Toro 22321, 22321G, 22322 Operator's Manual

FormNo.3373-546RevB

TX427CompactUtilityLoader

ModelNo.22321—SerialNo.312000201andUp

ModelNo.22321G—SerialNo.312000201andUp

ModelNo.22322—SerialNo.312000201andUp

Registeratwww.T oro.com.
OriginalInstructions(EN)

*3373-546*B

ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.

WARNING

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

DANGER

Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.

Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).

Introduction

Thismachineisacompactutilityloaderintendedforusein
variousearthandmaterialsmovingactivitiesforlandscaping
andconstructionwork.Itisdesignedtooperateawidevariety
ofattachmentseachofwhichperformaspecializedfunction.

Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely .

YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.

Becauseinsomeareastherearelocal,state,orfederal
regulationsrequiringthatasparkarresterbeusedonthe
engineofthismachine,asparkarresterisavailableas
anoption.Ifyourequireasparkarrester,contactyour
AuthorizedToroServiceDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA
ForestryService.

Important:ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
landwithoutasparkarrestermufermaintainedin
workingorder,ortheengineconstricted,equipped,and
maintainedforthepreventionofre.Otherstatesor
federalareasmayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadianICES-002.

Theenclosed
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.

Engine Owner's Man ual

issuppliedfor

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure2),

©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation

Contactusatwww.T oro.com.

2

PrintedintheUSA.

AllRightsReserved

andNoteemphasizesgeneralinformationworthyofspecial
attention.

Contents

Introduction..................................................................2

Safety...........................................................................4

SafeOperatingPractices...........................................4

SoundPressureLevel...............................................6

SoundPower..........................................................6

VibrationLevel.......................................................6

StabilityData..........................................................7

SlopeIndicator.......................................................8

SafetyandInstructionalDecals.................................9

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................16

Attachments/Accessories........................................16

Operation....................................................................17

AddingFuel...........................................................17

CheckingtheEngineOilLevel.................................18

CheckingtheHydraulicFluidLevel...........................18

StartingandStoppingtheEngine..............................19

StoppingtheTractionUnit......................................19

MovingaNon-functioningTractionUnit...................19

UsingtheCylinderLock..........................................20

UsingAttachments.................................................20

SecuringtheTractionUnitforTransport....................22

LiftingtheTractionUnit..........................................22

Maintenance.................................................................23

RecommendedMaintenanceSchedule(s)......................23

PremaintenanceProcedures........................................24

OpeningtheHood.................................................24

ClosingtheHood...................................................24

OpeningtheRearAccessCover................................24

ClosingtheRearAccessCover.................................25

RemovingtheSideScreens......................................25

InstallingtheSideScreens........................................25

RemovingtheFrontScreen......................................25

Lubrication...............................................................26

GreasingtheTractionUnit......................................26

EngineMaintenance..................................................27

ServicingtheAirCleaner.........................................27

ServicingtheCarbonCanister..................................27

ServicingtheEngineOil..........................................28

ServicingtheSparkPlugs.........................................29

FuelSystemMaintenance...........................................30

ChangingtheFuelFilter..........................................30

DrainingtheFuelTank...........................................31

ElectricalSystemMaintenance....................................31

ServicingtheBattery...............................................31

DriveSystemMaintenance.........................................33

ServicingtheTracks................................................33

BeltMaintenance......................................................36

Inspecting/ReplacingtheDriveBelt.........................36

ControlsSystemMaintenance.....................................37

AdjustingtheTractionControlAlignment.................37

AdjustingtheTractionControlNeutral

Position.............................................................38

AdjustingtheTrackingoftheTractionControl,

FullForwardPosition..........................................38

HydraulicSystemMaintenance....................................39

ReplacingtheHydraulicFilter..................................39

ChangingtheHydraulicFluid...................................40

CheckingtheHydraulicLines...................................41

Cleaning...................................................................42

RemovingDebrisfromtheTractionUnit...................42

CleaningtheChassis...............................................42

Storage........................................................................44

Troubleshooting...........................................................45

Schematics...................................................................46

3

Safety

Improperuseormaintenancebytheoperatororowner
canresultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafetyalertsymbol,which
means:
instruction.Failuretocomplywiththeinstructionmay
resultinpersonalinjuryordeath.

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always
followallsafetyinstructionstoavoidseriousinjuryordeath.

Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed
area.

Training

•ReadtheOperator'sManualandothertrainingmaterial.If

•Becomefamiliarwiththesafeoperationoftheequipment,

•Alloperatorsandmechanicsshouldbetrained.The

•Neverletchildrenoruntrainedpeopleoperateorservice

•Theowner/usercanpreventandisresponsiblefor

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

•Wearappropriateclothingincludinghardhat,safety

•Inspecttheareawheretheequipmentistobeusedand

•Useextracarewhenhandlinggasolineandotherfuels.

Caution

,

W ar ning

,or

Danger

—personalsafety

WARNING

theoperator(s)ormechanic(s)cannotreadEnglish,itis
theowner'sresponsibilitytoexplainthismaterialtothem.

operatorcontrols,andsafetysigns.

ownerisresponsiblefortrainingtheusers.

theequipment.Localregulationsmayrestricttheageof
theoperator.

accidentsorinjuriesoccurringtohimselforherself,other
peopleorproperty.

attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.

glasses,longpants,safetyshoes,andhearingprotection.
Longhair,looseclothingorjewelrymaygettangledin
movingparts.

removeallobjectssuchasrocks,toys,andwirewhichcan
bethrownbythemachine.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer
–Neverremovethegascaporaddfuelwiththeengine

running.Allowtheenginetocoolbeforerefueling.
Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthattheoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning
properly.Donotoperateunlesstheyarefunctioning
properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholesand

hiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingtheengine.Onlystarttheengine
fromtheoperator'sposition.

•Slowdownanduseextracareonhillsides.Besureto

travelintherecommendeddirectiononhillsides.Turf
conditionscanaffectthemachine'sstability.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Neveroperatewiththeguardsnotsecurelyinplace.Be

sureallinterlocksareattached,adjustedproperly,and
functioningproperty.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,lowerimplements,disengagethe

auxiliaryhydraulics,engageparkingbrake,shutoffthe
enginebeforeleavingtheoperator'spositionforany
reason.

•Keephandsandfeetawayfrommovingattachments.

•Lookbehindanddownbeforebackinguptobesureof

aclearpath.

•Nevercarrypassengersandkeeppetsandbystanders

away.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.

•Donotoperatethemachineundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachineintoa

trailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

•Readallattachmentmanuals.

•Ensurethattheareaisclearofotherpeoplebefore

operatingthetractionunit.Stopthetractionunitif
anyoneentersthearea.

•Neverleavearunningtractionunitunattended.Always

lowertheloaderarms,stoptheengine,settheparking
brake,andremovethekeybeforeleaving.

•Donotexceedtheratedoperatingcapacity,asthetraction

unitmaybecomeunstablewhichmayresultinlossof
control.

•Donotcarryaloadwiththearmsraised.Alwayscarry

loadsclosetotheground.

4

•Donotover-loadtheattachmentandalwayskeepthe

loadlevelwhenraisingtheloaderarms.Logs,boards,and
otheritemscouldrolldowntheloaderarms,injuringyou.

•Neverjerkthecontrols;useasteadymotion.

•Watchfortrafcwhenoperatingnearorcrossing

roadways.

•Donottouchpartswhichmaybehotfromoperation.

Allowthemtocoolbeforeattemptingtomaintain,adjust,
orservice.

•Checkforoverheadclearances(i.e.branches,doorways,

electricalwires)beforedrivingunderanyobjectsanddo
notcontactthem.

•Ensurethatyouoperatethetractionunitinareaswhere

therearenoobstaclesincloseproximitytotheoperator.
Failuretomaintainadequatedistancefromtrees,walls,
andotherbarriersmayresultininjuryasthetractionunit
backsupduringoperationiftheoperatorisnotattentive
tothesurroundings.Onlyoperatetheunitinareaswhere
thereissufcientclearancefortheoperatortosafely
maneuvertheproduct.

•Beforedigging,havetheareamarkedforunderground

utilities,anddonotdiginmarkedareas.

•Locatethepinchpointareasmarkedonthetractionunit

andattachmentsandkeephandsandfeetawayfrom
theseareas.

•Beforeoperatingthetractionunitwithanattachment,

ensurethattheattachmentisproperlyinstalled.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.

SlopeOperation

Slopesareamajorfactorrelatedtoloss-of-controland
tip-overaccidents,whichcanresultinsevereinjuryordeath.
Allslopesrequireextracaution.

•Donotoperatethetractionunitonhillsidesorslopes

exceedingtheanglesrecommendedintheStabilityData
sectionandthoseintheattachmentOperator'sManual.See
alsothe

•Operateupanddownslopeswiththeheavyendof

thetractionunituphill.Weightdistributionchanges.
Anemptybucketwillmaketherearofthetractionunit
theheavyend,andafullbucketwillmakethefrontofthe
tractionunittheheavyend.Mostotherattachmentswill
makethefrontoftractionunittheheavyend.

•Raisingtheloaderarmsonaslopewillaffectthestability

ofthemachine.Wheneverpossible,keeptheloaderarms
intheloweredpositionwhenonslopes.

•Removinganattachmentonaslopewillmaketherearof

thetractionunitheavy.Referto
determinewhethertheattachmentcanbesafelyremoved
ontheslope.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

workarea.Watchforholes,ruts,orbumps,asuneven

SlopeIndicator(page8).

StabilityData(page7)to

terraincouldoverturnthetractionunit.Tallgrasscan
hideobstacles.

•UseonlyToro-approvedattachments.Attachmentscan

changethestabilityandtheoperatingcharacteristicsof
thetractionunit.Warrantymaybevoidedifusedwith
unapprovedattachments.

•Keepallmovementsonslopesslowandgradual.Donot

makesuddenchangesinspeedordirection.

•Avoidstartingorstoppingonaslope.Ifthetractionunit

losestraction,proceedslowly,straightdowntheslope.

•Avoidturningonslopes.Ifyoumustturn,turnslowly

andkeeptheheavyendofthetractionunituphill.

•Donotoperateneardrop-offs,ditches,orembankments.

Thetractionunitcouldsuddenlyturnoverifatrackgoes
overtheedgeofaclifforditch,orifanedgecavesin.

•Donotoperateonwetgrass.Reducedtractioncould

causesliding.

•Donotparkthetractionunitonahillsideorslope

withoutloweringtheattachmenttotheground,setting
theparkingbrake,andchockingthetracks.

MaintenanceandStorage

•Disengagetheauxiliaryhydraulics,lowertheattachment,

settheparkingbrake,stoptheengine,andremovethe
key.Waitforallmovementtostopbeforeadjusting,
cleaning,orrepairing.

•Cleandebrisfromattachments,drives,mufers,and

enginetohelppreventres.Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Parkthemachineonlevelground.Neverallowuntrained

personneltoservicethemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatteryorremovethesparkplugwires

beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositivelast.Reconnectpositive
rstandnegativelast.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Chargebatteriesinanopenwellventilatedarea,away

fromsparkandames.Unplugthechargerbefore
connectingordisconnectingitfromthebattery.Wear
protectiveclothinganduseinsulatedtools.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

•Ifanymaintenanceorrepairrequirestheloaderarmsto

beintheraisedposition,securethearmsintheraised
positionwiththehydrauliccylinderlock.

5

•Securetheloaderarmvalvewiththeloadervalvelock

anytimeyouneedtostopthemachinewiththeloader
armsraised.

Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO6395.

•Keepnutsandboltstight.Keepequipmentingood

condition.

•Nevertamperwithsafetydevices.

•Keepthetractionunitfreeofgrass,leaves,orotherdebris

build-up.Cleanupoilorfuelspillage.Allowthetraction
unittocoolbeforestoring.

•Useextracarewhenhandlinggasolineandotherfuels.

Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovethegascaporaddfuelwhenthe

engineisrunning.Allowtheenginetocoolbefore
refueling.Donotsmoke.

–Neverrefuelthetractionunitindoors.

–Neverstorethetractionunitorfuelcontainerinside

wherethereisanopename,suchasnearawater
heaterorfurnace.

–Neverllacontainerwhileitisinsideavehicle,trunk,

pick-upbed,oranysurfaceotherthantheground.

–Keepcontainernozzleincontactwiththetankduring

lling.

VibrationLevel

Measuredvibrationlevelforrighthand=1.1m/s

Measuredvibrationlevelforlefthand=1.1m/s

UncertaintyValue(K)=0.6m/s

Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO20643.

2

2

2

•Stopandinspecttheequipmentifyoustrikeanobject.

Makeanynecessaryrepairsbeforerestarting.

•UseonlygenuineTororeplacementpartstoensurethat

originalstandardsaremaintained.

•Batteryacidispoisonousandcancauseburns.Avoid

contactwithskin,eyes,andclothing.Protectyourface,
eyes,andclothingwhenworkingwithabattery.

•Batterygasescanexplode.Keepcigarettes,sparksand

amesawayfromthebattery.

•Keepyourbodyandhandsawayfrompinholeleaks

ornozzlesthatejecthighpressurehydraulicuid.Use
cardboardorpapertondhydraulicleaks;neveruse
yourhands.Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjuryrequiringsurgerywithina
fewhoursbyaqualiedsurgeonorgangrenemayresult.

SoundPressureLevel

SoundPressureLevelThisunithasasoundpressurelevelat
theoperator’searof90dBA,whichincludesanUncertainty
Value(K)of1dBA.

Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinEN11201.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof103dBA,
whichincludesanUncertaintyValue(K)of1dBA.

6

StabilityData

Thefollowingtableslistthemaximumsloperecommendedforthetractionunitinthepositionslistedinthetables.Slopesover
thelisteddegreemaycausethetractionunittobecomeunstable.Thedatainthetablesassumethattheloaderarmsarefully
lowered;raisedarmsmayaffectthestability .

Ineachattachmentmanualisasetofthreestabilityratings,oneforeachhillposition.Todeterminethemaximumslopeyou
cantraversewiththeattachmentinstalled,ndthedegreeofslopethatcorrespondstothestabilityratingsoftheattachment.
Example:IftheattachmentinstalledonaTX427tractionunithasaFrontUphillratingofB,aRearUphillratingofD ,anda
SideUphillratingofC,thenyoucoulddriveforwardupa20°slope,rearwardupa12°slope,orsidewaysona14°slope,as
listedinthefollowingtablefortheTX427tractionunit.

Model22321and22321G

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C17°17°14°

D

E

Model22322

11°21°19°

25°25°20°

20°20°18°

10°12°9°

5°5°5°

MaximumRecommendedSlopewhen

Operatingwith:

FrontUphillRearUphill

SideUphill

SideUphill

Conguration

Tractionunitwithoutattachment

Tractionunitwithanattachmentratedwithoneofthefollowingstabilityratings
foreachslopeposition:*

A

B

C18°16°16°

D

E

12°20°23°

25°25°25°

22°22°22°

10°10°10°

5°5°5°

7

SlopeIndicator

G011841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope

indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

8

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.

93-6686

1.Hydraulicoil

2.ReadtheOperator'sManual.

93-7814

1.Entanglementhazard,belt—stayawayfrommovingparts.

93-9084

100-8821

1.Crushinghazardandcuttinghazardofhand—stayasafe
distancefromthefrontofthetractionunitwhentheloader
armsareraised.

100-8822

1.Warning—donotcarrypassengers.

1.Liftpoint

2.Tie-downpoint

100-4650

1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.

2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.

115-4020

1.Turnright3.Reverse

2.Forward

4.Turnleft

115-4855

1.Hotsurface/burnhazard—wearprotectivegloveswhen
handlingthehydrauliccouplersandreadtheOperator's
Manualforinformationonhandlinghydrauliccomponents.

9

115-4856

1.Warning—readtheOperator'sManual;maximumload
ratingof500lb(228Kg);noriders.

115-4857

115-4861

1.Auxiliaryhydraulics3.Forward

2.Lockedreverse(detent)4.Neutral(off)

1.Lowertheloaderarms.

2.Dumpthebucket.5.Floatthebucketonthe

3.Raisetheloaderarms.

4.Curlthebucket.

ground.

115-4858

1.Crushinghazardofhandsorfeet—installthecylinderlock.

1.Loadervalvelock,
unlocked

115-4862

2.Loadervalvelock,locked

1.Disengaged3.Engaged

2.Parkingbrake

115-4859

10

117–1806

115-4860

1.Warning—readtheOperator'sManual.

2.Warning—settheparkingbrake,stoptheengine,removetheignitionkeyandlowertheloaderarmsbeforeleavingthemachine.

3.Crushinghazard—installthecylinderlockandreadtheinstructionsbeforeservicingorperformingmaintenance.

4.Cuttinghazardofhandsorfeet—waitforallmovingpartstostop;stayawayfrommovingparts;keepallguardsandshieldsin
place.

5.Crushing/dismembermenthazardofbystanders—keepbystandersasafedistancefromthemachine.

6.Explosionandelectricshockhazard—donotdiginareaswithburiedgasorelectricallines;contactlocalpowerorganizations
beforedigging.

11

117-4045

1.ReadtheOperator'sManual,located
insidetherearaccesscover.

2.Fast

3.Continuousvariablesetting

4.Slow

5.Throttle11.Hourmeter17.Tippinghazard—movethetractionunit

6.On

7.Choke

8.Off

9.Fuel15.Warning—donotoperatethismachine

10.Hydraulicoiltemperature16.Electricshockhazard,overheadpower

12.Engine—start18.Tippinghazard—slowthetractionunit

13.Engine—run

14.Engine—stop

unlessyouaretrained.

lines—stayawayfromoverheadpower
lines.

withtheheavyenduphill;donottravel
withtheloaderarmsraised.

whenturning,donottravelfastwhen
turning,lookbehindanddownwhen
reversing.

12

ProductOverview

Figure4

1.Track5.Loaderarms9.Mountplate13.Fueltank

2.Trackadjustmentchamber6.Hood

3.Liftcylinder

4.Cylinderlock

7.Auxiliaryhydrauliccouplers

8.Tiltcylinder12.Rearaccesscover

10.Tie-down/liftloop14.Reversesafetyplate

11.Controlpanel

Controls

Becomefamiliarwithallthecontrols(Figure5)beforeyou
starttheengineandoperatethetractionunit.

Figure5

1.Auxiliaryhydraulicslever

2.Throttlelever9.Loadervalvelock

3.Chokelever

4.Fuelgauge11.Tractioncontrol

5.Hydraulicoiltemperature
light

6.Hourmeter/tachometer13.Loadercontrolreference

7.Keyswitch

8.Loaderarm/attachmenttilt
lever

10.Parkingbrakelever

12.Referencebar

bar

Tostarttheengine,rotatethekeytothestartposition.Release
thekeywhenenginestartsanditwillmoveautomaticallyto
therunposition.

Tostoptheengine,rotatethekeytotheoffposition.

ThrottleLever

Movethecontrolforwardtoincreasetheenginespeedand
rearwardtodecreasespeed.

ChokeLever

Beforestartingacoldengine,movethechokeleverforward.
Aftertheenginestarts,regulatethechoketokeeptheengine
runningsmoothly.Assoonaspossible,movethechokelever
allthewayrearward.

Note:Awarmenginerequireslittleornochoking.

ReferenceBar

Whendrivingthetractionunit,usethereferencebaras
ahandleandaleveragepointforcontrollingthetraction
controlandtheauxiliaryhydraulicslever.Toensuresmooth,
controlledoperation,donottakebothhandsoffofthe
referencebarwhileoperatingthetractionunit.

KeySwitch

Thekeyswitch,usedtostartandstoptheengine,hasthree
positions:off,run,andstart.

13

TractionControl

G008131

G008132

Figure9

Figure6

1.Referencebar(doesnotmovetogiveyouareferencepoint
andaxedhandletoholdwhileoperatingthetractionunit)

2.Tractioncontrol(movestocontrolthemachine)

•Tomoveforward,movethetractioncontrolforward

(Figure7).

Figure7

•Tomoverearward,movethetractioncontrolrearward

(Figure8).Whenreversing,lookbehindfor

obstructionsandkeepyourhandsonthereference
bar(Figure7).

•Toturnleft,rotatethetractioncontrolcounterclockwise

(Figure10).

Figure10

•Tostop,releasethetractioncontrol(Figure6).

Note:Thefartheryoumovethetractioncontrolinany
direction,thefasterthemachinewillmoveinthatdirection.

LoaderArm/AttachmentTiltLever

Totilttheattachmentforward,slowlymovethelevertothe
right(Figure11).

Totilttheattachmentrearward,slowlymovethelevertothe
left(Figure11).

Figure8

•Toturnright,rotatethetractioncontrolclockwise

(Figure9).

Tolowertheloaderarms,slowlymovetheleverforward
(Figure11).

Toraisetheloaderarms,slowlymovetheleverrearward
(Figure11).

Youcanalsopushtheleverfullyforwardintoadetent
position(Figure11)toreleasetheloaderarmssothatthe
attachmentrestsontheground.Thisallowsattachmentssuch
asthelevelerandthehydraulicbladetofollowthecontours
oftheground(i.e.,oat)whengrading.

14

Figure11

AuxiliaryHydraulicsLever

Tooperateahydraulicattachmentintheforwarddirection,
rotatetheauxiliaryhydraulicsleverrearwardandpullitdown
tothereferencebar(Figure13,number1).

Tooperateahydraulicattachmentinreversedirection,rotate
thehydraulicsleverrearward,thenmoveitleftintotheupper
slot(Figure13,number2).

Ifyoureleasetheleverwhileintheforwardposition,thelever
willautomaticallyreturntotheneutralposition(Figure13,
number3).Ifitisinthereverseposition,itwillremainthere
untilyoupullitoutoftheslot.

1.Lowertheloaderarms

2.Raisetheloaderarms

3.Tilttheattachment
rearward

4.Tilttheattachmentforward

5.Detent(Float)position

Bymovingthelevertoanintermediateposition(suchas,
forwardandleft),youcanmovetheloaderarmsandtiltthe
attachmentatthesametime.

LoaderValveLock

Theloadervalvelocksecurestheloaderarm/attachmenttilt
leversothatyoucannotpushitforward.Thishelpstoensure
thatnoonewillaccidentallylowertheloaderarmsduring
maintenance.Securetheloaderarmswiththelockanytime
youneedtostopthemachinewiththeloaderarmsraised.

Tosetthelock,liftuponitsoitclearstheholeinthecontrol
panelandswingittotheleftinfrontoftheloaderarmlever,
pushingitdownintothelockedposition(Figure12).

Figure13

1.Forwardowhydraulics

2.Reverseowhydraulics

3.Neutral

ParkingBrakeLever

Tosettheparkingbrake,pushthebrakeleverforwardandto
theleftandthenpullitrearward(Figure14).

Note:Thetractionunitmayrollslightlybeforethebrakes
engageinthedrivesprocket.

Figure12

1.Loadervalvelock

2.Loaderarm/attachmenttilt
lever

LoaderControlReferenceBar

Theloadercontrolreferencebarhelpsstabilizeyourhand
whileoperatingtheloaderarm/attachmenttiltlever.

Figure14

Toreleasethebrake,pushtheleverforwardandthenright,
intothenotch.

FuelGauge

Thisgaugemeasurestheamountoffuelinthefueltank.

15

HydraulicOilTemperatureLight

After50hoursandthenevery100hoursthereafter(that
isat150,250,350,etc.)thescreendisplaysCHGOILto

Ifthehydraulicoilgetstoohot,thislightilluminatesandan
audiblealarmsounds.Ifthishappens,stoptheengineand
allowthetractionunittocool.

remindyoutochangetheengineoil.Afterevery100hours,
thescreendisplaysSVCtoremindyoutoperformtheother
maintenanceproceduresbasedona100,200,or400hour
schedule.Thesereminderscomeonstartingthreehoursprior

HourMeter/Tachometer

totheserviceintervaltimeandashatregularintervalsfor

sixhours.
Whentheengineisoff,thehourmeter/tachometerdisplays
thenumberofhoursofoperationthathavebeenloggedon
thetractionunit.Whentheengineisrunning,itdisplaysthe
speedoftheengineinrevolutionsperminute(rpm).

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Model22321and22321G

Width

Length

Height

Weight

Operatingcapacity500lb(227Kg)

Tippingcapacity

Wheelbase

Dumpheight(withnarrowbucket)47inches(1 19cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketinhighestposition)66inches(168cm)

34inches(86cm)

71inches(180cm)

46inches(1 17cm)

1880lb(853Kg)

1480lb(671Kg)

31.2inches(79cm)

Model22322

Width

Length

Height

Weight

Operatingcapacity500lb(227Kg)

Tippingcapacity

Wheelbase

Dumpheight(withnarrowbucket)47inches(1 19cm)

Reach—fullyraised(withnarrowbucket)22inches(55cm)

Heighttohingepin(narrowbucketinhighestposition)66inches(168cm)

41inches(104cm)

71inches(180cm)

46inches(1 17cm)

2075lb(941Kg)

1427lb(647Kg)

31.2inches(79cm)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.

Important:UseonlyT oroapprovedattachments.Otherattachmentsmaycreateanunsafeoperatingenvironment
ordamagethetractionunit.

16

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Important:Beforeoperating,checkthefuelandoil
level,andremovedebrisfromthetractionunit.Also,
ensurethattheareaisclearofpeopleanddebris.You
shouldalsoknowandhavemarkedthelocationsofall
utilitylines.

AddingFuel

•Forbestresults,useonlyclean,fresh,unleadedgasoline

withanoctaneratingof87orhigher((R+M)/2rating
method).

•Oxygenatedfuelwithupto10%ethanolor15%MTBE

byvolumeisacceptable.

•DoNotuseethanolblendsofgasoline(suchasE15

orE85)withmorethan10%ethanolbyvolume.
Performanceproblemsand/orenginedamagemayresult
whichmaynotbecoveredunderwarranty.

•DoNotusegasolinecontainingmethanol.

•DoNotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•DoNotaddoiltogasoline.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromagasolinedispenser
nozzle.

•Ifagasolinedispensernozzlemustbeused,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.

DANGER

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthetractionunitto
providethefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank
bedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining
methanolorethanol.

Addthecorrectamountofgasstabilizer/conditionertothe
gas.

Note:Afuelstabilizer/conditionerismosteffectivewhen
mixedwithfreshgasoline.Tominimizethechanceofvarnish
depositsinthefuelsystem,usefuelstabilizeratalltimes.

FillingtheFuelTank

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Cleanaroundthefueltankcapandremoveit.

17

Note:Thecapistetheredtothefueltank.

4.Addunleadedgasolinetothefueltank,untilthelevelis
justbelowthebottomofthellerneck.

Important:Donotoverllthecrankcasewithoil
becausetheenginemaybedamaged.

10.Replacethellercapanddipstick.

Important:Thisspaceinthetankallowsgasoline
toexpand.Donotllthefueltankcompletelyfull.

5.Installthefueltankcapsecurely,turningituntilitclicks.

6.Wipeupanygasolinethatmayhavespilled.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleanaroundtheoildipstick(

Figure15).

11.Closethehood.

CheckingtheHydraulicFluid Level

ServiceInterval:Every25hours

HydraulicTankCapacity:12USgallons(45.4l)

RefertoChangingtheHydraulicFluid(page40)forhydraulic
uidspecications.

Important:Alwaysusethecorrecthydraulicuid.
Unspecieduidswilldamagethehydraulicsystem.

1.Removetheattachment,ifone
isinstalled;refertoRemovingan
AttachmentRemovinganAttachment(page21).

2.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andfullyretractthetiltcylinder.

3.Stoptheengine,removethekey,andallowtheengine
tocool.

4.Openthehoodandremovetheleftsidescreen.

Figure15

1.Oildipstick

5.Pulloutthedipstickandwipethemetalendclean
(

Figure15).

6.Slidethedipstickfullyintothedipsticktube(Figure15).

7.Pullthedipstickoutandlookatthemetalend.

8.Iftheoillevelislow ,cleanaroundtheoilllercapand
removethecap(Figure16).

2.Metalend

5.Cleantheareaaroundthellerneckofthehydraulic
Figure17).

tank(

6.Removethecapfromthellerneckandchecktheuid

levelonthedipstick(Figure17).

Theuidlevelshouldbebetweenthemarksonthe
dipstick.

Figure17

1.Fillerneckcap2.Dipstick

Figure16

1.Fillercap2.Valvecover

9.Slowlypouronlyenoughoilintothevalvecoverto
raisetheleveltotheF(full)mark.

7.Ifthelevelislow,addenoughuidtoraiseittothe
properlevel.

8.Installthecaponthellerneck.

9.Replacetheleftsidescreenandclosethehood.

18

StartingandStoppingthe

StoppingtheTractionUnit

Engine

StartingtheEngine

1.Ensurethattheauxiliaryhydraulicsleverisinneutral.

2.MovethechokeleverforwardtotheOnpositionifyou
arestartingacoldengine.

3.Movethethrottlelevermidwaybetweenslow(turtle)
andfast(rabbit)positions.

Note:Awarmorhotenginemaynotrequirechoking.

4.Turntheignitionkeytothestartposition.Whenthe
enginesstarts,releasethekey.

Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefailsto
start,allowa30secondcool-downperiodbetween
attempts.Failuretofollowtheseinstructionscan
burnoutthestartermotor.

5.Aftertheenginestarts,graduallymovethechoke
leverbacktotheOffposition.Iftheenginestallsor
hesitates,pullthechokeoutagainuntiltheengine
warmsup.

6.Movethethrottlelevertodesiredsetting.

Tostopthetractionunit,releasethetractioncontrol,move
thethrottlelevertoslow(turtle),lowerloaderarmstothe
ground,andstoptheengine.Settheparkingbrakeand
removethekey .

CAUTION

Achildoruntrainedbystandercouldattemptto
operatethetractionunitandbeinjured.

Removethekeyfromtheswitchwhenleavingthe
tractionunit,evenifjustforafewseconds.

MovingaNon-functioning TractionUnit

Important:Donottoworpullthetractionunitwithout

rstopeningthetowvalves,orthehydraulicsystemwill
bedamaged.

1.Stoptheengine.

2.Opentherearaccesscover.

3.Usingawrench,turnthetowvalvesonthehydraulic
pumpstwicecounter-clockwise(Figure18).

Important:Iftheengineisrunathighspeeds
whenthehydraulicsystemiscold(i.e.,whenthe
ambientairtemperatureisnearfreezingorlower),
hydraulicsystemdamagecouldoccur.When
startingtheengineincoldconditions,allowthe
enginetoruninthemiddlethrottlepositionfor
2to5minutesbeforemovingthethrottletofast
(rabbit).

Note:Ifoutdoortemperatureisbelowfreezing,store
thetractionunitinagaragetokeepitwarmerandaid
instarting.

StoppingtheEngine

1.Movethethrottlelever3/4ofthewaytotheFast
position.

2.Lowertheloaderarmstotheground.

3.Turntheignitionkeyoff.

Note:Ifyousetthethrottlelowerthanhalfwayto
fast,theenginewillcontinuetorunforonesecond
afterturningthekeytotheOffposition,preventinga
loudafterrebang.

Note:Iftheenginehasbeenworkinghardorishot,
letitrunforaminutebeforeturningtheignitionkey
off.Thishelpscooltheenginebeforeitisstopped.In
anemergency,theenginemaybestoppedimmediately.

Figure18

1.Lefttowvalve(righttrack)2.Righttowvalve(lefttrack)

4.Towthetractionunitasrequired.

5.Whenthetractionunithasbeenrepaired,closethetow
valvesbeforeoperatingit.

19

UsingtheCylinderLock

G004182

3

2

1

UsingAttachments

WARNING

Theloaderarmsmaylowerwhenintheraised
positioncrushinganyoneunderthem.

Installthecylinderlockbeforeperforming
maintenancethatrequiresraisedloaderarms.

InstallingtheCylinderLock

1.Removetheattachment.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Removethelynchpinsecuringthecylinderlocktothe
loaderarm(Figure19).

Important:Ifyouareusinganattachmentwithaserial
numberof200999999orearlier,themanualforthe
attachmentmaycontaininformationspecictotheuse
oftheattachmentwithothertractionunitmodels,such
assettingsfortheowdividercontrolandspeedselector
leverandtheuseofacounterweightonthetractionunit.
ThesesystemsarebuiltintotheTX,andyoushould
ignoreanyreferencestothem.

InstallinganAttachment

Important:UseonlyToro-approvedattachments.

Attachmentscanchangethestabilityandtheoperating
characteristicsofthetractionunit.Thewarrantyofthe
tractionunitmaybevoidedifusedwithunapproved
attachments.

Important:Beforeinstallingtheattachment,ensure
thatthemountplatesarefreeofanydirtordebrisand
thatthepinsrotatefreely.Ifthepinsdonotrotatefreely,
greasethem.

1.Positiontheattachmentonalevelsurfacewithenough
spacebehindittoaccommodatethetractionunit.

2.Starttheengine.

Figure19

1.Cylinderlock

2.Liftcylinder

5.Lowerthecylinderlockoverthecylinderrodand
secureitwiththelynchpin(Figure19).

6.Slowlylowertheloaderarmsuntilcylinderlock
contactsthecylinderbodyandrodend.

3.Lynchpin

Removing/StoringtheCylinderLock

Important:Ensurethatthecylinderlockisremoved

fromtherodandfullysecuredinthestorageposition
beforeoperatingthetractionunit.

1.Starttheengine.

2.Raisetheloaderarmstothefullyraisedposition.

3.Stoptheengine.

4.Removethelynchpinsecuringthecylinderlock.

5.Rotatethecylinderlockuptotheloaderarmand
secureitwiththelynchpin.

6.Lowertheloaderarms.

3.Tilttheattachmentmountplateforward.

4.Positionmountplateintotheupperlipofthe
attachmentreceiverplate(

Figure20

1.Mountplate2.Receiverplate

5.Raisetheloaderarmswhiletiltingbackthemountplate
atthesametime.

Important:Theattachmentshouldberaised
enoughtocleartheground,andthemountplate
shouldbetiltedallthewayback.

6.Stoptheengine.

7.Engagethequickattachpins,ensuringthattheyare
fullyseatedinthemountplate(

Important:Ifthepinsdonotrotatetothe
engagedposition,themountplateisnotfully

Figure20).

Figure21).

20

alignedwiththeholesintheattachmentreceiver
plate.Checkthereceiverplateandcleanitif
necessary.

6.Pushtheattachmentmaleconnectorintothefemale
connectoronthetractionunit.

Note:Whenyouconnecttheattachmentmale
connectorrst,youwillrelieveanypressurebuiltupin
theattachment.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

CAUTION

Figure21

1.Quickattachpins(shown
inengagedposition)

2.Disengagedposition

3.Engagedposition

WARNING

Ifyoudonotfullyseatthequickattachpins
throughtheattachmentmountplate,the
attachmentcouldfalloffofthetractionunit,
crushingyouorbystanders.

Ensurethatyourquickattachpinsarefully
seatedintheattachmentmountplate.

ConnectingtheHydraulicHoses

Iftheattachmentrequireshydraulicsforoperation,connect
thehydraulichosesasfollows:

1.Stoptheengine.

2.Movetheauxiliaryhydraulicsleverforward,backward,
andbacktoneutraltorelievepressureatthehydraulic
couplers.

3.Movetheauxiliaryhydraulicsleverintothereverse
position.

4.Removetheprotectivecoversfromthehydraulic
couplersonthetractionunit.

5.Ensurethatallforeignmatteriscleanedfromthe
hydraulicconnectors.

Hydrauliccouplers,hydrauliclines/valves,
andhydraulicuidmaybehot.Ifyoucontact
hotcomponentsyoumaybeburned.

•Weargloveswhenoperatingthehydraulic
couplers.

•Allowthetractionunittocoolbefore
touchinghydrauliccomponents.

•Donottouchhydraulicuidspills.

7.Pushtheattachmentfemaleconnectorintothemale
connectoronthetractionunit.

8.Conrmthattheconnectionissecurebypullingon
thehoses.

9.Movetheauxiliaryhydraulicslevertoneutral.

RemovinganAttachment

1.Lowertheattachmenttotheground.

2.Stoptheengine.

3.Disengagethequickattachpinsbyturningthemto
theoutside.

4.Iftheattachmentuseshydraulics,movetheauxiliary
hydraulicsleverforward,backward,andbacktoneutral
torelievepressureatthehydrauliccouplers.

5.Iftheattachmentuseshydraulics,slidethecollarback
onthehydrauliccouplersanddisconnectthem.

Important:Connecttheattachment
hosestogethertopreventhydraulicsystem
contaminationduringstorage.

21

6.Installtheprotectivecoversontothehydrauliccouplers
onthetractionunit.

7.Starttheengine,tiltthemountplateforward,andback
thetractionunitawayfromtheattachment.

SecuringtheTractionUnitfor Transport

Whentransportingthetractionunitonatrailer,alwaysuse
thefollowingprocedure:

Important:Donotoperateordrivethetractionunit
onroadways.

1.Lowertheloaderarms.

2.Stoptheengine.

3.Securethetractionunittothetrailerwithchainsor
strapsusingthetie-down/liftloops(
therearofthetractionunitandtheloaderarms/mount
platetosecurethefrontofthetractionunit.

Figure4)tosecure

LiftingtheTractionUnit

Youcanliftthetractionunitusingthetie-down/liftloops
asliftpoints(Figure4).

22

Maintenance

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst8hours

Aftertherst50hours

Beforeeachuseordaily

Every25hours

Every100hours

Every200hours

MaintenanceProcedure

•Replacethehydrauliclter.

•Changetheengineoilandlter.

•Checkandadjustthetracktension.

•Checktheengineoillevel.

•Greasethetractionunit.(Greaseimmediatelyaftereverywashing.)

•Checktheairlterserviceindicator.

•Cleanthetracks.

•Checkthetracksforexcessivewear(Ifthetracksareworn,replacethem.)

•Removedebrisfromthetractionunit.

•Checkforloosefasteners.

•Checkthehydraulicuidlevel.

•Removeaircleanercover,cleanoutdebris,andchecktheairlterserviceindicator.

•Inspectthedrivebeltforwearordamage.

•Changetheengineoil.

•Checkthebatteryelectrolytelevel(replacementbatteryonly).

•Checkthebatterycableconnections.

•Checkandadjustthetracktension.

•Checkthehydrauliclinesforleaks,loosettings,kinkedlines,loosemounting
supports,wear,weather,andchemicaldeterioration.

•Checkfordirtbuild-upinthechassis.

•Replacethecarboncanisterairlter(Servicemorefrequentlyifconditionsare
extremelydustyorsandy).

•Replacethecarboncanisterpurge-linelter(Servicemorefrequentlywhenusing
thevibratoryplowattachment).

•Changetheoillter.

•Checkthesparkplugs.

•Changethefuellter.

•Replacethedrivebelt.

•Replacethehydrauliclter.

Every250hours

Every400hours

Every600hours

Every1,500hours

Yearlyorbeforestorage

Important:Refertoyour

•Checkandgreasetheroadwheels.

•Changethehydraulicuid.

•Replacethesafetyairlter.

•Replaceallmovinghydraulichoses.

•Checkandadjustthetracktension.

•T ouchupchippedpaint

Engine Operator's Man ual

foradditionalmaintenanceprocedures.

Note:After50hoursandthenevery100hoursthereafter(thatisat150,250,350,etc.)thehourmeterdisplaysCHGOIL
toremindyoutochangetheengineoil.Afterevery100hours,thescreendisplaysSVCtoremindyoutoperformtheother
maintenanceproceduresbasedona100,200,or400hourschedule.Thesereminderscomeonstartingthreehourspriortothe
serviceintervaltimeandashatregularintervalsforsixhours.

23

CAUTION

3

G009691

Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.

Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.

Premaintenance
Procedures

Beforeopeninganyofthecovers,stoptheengineandremove
thekey .Allowtheenginetocoolbeforeopeninganycovers

Important:Ifyouwillbetiltingthemachinemorethan
25degrees,clampofftheventhoseonthetopofthefuel
tank(

Figure59)topreventfuelfromfoulingthecarbon

canister.

Figure23

OpeningtheHood

1.Loosenthehoodlockingscrew(Figure22)

Figure22

1.Proprod3.Hood

2.Bracket4.Proprodholder

ClosingtheHood

1.Pulltheproprodoutofthebracketonthehoodand
loweritintoitsholder.

2.Lowerthehoodandsecureitbypushingdownonthe
frontofthehooduntilitlocksinplace.

3.Tightenthehoodlockingscrewtosecurethelatch
(Figure22).

OpeningtheRearAccess Cover

1.Unscrewthe2handknobssecuringtherearaccess
covertothemachine(Figure24).

1.Hood3.Hoodlockingscrew

2.Leverhoodlatch

2.Turnthehoodlatchclockwise(Figure22).

3.Swingthehoodup(Figure22).

4.Swingtheproprodupandsecureitinthebracketon
thehood(Figure23).

Figure24

1.Handknob

2.Tilttherearaccesscoverdownandremovetoaccess
theinternalcomponents(Figure24).

24

ClosingtheRearAccessCover

g013122

5

1.Movetherearaccesscoverinplaceoverthebackofthe
tractionunitmakingsurethetabslineupintheslots.

2.Pushtheaccesscoverforward,liningupthehandknob
screwswiththethreadedholesinthemachine.

3.Screwthehandknobstighttosecuretherearaccess
coverinplace.

RemovingtheSideScreens

1.Openthehood.

2.Slidethesidescreens(Figure25)upandoutofthe
slotsinthefrontscreenandframe.

Figure26

Figure25

1.Sidescreen

InstallingtheSideScreens

Slidethesidescreensintoplaceintheslotsinthefrontscreen
andframe.

RemovingtheFrontScreen

CAUTION

1.Frontweight

2.Bolts5.Rearweight

3.Slopedplate

3.Removethecarriageboltsandnutssecuringthesloped
plate(Figure26).

4.Lifttheslopedplateupandoffofthetractionunit.

5.Removethe4boltssecuringthefrontscreentothe
tractionunitframe(Figure27).

4.Carriagebolts

Iftheenginehasbeenrunningtheheatshieldwill
beveryhotandcouldburnyou.

Allowthetractionunitcoolcompletelybefore
touchingtheheatshield.

1.Openthehoodandremovebothsidescreens.

2.Loosentheboltssecuringtheweights(

Figure26).

Figure27

1.Frontscreen

6.Removetheshoulderboltsandnutssecuringtheoil
coolertothetopofthefrontscreen(Figure28).

25

2.Bolts(leftsideboltnot
shown)

Figure28

1.Nut3.Frontscreen

2.Oilcooler4.Shoulderbolts

7.Removethefrontscreen.

8.Whennished,installthefrontscreenwiththe4bolts
removedpreviously .

9.Installtheoilcoolertothefrontscreenwiththe4
shoulderboltsandnutsremovedpreviously.

Lubrication

GreasingtheTractionUnit

ServiceInterval:Beforeeachuseordaily(Grease

immediatelyaftereverywashing.)

GreaseType:General-purposegrease.

1.Lowertheloaderarmsandstoptheengine.Remove
thekey.

2.Cleanthegreasettingswitharag.

3.Connectagreaseguntoeachtting(Figure29).

10.Slidetheslopedplatebetweentheframeandthe
weightsandsecureittothefrontscreengrillusingthe
carriageboltsandnutsremovedpreviously(Figure26).

11.Tightentheboltssecuringthefrontweights(Figure26).

12.Installthesidescreensandclosethehood.

Figure29

4.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings(approximately3pumps).

5.Wipeupanyexcessgrease.

26

EngineMaintenance

G009742

7

1

2

3

4

5

6

•Iftheserviceindicatorisclear,cleananydebris

fromcoverandinstallcover.

ServicingtheAirCleaner

ServiceInterval:Beforeeachuseordaily—Checktheair

lterserviceindicator.

Every25hours—Removeaircleaner
cover,cleanoutdebris,andchecktheair
lterserviceindicator.

Every600hours—Replacethesafetyair
lter.

ServicingtheAirCleanerCoverand
Body

Important:Servicetheaircleanerlteronlywhenthe

serviceindicatorshowsred(Figure30).Changingthe
airlterbeforeitisnecessaryonlyincreasesthechance
ofdirtenteringtheenginewhenthelterisremoved.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Openthehood.

3.Checktheaircleanerbodyfordamagewhichcould
causeanairleak..Checkthewholeintakesystemfor
leaks,damage,orloosehoseclamps.Replaceofrepair
anddamagedcomponents.

4.Releasethelatchesontheaircleanerandpulltheair
cleanercoveroffoftheaircleanerbody(

Important:Donotremovetheairlters.

Figure30).

Ensurethatthecoverisseatedcorrectlyandseals
withtheaircleanerbody.

•Iftheserviceindicatorisred,replacetheairlter

asdescribedinReplacingtheFilters.

ReplacingtheFilters

1.Gentlyslidetheprimarylteroutoftheaircleaner
body(Figure30).Avoidknockingthelterintothe
sideofthebody.

Important:Donotattempttocleantheprimary
lter.

2.Removethesafetylteronlyifyouintendtoreplaceit.

Important:Neverattempttocleanthesafety
lter.Ifthesafetylterisdirty,thentheprimary
lterisdamagedandyoushouldreplaceboth
lters.

3.Inspectthenewlter(s)fordamagebylookinginto
thelterwhileshiningabrightlightontheoutsideof
thelter.Holesinthelterwillappearasbrightspots.
Inspecttheelementfortears,anoilylm,ordamageto
therubberseal.Ifthelterisdamageddonotuseit.

4.Ifyouarereplacingthesafetylter,carefullyslidethe
newlterintothelterbody(Figure30).

Important:Topreventenginedamage,always
operatetheenginewithbothairltersandcover
installed.

Figure30

5.Latches

6.Aircleanercover

7.Dustcap

1.Airlterserviceindicator

2.Safetylter

3.Airlterbody

4.Primarylter

5.Squeezethedustcapsidestoopenitandknockthe
dustout.

6.Cleantheinsideoftheaircleanercoverwith
compressedair.

7.Checktheairlterserviceindicator.

5.Carefullyslidetheprimarylteroverthesafetylter
(Figure30).Ensurethatitisfullyseatedbypushingon
theouterrimofthelterwhileinstallingit.

Important:Donotpressonthesoftinsidearea
ofthelter.

6.Installtheaircleanercoverwiththesideindicatedas
UPfacingupandsecurethelatches(

7.Closethehood.

Figure30).

ServicingtheCarbonCanister

ReplacingtheCarbonCanisterAirFilter

ServiceInterval:Every200hours—Replacethecarbon

canisterairlter(Servicemorefrequently
ifconditionsareextremelydustyor
sandy).

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Removetherearaccesscover;see
OpeningtheRearAccessCover(page24).

3.Removeanddiscardtheairlter(Figure31).

27

1

2

3

4

5

6

G018430

Figure31

G005564

ServicingtheEngineOil

ServiceInterval:Aftertherst50hours

Every100hours—Changetheengineoil.

Every200hours—Changetheoillter.

Note:Changeoilandltermorefrequentlywhenoperating
conditionsareextremelydustyorsandy.

OilType:Detergentoil(APIserviceSG,SH,SJ,orhigher)

CrankcaseCapacity:w/lter,2.1qt.(2l)

Viscosity:Seetablebelow

1.Hoseclamp

2.Hosetocarboncanister

3.Carboncanister

4.Installanewlterontothecarboncanister(Figure31).

5.Installtherearaccesscover;see
ClosingtheRearAccessCover(page25).

4.Airlter

5.Purge-linelter

6.Rearaccessdoor

ReplacingtheCarbonCanister
Purge-lineFilter

ServiceInterval:Every200hours—Replacethecarbon

canisterpurge-linelter(Servicemore
frequentlywhenusingthevibratoryplow
attachment).

Note:Checkthepurge-linelteroccasionallyfordirt.Ifthe
lterappearstobedirty,replaceit.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Removetherearaccesscover;see
OpeningtheRearAccessCover(page24).

3.Movethespring-typehoseclampsonbothsidesofthe
carboncanisterpurge-linelterawayfromthelter
(Figure31).

4.Removeanddiscardthepurge-linelter(Figure31).

5.Installanewlterintothehosewiththearrowon
thelterpointingawayfromthecarboncanisterand
secureitwiththehoseclamps(Figure31).

6.Installtherearaccesscover;see
ClosingtheRearAccessCover(page25).

Figure32

ChangingtheOil

1.Starttheengineandletitrunforveminutes.This
warmstheoilsoitdrainsbetter.

2.Parkthetractionunitsothatthedrainsideisslightly
lowerthantheoppositesidetoensurethattheoil
drainscompletely.

3.Lowertheloaderarms,settheparkingbrake,stopthe
engine,andremovethekey.

CAUTION

Componentswillbehotifthetractionunithas
beenrunning.Ifyoutouchhotcomponents
youmaybeburned.

Allowthetractionunittocoolbefore
performingmaintenanceortouching
componentsunderthehood.

4.Removethedrainplug(Figure33).

28

Figure33

1.Oildrainvalve

5.Whentheoilhasdrainedcompletely,replacetheplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

6.Removetheoilllcapandslowlypourapproximately
80%ofthespeciedamountofoilinthroughthe
valvecover.

7.Checktheoillevel;referto
CheckingtheEngineOilLevel(page18).

ChangingtheOilFilter

1.Draintheoilfromtheengine;referto
ChangingtheOil(page28).

2.Placeashallowpanorragundertheltertocatchoil.

3.Removetheoldlter(Figure34)andwipethesurface
ofthelteradaptergasket.

Figure34

1.Oillter

8.SlowlyaddadditionaloiltobringtheleveltotheF
(full)markonthedipstick.

9.Replacethellcap.

4.Pournewoilofthepropertypethroughthecenter
holeofthelter.Stoppouringwhentheoilreaches
thebottomofthethreads.

5.Allowaminuteortwofortheoiltobeabsorbedby
ltermaterial,thenpourofftheexcessoil.

6.Applyathincoatofnewoiltotherubbergasketon
thereplacementlter.

7.Installthereplacementoilltertothelteradapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional1/2turn.

8.Fillthecrankcasewiththepropertypeofnewoil;refer
to

ChangingtheOil(page28).

ServicingtheSparkPlugs

ServiceInterval:Every200hours—Checkthesparkplugs.

Ensurethattheairgapbetweenthecenterandsideelectrodes
iscorrectbeforeinstallingeachsparkplug.Useasparkplug
wrenchforremovingandinstallingthesparkplugsanda
gappingtool/feelergaugetocheckandadjusttheairgap.
Installnewsparkplugsifnecessary.

Type:ChampionPlatinum3071,RC12YC,orequivalent.Air
Gap:0.03inch(0.75mm)

RemovingtheSparkPlugs

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Openthehood.

3.Pullthewiresoffofthesparkplugs(

29

Figure35).

Figure35

1.Sparkplugwire2.Sparkplug

4.Cleanaroundthesparkplugs.

5.Removebothsparkplugsandmetalwashers.

CheckingtheSparkPlugs

1.Lookatthecenterofbothsparkplugs(Figure36).If
youseelightbrownorgrayontheinsulator,theengine
isoperatingproperly.Ablackcoatingontheinsulator
usuallymeanstheaircleanerisdirty.

FuelSystem
Maintenance

ChangingtheFuelFilter

ServiceInterval:Every200hours/Yearly(whichevercomes

rst)

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Openthehoodandremovetheleftsidescreen.

3.Loosenthetankcaptorelievepressure.

4.Clampthefuellinesonbothsidesofthefuellter

Figure37).

(

Important:Nevercleanthesparkplugs.Always
replacethesparkplugswhentheyhaveablack
coating,wornelectrodes,anoilylm,orcracks.

Figure36

1.Centerelectrodeinsulator3.Airgap(nottoscale)

2.Sideelectrode

2.Checkthegapbetweenthecenterandsideelectrodes
(Figure36).

3.Bendthesideelectrode(Figure36)ifthegapisnot
correct.

Figure37

1.Filter2.Hoseclamp

5.Squeezetheendsofthehoseclampstogetherandslide
themawayfromthelter(Figure37).

6.Placeadrainpanunderthefuellinestocatchanyleaks,
thenremovethelterfromthefuellines.

7.Slidethefuellinesonthenewfuellterttings,
ensuringthatthearrowonthelterpointsawayfrom
thefuellinecomingfromthefueltankandtowardthe
linegoingtothefuelpump.

Important:Neverinstalladirtylter.

8.Movethehoseclampsclosetothelter.

9.Removetheclampblockingfuelowandopenthe
fuelvalves.

10.Securethetankcap.

11.Replacethesidescreenandclosethehood.

InstallingtheSparkPlugs

1.Threadthesparkplugsintothesparkplugholes.

2.Tightenthesparkplugsto20ft-lb(27N-m).

3.Pushthewiresontothesparkplugs(Figure35).

4.Closethehood.

30

DrainingtheFuelTank

ElectricalSystem

DANGER

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.

•Draingasolinefromthefueltankwhenthe
engineiscold.Dothisoutdoorsinanopenarea.
Wipeupanygasolinethatspills.

•Neversmokewhendraininggasoline,andstay
awayfromanopenameorwhereasparkmay
ignitethegasolinefumes.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Syphonthegasolinefromthetankusingapumptype
syphon.

Note:Nowisthebesttimetoinstallanewfuellterbecause
thefueltankisempty .

Maintenance

ServicingtheBattery

ServiceInterval:Every100hours—Checkthebattery

electrolytelevel(replacementbattery
only).

Every100hours—Checkthebattery
cableconnections.

WARNING

CALIFORNIA

Proposition65Warning

Batteryposts,terminals,andrelated

accessoriescontainleadandleadcompounds,

chemicalsknowntotheStateofCalifornia

tocausecancerandreproductiveharm.

Washhandsafterhandling.

Important:Thefollowingproceduresapplywhen
servicinga(dry)batterythathasreplacedtheoriginal
battery.Theoriginal(wet)batterydoesnotrequire
service.

Alwayskeepthebatterycleanandfullycharged.Useapaper
toweltocleanthebatterycase.Ifthebatteryterminalsare
corroded,cleanthemwithasolutionoffourpartswaterand
onepartbakingsoda.Applyalightcoatingofgreasetothe
batteryterminalstoreducecorrosion.

Voltage:12v ,585ColdCrankingAmps

CheckingtheElectrolyteLevel

1.Stoptheengineandremovethekey.

2.Removethe4boltssecuringthebatterycoverand
removeitfromoverthebattery.

3.Lookatthesideofthebattery.Theelectrolytemust
beuptotheUpperline(
electrolytetofallbelowtheLowerline(

Figure38).Donotallowthe

Figure38).

31

2

3

1

G003794

levelisuptotheUpperline(

1

2

3

4

G003792

case.

6.Installthebatteryllercaps.

Figure38)onthebattery

ChargingtheBattery

WARNING

Chargingthebatteryproducesgassesthatcan
explode.

Figure38

1.Fillercaps3.Lowerline

2.Upperline

4.Iftheelectrolyteislow ,addtherequired
amountofdistilledwater;referto
AddingWatertotheBattery(page32).

AddingWatertotheBattery

Thebesttimetoadddistilledwatertothebatteryisjust
beforeyouoperatethetractionunit.Thisletsthewatermix
thoroughlywiththeelectrolytesolution.

DANGER

Batteryelectrolytecontainssulfuricacidwhichisa
deadlypoisonandcausessevereburns.

•Donotdrinkelectrolyteandavoidcontactwith
skin,eyesorclothing.Wearsafetyglassesto
shieldyoureyesandrubberglovestoprotect
yourhands.

Neversmokenearthebatteryandkeepsparksand
amesawayfrombattery.

Important:Alwayskeepthebatteryfullycharged(1.265
specicgravity).Thisisespeciallyimportanttoprevent
batterydamagewhenthetemperatureisbelow32°F
(0°C).

1.Checktheelectrolytelevel;referto
CheckingtheElectrolyteLevel(page31).

2.Makesurethellercapsareinstalledinthebattery.

3.Chargethebatteryfor10to15minutesat25to30
ampsor30minutesat4to6amps(Figure39).Do
notoverchargethebattery.

•Fillthebatterywherecleanwaterisalways
availableforushingtheskin.

1.Removethebatteryfromthetractionunit.

Important:Neverllthebatterywithdistilled
waterwhilethebatteryisinstalledinthetraction
unit.Electrolytecouldbespilledonotherparts
andcausecorrosion.

2.Cleanthetopofthebatterywithapapertowel.

3.Removethellercapsfromthebattery(

4.Slowlypourdistilledwaterintoeachbatterycelluntil
theelectrolytelevelisuptotheUpperline(Figure38)
onthebatterycase.

Important:Donotoverllthebatterybecause
electrolyte(sulfuricacid)cancausesevere
corrosionanddamagetothechassis.

5.Waitvetotenminutesafterllingthebatterycells.
Adddistilledwater,ifnecessary,untiltheelectrolyte

Figure38).

1.Positivebatterypost

2.Negativebatterypost

4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure39).

5.Replacethebatterycover.

32

Figure39

3.Red(+)chargerlead

4.Black(-)chargerlead

DriveSystem
Maintenance

ServicingtheTracks

ServiceInterval:Aftertherst50hours—Checkandadjust

thetracktension.

Beforeeachuseordaily—Cleanthe
tracks.

Beforeeachuseordaily—Checkthe
tracksforexcessivewear(Ifthetracks
areworn,replacethem.)

Every100hours—Checkandadjustthe
tracktension.

Every250hours/Yearly(whichever
comesrst)—Checkandgreasetheroad
wheels.

CleaningtheTracks

1.Withabucketontheloaderarms,lowerthebucketto
thegroundsothatthefrontofthetractionunitliftsoff
ofthegroundafewinches.

2.Stoptheengine,andremovethekey.

3.Usingawaterhoseorpressurewasher,removedirt
fromeachtracksystem.

Important:Ensurethatyouusehigh-pressure
watertowashonlythetrackarea.Donotusea
high-pressurewashertocleantherestofthetraction
unit.High-pressurewashingcandamagetheelectrical
systemandhydraulicvalvesordepletegrease.

AdjustingtheTrackTension

Thereshouldbe2-3/4inches(7cm)betweenthetensionnut
andthebackofthetensiontube(Figure41).Ifnot,adjust
thetracktensionusingthefollowingprocedure:

Figure41

1.2-3/4inches(7cm)

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackisoffoftheground.

3.Removethelockingboltandnut(Figure42).

Important:Ensurethatyoufullycleantheroadwheels,
thetensionwheel,andthedrivesprocket(Figure40).
Theroadwheelsshouldrotatefreelywhenclean.

Figure40

1.Track3.Roadwheels

2.Drivesprocket4.T ensionwheel

Figure42

1.Lockingbolt3.Tensiontube

2.Tensioningscrew4.Tensionwheel

4.Usinga1/2inchdrivesocketwrench(Figure43),
turnthetensioningscrewcounter-clockwiseuntilthe
distancebetweenthetensionnutandthebackofthe
tensiontube(Figure41)is2-3/4inches(7cm).

5.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut(

6.Lowerthetractionunittotheground.

33

Figure42).

ReplacingtheTracks(Models22321
and22321G)

Whenthetracksarebadlyworn,replacethem.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis3to4inches(7.6to10cm)offofthe
ground.

3.Removethelockingboltandnut(Figure42).

4.Usinga1/2inchdrivesocketwrench,releasethedrive
tensionbyturningthetensioningscrewclockwise
(Figure42andFigure43).

11.Turnthetensioningscrewcounter-clockwiseuntilthe
distancebetweenthetensionnutandthebackofthe
tensiontube(Figure41)is2-3/4inches(7cm).

12.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

13.Lowerthetractionunittotheground.

14.Repeatsteps2through13toreplacetheothertrack.

ReplacingtheTracks(Model22322)

Whenthetracksarebadlyworn,replacethem.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Lift/supportthesideoftheunittobeworkedonso
thatthetrackis3to4inches(7.6to10cm)offofthe
ground.

3.Removethelockingboltandnut(Figure42).

4.Usinga1/2inchdrivesocketwrench,releasethedrive
tensionbyturningthetensioningscrewclockwise
(Figure42andFigure44).

Figure43

1.Track5.Tracklug

2.1/2inchsocketwrench

3.Tensionwheel

4.Tensiontube8.Roadwheels

6.Drivesprocket

7.Sprocketcog

5.Pushthetensionwheeltowardtherearoftheunitto
movethetensiontubeagainsttheframe(

Figure43).
(Ifitdoesnottouchtheframe,continueturningthe
tensioningscrewuntilitdoes.)

6.Beginremovingthetrackatthetopofthetension
wheel,peelingitoffofthewheelwhilerotatingthe
trackforwards.

7.Whenthetrackisoffofthetensionwheel,removeit
fromthedrivesprocketandroadwheels(Figure43).

8.Beginningatthedrivesprocket,coilthenewtrack
aroundthesprocket,ensuringthatthelugsonthetrack
tbetweenthecogsonthesprocket(Figure43).

9.Pushthetrackunderandbetweentheroadwheels
(

Figure43).

10.Startingatthebottomofthetensionwheel,installthe
trackaroundthewheelbyrotatingthetrackrearward
whilepushingthelugsintothewheel.

Figure44

1.Track6.Tracklug

2.1/2inchsocketwrench

3.Tensionwheelnut

4.Outertensionwheel

5.Tensiontube10.Innertensionwheel

7.Drivesprocket

8.Sprocketcog

9.Roadwheels

5.Pushthetensionwheeltowardtherearoftheunitto
movethetensiontubeagainsttheframe(Figure44).
(Ifitdoesnottouchtheframe,continueturningthe
tensioningscrewuntilitdoes.)

6.Removethenutsecuringtheoutertensionwheeland
removethewheel(

Figure44).

7.Removethetrack(Figure44).

34

8.Removethenutsecuringtheinnertensionwheeland
removethewheel(Figure44).

9.Pullthe4largewashersoutofthe2wheels,1oneach
sideofeachwheel.

10.Cleantheoldgreaseanddirtoutoftheareabetween
wherethewasherswereinstalledandthebearings
insidethewheels,thenllthisareaoneachsideof
eachwheelwithgrease.

11.Installthelargewashersonthewheelsoverthegrease.

12.Installtheinnertensionwheelandsecureitwiththe
nutremovedpreviously(

Figure44).

13.Torquethenutto300ft-lb(407N-m).

14.Installthenewtrack,ensuringthatthelugsinthetrack
tbetweenthecogsinthemiddleofthedrivesprocket
(Figure44).

Figure46

1.Roadwheel4.Roadwheelcap

2.Gasket5.Snapring

3.Bolt6.Addgreaseunderthecap

15.Installtheoutertensionwheelandsecureitwiththe
nutremovedpreviously(Figure44).

16.Torquethenutto300ft-lb(407N-m).

17.Turnthetensioningscrewcounter-clockwiseuntilthe
distancebetweenthetensionnutandthebackofthe
tensiontube(

Figure41)is2-3/4inches(7cm).

18.Aligntheclosestnotchinthetensionscrewtothe
lockingboltholeandsecurethescrewwiththelocking
boltandnut.

19.Repeatsteps2through18toreplacetheothertrack.

20.Lowerthetractionunittotheground.

MaintainingtheRoadWheels

1.Removethetracks;refertoReplacingtheTracks.

2.Removethe4boltssecuringeachlowertrackguide
whichcontainstheroadwheels,andremovethem
(Figure45).

4.Checkthegreaseunderthecapandaroundthegasket
(Figure46).Ifitisdirty,gritty,ordepleted,cleanoutall
ofthegrease,replacethegasket,andaddnewgrease.

5.Ensurethattheroadwheelturnssmoothlyonthe
bearing.Ifitisfrozen,replacetheroadwheelas
describedintheRoadWheelKitInstallationInstructionsor
contactyourAuthorizedServiceDealerforrepair.

6.Placethegreasedroadwheelcapoverthebolthead
(Figure46).

7.Securetheroadwheelcapwiththesnapring
(Figure46).

8.Repeatsteps3through7fortheotherroadwheels.

9.Installeachtrackguidetothetractionunitframeusing
thefastenersyouremovedpreviously.Torquethebolts
to67to83ft-lb(91to112N-m).

10.Installthetracks;refertoReplacingtheTracks.

Figure45

1.Roadwheels

2.Lowertrackguide

3.Trackguidebolts(onlytwo
shown)

3.Removethesnapringandcapfromaroadwheel
(

Figure46).

35

BeltMaintenance

Inspecting/ReplacingtheDrive Belt

ServiceInterval:Every25hours—Inspectthedrivebeltfor

wearordamage.

Every200hours—Replacethedrivebelt.

Replacethebeltifyoundanysignsofwear,cracks,or
damageorafter200operatinghours,whichevercomesrst.

Toreplacethedrivebelt,completethefollowingprocedure:

Note:Tocompletethisprocedure,youwillneedasturdy
metalhooktodisconnecttheidlerpulleyspring,suchasthe
SpringRemovalTool(T oropartnumber92–5771)available
fororderfromyouAuthorizedServiceDealer.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Openthehood.

3.Connectthehookonthespringremovaltooltothe
hookontheidlerpulleyspring,anddisconnectthe
springfromthestudasillustratedin

Figure47.

Figure47

1.Springremovaltool

2.Drivebelt

3.Idlerpulleyspring(spring
covernotshown)

4.Removetheidlerpulleyspringfromtheidlerpulley
assembly(Figure48).

4.Idlerpulley

5.Engine(see-throughfor
illustrativepurposes)

36

Figure48

Springcovernotshown

1.Idlerpulleyassembly2.Drivebeltrouting

5.Removethebeltfromthethreepulleys(Figure49).

ControlsSystem
Maintenance

Thefactoryadjuststhecontrolsbeforeshippingthetraction
unit.However,aftermanyhoursofuse,youmayneedto
adjustthetractioncontrolalignment,theneutralpositionof
thetractioncontrol,andthetrackingofthetractioncontrol
inthefullforwardposition.

Important:Toadjustthecontrolsproperly,complete
eachprocedureintheorderlisted.

AdjustingtheTractionControl Alignment

Ifthetractioncontrolbardoesnotrestushandsquare
withthereferencebarwheninthefullbackwardposition,
immediatelycompletethefollowingprocedure:

1.Parkthetractionunitonaatsurfaceandlowerthe
loaderarm.

2.Stoptheengineandremovethekey.

3.Pullstraightbackonthetractioncontrolsothefront
ofthecontrolcontactsthereferencebar(

Figure50).

Figure49

Springcovernotshown

6.Installanewdrivebeltaroundthethreepulleys
(Figure48).

7.Installtheendoftheidlerpulleyspringtothearmon
theidlerpulleyassembly .

Important:Ifyouhaveremovedthespringcover,
ensuretoinstallitoverthespringatthistime.

8.Usingthespringremovaltool,pulltheidlerspring
hookupandaroundthestudonthetractionunit,
pullingtheidlerpulleytight.

9.Removethespringremovaltoolfromthespringand
closethehood.

Figure50

1.Frontofthecontrol,outof
alignment

4.Ifthefrontofthetractioncontroldoesnotrestsquare
andushwiththereferencebar,loosentheangenut
andboltinthestemofthetractioncontrol(Figure51).

1.Tractioncontrol

2.Referencebar

Figure51

2.Stem,boltandnut

37

5.Adjustthetractioncontrolsothatitrestsushagainst

g013014

1

2

thereferencebarwhenitispulledstraightback
(Figure51andFigure52).

Figure52

WARNING

Whenthetractionunitisrunning,youcould
becaughtandinjuredinmovingpartsor
burnedonhotsurfaces.

Stayawayfrompinchpoints,movingparts,
andhotsurfaceswhenadjustingtherunning
tractionunit.

5.Ifthelefttrackmoves,lengthenorshortentheright
tractionroduntilthetrackstopsmoving.

6.Iftherighttrackmoves,lengthenorshortentheleft
tractionroduntilthetrackstopsmoving.

6.Tightentheangenutandboltinthetractioncontrol
stem.

AdjustingtheTractionControl NeutralPosition

Ifthetractionunitcreepsforwardorbackwardwhenthe
tractioncontrolisinneutralandtheunitiswarm,immediately
completethefollowingprocedure:

1.Lift/supportthetractionunitsothatbothtracksare
offoftheground.

2.Opentherearaccesscover.

3.Loosenthejamnutsonthetractionrods,underthe
controlpanel(Figure53).

7.Tightenthejamnuts.

8.Closetherearaccesscover.

9.Stoptheengineandlowerthetractionunittothe
ground.

10.Drivethetractionunitinfullreverse,checkingto
seeiftheunittracksstraight.Ifitdoesnot,notethe
directionthetractionunitveers.Repeattheadjustment
previouslydescribedsothatittracksstraightinreverse.

AdjustingtheTrackingofthe
TractionControl,FullForward
Position

Ifthetractionunitdoesnotdrivestraightwhenyouhold
thetractioncontrolagainstthereferencebar,completethe
followingprocedure:

1.Drivethetractionunitwiththetractioncontrolagainst
thereferencebar,notingwhichdirectionthetraction
unitveers.

2.Releasethetractioncontrol.

Figure53

1.Tractionrod2.Jamnut

4.Startthetractionunitandsetthethrottletoabout1/3
openposition.

3.Ifthetractionunitveerstotheleft,loosentheright
jamnutandadjustthetrackingsetscrewonthefront
ofthetractioncontrol(Figure54).

4.Ifthetractionunitveerstotheright,loosentheleft
jamnutandadjustthetrackingsetscrewonthefront
ofthetractioncontrol(Figure54).

38

Figure54

1.Setscrew3.Stop

2.Jamnut

HydraulicSystem
Maintenance

ReplacingtheHydraulicFilter

ServiceInterval:Aftertherst8hours

Every200hours

Important:Donotsubstituteanautomotiveoillteror
severehydraulicsystemdamagemayresult.

1.Positiontractionunitonalevelsurface.

2.Lowertheloaderarms,stoptheengine,andremove
thekey.

3.Opentherearaccesscover.

5.Repeatsteps1through4untilthetractionunitdrives
straightinthefullforwardposition.

Important:Ensurethetrackingsetscrewstouch
thestopsinthefullforwardpositiontoavoidover
strokingthehydraulicpumps.

4.Placeadrainpanunderthelter(

Figure55

1.Hydrauliclter

5.Removetheoldlter(Figure55)andwipethesurface
ofthelteradaptergasketclean.

6.Applyathincoathydraulicuidtotherubbergasket
onthereplacementlter.

Figure55).

7.Installthereplacementhydrauliclterontothelter
adapter(Figure55).Tightenitclockwiseuntilthe
rubbergasketcontactsthelteradapter,thentighten
thelteranadditional3/4turn.

8.Cleanupanyspilleduid.

9.Starttheengineandletitrunforabouttwominutesto
purgeairfromthesystem.

10.Stoptheengineandcheckforleaks.

39

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjected
intotheskinmustbesurgicallyremoved
withinafewhoursbyadoctorfamiliarwith
thisformofinjuryorgangrenemayresult.

•Keepyourbodyandhandsawayfrom
pinholeleaksornozzlesthatejecthigh
pressurehydraulicuid.

•Usecardboardorpapertondhydraulic
leaks,neveruseyourhands.

11.Checktheuidlevelinthehydraulictank(referto
CheckingtheHydraulicFluidLevel(page18))andadd
uidtoraisetheleveltomarkondipstick.Donotover
llthetank.

12.Closetherearaccesscover.

ChangingtheHydraulicFluid

ServiceInterval:Every400hours/Yearly(whichevercomes

rst)

Note:Manyhydraulicuidsarealmostcolorless,making
itdifculttospotleaks.Areddyeadditiveforthe
hydraulicsystemoilisavailablein2/3oz(20ml)bottles.
Onebottleissufcientfor4-6gal(15-22l)ofhydraulic
oil.Orderpartno.44-2500fromyourAuthorizedT oro
Dealer.

1.Positionthetractionunitonalevelsurface.

2.Openthehoodandremovetheleftsidescreen.

3.Installthecylinderlock,stoptheengine,andremove
thekey.

4.Allowthetractionunittocoolcompletely.

5.Removethehydraulictankcapanddipstick(

Figure56).

HydraulicFluidSpecication:

Useonlyoneofthefollowinguidsinthehydraulicsystem:

•ToroPremiumTransmission/HydraulicTractor

Fluid(refertoyourAuthorizedT oroDealerformore
information)

•ToroPremiumAllSeasonHydraulicFluid(referto

yourAuthorizedToroDealerformoreinformation)

•IfeitheroftheaboveTorouidsarenotavailable,

youmayuseanotherUniversalTractorHydraulic

Fluid(UTHF),buttheymustbeonlyconventional,
petrolium-basedproducts.Thespecicationsmustfall

withinthelistedrangeforallofthefollowingmaterial
propertiesandtheuidshouldmeetthelistedindustry
standards.Checkwithyouroilsuppliertodetermineif
theoilmeetsthesespecications.

Note:Torowillnotassumeresponsibilityfordamage
causedbyimpropersubstitutions,souseonlyproducts
fromreputablemanufacturerswhowillstandbehindtheir
recommendations.

MaterialProperties

cStat40degreesC:55to62 Viscosity,ASTMD445

cStat100degreesC:9.1to

9.8

Viscosityindex,ASTMD2270

PourPoint,ASTMD97-35to-46degreesF(-37to

IndustryStandards

APIGL-4,AGCOPoweruid821XL,FordNewHolland
FNHA-2-C-201.00,KubotaUDT,JohnDeereJ20C,Vickers
35VQ25andVolvoWB-101/BM.

140to152

-43degreesC)

Figure56

1.Fillerneckcap2.Dipstick

6.Placealargedrainpain(capableofholding15US
gallons)underthedrainplugonthefrontofthe
tractionunit(Figure57).

Note:Thedrainplugislocatedbehindthefront
weights,undertheslopedplate.

Figure57

1.Drainplug

40

7.Removethedrainplugandallowtheoiltodraininto
thepan(Figure57).

8.Whennished,installandtightenthedrainplug.

Note:Disposeoftheusedoilatacertiedrecycling
center.

9.Fillthehydraulictankwithapproximately12US
gallons(45.4l)ofhydraulicuidasspeciedpreviously.

10.Starttheengineandletitrunforafewminutes.

11.Stoptheengine.

12.Checkthehydraulicuidlevelandtopitoffifnecessary;
referto

13.Installthesidescreenandclosethehood.

CheckingtheHydraulicFluidLevel(page18).

CheckingtheHydraulicLines

ServiceInterval:Every100hours—Checkthehydraulic

linesforleaks,loosettings,kinkedlines,
loosemountingsupports,wear,weather,
andchemicaldeterioration.(Make
necessaryrepairsbeforeoperating.)

Every1,500hours/Every2years
(whichevercomesrst)—Replaceall
movinghydraulichoses.

WARNING

Hydraulicuidescapingunderpressurecan
penetrateskinandcauseinjury.Fluidinjectedinto
theskinmustbesurgicallyremovedwithinafew
hoursbyadoctorfamiliarwiththisformofinjury
organgrenemayresult.

•Keepyourbodyandhandsawayfrompin
holeleaksornozzlesthatejecthighpressure
hydraulicuid.

•Usecardboardorpapertondhydraulicleaks,
neveruseyourhands.

41

Cleaning

RemovingDebrisfromthe TractionUnit

ServiceInterval:Beforeeachuseordaily

Important:Operatingtheenginewithblockedscreens,
dirtyorpluggedcoolingns,and/orcoolingshrouds
removed,willresultinenginedamagefromoverheating .

1.Parkthetractionunitonalevelsurface,lowerthe
loaderarms,andstoptheengine.

2.Removethekeyandallowtheenginetocool.

3.Openthehood.

4.Cleananydebrisfromthefrontandsidescreens.

5.Wipeawaydebrisfromtheaircleaner.

6.Cleananydebrisbuild-upontheengineandintheoil
coolernswithabrushorblower.

Important:Itispreferabletoblowdirtout,rather
thanwashingitout.Ifwaterisused,keepitaway
fromelectricalitemsandhydraulicvalves.Do
notuseahigh-pressurewasher.High-pressure
washingcandamagetheelectricalsystemand
hydraulicvalvesordepletegrease.

7.Cleandebrisfromthecoolerfangrillonthehood.

8.Closethehood.

CleaningtheChassis

ServiceInterval:Every100hours—Checkfordirtbuild-up

inthechassis.

Overtime,thechassisundertheenginecollectsdirtand
debristhatmustberemoved.Usingaashlight,openthe
hoodandinspecttheareaundertheengineonaregularbasis.
Whenthedebrisis1to2inchesdeep,completethefollowing
procedure(refertoFigure58throughoutthisprocedure):

Figure58

1.Sideweights

2.Rearpanel

3.Fueltank

4.Chassis

1.Liftandsupportthefrontofthetractionunit.

2.Stoptheengineandremovethekey.

3.Disconnectthenegativebatterycable.

4.Removethebolts,washers,andlockwasherssecuring
thetwosideweights,removingtheweights(

5.Opentherearaccesscover.

6.Removethe2carriageboltsandwashersfromthe
batterybase.

7.Removethesixnutsandboltssecuringtherearpanel,
removingthepanel(Figure58).

8.Placeaclamponthefuelline,2inchesfromwhereit
comesoutofthefueltank.

9.Slidethefueltanktotherear(Figure58).

10.Disconnectthefuellinefromthettingonthefuel
tank.

11.Disconnectthetwowiresleadingtotherightsideof
thetank(

Figure59).

Figure58).

42

16.Slidethefueltankpartwayintothechassis(Figure58).

17.Removetheplugfromtheventttingandconnectthe
venthosetoit.

18.Connectthefuellineandremovetheclamp.

19.Securethetankcapandtightenituntilitclicks.

20.Ontherightsideofthetank,connecttheorangewire
tothecenterpostandtheblackwiretotheoutside

Figure59).

post(

21.Slidethetankallthewayintothetractionunit.

Important:Thefuellineandwiresmustbeaway
fromtheenginepulleysandtheframe.

22.Replacetherearpanelandsecureitwiththesixbolts
andnutsremovedpreviously(Figure58).

23.Securethebatterytraywiththeboltsandwashers
removedpreviously .

24.Installthesideweightswiththebolts,washers,and
lockwashersremovedpreviously(Figure58).

25.Closetherearaccesscover.

26.Lowerthetractionunittotheground.

Figure59

1.Blackwire4.Venthose

2.Orangewire

3.Fueltankventtting

12.Disconnecttheventhosefromthettingontopof
thetank.Plugthettingsothatnofuelcanleakout
duringtheprocedure.

13.Carefullyremovethetankandsetituprighttokeep
fromspillingthegasoline.

5.Tothecarboncanister

DANGER

Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areor
explosionfromgasolinecanburnyouand
othersandcandamageproperty.

•Removethefueltankoutdoorsinanopen
area.Wipeupanygasolinethatspills.

•Donotremovethefueltanknearanopen
ameorwheregasolinefumesmaybe
ignitedbyaspark.

•Donotsmokewhilehandlingthefueltank.

14.Removeanylargedepositsofdebris.

15.Washoutthechassiswithwateruntilthewaterrunning
outthebackoftheunitisclear.

Important:Takecarenottogetwaterintothe
engineorelectricalcomponents.

43

Storage

Important:Donotstorestabilizer/conditioned

gasolineover90days.

1.Lowertheloaderarms,stoptheengine,andremove
thekey.

2.Removedirtandgrimefromtheexternalpartsofthe
entiretractionunit,especiallytheengine.Cleandirt
andchafffromtheoutsideoftheenginecylinderhead
nsandblowerhousing.

Important:Youcanwashthetractionunitwith
milddetergentandwater.Donotpressurewash
thetractionunit.Avoidexcessiveuseofwater,
especiallynearthecontrolpanel,engine,hydraulic
pumps,andmotors.

3.Servicetheaircleaner;referto
ServicingtheAirCleaner(page27).

4.Greasethetractionunit;referto
GreasingtheTractionUnit(page26).

5.Changethecrankcaseoil;referto
ServicingtheEngineOil(page28).

6.Removethesparkplugsandchecktheconditionof
each;refertoServicingtheSparkPlugs(page29).

7.Withthesparkplugsremovedfromtheengine,pour
twotablespoonsofengineoilintoeachsparkplughole.

12.Checkandadjustthetracktension;referto
AdjustingtheTrackTension(page33).

13.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatisdamaged.

14.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.

15.Storethetractionunitinaclean,drygarageorstorage
area.Removethekeyfromtheignitionswitchand
keepitinamemorableplace.

16.Coverthetractionunittoprotectitandkeepitclean.

8.Placeragsoverthesparkplugholestocatchanyoil
spray,thenusethestartertocranktheengineand
distributetheoilinsidethecylinder.

9.Installthesparkplugs,butdonotinstallthewireson
thesparkplugs.

10.Chargethebattery;referto
ServicingtheBattery(page31).

11.Forstorageover30days,preparethetractionunitas
follows:

A.Addapetroleumbasedstabilizer/conditionerto

fuelinthetank.Followmixinginstructionsfrom
stabilizermanufacturer.(1oz.perUSgallon).Do

notuseanalcoholbasedstabilizer(ethanol
ormethanol).

Note:Fuelstabilizer/conditionerismost
effectivewhenmixedwithfreshgasolineandused
atalltimes.

B.Runtheenginetodistributeconditionedfuel

throughthefuelsystem(5minutes).

C.Stoptheengine,allowittocoolanddrainthefuel

tankusingapumptypesyphon.

D.Restarttheengineandrunituntilitstops.

E.Choketheengine.

F.Startandruntheengineuntilitwillnotstartagain.

G.Disposeoffuelproperly.Recycleasperlocal

codes.

44

Troubleshooting

Problem

Thestarterdoesnotcrank

Theenginewillnotstart,startshard,or
failstokeeprunning.

Enginelosespower.

PossibleCauseCorrectiveAction

1.Thebatteryisdischarged.

2.Theelectricalconnectionsarecorroded
orloose.

3.Therelayorswitchisdamaged.

1.Thefueltankisempty.1.Fillthefueltankwithgasoline.

2.Thechokeisnoton.

3.Theaircleanerisdirty.3.Replacetheaircleanerelement.

4.Thesparkplugwiresarelooseor
disconnected.

5.Thesparkplugsarepitted,fouled,or
thegapisincorrect.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinfuel
system.

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Theaircleanerisdirty.2.Replacetheaircleanerelement.

3.Theoillevelincrankcaseislow.

4.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.

5.Thesparkplugsarepitted,fouled,or
thegapisincorrect.

6.Thereisdirtinthefuellter.6.Replacethefuellter.

7.Dirt,water,orstalefuelisinfuel
system.

1.Chargethebatteryorreplaceit.

2.Checktheelectricalconnectionsfor
goodcontact.

3.ContactyourAuthorizedService
Dealer.

2.Movethechokeleverfullyforward.

4.Installthewiresonthesparkplugs.

5.Installnew,correctlygappedspark
plugs.

7.ContactAuthorizedServiceDealer.

3.Checkandaddoiltothecrankcase.

4.Removeanyobstructionsfromthe
coolingnsandairpassages.

5.Installnew,correctlygappedspark
plugs.

7.ContactAuthorizedServiceDealer.

Theengineoverheats.

Abnormalvibration.1.Theenginemountingboltsareloose.1.Tightentheenginemountingbolts.

Thetractionunitdoesnotdrive.

1.Theengineloadisexcessive.1.Reducegroundspeed.

2.Theoillevelincrankcaseislow.

3.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.

1.Theparkingbrakeison.1.Releasetheparkingbrake.

2.Thehydraulicuidlevellow.2.Checkandaddhydraulicuid.

3.Thetowvalvesareopen.

4.Thehydraulicsystemisdamaged.

2.Checkandaddoiltothecrankcase.

3.Removeanyobstructionsfromthe
coolingnsandairpassages.

3.Closethetowvalves.

4.ContactAuthorizedServiceDealer.

45

Schematics

g013124

ElectricalSchematic(Rev.B)

46

HydraulicSchematic(Rev.A)

47

ToroCompactUtilityEquipmentWarranty

AOne-YearLimitedWarranty

CUEProducts

ConditionsandProductsCovered

TheT oro®Companyanditsafliate,T oroWarrantyCompany ,pursuant
toanagreementbetweenthem,jointlywarrantyourT oroCompactUtility
Equipment(“Product”)tobefreefromdefectsinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:

ProductsWarrantyPeriod

Loaders,T renchers,StumpGrinders,
Chippers,LogSplittersandAttachments
KohlerEngines3years

AllotherEngines2years

Whereawarrantableconditionexists,wewillrepairtheProductatnocost
toyouincludingdiagnosis,labor,andparts.

1yearor1000operating
hours,whicheveroccursrst

InstructionsforObtainingWarrantyService

IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:

1.ContactanyAuthorizedT oroCompactUtilityEquipment(CUE)
ServiceDealertoarrangeserviceattheirdealership.Tolocatea
dealerconvenienttoyou,accessourwebsiteatwww.Toro.com.
YoumayalsocallourToroCustomerCareDepartmenttollfree
at888-865-5676(U.S.customers)or888-865-5691(Canadian
customers).

2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer .

3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:

LCBCustomerCareDepartment
ToroWarrantyCompany
811 1LyndaleAvenueSouth
Bloomington,MN55420-1 196
TollFree:888-865-5676(U.S.customers)
TollFree:888-865-5691(Canadacustomers)

OwnerResponsibilities

YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator’sManual.Suchroutine
maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
Partsscheduledforreplacementasrequiredmaintenance(“Maintenance
Parts”),arewarrantedfortheperiodoftimeuptothescheduled
replacementtimeforthatpart.Failuretoperformrequiredmaintenance
andadjustmentscanbegroundsfordisallowingawarrantyclaim.

ItemsandConditionsNotCovered

Notallproductfailuresormalfunctionsthatoccurduringthewarranty
periodaredefectsinmaterialsorworkmanship.Thisexpresswarranty
doesnotcoverthefollowing:

•Productfailureswhichresultfromtheuseofnon-Tororeplacement

parts,orfrominstallationanduseofadd-on,modied,orunapproved
accessories

•Productfailureswhichresultfromfailuretoperformrequired

maintenanceand/oradjustments

•ProductfailureswhichresultfromoperatingtheProductinan

abusive,negligentorrecklessmanner

•Partssubjecttoconsumptionthroughuseunlessfoundtobe

defective.Examplesofpartswhichareconsumed,orusedup,during
normalProductoperationinclude,butarenotlimitedto,teeth,tines,
blades,sparkplugs,tires,tracks,lters,chains,etc.

•Failurescausedbyoutsideinuence.Itemsconsideredtobeoutside

inuenceinclude,butarenotlimitedto,weather,storagepractices,
contamination,useofunapprovedcoolants,lubricants,additives,or
chemicals,etc.

•Normal“wearandtear”items.Normal“wearandtear”includes,butis

notlimitedto,wornpaintedsurfaces,scratcheddecalsorwindows,
etc.

•Anycomponentcoveredbyaseparatemanufacturer’swarranty

•Pickupanddeliverycharges

GeneralConditions

RepairbyanAuthorizedT oroCompactUtilityEquipment(CUE)Service
Dealerisyoursoleremedyunderthiswarranty .

NeitherTheToro®CompanynorToroWarrantyCompanyisliable
forindirect,incidentalorconsequentialdamagesinconnectionwith
theuseoftheToroProductscoveredbythiswarranty ,including
anycostorexpenseofprovidingsubstituteequipmentorservice
duringreasonableperiodsofmalfunctionornon-usepending
completionofrepairsunderthiswarranty.Allimpliedwarranties
ofmerchantabilityandtnessforusearelimitedtotheduration
ofthisexpresswarranty.Somestatesdonotallowexclusionsof
incidentalorconsequentialdamages,orlimitationsonhowlong
animpliedwarrantylasts,sotheaboveexclusionsandlimitations
maynotapplytoyou.

Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.

ExceptfortheenginewarrantycoverageandtheEmissionswarranty
referencedbelow,ifapplicable,thereisnootherexpresswarranty .The
EmissionsControlSystemonyourProductmaybecoveredbyaseparate
warrantymeetingrequirementsestablishedbytheU.S.Environmental
ProtectionAgency(EPA)ortheCaliforniaAirResourcesBoard(CARB).
ThehourlimitationssetforthabovedonotapplytotheEmissions
ControlSystemWarranty.RefertotheCaliforniaEmissionControl
WarrantyStatementsuppliedwithyourProductorcontainedintheengine
manufacturer’sdocumentationfordetails.

CountriesOtherthantheUnitedStatesorCanada

CustomerswhohavepurchasedT oroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirT oroDistributor(Dealer)toobtain
guaranteepoliciesforyourcountry ,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor’sserviceorhavedifcultyobtaining
guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany .

374-0261RevB