Toro 22323, 22323G, 22324, 22342 Operator's Manual

FormNo.3403-177RevB

G004222

TX525CompactToolCarrier

ModelNo.22323—SerialNo.315000001andUp
ModelNo.22323G—SerialNo.315000001andUp
ModelNo.22324—SerialNo.315000001andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3403-177*B

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineT orosparkarrestersareapprovedbytheUSDA
ForestryService.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Figure1

1.Modelandserialnumberlocation

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

Theenclosed

Engine Owner's Man ual

issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Introduction

Thismachineisacompacttoolcarrierintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafety-alertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

©2016—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressureLevel...............................................6

SoundPower..........................................................6

VibrationLevel.......................................................6

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

AddingFuel...........................................................17

FillingtheFuelTank...............................................17

CheckingtheEngine-OilLevel.................................18

CheckingtheHydraulicFluidLevel...........................19

Checking,Adding,andBleedingtheEngine

Coolant.............................................................20

BleedingtheFuelSystem.........................................21

StartingandShuttingOfftheEngine.........................21

StoppingtheTractionUnit......................................22

MovingaNon-FunctioningTractionUnit..................22

UsingtheCylinderLock..........................................22

UsingAttachments.................................................23

SecuringtheTractionUnitforTransport....................25

LiftingtheTractionUnit..........................................25

LoadingtheMachine..............................................25

Maintenance.................................................................27

RecommendedMaintenanceSchedule(s)......................27

PremaintenanceProcedures........................................28

OpeningtheHood.................................................28

ClosingtheHood...................................................28

OpeningtheRearAccessCover................................29

ClosingtheRearAccessCover.................................29

RemovingtheSideScreens......................................29

InstallingtheSideScreens........................................29

Lubrication...............................................................30

GreasingtheTractionUnit......................................30

EngineMaintenance..................................................30

ServicingtheAirCleaner.........................................30

ServicingtheEngineOil..........................................31

FuelSystemMaintenance...........................................33

CheckingtheFuelLinesandConnections..................33

DrainingtheFuelFilter/WaterSeparator...................33

ReplacingtheFuelFilterCanisterandIn-line

Filter.................................................................34

DrainingtheFuelTank...........................................34

ElectricalSystemMaintenance....................................34

ServicingtheBattery...............................................34

DriveSystemMaintenance.........................................37

ServicingtheTracks................................................37

CoolingSystemMaintenance......................................40

ServicingtheCoolingSystem...................................40

BeltMaintenance......................................................41

CheckingtheConditionoftheHydraulicPump

Belt...................................................................41

CheckingtheAlternator/FanBeltTension.................41

ControlsSystemMaintenance.....................................41

AdjustingtheTractionControlAlignment.................41

AdjustingtheTractionControlNeutral

Position.............................................................42

AdjustingtheTrackingoftheTractionControl,

FullForwardPosition..........................................43

HydraulicSystemMaintenance....................................43

ReplacingtheHydraulicFilter..................................43

ChangingtheHydraulicFluid...................................44

CheckingtheHydraulicLines...................................45

Cleaning...................................................................46

RemovingDebrisfromtheTractionUnit...................46

CleaningtheChassis...............................................46

Storage........................................................................46

Troubleshooting...........................................................47

Schematics...................................................................51

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

Caution

,

W ar ning

,or

Danger

—personalsafety

•Wearappropriateclothingincludingsafetyglasses,long

pants,safetyshoes,andhearingprotection.Tiebacklong
hair.Donotwearjewelry.

•Inspecttheareawheretheequipmentistobeusedand

removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

WARNING

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof
theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

Preparation

–Neverremovethefuelcaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability .

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,shutoffthe
engine,andremovethekeybeforeleavingtheoperator's
positionforanyreason.

•Keephandsandfeetawayfrommovingattachments.

DANGER

Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.

Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,inAustralia,call1100
forthenationwidemarkingservice).

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform
thejob.Useonlyaccessoriesandattachmentsapproved
bythemanufacturer.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachinewhileill,tired,orunderthe

inuenceofalcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

4

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,shutofftheengine,settheparking
brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof
control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

•Donotover-loadtheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.,branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom
theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

theheavyend,andafullbucketmakesthefrontofthe
tractionunittheheavyend.Mostotherattachmentsmake
thefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopeaffectsthestabilityof

themachine.Wheneverpossible,keeptheloaderarmsin
theloweredpositionwhenonslopes.

•Removinganattachmentonaslopemakestherearofthe

tractionunitheavy .RefertoStabilityData(page7),to
determinewhethertheattachmentcanbesafelyremoved
ontheslope.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven
terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.

•UseonlyT oro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttotheground,setting
theparkingbrake,andchockingthetracks.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,shutofftheengine,andremove
thekey.W aitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspills.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesorslopes

exceedingtheanglesrecommendedinStabilityData(page

7),andthoseintheattachmentOperator'sManual.Seealso

theSlopeIndicator(page8).

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.
Anemptybucketmakestherearofthetractionunit

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatterybeforemakinganyrepairs.

Disconnectthenegativeterminalrstandthepositive
last.Connectpositiverstandnegativelast.

5

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopen,well-ventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

SoundPressureLevel

SoundPressureLevelThisunithasasoundpressurelevelat
theoperator’ searof93dBA,whichincludesanUncertainty
Value(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlocks.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

buildup.Cleanupoilorfuelspills.Allowthetraction
unittocoolbeforestoring.

•Useextracarewhenhandlingfuels.Theyareammable

andvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethefuelcaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pickupbed,oranysurfaceotherthantheground.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof101dBA,
whichincludesanUncertaintyV alue(K)of1dBA.

Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.

VibrationLevel

Measuredvibrationlevelforrighthand=1.5m/s

Measuredvibrationlevelforlefthand=1.3m/s

UncertaintyValue(K)=0.8m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

2

2

2

–Keepcontainernozzleincontactwiththetankduring

lling.

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforestarting.

•UseonlygenuineT ororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparks,and

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthigh-pressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithin
afewhoursbyaqualiedsurgeonotherwisegangrene
mayresult.

6

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability.

Ineachattachmentmanualisasetof3stabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyoucan
traversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTXmodel22323tractionunithasaFrontUphillratingofB,aRearUphillratingof
D,andaSideUphillratingofC,thenyoucoulddriveforwardupa19°slope,rearwardupa12°slope,orsidewaysona14°
slope,aslistedinthefollowingtable.

Model22323

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C16°15°14°

D

E

Model22324

11°21°19°

25°25°20°

19°19°18°

10°12°9°

5°5°5°

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

SideUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C18°16°14°

D

E

12°19°21°

25°25°23°

22°22°20°

10°10°10°

5°5°5°

7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-6686

1.Hydraulicuid

2.ReadtheOperator'sManual.

93-6681

1.Cutting/dismemberment—hazard,fan-stayawayfrom
movingparts.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe
distanceawayfromthefrontofthetractionunitwhenthe
loaderarmsareraised.

114-9600

1.ReadtheOperator'sManual.

100-4650

1.Crushinghazardofhand—keepbystandersasafedistance
awayfromthemachine.

2.Crushinghazardoffoot—keepbystandersasafedistance
awayfromthemachine.

115-4020

1.Turnright3.Reverse

2.Forward

4.Turnleft

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.

9

115-4861

115-4857

1.Lowertheloaderarms.

2.Dumpthebucket.5.Floatthebucketonthe

3.Raisetheloaderarms.

4.Curlthebucket.

ground.

115-4865

1.Enginecoolant

2.ReadtheOperator's
Manual.

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

115-4862

1.Loader-valve
lock—unlocked

2.Loader-valvelock—locked

115-4882

1.Disengaged3.Engaged

2.Parkingbrake

1.Warning—stayasafedistanceawayfromthehotsurfaces.

115-4859

106-6755

1.Enginecoolantunder
pressure.

2.Explosionhazard—read
theOperator'sManual.

3.Warning—donottouchthe
hotsurface.

4.Warning—readthe

Operator'sManual.

10

1.Liftpoint

93-9084

2.Tie-downpoint

BatterySymbols

Someorallofthesesymbolsareonyourbattery .

1.Explosionhazard

2.Nore,opename,or
smoking

3.Causticliquid/chemical
burnhazard

4.Weareyeprotection.9.Flusheyesimmediately

5.ReadtheOperator's

Manual.

6.Keepbystandersasafe
distancefromthebattery.

7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries.

8.Batteryacidcancause
blindnessorsevereburns.

withwaterandgetmedical
helpfast.

10.Containslead;donot
discard.

115-4860

1.Warning—readtheOperator'sManual.

2.Warning—settheparkingbrake,shutofftheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistanceawayfromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.

11

117-1807

117-9905

1.Operator'sManuallocation

2.Engine—start7.Engineoilpressure

3.Engine—run8.Battery

4.Engine—stop9.Enginetemperature14.Warning—donotoperate

5.Hourmeter

6.Fuelgauge—diesel1 1.Fast16.Tippinghazard—movethe

12.Continuousvariablesetting

13.Slow

thismachineunlessyou
aretrained.

10.Glowplug

15.Electricshockhazard,
overheadpowerlines—stay
awayfromoverheadpower
lines.

tractionunitwiththeheavy
enduphill;carryloadslow;
neverjerkthecontrols;use
asteady,evenmotion.

17.Tippinghazard—slowthe
tractionunitwhenturning,
donottravelfastwhen
turning,lookbehindand
downwhenreversing.

12

ProductOverview

12

G017858

1

2

3

4

5

6 7

8

12

11

109

g013016

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.

Figure5

Figure4

1.Roadwheels7.Mountplate

2.Track

3.Liftcylinder9.Controlpanel

4.Loaderarms

5.Hood11.Rearaccesscover

6.Auxiliary-hydraulic
couplers

8.Reversesafetyplate

10.Tie-down/liftloop

12.Sidepanelscreen

1.Auxiliary-hydraulicslever

2.Keyswitch8.Parking-brakelever

3.Hourmeter9.Tractioncontrol

4.Fuelgauge

5.Indicatorlightsandglow
plugswitch

6.Throttlelever12.Loader-valvelock

7.Loaderarm/attachmenttilt
lever

10.Referencebar

11.Loader-control-reference
bar

KeySwitch

Thekeyswitch,usedtostartandshutofftheengine,has3
positions:OFF,RUN,andSTART.

•Tostarttheengine,rotatethekeytotheRUNposition,

theglow-pluglightcomeson.Whentheglow-pluglight
turnsoff,turnthekeytotheSTARTposition.Release
thekeywhenenginestartsanditmovesautomatically
totheRUNposition.

•Toshutofftheengine,rotatethekeytotheOFFposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliary-hydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffthereference
barwhileoperatingthetractionunit.

13

TractionControl

G008131

G008132

Figure9

Figure6

1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)

2.Tractioncontrol(movestocontrolthemachine)

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrolrearward

(Figure8).Whenreversing,lookbehindfor

obstructionsandkeepyourhandsonthereference
bar.

•Toturnleft,rotatethetractioncontrolcounterclockwise

(Figure10).

Figure10

•Tostop,releasethetractioncontrol(Figure6).

Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinemovesinthatdirection.

LoaderArm/AttachmentTiltLever

Totilttheattachmentforward,slowlymovethelevertothe
right(Figure11).

Totilttheattachmentrearward,slowlymovethelevertothe
left(Figure11).

Figure8

•Toturnright,rotatethetractioncontrolclockwise(Figure

9).

Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).

Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).

Youcanalsopushtheleverfullyforwardintoadetent
position(Figure11)toreleasetheloaderarmssothatthe
attachmentrestsontheground.Thisallowsattachmentssuch
asthelevelerandthehydraulicbladetofollowthecontours
oftheground(i.e.,oat)whengrading.

14

Figure11

Auxiliary-HydraulicsLever

Tooperateahydraulicattachmentintheforwarddirection,
rotatetheauxiliary-hydraulicsleverrearwardandpullitdown
tothereferencebar(Figure13,number1).

Tooperateahydraulicattachmentinreversedirection,rotate
thehydraulicsleverrearward,thenmoveitleftintotheupper
slot(Figure13,number2).

Ifyoureleasetheleverwhileintheforwardposition,the
leverautomaticallyreturnstotheneutralposition(Figure13,
number3).Ifitisinthereverseposition,itremainsthere
untilyoupullitoutoftheslot.

1.Lowertheloaderarms

2.Raisetheloaderarms

3.Tilttheattachment
rearward

4.Tilttheattachmentforward

5.Detent(Float)position

Bymovingthelevertoanintermediateposition(suchas,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.

Loader-ValveLock

Theloader-valvelocksecurestheloaderarm/attachment
tiltleversothatyoucannotpushitforward.Thishelpsto
ensurethatnooneaccidentallylowerstheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtostopthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsothatitclearstheholeinthe
controlpanelandswingittotheleftinfrontoftheloaderarm
lever,pushingitdownintothelockedposition(Figure12).

Figure13

1.Forward-owhydraulics

2.Reverse-owhydraulics

3.Neutral

Parking-BrakeLever

Tosettheparkingbrake,pushthebrakeleverforwardandto
theleftandthenpullitrearward(Figure14).

Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.

Figure12

1.Loader-valvelock

2.Loaderarm/attachmenttilt
lever

Loader-Control-ReferenceBar

Theloader-control-referencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever.

Figure14

Toreleasethebrake,pushtheleverforwardandthenright,
intothenotch.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank.

15

Engine-OilPressureLight

G004350

123

45

Specications

Iftheengine-oilpressuregetstoolow ,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,shutoffthe
engineimmediatelyandchecktheoil.Iflow,addoiland/or
lookforpossibleleaks.

Figure15

1.Engine-oilpressurelight4.Batterychargeindicator

2.Engine-coolant
temperaturelight

3.Glow-plugswitch

light

5.Glow-pluglight

BatteryChargeIndicatorLight

Ifthebatterychargebecomestoolow,thislightilluminates
andanaudiblealarmsounds.Ifthishappens,shutoffthe
engineandchargeorreplacethebattery.Checkthetension
ofthealternatorbelt;refertoyourengineowner’smanual.

Note:Specicationsanddesignaresubjecttochange
withoutnotice.

Model22323

Width
Length
Height
Weight
Operatingcapacity251kg(553lb)
Tippingcapacity
Wheelbase
Dumpheight(withnarrowbucket)119cm(47inches)
Reach—fullyraised(withnarrowbucket)55cm(22inches)
Heighttohingepin(narrowbucketin

highestposition)

Model22324

Width

Length
Height
Weight
Operatingcapacity251kg(553lb)
Tippingcapacity
Wheelbase
Dumpheight(withnarrowbucket)119cm(47inches)
Reach—fullyraised(withnarrowbucket)55cm(22inches)

Heighttohingepin(narrowbucketin
highestposition)

86cm(34inches)
180cm(71inches)
117cm(46inches)

864kg(1904lb)

717kg(1,580lb)

79cm(31.2inches)

168cm(66inches)

104cm(41inches)

180cm(71inches)
109cm(43inches)

913kg(2,013lb)

717kg(1580lb)

79cm(31.2inches)

168cm(66inches)

EngineCoolantTemperatureLight

Iftheenginecoolantgetstoohot,thislightilluminatesand
anaudiblealarmsounds.Ifthishappens,shutofftheengine
andallowthetractionunittocool.Checkthecoolantlevel
whentheenginehasfullycooled.

Glow-PlugLight

Illuminateswhiletheglowplugsarechargedandwarming
theengine.

Glow-PlugSwitch

Pressandholdthisswitchfor10secondstoactivatetheglow
plugsbeforestartingtheengine.

HourMeter

Thehourmeterdisplaysthenumberofhoursofoperation
thathavebeenloggedonthetractionunit.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis
availableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealeror
Distributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyToroapprovedattachments.
Otherattachmentsmaycreateanunsafeoperating
environmentordamagethetractionunit.

16

Operation

•Monitorseals,hoses,gasketsincontactwithfuelasthey

maybedegradedovertime.

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Also,
ensurethattheareaisclearofpeopleanddebris.Y ou
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.

AddingFuel

Useonlyclean,freshdieselfuelorbiodieselfuelswithlow
(<500ppm)orultralow(<15ppm)sulfurcontent.The
minimumcetaneratingshouldbe40.Purchasefuelin
quantitiesthatcanbeusedwithin180daystoensurefuel
freshness.

Fueltankcapacity:22L(5.85USgallons)

Usesummer-gradedieselfuel(No.2-D)attemperatures
above-7°C(20°F)andwinter-gradedieselfuel(No.1-D
orNo.1-D/2-Dblend)belowthattemperature.Useof
winter-gradefuelatlowertemperaturesprovideslowerash
pointandcoldowcharacteristicswhicheasesstartingand
reducesfuellterplugging.

Usingsummer-gradefuelabove-7°C(20°F)contributes
towardlongerfuelpumplifeandincreasedpowercompared
towinter-gradefuel.

Important:Donotusekeroseneorgasolineinsteadof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.

•Fuellterpluggingmaybeexpectedforatimeafter

convertingtobiodieselblendsd.

•Contactyourdistributorifyouwishformoreinformation

onbiodiesel.

FillingtheFuelTank

DANGER

Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.

•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.

•Donotoperatewithouttheentireexhaust
systeminplaceandinproperworkingcondition.

DANGER

WARNING

Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandfueltankor
conditioneropening.

•Keepfuelawayfromeyesandskin.

BiodieselReady

Thismachinecanalsouseabiodieselblendedfuelofup
toB20(20%biodiesel,80%petrodiesel).Thepetrodiesel
portionshouldbeloworultralowsulfur.Observethe
followingprecautions:

•Thebiodieselportionofthefuelmustmeetspecication

ASTMD6751orEN14214.

•TheblendedfuelcompositionshouldmeetASTMD975

orEN590.

•Paintedsurfacesmaybedamagedbybiodieselblends.

•UseB5(biodieselcontentof5%)orlesserblendsincold

weather.

Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.

•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.

•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removeequipmentfromthe
truckortrailerandrefueltheequipmentwithits
wheelsontheground.

•Ifthisisnotpossible,thenrefuelsuchequipment
onatruckortrailerfromaportablecontainer,
ratherthanfromafuel-dispensernozzle.

•Ifyoumustuseafuel-dispensernozzle,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.

17

1.Removethefuel-tankcap(Figure16).

Figure16

1.Fuel-tankcap

2.Fillthetanktoabout2.5cm(1inch)belowthetopof
thetank,notthellerneck,withdieselfuel.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andshutofftheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleanaroundtheoildipstick(Figure17).

3.Installthefuel-tankcap.

Figure17

1.Oildipstick2.Oil-llercap

5.Pulloutthedipstickandwipethemetalendclean
(Figure17).

6.Slidethedipstickfullyintothedipsticktube(Figure17).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow(belowthebottomhole),clean
aroundtheoil-llercapandremovethecap(Figure17).

9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltothetopholeonthedipstick.

Important:Donotoverllthecrankcasewithoil
becauseitmaydamagetheengine.

10.Replacethellercapanddipstick.

11.Closethehood.

18

CheckingtheHydraulicFluid Level

ServiceInterval:Every25hours

HydraulicTankCapacity:45L(12USgallons)

RefertoChangingtheHydraulicFluid(page44)forhydraulic
uidspecications.

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifoneisinstalled;referto

RemovinganAttachment(page25).

2.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andfullyretractthetiltcylinder.

3.Shutofftheengine,removethekey,andallowthe
enginetocool.

Figure19

1.Fillerneck2.Dipstick

4.Openthehood.

5.Cleantheareaaroundthellerneckofthehydraulic
tank(Figure18).

Figure18

1.Hydraulicller-neckcap

7.Ifthelevelislow ,addenoughuidtoraiseittothe
properlevel.

8.Installthecaponthellerneck.

9.Closethehood.

6.Removethecapfromthellerneckandchecktheuid
levelonthedipstick(Figure19).

Note:Theuidlevelshouldbebetweenthemarks
onthedipstick.

19

Checking,Adding,and BleedingtheEngineCoolant

ServiceInterval:Beforeeachuseordaily

Cleandebrisoffthescreen,oilcooler,andfrontofthe
radiatordailyandmoreoftenifconditionsareextremely
dustyanddirty

Thecoolingsystemislledwitha50/50solutionofwater
andpermanentethyleneglycolantifreeze.Checkthelevel
ofcoolantintheexpansiontankatthebeginningofeach
daybeforestartingtheengine.

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Parkthemachineonlevelground,lowerthe
loaderarms,settheparkingbrake,shutoff
theengine,andremovetheignitionkeybefore
performingmaintenance.

1.Checkthelevelofcoolantintheexpansiontank
(Figure20).

Thecoolantlevelshouldbeatorabovethemarkon
thesideofthetank.

Figure20

1.Expansiontank2.Fullmark

2.Ifthecoolantlevelislow ,completethefollowing
procedure:

A.Removethecoolant-llcap(Figure21).

Figure21

1.Expansiontank3.Topcoolant-bleedvalve

2.Coolant-llcapandller
neck

B.Openthefrontandtopcoolant-bleedvalves

(Figure21).

C.Pourcoolantintothecoolantllerneckuntil

thecoolantbeginstocomeoutofthefront
coolant-bleedvalve(Figure21).

D.Closethefrontcoolant-bleedvalve(Figure21).

E.Pourcoolantintothecoolantllerneckuntil

thecoolantbeginstocomeoutofthetop
coolant-bleedvalve(Figure21).

F.Closethetopcoolant-bleedvalve(Figure21).

4.Frontcoolant-bleedvalve

20

G.Pourcoolantintothecoolantllerneckuntilthe

coolantlevelcomesintothellerneck(Figure21).

H.Installthecoolant-llcap(Figure21).

I.Addcoolantintotheexpansiontankuntilit

reachestheFulllineonthesideofthetank
(Figure21).

3.Installtheexpansiontankcap.

BleedingtheFuelSystem

Youmustbleedthefuelsystembeforestartingtheengineif
anyofthefollowingsituationshaveoccurred:

•Initialstartupofanewmachine.

•Enginehasceasedrunningduetolackoffuel.

•Maintenancehasbeenperformeduponfuelsystem

components(e.g.,lterreplaced).

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to1/2
in.(6to13mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

•Storefuelinaclean,safety-approvedcontainer
andkeepthecapinplace.

1.Ensurethatthefueltankisatleasthalffull.

2.Openthehood.

3.Opentheairbleedscrewonthefuel-injectionpump
(Figure22).

Figure22

1.Fuel-injectionpumpbleedscrew

4.TurnthekeyintheignitionswitchtotheONposition.
Theelectricfuelpumpwillbeginoperation,thereby
forcingairoutaroundtheairbleedscrew .Leavethe
keyintheONpositionuntilasolidstreamoffuelows
outaroundthescrew .

5.TightenthescrewandturnthekeytotheOFFposition.

Note:Normally,theengineshouldstartaftertheabove
bleedingproceduresarefollowed.However,ifenginedoes
notstart,airmaybetrappedbetweeninjectionpumpand
injectors;contactyourAuthorizedServiceDealer.

StartingandShuttingOffthe Engine

StartingtheEngine

1.Ensurethattheauxiliary-hydraulicsleverisinneutral.

2.MovethethrottlelevermidwaybetweenSLOW(turtle)
andFAST(rabbit)positions.

3.TurntheignitionkeytotheRUNposition.

4.Presstheglowplugswitchandholditfor10seconds.

5.TurntheignitionkeytotheSTARTposition.Whenthe
enginesstarts,releasethekey.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.

6.Movethethrottlelevertodesiredsetting.

Important:Iftheengineisrunathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),

21

hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).

Note:Ifoutdoortemperatureisbelowfreezing,store
thetractionunitinagaragetokeepitwarmerandaid
instarting.

ShuttingOfftheEngine

1.MovethethrottlelevertotheSLOW(turtle)position.

2.Lowertheloaderarmstotheground.

3.Turntheignitionkeyoff.

Note:Iftheenginehasbeenworkinghardorishot,
letitidleforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,youcanshutofftheengineimmediately.

Figure23

1.Lefttowvalve(righttrack)2.Righttowvalve(lefttrack)

StoppingtheTractionUnit

Tostopthetractionunit,releasethetractioncontrol,move
thethrottlelevertoslow(turtle),lowerloaderarmstothe
ground,andshutofftheengine.Settheparkingbrakeand
removethekey .

CAUTION

Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.

MovingaNon-Functioning TractionUnit

Important:Donottoworpullthetractionunitwithout

rstopeningthetowvalves,orthehydraulicsystemwill
bedamaged.

1.Shutofftheengine.

2.Opentherearaccesscover.

4.Towthetractionunitasrequired.

5.Whenthetractionunithasbeenrepaired,closethetow
valvesbeforeoperatingit.

UsingtheCylinderLock

WARNING

Theloaderarmsmaylowerwhenintheraised
positioncrushinganyoneunderthem.

Installthecylinderlockbeforeperforming
maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLock

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengine.

4.Removethelynchpinsecuringthecylinderlocktothe
loaderarm(Figure24).

3.Usingawrench,turnthetowvalvesonthehydraulic
pumpstwicecounter-clockwise(Figure23).

22

G004182

3

2

1

Figure24

1.Cylinderlock

2.Liftcylinder

5.Lowerthecylinderlockoverthecylinderrodand
secureitwiththelynchpin(Figure24).

6.Slowlylowertheloaderarmsuntilcylinderlock
contactsthecylinderbodyandrodend.

3.Lynchpin

UsingAttachments

Important:Ifyouareusinganattachmentwitha

serialnumberof200999999orearlier,themanualfor
theattachmentmaycontaininformationspecictothe
useoftheattachmentwithothertractionunits,suchas
settingsfortheowdividercontrolandspeedselector
leverandtheuseofacounterweightonthetractionunit.
ThesesystemsarebuiltintotheTX,andyoushould
ignoreanyreferencestothem.

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandtheoperating
characteristicsofthetractionunit.Thewarrantyofthe
tractionunitmaybevoidedifusedwithunapproved
attachments.

Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.

1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.

Removing/StoringtheCylinderLock

Important:Ensurethatthecylinderlockisremoved

fromtherodandfullysecuredinthestorageposition
beforeoperatingthetractionunit.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Shutofftheengine.

4.Removethelynchpinsecuringthecylinderlock.

5.Rotatethecylinderlockuptotheloaderarmand
secureitwiththelynchpin.

6.Lowertheloaderarms.

2.Starttheengine.

3.Tilttheattachmentmountplateforward.

4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(Figure25).

Figure25

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.

Important:Theattachmentshouldberaised
enoughtocleartheground,andthemountplate
shouldbetiltedallthewayback.

6.Shutofftheengine.

23

7.Engagethequick-attachpins,ensuringthattheyare
fullyseatedinthemountplate(Figure26).

ConnectingtheHydraulicHoses

Important:Ifthepinsdonotrotatetothe

engagedposition,themountplateisnotfully
alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
otherwisegangrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

CAUTION

Hydrauliccouplers,hydrauliclines/valves,and
hydraulicuidmaybehot.Ifyoucontacthot
components,youmaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthetractionunittocoolbeforetouching
hydrauliccomponents.

Figure26

1.Quick-attachpins(shown
inengagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequick-attachpins
throughtheattachmentmountplate,the
attachmentcouldfalloffthetractionunit,
crushingyouorbystanders.

Ensurethatyourquick-attachpinsarefully
seatedintheattachmentmountplate.

•Donottouchhydraulic-uidspills.

Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:

1.Shutofftheengine.

2.Movetheauxiliary-hydraulicsleverforward,backward,
andbacktotheNEUTRALpositiontorelievepressure
atthehydrauliccouplers.

3.Movetheauxiliary-hydraulicsleverforwardintothe
DETENTposition.

4.Removetheprotectivecoversfromthehydraulic
couplersonthetractionunit.

5.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.

6.Pushtheattachmentmaleconnectorintothefemale
connectoronthetractionunit.

Note:Whenyouconnecttheattachmentmale
connectorrst,youwillrelieveanypressurebuildupin
theattachment.

7.Pushtheattachmentfemaleconnectorintothemale
connectoronthetractionunit.

8.Conrmthattheconnectionissecurebypullingon
thehoses.

9.Movetheauxiliary-hydraulicslevertotheNEUTRAL
position.

24

RemovinganAttachment

1.Lowertheattachmenttotheground.

2.Shutofftheengine.

3.Disengagethequick-attachpinsbyturningthemto
theoutside.

4.Iftheattachmentuseshydraulics,movethe
auxiliary-hydraulicsleverforward,backward,andback
totheNEUTRALpositiontorelievepressureatthe
hydrauliccouplers.

5.Iftheattachmentuseshydraulics,slidethecollarback
onthehydrauliccouplersanddisconnectthem.

Important:Connecttheattachmenthoses
togethertopreventhydraulicsystemcontamination
duringstorage.

6.Installtheprotectivecoversontothehydrauliccouplers
onthetractionunit.

LoadingtheMachine

Useextremecautionwhenloadingortheunloadingmachine
ontoatraileroratruck.Useafull-widthrampthatiswider
thanthemachineforthisprocedure.Loadandunloadthe
machinewiththeheavyenduptheramp.Ifthemachinehas
anattachment,drivethemachineforwarduptherampand
backitdowntheramp(Figure27);ifthemachinedoesnot
haveanattachment,backthemachineuptherampanddrive
itforwarddowntheramp(Figure28).

Figure27

Machineswithanattachment

7.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.

SecuringtheTractionUnitfor Transport

Whentransportingthetractionunitonatrailer,alwaysuse
thefollowingprocedure:

Important:Donotoperateordrivethetractionunit
onroadways.

1.Lowertheloaderarms,settheparkingbrake,andshut
offtheengine.

2.Securethetractionunittothetrailerwithchainsor
strapsusingthetie-down/liftloops(Figure4)tosecure
therearofthetractionunitandtheloaderarms/mount
platetosecurethefrontofthetractionunit.

LiftingtheTractionUnit

Youcanliftthetractionunitusingthetie-down/liftloopsas
liftpointsindicatedintheProductOverview(page13).

1.Drivethemachineforward
uptheramp.

Machineswithoutanattachment

1.Backthemachineupthe
ramp.

Important:Donotusenarrowindividualrampsfor
eachsideofthemachine.

Ensurethattherampislongenoughsothattheanglewith
thegrounddoesnotexceed17degrees(Figure29).Onat
ground,thisrequiresaramptobeatleast4timesaslongas
theheightofthetrailerortruckbedtotheground.Asteeper
anglemaycausemowercomponentstogetcaughtasthe
machinemovesfromtheramptothetrailerortruck.Steeper
anglesmayalsocausethemachinetotiporlosecontrol.If
youareloadingthemachineonornearaslope,positionthe
trailerortrucksothatitisonthedownsideoftheslopeand
therampextendsuptheslope.Thisminimizestheramp
angle.

2.Backthemachinedown
theramp.

Figure28

2.Drivethemachineforward
downtheramp.

25

WARNING

g027996

5

1

2

6

Loadingamachineontoatrailerortruckincreases
thepossibilityoftip-overandcouldcauseserious
injuryordeath.

•Useextremecautionwhenoperatingamachine
onaramp.

•Useonlyafull-widthramp;donotuseindividual
rampsforeachsideofthemachine.

•Donotexceeda17-degreeanglebetweenthe
rampandthegroundorbetweentherampand
thetrailerortruck.

•Ensurethatthelengthoframpisatleast4times
aslongastheheightofthetrailerortruckbedto
theground.Thisensuresthatrampangledoes
notexceed17degreesonatground.

•Loadandunloadthemachinewiththeheavy
enduptheramp.

•Avoidsuddenaccelerationordecelerationwhile
drivingthemachineonarampasthiscould
causealossofcontroloratip-oversituation.

Figure29

1.Full-widthrampinstowed
position

2.Sideviewoffull-width
rampinloadingposition

3.Notgreaterthan
17degrees

4.Rampisatleast4times
aslongastheheightof
thetrailerortruckbedto
theground

5.H=heightofthetraileror
truckbedtotheground

6.Trailer

26

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every100hours

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Checkandadjustthetracktension.

•Checktheengine-oillevel.

•Checkthecoolingsystem.

•Greasethetractionunit.(Greaseimmediatelyaftereverywashing.)

•Checktheair-lterserviceindicator.

•Drainwaterandothercontaminantsfromthefuellter/waterseparator.

•Cleanthetracks.

•Checkthetracksforexcessivewear(Ifthetracksareworn,replacethem.)

•Cleantheradiator.

•Removedebrisfromthetractionunitandsidescreens.

•Checkforloosefasteners.

•Checkthehydraulicuidlevel.

•Removeair-cleanercover,cleanoutdebris,andchecktheair-lterserviceindicator.

•Changetheengineoil.

•Checkthebattery-electrolytelevel(replacementbatteryonly).

•Checkthebatterycableconnections.

•Checkandadjustthetracktension.

•Checkthecoolingsystemhoses.

•Checkthealternator/fanbelttension(refertotheengineowner’smanualfor
instructions).

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuild-upinthechassis.

Every200hours

Every250hours

Every400hours

Every500hours

Every600hours

Every1,500hours

Yearly

Yearlyorbeforestorage

Every2years

•Changetheoillter.

•Replacethehydrauliclter.

•Checkandgreasetheroadwheels.

•Checkthefuellinesandconnectionsfordeterioration,damage,orlooseconnections.

•Replacethefuelltercanisterandin-linelter.

•Changethehydraulicuid.

•Replacethealternator/fanbelt(refertotheengineowner’smanualforinstructions).

•Replacethesafetyairlter.

•Replaceallmovinghydraulichoses.

•Changetheenginecoolant(AuthorizedServiceDealeronly).

•Checktheconditionofthehydraulicpumpbelt.

•Checkandadjustthetracktension.

•T ouchupchippedpaint.

•Drainandcleanthefueltank(AuthorizedServiceDealeronly).

Important:Refertoyourengineowner’smanualforadditionalmaintenanceprocedures.

27

CAUTION

3

G009691

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionbeforeyoudoanymaintenance.

Premaintenance
Procedures

Beforeopeninganyofthecovers,shutofftheengineand
removethekey.Allowtheenginetocoolbeforeopening
anycovers

OpeningtheHood

1.Loosenthehood-lockingscrew(Figure30)

ClosingtheHood

1.Liftuponthetabsecuringtheprop-rod(Figure31)

Figure31

1.Prop-rodtab

2.Lowerthehoodandsecureitbypushingdownonthe
frontofthehooduntilitlocksinplace.

Figure30

1.Hood3.Hood-lockingscrew

2.Hood-latchlever

2.Turnthehoodlatchclockwise(Figure30).

3.Swingthehoodup(Figure30).

3.Tightenthehood-lockingscrewtosecurethelatch
(Figure30).

28

OpeningtheRearAccess

RemovingtheSideScreens

Cover

1.Unscrewthe2handknobssecuringtherearaccess
covertothemachine(Figure32).

Figure32

1.Handknobs

2.Tilttherearaccesscoverdownandremovetoaccess
theinternalcomponents(Figure32).

ClosingtheRearAccessCover

1.Openthehood.

2.Slidethesidescreens(Figure33)upandoutofthe
slotsinthefrontscreenandframe.

Figure33

1.Sidescreen

1.Movetherearaccesscoverinplaceoverthebackof
thetractionunitmakingsurethatthetabslineupin
theslots.

2.Pushtheaccesscoverforward,liningupthehand-knob
screwswiththethreadedholesinthemachine.

3.Screwthehandknobstighttosecuretherearaccess
coverinplace.

InstallingtheSideScreens

Slidethesidescreensintoplaceintheslotsinthefrontscreen
andframe.

29

Lubrication

g034220

EngineMaintenance

GreasingtheTractionUnit

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Lowertheloaderarmsandshutofftheengine.
Removethekey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting(Figure34and

Figure35).

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Checkthe

air-lterserviceindicator.

Every25hours—Removeair-cleanercover,cleanout
debris,andchecktheair-lterserviceindicator.

Every600hours—Replacethesafetyairlter.

ServicingtheAir-CleanerCoverand
Body

Important:Servicetheaircleanerlteronlywhenthe

serviceindicatorshowsred(Figure36).Changingthe
airlterbeforeitisnecessaryonlyincreasesthechance
ofdirtenteringtheenginewhenthelterisremoved.

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

2.Openthehood.

3.Checktheair-cleanerbodyfordamage,whichcould
causeanairleak..Checkthewholeintakesystemfor
leaks,damage,orloosehoseclamps.Replaceofrepair
anddamagedcomponents.

Figure34

Figure35

4.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately3pumps).

5.Wipeupanyexcessgrease.

4.Releasethelatchesontheaircleanerandpullthe
air-cleanercoverofftheair-cleanerbody(Figure36).

Important:Donotremovetheairlters.

Figure36

1.Air-lterserviceindicator

2.Airlterbody

3.Primarylter

5.Squeezethedustcapsidestoopenitandknockthe
dustout.

6.Cleantheinsideoftheair-cleanercoverwith
compressedair.

7.Checktheair-lterserviceindicator.

4.Air-cleanercover

5.Latches

6.Dustcap

•Iftheserviceindicatorisclear,cleananydebris

fromcoverandinstallcover.

30

Ensurethatthecoverisseatedcorrectlyandseals
withtheair-cleanerbody.

•Iftheserviceindicatorisred,replacetheairlter

asdescribedinReplacingtheFilters(page31).

ServicingtheEngineOil

ServiceInterval:Aftertherst50hours—Changethe

engineoilandlter.

Every100hours—Changetheengineoil.

ReplacingtheFilters

1.Gentlyslidetheprimarylteroutoftheair-cleaner
body(Figure36).Avoidknockingthelterintothe
sideofthebody .

Important:Donotattempttocleantheprimary
lter.

2.Inspectthenewlter(s)fordamagebylookingintothe
lterwhileshiningabrightlightontheoutsideofthe
lter.Holesinthelterappearasbrightspots.Inspect
theelementfortears,anoilylm,ordamagetothe
rubberseal.Ifthelterisdamageddonotuseit.

3.Carefullyslidetheprimarylterintothelterbody
(Figure36).Ensurethatitisfullyseatedbypushingon
theouterrimofthelterwhileinstallingit.

Important:Donotpressonthesoftinsidearea
ofthelter.

4.Installtheair-cleanercoverwiththesideindicatedas
UPfacingupandsecurethelatches(Figure36).

5.Closethehood.

Every200hours—Changetheoillter.

OilT ype:Detergentdieselengineoil(APIserviceCH-4or
higher)

CrankcaseCapacity:withlter,3.7L(0.98USgallons)

Viscosity:Seetablebelow

Figure37

ChangingtheOil

1.Starttheengineandletitrunfor5minutes.This
warmstheoilsothatitdrainsbetter.

2.Parkthetractionunitsothatthedrainsideisslightly
lowerthantheoppositesidetoensurethattheoil
drainscompletely.

3.Lowertheloaderarms,settheparkingbrake,shutoff
theengine,andremovethekey .

CAUTION

Componentswillbehotifthetractionunithas
beenrunning.Ifyoutouchhotcomponents,
youmaybeburned.

Allowthetractionunittocoolbefore
performingmaintenanceortouching
componentsunderthehood.

4.Removethedrainplug(Figure38).

31

Figure38

1.Oildrainplug

5.Whentheoilhasdrainedcompletely ,replacetheplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

ChangingtheOilFilter

1.Draintheoilfromtheengine;refertoChangingthe

Oil(page31).

2.Placeashallowpanorragundertheltertocatchoil.

3.Removetheoldlter(Figure39)andwipethesurface
ofthelteradaptergasket.

6.Removetheoilllcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

7.Checktheoillevel;refertoCheckingtheEngine-Oil

Level(page18).

8.Slowlyaddadditionaloiltobringtheleveltotheupper
holeonthedipstick.

9.Replacethellcap.

Figure39

1.Oillter

4.Pournewoilofthepropertypethroughthecenter
holeofthelter.Stoppouringwhentheoilreaches
thebottomofthethreads.

5.Allowaminuteortwofortheoiltobeabsorbedby
ltermaterial,thenpourofftheexcessoil.

6.Applyathincoatofnewoiltotherubbergasketon
thereplacementlter.

7.Installthereplacementoilltertothelteradapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn.

8.Fillthecrankcasewiththepropertypeofnewoil;refer
toChangingtheOil(page31).

32

FuelSystem
Maintenance

DANGER

Undercertainconditions,dieselfuelandfuel
vaporsarehighlyammableandexplosive.Are
orexplosionfromfuelcanburnyouandothersand
cancausepropertydamage.

•Useafunnelandllthefueltankoutdoors,in
anopenarea,whentheengineisoffandiscold.
Wipeupanyfuelthatspills.

•Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to1/2
in.(6to13mm)belowthebottomoftheller
neck.Thisemptyspaceinthetankallowsthe
fueltoexpand.

•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.

DrainingtheFuelFilter/Water Separator

ServiceInterval:Beforeeachuseordaily

1.Locatethefuellterontherightsideoftheengine
(Figure40)andplaceacleancontainerunderit.

•Storefuelinaclean,approvedcontainerand
keepthecapinplace.

CheckingtheFuelLinesand Connections

ServiceInterval:Every400hours/Y early(whichevercomes

rst)

Inspectthefuellinesandconnectionsfordeterioration,
damage,orlooseconnections.Tightenanylooseconnections
andcontactyourAuthorizedServiceDealerforassistance
inxingdamagedfuellines.

Figure40

1.Fuelltercanister/water
separator

2.Drainvalve

2.Loosenthedrainvalveonthebottomofthelter
canisterandallowthewatertodrain.

3.Whennished,tightenthedrainvalve.

3.Hoseclamps

4.In-linelter

33

ReplacingtheFuelFilter CanisterandIn-lineFilter

ServiceInterval:Every400hours

ElectricalSystem
Maintenance

1.Locatethefuelltersontherightsideoftheengine
(Figure40)andplaceacleancontainerunderit.

2.Cleantheareawheretheltercanistermounts(Figure

40).

3.Removetheltercanisterandcleanthemounting
surface(Figure40).

4.Lubricatethegasketonthenewltercanisterwith
cleanoil.

5.Installtheltercanisterbyhanduntilthegasket
contactsthemountingsurface,thenrotateitan
additional1/2turn(Figure40).

6.Locatethein-linelterbehindthefuelltercanister
(Figure40)andnotethedirectionofowarrowon
thesideofthein-linelter.

7.Opentheclampsoneachendofthein-linelterand
slidethehosesoffit(Figure40).Discardthelter.

8.Slidethehosesovertheendofanewlter(Figure40),
ensuringthatthearrowonthelterispointinginthe
samedirectionasthearrowontheoldlter.

9.Securethehoseswiththehoseclamps.

ServicingtheBattery

ServiceInterval:Every100hours—Checkthe

battery-electrolytelevel(replacement
batteryonly).

Every100hours—Checkthebatterycable
connections.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Thefollowingproceduresapplywhen
servicinga(dry)batterythathasreplacedtheoriginal
battery.Theoriginal(wet)batterydoesnotrequire
service.

DrainingtheFuelTank

ServiceInterval:Every2years

HaveanAuthorizedServiceDealerdrainandcleanthefuel
tank.

Alwayskeepthebatterycleanandfullycharged.Useapaper
toweltocleanthebatterycase.Ifthebatteryterminalsare
corroded,cleanthemwithasolutionof4partswaterand
1partbakingsoda.Applyalightcoatingofgreasetothe
batteryterminalstoreducecorrosion.

Voltage:12V ,585A(coldcranking)

CheckingtheElectrolyteLevel

1.Shutofftheengineandremovethekey.

2.Lookatthesideofthebattery.Theelectrolytemust
beuptotheUpperline(Figure41).Donotallowthe
electrolytetofallbelowtheLowerline(Figure41).

34

2

3

1

G003794

Figure41

1.Fillercaps3.Lowerline

2.Upperline

3.Iftheelectrolyteislow ,addtherequiredamountof
distilledwater;refertoAddingWatertotheBattery

(page35).

3.Removethebatteryfromthetractionunit.

Important:Neverllthebatterywithdistilled
waterwhilethebatteryisinstalledinthetraction
unit.Electrolytecouldbespilledonotherparts
andcausecorrosion.

4.Cleanthetopofthebatterywithapapertowel.

5.Removethellercapsfromthebattery(Figure41).

6.Slowlypourdistilledwaterintoeachbatterycelluntil
theelectrolytelevelisuptotheUpperline(Figure41)
onthebatterycase.

Important:Donotoverllthebatterybecause
electrolyte(sulfuricacid)cancausesevere
corrosionanddamagetothechassis.

7.Wait5to10minutesafterllingthebatterycells.Add
distilledwater,ifnecessary,untiltheelectrolytelevelis
uptotheUpperline(Figure41)onthebatterycase.

8.Installthebatteryllercaps.

AddingWatertotheBattery

Thebesttimetoadddistilledwatertothebatteryisjust
beforeyouoperatethetractionunit.Thisletsthewatermix
thoroughlywiththeelectrolytesolution.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

1.Disconnectthenegative(black)cablefromthenegative
(-)batterypost.

WARNING

Incorrectbatterycableroutingcoulddamage
thetractorandcables,causingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged(1.265
specicgravity).Thisisespeciallyimportanttoprevent
batterydamagewhenthetemperatureisbelow0°C
(32°F).

1.Checktheelectrolytelevel;refertoCheckingthe

ElectrolyteLevel(page34).

2.Makesurethatthellercapsareinstalledinthebattery.

3.Chargethebatteryfor10to15minutesat25to30Aor
30minutesat4to6A(Figure42).Donotovercharge
thebattery.

•Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.

•Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.

2.Disconnectthepositive(red)cablefromthepositive
(+)batterypost.

35

1

2

3

4

G003792

Figure42

1.Shutofftheengineandremovethekey.

2.Raisethehood.

3.Pullthehairpincotterfromthebottomendofthe
hoodprop-rodandslidetheproprodoutofthe
retainingbracketsandtheprop-rodtab(Figure44).

1.Positivebatterypost

2.Negativebatterypost

3.Red(+)chargerlead

4.Black(-)chargerlead

4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure42).

ServicingtheFuses

Theelectricalsystemisprotectedbyfuses.Itrequires
nomaintenance;however,ifafuseblows,checkthe
component/circuitforamalfunctionorashort.Figure43
illustratesthefuseblockandidentiesthefusepositions.

Figure44

1.Prop-rodtab4.Retaining
bracket—bottom

2.Retainingbracket—top5.Hairpincotter

3.Prop-rod

4.Removethe4screwssecuringthefusepanelandthen
pullthepaneloutanduptoremoveit(Figure45).

Figure43

1.Fuse(30A)3.Fuse(10A)

2.Empty

Note:Ifthetractionunitdoesnotstart,eitherthemain
circuitorcontrolpanel/relayfusecouldbeblown.

4.Openpositionforoptional
accessories

Toaccessthefuses,youmustremovethefusepanel,as
follows:

Figure45

1.Fusepanel

2.Screw

5.Checkthefuses.

6.Installthefusepanelusingthe4screwsremoved
previously.

7.Installtheprop-rodintotheretainingbracketsand
prop-rodtabandsecureitwiththehairpincotter
(Figure44).

8.Closethehood.

36

DriveSystem
Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst50hours—Checkandadjust

thetracktension.

Beforeeachuseordaily—Cleanthetracks.

Beforeeachuseordaily—Checkthetracksfor
excessivewear(Ifthetracksareworn,replacethem.)

Every100hours—Checkandadjustthetracktension.

Every250hours/Yearly(whichevercomes
rst)—Checkandgreasetheroadwheels.

CleaningtheTracks

1.Withabucketontheloaderarms,lowerthebucketto
thegroundsothatthefrontofthetractionunitliftsoff
thegroundafewinches.

2.Shutofftheengine,andremovethekey .

AdjustingtheTrackTension

Thereshouldbe7cm(2-3/4inches)betweenthetensionnut
andthebackofthetensiontube(Figure47).Ifnot,adjust
thetracktensionusingthefollowingprocedure:

Figure47

1.7cm(2-3/4inches)

3.Usingawaterhoseorpressurewasher,removedirt
fromeachtracksystem.

Important:Ensurethatyouusehigh-pressurewaterto
washonlythetrackarea.Donotuseahigh-pressure
washertocleantherestofthetractionunit.Donot
usehighpressurewaterbetweenthedrivesprocket
andthetractionunitoryoumaydamagethemotor
seals.High-pressurewashingcandamagetheelectrical
systemandhydraulicvalvesordepletegrease.

Important:Ensurethatyoufullycleantheroadwheels,
thetensionwheel,andthedrivesprocket(Figure46).
Theroadwheelsshouldrotatefreelywhenclean.

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackisofftheground.

3.Removethelockingboltandnut(Figure48).

Figure48

1.Lockingbolt3.T ensiontube

2.Tensioningscrew4.Tensionwheel

Figure46

1.Track3.Roadwheels

2.Drivesprocket4.Tensionwheel

4.Usinga1/2inchdrivesocket(Figure49),turnthe
tensioningscrewcounter-clockwiseuntilthedistance
betweenthetensionnutandthebackofthetension
tube(Figure47)is7cm(2-3/4inches).

5.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut(Figure48).

6.Lowerthetractionunittotheground.

37

ReplacingtheTracks

Model22323

Whenthetracksarebadlyworn,replacethem.

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis7.6to10cm(3to4inches)offthe
ground.

3.Removethelockingboltandnut(Figure48).

4.Usinga1/2inchdrivesocket,releasethedrivetension
byturningthetensioningscrewclockwise(Figure48
andFigure49).

10.Startingatthebottomofthetensionwheel,installthe
trackaroundthewheelbyrotatingthetrackrearward
whilepushingthelugsintothewheel.

11.Turnthetensioningscrewcounter-clockwiseuntilthe
distancebetweenthetensionnutandthebackofthe
forktube(Figure47)is7cm(2-3/4inches).

12.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

13.Lowerthetractionunittotheground.

14.Repeatsteps2through13toreplacetheothertrack.

Model22324

Whenthetracksarebadlyworn,replacethem.

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis7.6to10cm(3to4inches)offthe
ground.

3.Removethelockingboltandnut(Figure48).

Figure49

1.Track5.Tracklug

2.1/2inchsocket

3.Tensionwheel

4.Forktube8.Roadwheels

6.Drivesprocket

7.Sprocketspacer

5.Pushthetensionwheeltowardtherearoftheunit
tomovetheforktubeagainsttheframe(Figure49).
(Ifitdoesnottouchtheframe,continueturningthe
tensioningscrewuntilitdoes.)

6.Beginremovingthetrackatthetopofthetension
wheel,peelingitoffthewheelwhilerotatingthetrack
forward.

7.Whenthetrackisoffthetensionwheel,removeitfrom
thedrivesprocketandroadwheels(Figure49).

8.Beginningatthedrivesprocket,coilthenewtrack
aroundthesprocket,ensuringthatthelugsonthetrack
tbetweenthespacersonthesprocket(Figure49).

9.Pushthetrackunderandbetweentheroadwheels
(Figure49).

4.Usinga1/2inchdrivesocket,releasethedrivetension
byturningthetensioningscrewclockwise(Figure48
andFigure50).

Figure50

1.Track6.Tracklug

2.1/2inchsocket

3.Tensionwheelnut

4.Outertensionwheel

5.Forktube10.Innertensionwheel

7.Drivesprocket

8.Sprocketspacer

9.Roadwheels

5.Pushthetensionwheeltowardtherearoftheunitto
movethetensiontubeagainsttheframe(Figure50).

38

(Ifitdoesnottouchtheframe,continueturningthe
tensioningscrewuntilitdoes.)

6.Removethenutsecuringtheoutertensionwheeland
removethewheel(Figure50).

7.Removethetrack(Figure50).

8.Removethenutsecuringtheinnertensionwheeland
removethewheel(Figure50).

9.Pullthe4largewashersoutofthe2wheels,1oneach
sideofeachwheel.

10.Cleantheoldgreaseanddirtoutoftheareabetween
wherethewasherswereinstalledandthebearings
insidethewheels,thenllthisareaoneachsideof
eachwheelwithgrease.

1.Roadwheels

2.Lowertrackguide

Figure51

3.Trackguidebolts(only2
shown)

11.Installthelargewashersonthewheelsoverthegrease.

12.Installtheinnertensionwheelandsecureitwiththe
nutremovedpreviously(Figure50).

13.Torquethenutto407N∙m(300ft-lb).

14.Installthenewtrack,ensuringthatthelugsinthe
tracktbetweenthespacersinthemiddleofthedrive
sprocket(Figure50).

15.Installtheoutertensionwheelandsecureitwiththe
nutremovedpreviously(Figure50).

16.Torquethenutto407N∙m(300ft-lb).

17.Turnthetensioningscrewcounter-clockwiseuntilthe
distancebetweenthetensionnutandthebackofthe
tensiontube(Figure47)is7cm(2-3/4inches).

18.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

19.Repeatsteps2through18toreplacetheothertrack.

20.Lowerthetractionunittotheground.

MaintainingtheRoadWheels

1.Removethetracks;refertoReplacingtheTracks(page

38).

2.Removethe4boltssecuringeachlowertrackguide
whichcontainstheroadwheels,andremovethem
(Figure51).

3.Removethesnapringandcapfromaroadwheel
(Figure52).

Figure52

1.Roadwheel4.Roadwheelcap

2.Gasket5.Snapring

3.Bolt6.Addgreaseunderthecap

4.Checkthegreaseunderthecapandaroundthegasket
(Figure52).Ifitisdirty,gritty,ordepleted,cleanoutall
ofthegrease,replacethegasket,andaddnewgrease.

5.Ensurethattheroadwheelturnssmoothlyonthe
bearing.Ifitisfrozen,replacetheroadwheelas
describedintheRoadWheelKitInstallationInstructionsor
contactyourAuthorizedServiceDealerforrepair.

6.Placethegreasedroadwheelcapoverthebolthead
(Figure52).

7.Securetheroadwheelcapwiththesnapring(Figure

52).

8.Repeatsteps3through7fortheotherroadwheels.

9.Installeachtrackguidetothetractionunitframeusing
thefastenersyouremovedpreviously.Torquethebolts
to91to112N∙m(67to83ft-lb).

10.Installthetracks;refertoModel22323(page38)or

Model22324(page38).

39

CoolingSystem
Maintenance

ServicingtheCoolingSystem

CleaningtheRadiatorScreen

Beforeeachuse,checkandcleantheradiatorscreen,located
behindthegrillatthefrontofthetractionunit.Remove
anybuild-upofgrass,dirtorotherdebrisfromtheradiator
screenwithcompressedair.

ServiceInterval:Beforeeachuseordaily—Cleanthe

radiator.

Every100hours—Checkthecoolingsystemhoses.

Yearly—Changetheenginecoolant(Authorized
ServiceDealeronly).

DANGER

Iftheenginehasbeenrunning,thepressurized,hot
coolantcanescapeandcausesevereburns.

•Donotremovetheradiatorcapwhentheengine
ishot.Alwaysallowtheenginetocoolatleast
15minutesoruntiltheradiatorcapiscool
enoughtotouchwithoutburningyourhand
beforeremovingtheradiatorcap.

•Donottouchradiatorandsurroundingparts
thatarehot.

•Usearagwhenopeningtheradiatorcap,and
openthecapslowlytoallowsteamtoescape.

ChangingtheEngineCoolant

HaveanAuthorizedServiceDealerchangetheenginecoolant
yearly.

Ifyouneedtoaddenginecoolant,refertoChecking,Adding,

andBleedingtheEngineCoolant(page20).

DANGER

Rotatingshaftandfancancausepersonalinjury.

•Donotoperatethemachinewithoutthecovers
inplace.

•Keepngers,handsandclothingclearof
rotatingfananddriveshaft.

•Shutofftheengineandremovetheignitionkey
beforeperformingmaintenance.

CAUTION

Swallowingenginecoolantcancausepoisoning.

•Donotswallowenginecoolant.

•Keepoutofreachfromchildrenandpets.

40

BeltMaintenance

CheckingtheConditionofthe HydraulicPumpBelt

ServiceInterval:Yearly

Checktheconditionofthehydraulicpumpbelt(Figure53)
yearly.HaveanAuthorizedServiceDealerreplaceitifit
becomesdamagedorworn.

ControlsSystem
Maintenance

Thefactoryadjuststhecontrolsbeforeshippingthetraction
unit.However,aftermanyhoursofuse,youmayneedto
adjustthetractioncontrolalignment,theneutralpositionof
thetractioncontrol,andthetrackingofthetractioncontrol
inthefullforwardposition.

Important:Toadjustthecontrolsproperly,complete
eachprocedureintheorderlisted.

AdjustingtheTractionControl Alignment

Ifthetractioncontrolbardoesnotrestushandsquare
withthereferencebarwheninthefullbackwardposition,
immediatelycompletethefollowingprocedure:

1.Parkthetractionunitonaatsurfaceandlowerthe
loaderarm.

2.Shutofftheengineandremovethekey.

3.Pullstraightbackonthetractioncontrolsothefront
ofthecontrolcontactsthereferencebar(Figure54).

Figure53

1.Hydraulicpumpbelt

CheckingtheAlternator/Fan BeltTension

ServiceInterval:Every100hours—Checkthealternator/fan

belttension(refertotheengineowner’ s
manualforinstructions).

Every500hours—Replacethealternator/fanbelt
(refertotheengineowner’ smanualforinstructions).

Figure54

1.Frontofthecontrol(outof
alignment)

4.Ifthefrontofthetractioncontroldoesnotrestsquare
andushwiththereferencebar,loosentheangenut
andboltinthestemofthetractioncontrol(Figure55).

2.Referencebar

Figure55

1.Tractioncontrol

41

2.Stem,bolt,andnut

5.Adjustthetractioncontrolsothatitrestsushagainst

g013014

1

2

thereferencebarwhenyoupullitstraightback(Figure

55andFigure56).

Figure56

WARNING

Whenthetractionunitisrunning,youcould
becaughtandinjuredinmovingpartsor
burnedonhotsurfaces.

Stayawayfrompinchpoints,movingparts,
andhotsurfaceswhenadjustingtherunning
tractionunit.

5.Ifthelefttrackmoves,lengthenorshortentheright
tractionroduntilthetrackstopsmoving.

6.Iftherighttrackmoves,lengthenorshortentheleft
tractionroduntilthetrackstopsmoving.

6.Tightentheangenutandboltinthetractioncontrol
stem.

AdjustingtheTractionControl NeutralPosition

Ifthetractionunitcreepsforwardorbackwardwhenthe
tractioncontrolisinneutralandtheunitiswarm,immediately
completethefollowingprocedure:

1.Lift/supportthetractionunitsothatbothtracksare
offtheground.

2.Opentherearaccesscover.

3.Loosenthejamnutsonthetractionrods,underthe
controlpanel(Figure57).

7.Tightenthejamnuts.

8.Closetherearaccesscover.

9.Shutofftheengineandlowerthetractionunittothe
ground.

10.Drivethetractionunitinfullreverse,checkingto
seeiftheunittracksstraight.Ifitdoesnot,notethe
directionthetractionunitveers.Repeattheadjustment
previouslydescribedsothatittracksstraightinreverse.

Figure57

1.Tractionrod2.Jamnut

4.Startthetractionunitandsetthethrottletoabout1/3
openposition.

42

AdjustingtheTrackingofthe TractionControl,FullForward Position

HydraulicSystem
Maintenance

Ifthetractionunitdoesnotdrivestraightwhenyouhold
thetractioncontrolagainstthereferencebar,completethe
followingprocedure:

1.Drivethetractionunitwiththetractioncontrolagainst
thereferencebar,notingwhichdirectionthetraction
unitveers.

2.Releasethetractioncontrol.

3.Ifthetractionunitveerstotheleft,loosentheright
jamnutandadjustthetrackingsetscrewonthefront
ofthetractioncontrol(Figure58).

4.Ifthetractionunitveerstotheright,loosentheleft
jamnutandadjustthetrackingsetscrewonthefront
ofthetractioncontrol(Figure58).

ReplacingtheHydraulicFilter

ServiceInterval:Aftertherst8hours

Every200hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

1.Positiontractionunitonalevelsurface.

2.Lowertheloaderarms,shutofftheengine,andremove
thekey.

3.Opentherearaccesscover.

4.Placeadrainpanunderthelter(Figure59).

Figure58

1.Setscrew3.Stop

2.Jamnut

5.Repeatsteps1through4untilthetractionunitdrives
straightinthefullforwardposition.

Important:Ensurethatthetrackingsetscrews
touchthestopsinthefullforwardpositiontoavoid
overstrokingthehydraulicpumps.

Figure59

1.Hydrauliclter

5.Removetheoldlter(Figure59)andwipethesurface
ofthelteradaptergasketclean.

6.Applyathincoathydraulicuidtotherubbergasket
onthereplacementlter.

7.Installthereplacementhydrauliclterontothelter
adapter(Figure59).Tightenitclockwiseuntilthe
rubbergasketcontactsthelteradapter,thentighten
thelteranadditional3/4turn.

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabout2minutesto
purgeairfromthesystem.

10.Shutofftheengineandcheckforleaks.

43

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjury;otherwisegangrenemay
result.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthateject
high-pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks;neveruseyourhands.

11.Checktheuidlevelinthehydraulictank;referto

CheckingtheHydraulicFluidLevel(page19)andadd

uidtoraisetheleveltomarkondipstick.Donot
overllthetank.

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM.

Note:Manyhydraulicuidsarealmostcolorless,making
itdifculttospotleaks.Areddyeadditiveforthe
hydraulicsystemoilisavailablein20ml(2/3oz)bottles.
Onebottleissufcientfor15to22L(4-6USgallons)
ofhydraulicoil.OrderPartNo.44-2500fromyour
AuthorizedT oroDealer.

1.Positionthetractionunitonalevelsurface.

2.Openthehood.

3.Installthecylinderlock,shutofftheengine,and
removethekey .

4.Allowthetractionunittocoolcompletely.

5.Removethehydraulic-tankcapanddipstick(Figure60).

12.Closetherearaccesscover.

ChangingtheHydraulicFluid

ServiceInterval:Every400hours/Y early(whichevercomes

rst)

HydraulicFluidSpecication:

Useonly1ofthefollowinguidsinthehydraulicsystem:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedT oroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfeitheroftheaboveTorouidsarenotavailable,

youmayuseanotherUniversalTractorHydraulic

Fluid(UTHF),buttheymustbeonlyconventional,
petrolium-basedproducts.Thespecicationsmustfall

withinthelistedrangeforallofthefollowingmaterial
propertiesandtheuidshouldmeetthelistedindustry
standards.Checkwithyouroilsuppliertodetermineif
theoilmeetsthesespecications.

Note:Torodoesnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhostandbehindtheir
recommendations.

Note:Thellercapisbehindthefrontscreen.Ifyou
wanttoimproveyouraccesstoit,removethescreen.

Figure60

1.Fillerneck2.Dipstick

6.Placealargedrainpain(capableofholding15US
gallons)underthedrainplugonthefrontofthe
tractionunit(Figure61).

MaterialProperties

cStat40degreesC:55to62 Viscosity,ASTMD445

cStat100degreesC:9.1to

9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-35to-46degreesF(-37to

140to152

-43degreesC)

44

1.Drainplug

Figure61

CheckingtheHydraulicLines

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Make
necessaryrepairsbeforeoperating.)

Every1,500hours/Every2years(whichevercomes
rst)—Replaceallmovinghydraulichoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
otherwisegangrenemayresult.

•Keepyourbodyandhandsawayfrompinhole
leaksornozzlesthatejecthigh-pressure
hydraulicuid.

7.Removethedrainplugandallowtheoiltodraininto
thepan(Figure61).

8.Whennished,installandtightenthedrainplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

9.Fillthehydraulictankwithapproximately45L(12US
gallons)ofhydraulicuidasspeciedpreviously;refer
toChangingtheHydraulicFluid(page44).

10.Starttheengineandletitrunforafewminutes.

11.Shutofftheengine.

12.Checkthehydraulicuidlevelandtopitoffif
necessary;refertoChangingtheHydraulicFluid(page

44).

13.Closethehood.

•Usecardboardorpapertondhydraulicleaks;
neveruseyourhands.

45

Cleaning

RemovingDebrisfromthe

Storage

1.Lowertheloaderarms,shutofftheengine,andremove
thekey.

TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedscreens
and/orcoolingshroudsremovedwillresultinengine
damagefromoverheating.

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andshutofftheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleananydebrisfromthefrontandsidescreens.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuildupontheengineandintheoil
coolernswithabrushorblower.

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

7.Cleandebrisfromthehoodopening,mufer,andheat
shields.

8.Closethehood.

2.Removedirtandgrimefromtheentiretractionunit.

Important:Youcanwashthetractionunitwith
milddetergentandwater.Donotpressurewash
thetractionunit.Avoidexcessiveuseofwater,
especiallynearthecontrolpanel,engine,hydraulic
pumps,andmotors.

3.Servicetheaircleaner;refertoServicingtheAir

Cleaner(page30).

4.Greasethetractionunit;refertoGreasingtheTraction

Unit(page30).

5.Changethecrankcaseoil;refertoServicingtheEngine

Oil(page31).

6.Chargethebattery;refertoChargingtheBattery(page

35).

7.Checkandadjustthetracktension;refertoAdjusting

theTrackTension(page37).

8.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

9.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

10.Storethetractionunitinaclean,drygarageorstorage
area.Removethekeyfromtheignitionswitchand
keepitinamemorableplace.

11.Coverthetractionunittoprotectitandkeepitclean.

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirtbuild-up

inthechassis.

Usingaashlight,openthehoodandinspecttheareaunder
theengineonaregularbasis.Whenthedebrisis1to2inches
deep,haveanAuthorizedServiceDealerremovetherearof
thetractionunit,fueltank,andbatteryandushthechassis
clean.

46

Troubleshooting

Problem

Thestarterdoesnotcrank.

Theenginecranksbutdoesnotstart.

PossibleCauseCorrectiveAction

1.Theelectricalconnectionsare
corrodedorloose.

2.Afuseisblownorloose.2.Correctorreplacethefuse.

3.Thebatteryisdischarged.

4.Therelayorswitchisdamaged.

5.Astarterorstartersolenoidis
damaged.

6.Internalenginecomponentshave
seized.

1.Thestartingprocedureisincorrect.1.Usethecorrectstartingprocedure.

2.Thefueltankisempty.2.Fillthetankwithfreshfuel.

3.Thefuel-shutoffvalveisclosed.3.Openthefuel-shutoffvalve.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Thefuellineisclogged.5.Cleanorreplacethefuelline.

6.Thereisairinthefuel.6.Bleedthenozzlesandcheckforair

7.Theglowplugsareinoperative.

8.Thecrankingspeedisslow.

9.Theair-cleanerltersaredirty .9.Servicetheairlters.

10.Thefuellterisclogged.10.Replacethefuellter.

11.Improperfuelgradeforcoldweatheris
usedinthemachine.

12.Thereislowcompression.

13.Theinjectionnozzlesaredamaged.

14.Theinjectionpumptimingisincorrect.

15.Theinjectionpumpisbroken.

16.TheETRsolenoidisbroken.

1.Checktheelectricalconnectionsfor
goodcontact.

3.Chargethebatteryorreplaceit.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

4.Drainandushthefuelsystem;add
freshfuel.

leaksatthefuelhoseconnections
andttingsbetweenthefueltankand
engine.

7.Checkthefuse,glowplugs,andwiring.

8.Checkthebattery,oilviscosity,and
startingmotor(contactyourAuthorized
ServiceDealer).

11.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.Youmayneedtowarmthe
entiretractionunit.

12.ContactyourAuthorizedService
Dealer.

13.ContactyourAuthorizedService
Dealer.

14.ContactyourAuthorizedService
Dealer.

15.ContactyourAuthorizedService
Dealer.

16.ContactyourAuthorizedService
Dealer.

47

Problem

PossibleCauseCorrectiveAction

Theenginestartsbutdoesnotkeep
running.

Theenginerunsbutknocksormisses.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirtorwaterisinthefuelsystem.2.Drainandushthefuelsystem;add

3.Thefuellterisclogged.3.Replacethefuellter.

4.Thereisairinthefuel.4.Bleedthenozzlesandcheckforair

5.Improperfuelgradeforcoldweather
wasusedinthemachine.

6.Thespark-arrestorscreenisclogged.

7.Thefuelpumpisdamaged.7.ContactyourAuthorizedService

1.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

2.Theengineisoverheating.

3.Thereisairinthefuel.3.Bleednozzlesandcheckforairleaksat

4.Theinjectionnozzlesaredamaged.

5.Thereislowcompression

6.Theinjection-pumptimingisincorrect.

7.Thereisexcessivecarbonbuildup.

8.Thereisinternalwearordamage.

thecaploosened,replacethecap.

freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

5.Drainthefuelsystemandreplace
thefuellter.Addfreshfuelof
propergradeforambienttemperature
conditions.

6.Cleanorreplacethespark-arrestor
screen.

Dealer.

1.Drainandushthefuelsystem;add
freshfuel.

2.Referto“Theengineoverheats.”

thefuelhoseconnectionsandttings
betweenthefueltankandengine.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

7.ContactyourAuthorizedService
Dealer.

8.ContactyourAuthorizedService
Dealer.

Theenginedoesnotidle.

1.Thefuel-tankventisrestricted.1.Loosenthecap.Iftheenginerunswith

2.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

3.Theair-cleanerltersaredirty .3.Servicetheairlters.

4.Thefuellterisclogged.4.Replacethefuellter.

5.Thereisairinthefuel.5.Bleedthenozzlesandcheckforair

6.Thefuelpumpisdamaged.6.ContactyourAuthorizedService

7.Thereislowcompression

thecaploosened,replacethecap.

2.Drainandushthefuelsystem;add
freshfuel.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

Dealer.

7.ContactyourAuthorizedService
Dealer.

48

Problem

PossibleCauseCorrectiveAction

Theengineoverheats.

Exhaustproducesexcessiveblacksmoke.

1.Morecoolantisneeded.

2.Restrictedairowtotheradiator.

3.Thecrankcase-oillevelisincorrect.3.FillordraintotheFullmark.

4.Theloadisexcessive.4.Reduceload;uselowergroundspeed.

5.Incorrectfuelisinthefuelsystem.5.Drainandushthefuelsystem;add

6.Thethermostatisdamaged.

7.Thefanbeltisbroken.7.ContactyourAuthorizedService

8.Injectiontimingisincorrect.

9.Coolantpumpisdamaged.9.ContactyourAuthorizedService

1.Theloadisexcessive.1.Reduceload;uselowergroundspeed.

2.Theair-cleanerltersaredirty .2.Servicetheairlters.

3.Incorrectfuelisinthefuelsystem.3.Drainthefuelsystemandrellwith

4.Theinjection-pumptimingisincorrect.

5.Theinjectionpumpisdamaged.

6.Theinjectionnozzlesaredamaged.

1.Checkandaddcoolant.

2.Inspectandcleantheradiatorscreen
witheveryuse.

freshfuel.

6.ContactyourAuthorizedService
Dealer.

Dealer.

8.ContactyourAuthorizedService
Dealer.

Dealer.

speciedfuel.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

Exhaustproducesexcessivewhitesmoke.

Theenginelosespower.

1.ThekeywasturnedtotheSTART
positionbeforetheglow-pluglight
turnedoff.

2.Theenginetemperatureislow.

3.Theglowplugsareinoperative.

4.Theinjectionpumptimingisincorrect.

5.Theinjectionnozzlesaredamaged.

6.Thereislowcompression.

1.Theengineloadisexcessive.1.Reducethegroundspeed.

2.Thecrankcase-oillevelisincorrect.2.FillordraintotheFullmark.

3.Theair-cleanerltersaredirty .3.Servicetheairlters.

4.Dirt,water,stalefuel,orincorrectfuel
isinthefuelsystem.

5.Theengineisoverheating.

6.Thespark-arrestorscreenisclogged.

7.Thereisairinthefuel.7.Bleedthenozzlesandcheckforair

8.Thereislowcompression

9.Thefuel-tankventisrestricted.9.ContactyourAuthorizedService

10.Theinjection-pumptimingisincorrect.

11.Theinjectionpumpisdamaged.

1.TurnthekeytotheRUNpositionand
allowtheglow-pluglighttoturnoff
beforestartingtheengine.

2.Checkthethermostat.

3.Checkthefuse,glowplugsandwiring.

4.ContactyourAuthorizedService
Dealer.

5.ContactyourAuthorizedService
Dealer.

6.ContactyourAuthorizedService
Dealer.

4.Drainandushthefuelsystem;add
freshfuel.

5.Referto“Theengineoverheats.”

6.Cleanorreplacethespark-arrestor
screen.

leaksatfuelhoseconnectionsand
ttingsbetweenthefueltankand
engine.

8.ContactyourAuthorizedService
Dealer.

Dealer.

10.ContactyourAuthorizedService
Dealer.

11.ContactyourAuthorizedService
Dealer.

49

Problem

PossibleCauseCorrectiveAction

Thetractionunitdoesnotdrive.

1.Theparkingbrakeison.1.Releasetheparkingbrake.

2.Thehydraulicuidlevelislow.2.Addhydraulicuidtothereservoir.

3.Thetowvalvesareopen.

4.Thepumpand/orwheelmotoris
damaged.

5.Thereliefvalveisdamaged.5.ContactyourAuthorizedService

3.Closethetowvalves.

4.ContactyourAuthorizedService
Dealer.

Dealer.

50

Schematics

G007388

ElectricalSchematic(Rev .B)

51

HydraulicSchematic(Rev .A)

52

Notes:

Notes:

InternationalDistributorList

Distributor:

AgrolancKft
AsianAmericanIndustrial(AAI)
B-RayCorporation
BrisaGoodsLLC
CascoSalesCompany
CeresS.A.CostaRica
CSSCTurfEquipment(pvt)Ltd.SriLanka
CyrilJohnston&Co.
CyrilJohnston&Co.RepublicofIreland
FatDragon
FemcoS.A.Guatemala
FIVEMANSNew-T echCo.,LtdChina
ForGarderOU
G.Y .K.CompanyLtd.
GeomechanikiofAthensGreece
GolfinternationalTurizm
HakoGroundandGardenSweden
HakoGroundandGarden
HayterLimited(U.K.)
HydroturfInt.CoDubai
HydroturfEgyptLLC
IrrimacPortugal351212388260T oroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369

Country:

Hungary3627539640
HongKong85224977804
Korea82325512076
Mexico12104952417
PuertoRico7877888383

NorthernIreland442890813121

China

Estonia3723846060
Japan81726325861Riversa

Turkey902163365993

Norway4722907760
UnitedKingdom441279723444
UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
Egypt2025194308ToroAustraliaAustralia61395807355

PhoneNumber:Distributor:

MaquiverS.A.Colombia
MaruyamaMfg.Co.Inc.
Mountelda.s.CzechRepublic
Mountelda.s.Slovakia

5062391138
941 12746100

442890813121ParklandProductsLtd.NewZealand6433493760
8861080841322
5024423277
86-10-63816136

30109350054

4635100000

MunditolS.A.
NormaGarden
OslingerTurfEquipmentSA
OyHakoGroundandGardenAb

Perfetto
PratoverdeSRL.
Prochaska&Cie
RTCohen2004Ltd.

LelyTurfcare
Lely(U.K.)Limited
SolvertS.A.S.
SpyprosStavrinidesLimitedCyprus
SurgeSystemsIndiaLimited

Country:

Japan81332522285

Argentina541 148219999
Russia74954116120
Ecuador59342396970
Finland35898700733

Poland48618208416
Italy390499128128
Austria4312785100
Israel97298617979
Spain
Denmark4566109200
UnitedKingdom441480226800
France33130817700

India911292299901

PhoneNumber:

5712364079

420255704220
420255704220

34952837500

35722434131

EuropeanPrivacyNotice

TheInformationToroCollects
ToroWarrantyCompany(Toro)respectsyourprivacy .Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.

TheT orowarrantysystemishostedonserverslocatedwithintheUnitedStateswhereprivacylawmaynotprovidethesameprotectionasapplies
inyourcountry .

BYSHARINGYOURPERSONALINFORMATIONWITHUS,YOUARECONSENTINGTOTHEPROCESSINGOFYOURPERSONALINFORMATION
ASDESCRIBEDINTHISPRIV ACYNOTICE.

TheWayT oroUsesInformation
Toromayuseyourpersonalinformationtoprocesswarrantyclaims,tocontactyouintheeventofaproductrecallandforanyotherpurposewhichwetell
youabout.T oromayshareyourinformationwithT oro'safliates,dealersorotherbusinesspartnersinconnectionwithanyoftheseactivities.Wewillnot
sellyourpersonalinformationtoanyothercompany .Wereservetherighttodisclosepersonalinformationinordertocomplywithapplicablelawsand
withrequestsbytheappropriateauthorities,tooperateoursystemsproperlyorforourownprotectionorthatofotherusers.

RetentionofyourPersonalInformation
Wewillkeepyourpersonalinformationaslongasweneeditforthepurposesforwhichitwasoriginallycollectedorforotherlegitimatepurposes
(suchasregulatorycompliance),orasrequiredbyapplicablelaw.

Toro'sCommitmenttoSecurityofY ourPersonalInformation
Wetakereasonableprecautionsinordertoprotectthesecurityofyourpersonalinformation.Wealsotakestepstomaintaintheaccuracyandcurrent
statusofpersonalinformation.

AccessandCorrectionofyourPersonalInformation
Ifyouwouldliketorevieworcorrectyourpersonalinformation,[e-mail].

AustralianConsumerLaw

AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalT oroDealer.

374-0269RevK

TheToroWarranty

AOne-Y earLimitedWarranty

CompactUtilityEquipment
(CUE)Products

ConditionsandProductsCovered

TheT oroCompanyanditsafliate,ToroWarrantyCompany,pursuantto
anagreementbetweenthem,jointlywarrantyourT oroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

ProSneak
CompactToolCarriers,
Trenchers,StumpGrinders,
andAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

*

SomeenginesusedonToroProductsarewarrantedbytheenginemanufacturer.

1yearor1000operatinghours,
whicheveroccursrst

*

*

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.Tolocatea
dealerconvenienttoyou,accessourwebsiteatwww.T oro.com.You
mayalsocallourToroCustomerCareDepartmenttollfreeatthe
numberbelow.

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

SWSCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1196
TollFree:888-384-9940

OwnerResponsibilities

YoumustmaintainyourToroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.Parts
scheduledforreplacementasrequiredmaintenance(“MaintenanceParts”),
arewarrantedfortheperiodoftimeuptothescheduledreplacementtime
forthatpart.Failuretoperformrequiredmaintenanceandadjustmentscan
begroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarrantyperiod
aredefectsinmaterialsorworkmanship.Thisexpresswarrantydoesnot
coverthefollowing:

•Productfailureswhichresultfromtheuseofnon-T ororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinanabusive,

negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobedefective.

Examplesofpartswhichareconsumed,orusedup,duringnormal
productoperationinclude,butarenotlimitedto,belts,wipers,spark
plugs,tires,lters,gaskets,wearplates,seals,O-rings,drivechains,
clutches.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather ,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecals,etc.

•Repairsnecessaryduetofailuretofollowrecommendedfuel

procedure(consultOperator'sManualformoredetails)

–Removingcontaminantsfromthefuelsystemisnotcovered

–Useofoldfuel(morethanonemonthold)orfuelwhichcontains

morethan10%ethanolormorethat15%MTBE

–Failuretodrainthefuelsystempriortoanyperiodofnon-use

overonemonth

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty.

NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.Allimpliedwarrantiesofmerchantability
andtnessforusearelimitedtothedurationofthisexpresswarranty .
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty.The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty .RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtainguarantee
policiesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtainingguarantee
information,contacttheToroimporter .Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.

AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.

374-0261RevG