplosionfrom fuelcanburnyouandothersandcandamage property.
Alwaysplacefuelcontainersonthegroundaway fromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicleoron atruckortrailerbedbecauseinteriorcarpets orplastictruckbedlinersmayinsulatethe containerandslowthelossofanystaticcharge.
Whenpractical,removeequipmentfromthe truckortrailerandrefueltheequipmentwithits wheelsontheground.
Ifthisisnotpossible,thenrefuelsuchequipment onatruckortrailerfromaportablecontainer, ratherthanfromafuel-dispensernozzle.
Ifyoumustuseafuel-dispensernozzle,keepthe nozzleincontactwiththerimofthefueltank orcontaineropeningatalltimesuntilfuelingis complete.
17
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