Toro 22317 Operator's Manual

FormNo.3403-166RevA
Dingo
ModelNo.22317—SerialNo.314000001andUp
®
220CompactToolCarrier
Registeratwww.T oro.com. OriginalInstructions(EN)
*3403-166*A
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Becauseinsomeareastherearelocal,state,orfederal regulationsrequiringthatasparkarresterbeusedonthe engineofthismachine,asparkarresterisavailableas anoption.Ifyourequireasparkarrester,contactyour AuthorizedToroServiceDealer.
CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
GenuineT orosparkarrestersareapprovedbytheUSDA ForestryService.
Important:ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered landwithoutasparkarrestermufermaintainedin workingorder,ortheengineconstricted,equipped,and maintainedforthepreventionofre.Otherstatesor federalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
Introduction
Thismachineisacompacttoolcarrierintendedforusein variousearthandmaterialsmovingactivitiesforlandscaping andconstructionwork.Itisdesignedtooperateawidevariety ofattachmentseachofwhichperformaspecializedfunction.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro
©2016—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA.
AllRightsReserved
Contents
Safety
Safety...........................................................................3
SafeOperatingPractices...........................................3
SlopeIndicator.......................................................6
SafetyandInstructionalDecals.................................7
Setup............................................................................9
1InstallingtheValveLever.......................................9
2CheckingFluidLevelsandDriveChain
Tension..............................................................9
3ChargingtheBattery..............................................9
ProductOverview.........................................................11
Controls...............................................................11
Specications........................................................13
Attachments/Accessories........................................13
StabilityData.........................................................14
Operation....................................................................15
AddingFuel...........................................................15
CheckingtheEngineOilLevel.................................16
RemovingDebrisfromtheTractionUnit...................16
CheckingtheHydraulicFluidLevel...........................17
CheckingtheTirePressure......................................17
StartingandStoppingtheEngine..............................17
DrivingtheTractionUnit........................................18
StoppingtheTractionUnit......................................18
MovingaNon-functioningTractionUnit...................18
UsingtheCylinderLocks.........................................18
UsingAttachments.................................................19
SecuringtheTractionUnitforTransport....................20
AdjustingtheThighSupport....................................20
Maintenance.................................................................22
RecommendedMaintenanceSchedule(s)......................22
Lubrication...............................................................23
GreasingtheTractionUnit......................................23
EngineMaintenance..................................................23
ServicingtheAirCleaner.........................................23
ServicingtheCarbonCanister..................................24
ServicingtheEngineOil..........................................25
ServicingtheSparkPlugs.........................................26
FuelSystemMaintenance...........................................27
ChangingtheFuelFilter..........................................27
DrainingtheFuelTank...........................................27
ElectricalSystemMaintenance....................................28
ReplacingtheBattery..............................................28
ServicingtheBattery...............................................29
DriveSystemMaintenance.........................................30
ServicingtheTractionDriveChains..........................30
HydraulicSystemMaintenance....................................32
ReplacingtheHydraulicFilter..................................32
ChangingtheHydraulicFluid...................................32
CheckingtheHydraulicLines...................................33
Storage........................................................................33
Troubleshooting...........................................................35
Schematics...................................................................36
Improperuseormaintenancebytheoperatororowner canresultininjury.T oreducethepotentialforinjury, complywiththesesafetyinstructionsandalways payattentiontothesafetyalertsymbol means: instruction.Failuretocomplywiththeinstructionmay resultinpersonalinjuryordeath.
Caution
,
W ar ning
,or
Danger
,which
—personalsafety

SafeOperatingPractices

Thisproductiscapableofamputatinghandsandfeet.Always followallsafetyinstructionstoavoidseriousinjuryordeath.
WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other peopleorproperty.
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform thejob.Onlyuseaccessoriesandattachmentsapproved bythemanufacturer.
Wearappropriateclothingincludingeyeprotection,
slip-resistantsubstantialfootwear,andhearingprotection. Tiebacklonghair.Donotwearjewelry.
Beforedigging,havetheareamarkedforunderground
utilities,anddonotdiginmarkedareas.
Beforeoperatinginanareawithhigh-voltagelinesor
cables,contacta“One-CallSystemDirectory”service.In theUSA,call811oryourlocalutilitycompany.Ifyou donotknowyourlocalutilitycompany’sphonenumber, callthenationalnumber(USAandCanadaonly)at 1-888-258-0808.Also,contactanyutilitycompaniesthat arenotparticipantsofthe“One-CallSystemDirectory” service.
3
Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toys,andwirewhichcan bethrownbythemachine.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Useonlyanapprovedcontainer –Neverremovethegascaporaddfuelwiththeengine
running.Allowtheenginetocoolbeforerefueling. Donotsmoke.
Neverrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning properly.Donotoperateunlesstheyarefunctioning properly.
Operation
Neverrunanengineinanenclosedarea.
Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
Besurealldrivesareinneutralbeforestartingtheengine.
Onlystarttheenginefromtheoperator'sposition.
Slowdownanduseextracareonhillsides.Besureto
travelintherecommendeddirectiononhillsides.Turf conditionscanaffectthemachine'sstability.
Slowdownandusecautionwhenmakingturns,crossing
roadsandsidewalks,andwhenchangingdirectionson slopes.
Neveroperatewiththeguardsnotsecurelyinplace.Be
sureallinterlocksareattached,adjustedproperly ,and functioningproperty.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,lowerimplements,disengagethe
auxiliaryhydraulics,andshutofftheenginebeforeleaving theoperator'spositionforanyreason.
Keephandsandfeetawayfrommovingattachments.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Nevercarrypassengersandkeeppetsandbystanders
away.
Donotoperatethemachinewhiletired,ill,orunderthe
inuenceofalcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
Readallattachmentmanuals.
Ensurethattheareaisclearofotherpeoplebefore
operatingthetractionunit.Stopthetractionunitif anyoneentersthearea.
Neverleavearunningtractionunitunattended.Always
lowertheloaderarms,stoptheengine,andremovethe keybeforeleaving.
Donotexceedtheratedoperatingcapacity,asthetraction
unitmaybecomeunstablewhichmayresultinlossof control.
Donotcarryaloadwiththearmsraised.Alwayscarry
loadsclosetotheground.
Donotover-loadtheattachmentandalwayskeepthe
loadlevelwhenraisingtheloaderarms.Logs,boards,and otheritemscouldrolldowntheloaderarms,injuringyou.
Neverjerkthecontrols;useasteadymotion.
Watchfortrafcwhenoperatingnearorcrossing
roadways.
Donottouchpartswhichmaybehotfromoperation.
Allowthemtocoolbeforeattemptingtomaintain,adjust, orservice.
Checkforoverheadclearances(i.e.branches,doorways,
electricalwires)beforedrivingunderanyobjectsanddo notcontactthem.
Ensurethatyouoperatethetractionunitinareaswhere
therearenoobstaclesincloseproximitytotheoperator. Failuretomaintainadequatedistancefromtrees,walls, andotherbarriersmayresultininjuryasthetractionunit backsupduringoperationiftheoperatorisnotattentive tothesurroundings.Onlyoperatetheunitinareaswhere thereissufcientclearancefortheoperatortosafely maneuvertheproduct.
Locatethepinchpointareasmarkedonthetractionunit
andattachmentsandkeephandsandfeetawayfrom theseareas.
Beforeoperatingthetractionunitwithanattachment,
ensurethattheattachmentisproperlyinstalled.
Donotplaceyourfeetundertheplatform.
Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate themachine;seekshelter.
SlopeOperation
Slopesareamajorfactorrelatedtoloss-of-controland tip-overaccidents,whichcanresultinsevereinjuryordeath. Allslopesrequireextracaution.
Donotoperatethetractionunitonhillsidesorslopes
exceedingtheanglesrecommendedinStabilityData
(page14),andthoseintheattachmentOperator'sManual.
SeealsotheSlopeIndicator(page6).
Operateupanddownslopeswiththeheavyendof
thetractionunituphill.W eightdistributionchanges. Anemptybucketwillmaketherearofthetractionunit theheavyend,andafullbucketwillmakethefrontofthe tractionunittheheavyend.Mostotherattachmentswill makethefrontoftractionunittheheavyend.
Raisingtheloaderarmsonaslopewillaffectthestability
ofthemachine.Wheneverpossible,keeptheloaderarms intheloweredpositionwhenonslopes.
Removinganattachmentonaslopewillmaketherear
ofthetractionunitheavy.RefertoStabilityData(page
4
14),todeterminewhethertheattachmentcanbesafely
removedontheslope.
connectingordisconnectingitfromthebattery.Wear protectiveclothinganduseinsulatedtools.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
workarea.Watchforholes,ruts,orbumps,asuneven terraincouldoverturnthetractionunit.Tallgrasscan hideobstacles.
UseonlyToro-approvedattachments.Attachmentscan
changethestabilityandtheoperatingcharacteristicsof thetractionunit.Warrantymaybevoidedifusedwith unapprovedattachments.
Keepallmovementsonslopesslowandgradual.Donot
makesuddenchangesinspeedordirection.
Avoidstartingorstoppingonaslope.Ifthetractionunit
losestraction,proceedslowly,straightdowntheslope.
Avoidturningonslopes.Ifyoumustturn,turnslowly
andkeeptheheavyendofthetractionunituphill.
Donotoperateneardrop-offs,ditches,orembankments.
Thetractionunitcouldsuddenlyturnoverifawheelgoes overtheedgeofaclifforditch,orifanedgecavesin.
Donotoperateonwetgrass.Reducedtractioncould
causesliding.
Donotparkthetractionunitonahillsideorslope
withoutloweringtheattachmenttothegroundand chockingthewheels.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Ifanymaintenanceorrepairrequirestheloaderarmsto
beintheraisedposition,securethearmsintheraised positionwiththehydrauliccylinderlock.
Keepnutsandboltstight.Keepequipmentingood
condition.
Nevertamperwithsafetydevices.
Keepthetractionunitfreeofgrass,leaves,orotherdebris
build-up.Cleanupoilorfuelspillage.Allowthetraction unittocoolbeforestoring.
Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
Useonlyanapprovedcontainer.
Neverremovethegascaporaddfuelwhenthe
engineisrunning.Allowtheenginetocoolbefore refueling.Donotsmoke.
Neverrefuelthetractionunitindoors.
Neverstorethetractionunitorfuelcontainerinside
wherethereisanopename,suchasnearawater heaterorfurnace.
Donottrytostabilizethetractionunitbyputtingyour
footontheground.
MaintenanceandStorage
Disengagetheauxiliaryhydraulics,lowertheattachment,
stoptheengine,andremovethekey.Waitforall movementtostopbeforeadjusting,cleaning,orrepairing.
Cleandebrisfromattachments,drives,mufers,and
enginetohelppreventres.Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoringanddonotstorenear
ame.
Donotstorefuelnearamesordrainindoors.
Parkthemachineonlevelground.Neverallowuntrained
personneltoservicethemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethesparkplugwires
beforemakinganyrepairs.Disconnectthenegative terminalrstandthepositivelast.Reconnectpositive rstandnegativelast.
Neverllacontainerwhileitisinsideavehicle,trunk,
pick-upbed,oranysurfaceotherthantheground.
Keepcontainernozzleincontactwiththetankduring
lling.
Stopandinspecttheequipmentifyoustrikeanobject.
Makeanynecessaryrepairsbeforerestarting.
UseonlygenuineTororeplacementpartstoensurethat
originalstandardsaremaintained.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyes,andclothing.Protectyourface, eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparksand
amesawayfromthebattery.
Keepyourbodyandhandsawayfrompinholeleaks
ornozzlesthatejecthighpressurehydraulicuid.Use cardboardorpapertondhydraulicleaks;neveruse yourhands.Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjuryrequiringsurgerywithina fewhoursbyaqualiedsurgeonorgangrenemayresult.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Chargebatteriesinanopenwellventilatedarea,away
fromsparkandames.Unplugthechargerbefore
5
SlopeIndicator
G011841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Todeterminethemaximumslopeyoucansafelyoperatethemachineon,refertotheStabilityDatasection.Usetheslope
indicatortodeterminethedegreeofslopeofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthanthat
speciedintheStabilityDatasection.Foldalongtheappropriatelinetomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
98-9051
1.Hydraulicoil
108-9732
93–6686
2.ReadtheOperator's Manual.
93-9084
1.Liftpoint
100-6141
7
108-9716
1.Fast
2.Tractiondrive5.Attachmentspeed
3.Slow
4.Slow
6.Fast
98-8219
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
2.Nore,opename,or smoking.
3.Causticliquid/chemical burnhazard
4.Weareyeprotection9.Flusheyesimmediately
5.ReadtheOperator's
Manual.
6.Keepbystandersasafe
7.Weareyeprotection;
8.Batteryacidcancause
10.Containslead;donot
distancefromthebattery.
explosivegasescan causeblindnessandother injuries
blindnessorsevereburns.
withwaterandgetmedical helpfast.
discard.
1.Fast
2.Throttle
3.Slow
94-2551
1.On3.Off
2.Choke
108-4733
8
Setup
CheckingtheEngineOilLevel(page16)
CheckingtheHydraulicFluidLevel(page17)
ServicingtheTractionDriveChains(page30)
1

InstallingtheValveLever

Partsneededforthisprocedure:
1
Speedselectorvalvelever
Procedure
1.Removeanddiscardthenutsecuringtheboltandlock washertothespeedselectorlever.
2.Securethelevertothespeedselectorvalveusingthe boltandlockwasherasillustratedinFigure4.
3

ChargingtheBattery

NoPartsRequired
Procedure
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling.
WARNING
Figure4
1.Speedselectorvalvelever2.Speedselectorvalve
2

CheckingFluidLevelsand DriveChainTension

NoPartsRequired
Procedure
Beforestartingtheengineforthersttime,checktheengine oilandhydraulicuidlevelsandthetractiondrivechain tension.Refertothefollowingsectionsformoreinformation:
Batteryterminalsormetaltoolscouldshortagainst metalcomponents,causingsparks.Sparkscan causethebatterygassestoexplode,resultingin personalinjury.
Whenremovingorinstallingthebattery,donot allowthebatteryterminalstotouchanymetal partsofthetractionunit.
Donotallowmetaltoolstoshortbetweenthe batteryterminalsandmetalpartsofthetraction unit.
1.Parkthetractionunitonalevelsurface,raisetheloader arms,andinstallthecylinderlocks.
2.Stoptheengineandremovethekey.
3.Connectachargertothebattery(Figure5)andcharge itforaminimumof1hourat6to10amps.Donot overchargethebattery.
9
1
2
3
4
G003792
Figure5
1.Positivepost
2.Negativepost
3.Chargerred(+)wire
4.Chargerblack(—)wire
WARNING
Chargingthebatteryproducesgassesthatcan explode.
Neversmokenearthebatteryandkeepsparks andamesawayfrombattery.
4.Whenthebatteryisfullycharged,unplugthecharger fromtheelectricaloutlet,thendisconnectthecharger leadsfromthebatteryposts(Figure5).
10
ProductOverview
4
5
16
G019355
G005160
631524
789
Figure6
1.Mountplate5.Handles
2.Tiltcylinder
3.Auxiliaryhydrauliccouplers7.Wheel11.Aircleaner15.Fueltank
4.Loaderarms
6.Liftcylinder
8.Counterweight
Controls
9.Operatorplatform13.Controlpanel
10.Engine
12.Thighsupport
14.Liftpoints
Tostoptheengine,rotatethekeytotheoffposition.
Becomefamiliarwithallthecontrols(Figure7)beforeyou starttheengineandoperatethetractionunit.
ThrottleLever
Movethecontrolforwardtoincreasetheenginespeedand rearwardtodecreasespeed.
ChokeLever
Beforestartingacoldengine,movethechokeleverforward. Aftertheenginestarts,regulatethechoketokeeptheengine runningsmoothly.Assoonaspossible,movethechokelever allthewayrearward.
Figure7
1.Tractioncontrollevers6.Throttlelever
2.Attachmenttiltlever
3.Loaderarmlever8.Keyswitch
4.Auxiliaryhydraulicslever9.Hourmeter
5.Speedselectorlever
7.Chokelever
Note:Awarmenginerequireslittleornochoking.
TractionControlLevers
Tomoveforward,movethetractioncontrolleversforward. Tomoverearward,movethetractioncontrolleversrearward.
Togostraight,movebothtractioncontrolleversequally.
KeySwitch
Thekeyswitch,usedtostartandstoptheengine,hasthree positions:off,run,andstart.
Tostarttheengine,rotatethekeytothestartposition.Release thekeywhenenginestartsanditwillmoveautomaticallyto therunposition.
Toturn,movetheleverlocatedonthesideyouwanttoturn backtowardtheneutralpositionwhilekeepingtheother leverengaged.
Thefartheryoumovethetractioncontrolleversineither direction,thefasterthetractionunitwillmoveinthat direction.
Tosloworstop,movethetractioncontrolleverstoneutral.
11
AttachmentTiltLever
Totilttheattachmentforward,slowlypushtheattachment tiltleverforward.
Totilttheattachmentrearward,slowlypulltheattachment tiltleverrearward.
LoaderArmLever
Tolowertheloaderarms,slowlypushtheloaderarmlever forward.
Toraisetheloaderarms,slowlypulltheloaderarmlever rearward.
AuxiliaryHydraulicsLever
Tooperateahydraulicattachmentinforwarddirection,slowly pulltheauxiliaryhydraulicsleverupwardandthenrearward.
Tooperateahydraulicattachmentinreversedirection,slowly pulltheauxiliaryhydraulicsleverupwardandthenpushit forward.Thisisalsocalledthedetentpositionbecauseitdoes notrequireoperatorpresence.
youtochangetheoil.Afterevery100hours,thescreen displaysSVCtoremindyoutoperformtheothermaintenance proceduresbasedona100,200,or400hourschedule.These reminderscomeonstartingthreehourspriortotheservice intervaltimeandashatregularintervalsforsixhours.
SpeedSelectorLever
Movethespeedselectorlevertotheforwardpositiontoset thetractiondrive,loaderarms,andattachmenttilttohigh speedandtheauxiliaryhydraulicstolowspeed.
Movethespeedselectorlevertotherearwardpositiontoset theauxiliaryhydraulicstohighspeedandthetractiondrive, loaderarms,andattachmenttilttolowspeed.
WARNING
Ifyoumovethespeedselectorleverwhilethe tractionunitisinmotion,thetractionunitwill eitherstopsuddenlyoracceleratequickly.Ifyou operatethetractionunitwiththespeedselector leverinanintermediateposition,thetractionunit willoperateerraticallyandmaybedamaged.You couldlosecontrolofthetractionunitandinjure bystandersoryourself.
Donotmovethespeedselectorleverwhenthe tractionunitisinmotion.
Donotoperatethetractionunitwhenthespeed selectorisinanyintermediateposition(i.e., anypositionotherthanfullyforwardorfully rearward).
HourMeter
Thehourmeterdisplaysthenumberofhoursofoperation thathavebeenloggedonthetractionunit.
After50hoursandthenevery100hoursthereafter(thatisat 150,250,350,etc.)thescreendisplaysCHGOILtoremind
12
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