Toro 22311 Operator's Manual
Form No. 3351-680
Dingo
Model No. 22311—240000201 and Up
220 Compact Utility Loader
Operator’s Manual
Register your product at www.Toro.com
Original Instructions (EN)
Warning
CALIFORNIA
Proposition 65 Warning
The engine exhaust from this product contains
chemicals known to the State of California to
cause cancer, birth defects, or other reproductive
harm.
Important Because in some areas there are local,
state, or federal regulations requiring that a spark-arrester
be used on engines, a spark-arrester is available as an
option for the traction unit. If a spark-arrester is required,
contact your Toro dealer. Genuine Toro approved
spark-arresters are approved by the USDA Forestry
Service. It is a violation of the State of California PRC
Section 4442 to use or operate the engine on any
forest-covered, brush-covered, or grass-covered land,
unless the engine is equipped with a spark-arrester,
maintained in working order, or the engine is constricted,
equipped, and maintained for the prevention of fire.
This spark ignition system complies with Canadian
ICES-002.
Ce système d’allumage par étincelle de véhicule est
conforme à la norme NMB-002 du Canada.
The enclosed Engine Owner’s Manual is supplied for
information regarding The U.S. Environmental
Protection Agency (EPA) and the California Emission
Control Regulation of emission systems, maintenance
and warranty.
Keep this engine Owner’s Manual with your unit.
Should this engine Owner’s Manual become damaged
or illegible, replace immediately. Replacements may be
ordered through the engine manufacturer.
Page
Stability Data 12. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Before Operating 13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adding Fuel 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Using Stabilizer/Conditioner 13. . . . . . . . . . . . . . . .
Checking the Oil Level 13. . . . . . . . . . . . . . . . . . . .
Removing Debris from the Traction Unit 14. . . . . .
Checking the Hydraulic Fluid 14. . . . . . . . . . . . . . .
Tire pressure 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Unit Overview 15. . . . . . . . . . . . . . . . . . . .
Controls 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and Stopping the Engine 17. . . . . . . . . . . .
Driving Forward or Backward 18. . . . . . . . . . . . . . .
Stopping the Traction Unit 18. . . . . . . . . . . . . . . . .
Moving a Non-functioning Traction Unit 18. . . . . .
Using the Cylinder Locks 18. . . . . . . . . . . . . . . . . .
Installing and Removing Attachments 19. . . . . . . .
Securing the Traction Unit for Transport 21. . . . . .
Maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recommended Maintenance Schedule 21. . . . . . . .
Greasing the Traction Unit 22. . . . . . . . . . . . . . . . .
Servicing the Air Cleaner 22. . . . . . . . . . . . . . . . . .
Servicing the Traction Drive Chains 23. . . . . . . . . .
Servicing the Engine Oil 25. . . . . . . . . . . . . . . . . . .
Servicing the Battery 26. . . . . . . . . . . . . . . . . . . . . .
Servicing the Spark Plugs 28. . . . . . . . . . . . . . . . . .
Servicing the Hydraulic System 28. . . . . . . . . . . . .
Replacing the Fuel Filter 29. . . . . . . . . . . . . . . . . . .
Draining the Fuel Tank 30. . . . . . . . . . . . . . . . . . . .
Cleaning and Storage 30. . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Schematics 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
The Toro Dingo Product Line Warranty 36. . . . . . . . . .
Contents
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 3. . . . . . . . . . . . . . . . . . .
Slope Chart 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety and Instruction Decals 7. . . . . . . . . . . . . . .
Setup 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Valve Lever 9. . . . . . . . . . . . . . . . . .
Charging and Connecting the Battery 10. . . . . . . . .
Specifications 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachments 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2004 by The Toro Company
8111 Lyndale Avenue South
Bloomington, MN 55420-1196
Page
Introduction
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although Toro designs and produces safe
products, you are responsible for operating the product
properly and safely.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a dealer,
or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model and
Contact us at www.Toro.com
All Rights Reserved
2
Printed in the USA
serial numbers of your product ready. Figure 1 illustrates
the location of the model and serial numbers on the
product.
1
m–5098
Figure 1
1. Model and serial number plate
Write the product model and serial numbers in the space
below:
Safety
Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert
CAUTION, WARNING, or DANGER—“personal
safety instruction.” Failure to comply with the
instruction may result in personal injury or death.
Safe Operating Practices
This product is capable of amputating hands and feet.
Always follow all safety instructions to avoid serious
injury or death.
Warning
Engine exhaust contains carbon monoxide, an
odorless, deadly poison that can kill you.
Do not run the engine indoors or in an enclosed
area.
symbol, which means
Model No.
Serial No.
This manual identifies potential hazards and has special
safety messages that help you and others avoid personal
injury and even death. Danger, Warning, and Caution are
signal words used to identify the level of hazard.
However, regardless of the hazard, be extremely careful.
Danger signals an extreme hazard that will cause serious
injury or death if you do not follow the recommended
precautions.
Warning signals a hazard that may cause serious injury or
death if you do not follow the recommended precautions.
Caution signals a hazard that may cause minor or
moderate injury if you do not follow the recommended
precautions.
This manual uses two other words to highlight
information. Important calls attention to special
mechanical information and Note: emphasizes general
information worthy of special attention.
General Operation
• Read, understand, and follow all instructions in the
operator’s manual, in the video, and on the traction
unit before starting. Also, read all attachment manuals
where supplied
• Allow only responsible adults who are familiar with
the instructions to operate the traction unit.
• Wear long pants and substantial shoes. Wearing safety
glasses, safety shoes, hearing protection, and a hard
hat are advisable and may be required by some local
ordinances and insurance regulations.
• Ensure that the area is clear of other people before
operating the traction unit. Stop the traction unit if
anyone enters the area.
• Never carry passengers on attachments or on the
traction unit.
• Always look down and behind before and while
backing.
• Do not place your feet under the platform.
• Slow down before turning. Sharp turns on any terrain
may cause loss of control.
• Never leave a running traction unit unattended.
Always lower the loader arms, stop the engine, and
remove the key before dismounting.
3
• Do not exceed the rated operating capacity, as the
traction unit may become unstable which may result in
loss of control.
• Raising the loader arms on a slope will affect the
stability of the machine. Whenever possible, keep the
loader arms in the lowered position when on slopes.
• Do not carry a load with the arms raised. Always carry
loads close to the ground. Do not step off of the
platform with the load raised.
• Do not over-load the attachment and always keep the
load level when raising the loader arms. Logs, boards,
and other items could roll down the loader arms,
injuring you.
• Never jerk the control levers; use a steady motion.
• Keep your hands, feet, hair, and loose clothing away
from any moving parts.
• Operate only in daylight or good artificial light.
• Do not operate the traction unit while under the
influence of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the traction
unit onto a trailer or truck.
• Do not touch parts which may be hot from operation.
Allow them to cool before attempting to maintain,
adjust, or service.
• Do not operate the traction unit with any of the covers
or guards removed.
• Check for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under any
objects and do not contact them.
• Before digging, have the area marked for underground
utilities, and do not dig in marked areas.
• Removing an attachment on a slope will make the rear
of the traction unit heavy. Refer to the Stability Data
section, page 12, to determine whether the attachment
can be safely removed on the slope.
• Remove obstacles such as rocks, tree limbs, etc. from
the work area. Watch for holes, ruts, or bumps, as
uneven terrain could overturn the traction unit. Tall
grass can hide obstacles.
• Use slow speed on slopes. Before starting the engine,
put the pump selector lever in the slow (turtle) position
so that you will not have to stop or shift while on the
slope.
• Follow the recommendations in the attachment
manuals for the use of counterweights to improve
stability.
• Use only Toro approved attachments. Attachments can
change the stability and the operating characteristics of
the traction unit. Warranty may be voided if used with
unapproved attachments.
• Keep all movements on slopes slow and gradual. Do
not make sudden changes in speed or direction.
• Avoid starting or stopping on a slope. If tires lose
traction, proceed slowly, straight down the slope.
• Avoid turning on slopes. If you must turn, turn slowly
and keep the heavy end of the traction unit uphill.
• Do not operate near drop-offs, ditches, or
embankments. The traction unit could suddenly turn
over if a wheel goes over the edge of a cliff or ditch, or
if an edge caves in.
Slope Operation
Slopes are a major factor related to loss-of-control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution.
• Do not operate the traction unit on hillsides or slopes
exceeding the angles recommended in the Stability
Data section, page 12, and those in the attachment
operator’s manual. See also the slope chart on
page 6.
• Operate up and down slopes with the heavy end of
the traction unit uphill. Weight distribution changes.
An empty bucket will make the rear of the traction
unit the heavy end, and a full bucket will make the
front of the traction unit the heavy end. Most other
attachments will make the front of traction unit the
heavy end.
• Do not operate on wet grass. Reduced traction could
cause sliding.
• Do not park the traction unit on a hillside or slope
without lowering the attachment to the ground and
chocking the wheels.
• Do not try to stabilize the traction unit by putting your
foot on the ground.
Children
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the traction unit and the work activity. Never assume that
children will remain where you last saw them.
• Keep children out of the work area and under the
watchful care of another responsible adult.
• Be alert and turn the traction unit off if children enter
the area.
4
• Before and while backing, look behind and down for
small children.
• Battery gases can explode. Keep cigarettes, sparks and
flames away from the battery.
• Never carry children. They may fall off and be
seriously injured or interfere with safe traction unit
operation.
• Never allow children to operate the traction unit.
• Use extra care when approaching blind corners,
shrubs, trees, the end of a fence, or other objects that
may obscure vision.
Service
• Stop the engine and disconnect the spark plug wires
before performing any service, repairs, maintenance,
or adjustments.
• If any maintenance or repair requires the loader arms
to be in the raised position, secure the arms in the
raised position with the hydraulic cylinder locks
included with traction unit.
• Never run a traction unit inside a closed area.
• Keep nuts and bolts tight. Keep equipment in good
condition.
• Never tamper with safety devices. Check safety
systems for proper operation before each use.
• Keep your body and hands away from pin hole leaks
or nozzles that eject high pressure hydraulic fluid. Use
cardboard or paper to find hydraulic leaks. Hydraulic
fluid escaping under pressure can penetrate skin and
cause injury requiring surgery within a few hours by a
qualified surgeon or gangrene may result.
• Keep the traction unit free of grass, leaves, or other
debris build-up. Clean up oil or fuel spillage. Allow
the traction unit to cool before storing.
• Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
• Use only an approved container.
• Never remove the gas cap or add fuel when the
engine is running. Allow the engine to cool before
refueling. Do not smoke.
• Never refuel the traction unit indoors.
• Never store the traction unit or fuel container
inside where there is an open flame, such as near a
water heater or furnace.
• Never fill a container while it is inside a vehicle,
trunk, pick–up bed, or any surface other than the
ground.
• Keep container nozzle in contact with the tank
during filling.
• Stop and inspect the equipment if you strike an object.
Make any necessary repairs before restarting.
• Use only genuine replacement parts to ensure that
original standards are maintained.
• Battery acid is poisonous and can cause burns. Avoid
contact with skin, eyes, and clothing. Protect your
face, eyes, and clothing when working with a battery.
5
Slope Chart
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.
98-9051
98-4682
98-8220
99-3157
100-6141
105-8432
7
1. Fast
2. Traction drive
1. Fast
2. Throttle
98-8235
98-8219
3. Slow
3. Slow
1. On
2. Choke
94-2551
3. Off
98-4677
107-9309
1. Warning—read the Operator’s Manual for information on charging the battery; contains lead; do not discard.
2. Read the Operator’s Manual.
8
100–9979
1. No fire, open flames, or
smoking.
2. Wear eye protection
3. Keep bystanders a safe
distance from the battery.
4. Caustic liquid/chemical burn
hazard
5. Read the Operator’s Manual.
6. Explosion hazard
7. Contains lead; do not
discard.
8. Recycle
9. Wear eye protection;
explosive gases can cause
blindness and other injuries
10. No sparks, flame, or smoking
Setup
Note: Determine the left and right side of the machine from the normal operating position.
Loose Parts
Note: Use the chart below to verify that all parts have been shipped.
Description Qty. Use
Valve Lever 1 Install valve lever
Key 2 Start engine
11. Sulfuric acid can cause
blindness or severe burns.
12. Flush eyes immediately with
water and get medical help
fast.
Hydraulic oil filter 1 Break-in oil change
Chain link 2 Spare parts
Installing the Valve Lever
2. Tighten the jam nut on the lever to lock it in position.
1. Thread the lever into the speed selector valve (Fig. 2).
Note: The lever should be installed with the bend toward
the operator.
9
1
4
m–3883
Figure 2
1. Speed selector lever
Charging and Connecting the
Battery
Warning
CALIFORNIA
Proposition 65 Warning
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
1. Positive Battery Post
2. Negative Battery Post
2
Figure 3
3. Red (+) Charger Lead
4. Black (–) Charger Lead
3
1
m-4970
Warning
Charging the battery produces gasses that can
explode.
Never smoke near the battery and keep sparks
and flames away from it.
2. When the battery is fully charged, unplug the charger
from the electrical outlet, then disconnect the charger
leads from the battery posts (Fig. 3).
3. Route the negative battery cable along the right side of
the engine.
Warning
Battery terminals or metal tools could short
against metal components, causing sparks. Sparks
can cause the battery gasses to explode, resulting
in personal injury.
• When removing or installing the battery, do not
allow the battery terminals to touch any metal
parts of the traction unit.
• Do not allow metal tools to short between the
battery terminals and metal parts of the
traction unit.
1. Connect a charger to the battery (Fig. 3) and charge it
for a minimum of 1 hour at 6 to 10 amps. Do not
overcharge the battery.
4. Remove the rubber boot from the end of the negative
battery cable.
5. Remove the bolt and washer from the right, rear side
of the base of the engine block, located in the location
illustrated in Figure 4.
Note: There is another bolt in the engine block on the
right side. Ensure that you use the one furthest to the
rear.
10
Specifications and design are subject to change without
notice.
1
GRAPHIC #
Figure 4
1. Location of the bolt and washer.
6. Secure the end of the battery cable to the engine block
using the bolt and washer.
Specifications
Overall width 40.5 inches (103 cm)
Overall length 60.0 inches (152 cm)
Attachments
Many attachments are available for use with the traction
unit. These attachments allow you to perform many
different functions with the traction unit such as hauling
materials, digging holes, grading, and more. Contact your
Toro dealer for a list of all approved attachments and
accessories.
Important Use only Toro approved attachments.
Overall height 49.0 inches (125 cm)
Weight (without attachment) 1430 lb (649 kg)
Rated operating capacity (with
200 lb operator and std.
bucket)
Tipping capacity (with 200 lb
operator and st. bucket)
Wheelbase 28 inches (71 cm)
Dump height (with std. bucket) 47 inches (120 cm)
Reach—fully raised (with std.
bucket)
Height to hinge pin (std bucket
in highest position)
Engine Kohler Command Pro,
515 lb (234 kg)
l030 lb (467 kg)
26.0 inches (66 cm)
66.0 inches (168 cm)
20 HP, V–Twin
11
Loading...