Toro 22305TE Operator's Manual
Form No. 3322-704
Dingo
322
Traction Unit
Model Number 22305TE—990001 & Up
Operator’s Manual
International English (GB)
Introduction
Thank you for purchasing a Toro product.
All of us at Toro want you to be completely satisfied
with your new product, so feel free to contact your
local Authorized Service Dealer for help with service,
genuine replacement parts, or other information you
may require.
Whenever you contact your Authorized Service
Dealer or the factory, always know the model and
serial numbers of your product. These numbers will
help the Service Dealer or Service Representative
provide exact information about your specific
product. The two numbers are stamped into a plate
mounted on the left rear side of the frame.
For your convenience, write the product model and
serial numbers in the space below.
Model No:
Serial No.
Read this manual carefully to learn how to operate
and maintain your product correctly. Reading this
manual will help you and others avoid personal injury
and damage to the product. Although we design,
produce and market safe, state-of-the-art products,
you are responsible for using the product properly
and safely. You are also responsible for training
persons, who you allow to use the product, about safe
operation.
The warning system in this manual identifies
potential hazards and has special safety messages that
help you and others avoid personal injury, even death.
DANGER, WARNING and CAUTION are signal
words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause
serious injury or death if the recommended
precautions are not followed.
WARNING signals a hazard that may cause serious
injury or death if the recommended precautions are
not followed.
CAUTION signals a hazard that may cause minor or
moderate injury if the recommended precautions are
not followed.
The Toro Company – 1999
8111 Lyndale Ave. South
Bloomington, MN 55420–1196
Two other words are also used to highlight
information. “Important” calls attention to special
mechanical information and “Note” emphasizes
general information worthy of special attention.
The left and right side of the machine is determined
by standing on the platform in the normal operator’s
position.
All Rights Reserved
Printed in the USA
Contents
Page
Safety 2.
Assembly 9
Specifications 12
Before Operating 14
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safe Operating Practices 2
Sound Pressure Level 4
Sound Power Level 5
Vibration Level 5
Slope Chart 6
Safety and Instruction Decals 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9
Installing the Valve Lever 9
Activating the Battery 9
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachments 12
Stability Data 13
Adding Fuel 14
Checking the Oil Level 15
Removing Debris from the Traction Unit 15
Checking the Hydraulic Fluid 16
Tire pressure 16
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Page
Operation 17
Maintenance 25
Troubleshooting 37
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Traction Unit Overview 17
Controls 18
Starting and Stopping the Engine 20
Driving Forward or Backward 21
Stopping the Traction Unit 21
Moving a Non-functioning Traction Unit 22
Using the Cylinder Locks 22
Installing and Removing Attachments 23
Securing the Traction Unit for Transport 24
Service Interval Chart 25
Testing the Parking Brake 26
Removing/Installing the Hood 26
Servicing the Air Cleaner 26
Servicing the Engine Oil 28
Servicing the Spark Plugs 29
Greasing the Traction Unit 30
Changing the Fuel Filter 31
Draining the Fuel Tanks 32
Servicing the Hydraulic System 33
Servicing the Battery 34
Cleaning and Storage 35
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1
Safety
Improper use or maintenance by the operator or
owner can result in injury. To reduce the potential
for injury, comply with these safety instructions
and always pay attention to the safety alert
symbol, which means CAUTION, WARNING, or
DANGER—“personal safety instruction.” Failure
to comply with the instruction may result in
personal injury or death.
Safe
This product is capable of amputating hands and feet.
Always follow all safety instructions to avoid serious
injury or death.
Operating Practices
General Operation
• Read, understand, and follow all instructions in
the operator’s manual and on the traction unit
before starting. Also, read all attachment
manuals where supplied
• Allow only responsible adults who are familiar
with the instructions to operate the traction unit.
• Slow down before turning. Sharp turns on any
terrain may cause loss of control.
• Never leave a running traction unit unattended.
Always lower the loader arms, stop the engine,
and remove the key before dismounting.
• Do not exceed the rated operating capacity, as
the traction unit may become unstable which
may result in loss of control.
• Do not carry a load with the arms raised. Always
carry loads close to the ground. Do not step off
of the platform with the load raised.
• Do not over-load the attachment and always
keep the load level when raising the loader arms.
Logs, boards, and other items could roll down
the loader arms, injuring you.
• Never jerk the control levers; use a steady
motion.
• Keep your hands, feet, hair, and loose clothing
away from any moving parts.
• Operate only in daylight or good artificial light.
•
Always wear long pants and substantial shoes.
Wearing safety glasses, safety shoes, hearing
protection, and a hard hat are advisable and may
be required by some local ordinances and
insurance regulations.
• Ensure that the area is clear of other people
before operating the traction unit. Stop the
traction unit if anyone enters the area.
• Never carry passengers on attachments or on the
traction unit.
• Always look down and behind before and while
backing.
• Do not place your feet under the platform.
2
• Do not operate the traction unit while under the
influence of alcohol or drugs.
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the
traction unit onto a trailer or truck.
• Do not touch parts which may be hot from
operation. Allow them to cool before attempting
to maintain, adjust, or service.
Slope Operation
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in severe
injury or death. All slopes require extra caution.
Safety
• Do not operate the traction unit on hillsides or
slopes exceeding the angles recommended in the
Stability Data section, page 13, and those in the
attachment operator’s manual. See also the
slope chart on page 6.
• Operate up and down slopes with the heavy
end of the traction unit uphill. Weight
distribution changes. An empty bucket will make
the rear of the traction unit the heavy end, and a
full bucket will make the front of the traction
unit the heavy end. Most other attachments will
make the front of traction unit the heavy end.
• Raising the loader arms on a slope will affect the
stability of the machine. Whenever possible,
keep the loader arms in the lowered position
when on slopes.
• Removing an attachment on a slope will make
the rear of the traction unit heavy. Refer to the
Stability Data section, page 13, to determine
whether the attachment can be safely removed
on the slope.
• Remove obstacles such as rocks, tree limbs, etc.
from the work area. Watch for holes, ruts, or
bumps, as uneven terrain could overturn the
traction unit. T
all grass can hide obstacles.
• Keep all movements on slopes slow and gradual.
Do not make sudden changes in speed or
direction.
• Avoid starting or stopping on a slope. If tires
lose traction, proceed slowly, straight down the
slope.
• Check for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under
any objects and do not contact them.
• Avoid turning on slopes. If you must turn, turn
slowly and keep the heavy end of the traction
unit uphill.
• Do not operate near drop-offs, ditches, or
embankments. The traction unit could suddenly
turn over if a wheel goes over the edge of a cliff
or ditch, or if an edge caves in.
• Do not operate on wet grass. Reduced traction
could cause sliding.
• Do not park the traction unit on a hillside or
slope without lowering the attachment to the
ground and chocking the wheels.
• Do not try to stabilize the traction unit by putting
your foot on the ground.
• Use slow speed on slopes. Before starting the
engine, put the pump selector lever in the slow
(turtle) position so that you will not have to stop
or shift while on the slope.
• Follow the recommendations in the attachment
manuals for the use of counterweights to
improve stability.
• Use only Toro approved attachments.
Attachments can change the stability and the
operating characteristics of the traction unit.
Warranty may be voided if used with
unapproved attachments.
Children
Tragic accidents can occur if the operator is not alert
to the presence of children. Children are often
attracted to the traction unit and the work activity.
Never assume that children will remain where you
last saw them.
• Keep children out of the work area and under the
watchful care of another responsible adult.
• Be alert and turn the traction unit off if children
enter the area.
• Before and while backing, look behind and down
for small children.
3
Safety
• Never carry children. They may fall off and be
seriously injured or interfere with safe traction
unit operation.
• Never allow children to operate the traction unit.
• Use extra care when approaching blind corners,
shrubs, trees, the end of a fence, or other objects
that may obscure vision.
Service
• Stop the engine and disconnect the spark plug
wires before performing any service, repairs,
maintenance, or adjustments.
• If any maintenance or repair requires the loader
arms to be in the raised position, secure the arms
in the raised position with the hydraulic cylinder
locks included with traction unit.
• Never run a traction unit inside a closed area.
• Keep nuts and bolts tight. Keep equipment in
good condition.
• Never tamper with safety devices. Check safety
systems for proper operation before each use.
• Keep the traction unit free of grass, leaves, or
other debris build-up. Clean up oil or fuel
spillage. Allow the traction unit to cool before
storing.
• Use extra care when handling gasoline and other
fuels. They are flammable and vapors are
explosive.
• Use only an approved container.
• Never remove the gas cap or add fuel when
the engine is running. Allow the engine to
cool before refueling. Do not smoke.
• Never store the traction unit or fuel
container inside where there is an open
flame, such as near a water heater or
furnace.
• Never fill a container while it is inside a
vehicle, trunk, pick–up bed, or any surface
other than the ground; it could cause a static
discharge, igniting the fuel.
• Keep container nozzle in contact with the
tank during filling, to avoid static discharge.
• Stop and inspect the equipment if you strike an
object. Make any necessary repairs before
restarting.
• Use only genuine replacement parts to ensure
that original standards are maintained.
• Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes, and clothing.
Protect your face, eyes, and clothing when
working with a battery.
• Battery gases can explode. Keep cigarettes,
sparks and flames away from the battery.
• Keep your body and hands away from pin hole
leaks or nozzles that eject high pressure
hydraulic fluid. Use cardboard or paper to find
hydraulic leaks. Hydraulic fluid escaping under
pressure can penetrate skin and cause injury
requiring surgery within a few hours by a
qualified surgeon or gangrene may result.
Sound
This unit has a sound pressure at the operator’s ear of
97 dB(A), based on measurements of identical
machines per Directive 81/1051/EEC.
Pressure Level
• Never refuel the traction unit indoors.
4
Safety
Sound
This unit has a sound power level of 105 LwA, based
on measurements of identical machines per Directive
84/538/EEC.
Vibration
This unit has a maximum hand-arm vibration level of
0.8 m/s2 and whole body vibration level of 0.1 m/s
based on measurements of identical machines per EN
1033 and EN 1032.
Power Level
Level
2
5
Safety
Slope
Chart
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near
any area of potential danger. Replace any decal that is damaged or lost.
Safety
1
2
# 100–1704
9
1 3 4 5
10
8
11
12
13
18
19
# 100–1706
26
1 2
20
21
6
1
28
2
7
# 99–3088
# 100–1701
1514
16
321
F
R
21 22
23
24
17
19
D
C
25
29 30
2
27
1. Safety
2.
3.
4.
5.
6.
7.
8.
alert symbol
Read the operator’s manual
Entanglement hazard
Crushing hazard
Explosion hazard
Electric shock hazard
Do not dig in areas with
buried gas or power lines
Shut of
f engine and remove
key before leaving the
operator’
s position
# 93–6686
9. W
ait for moving parts to stop
10. W
ear protective foot wear
11. W
ear a protective hard hat
12. W
ear eye protection
13.
Keep bystanders away from
the work area
14.
Lower attachment
15.
Lever movement indicator
16. T
raction drive
Figure 1
17. T
18.
19.
20. T
21.
22.
# 100–1702
ilt attachment down
Shift the auxiliary hydraulics
lever into neutral
Start the engine
ipping hazard–exceeding
rated load capacity can
cause instability
Keep a full load uphill
Keep an empty load downhill
23.
Do not step of
operator platform with a
raised load
24.
Raise attachment
25. T
ilt attachment up
26.
Hydraulic oil only
27.
Maximum load capacity
28.
No riders
29.
Run the engine
30.
Stop the engine
f of the
7
Safety
1
2
3
1. Fast
2. Traction
3. Slow
# 98–8235
drive
1
6
3
4
#
98–8219
4.
Pinch point–crushing of
fingers or hands
5.
Keep hands away
# 93–9367
Figure 2
7
6.
Engine speed
7.
Lift/tie down point
8. Off
5
#
93–9084
1
# 100–1703
9
10
9. Choke
10. On
8
#
94–2551
3
8
Assembly
Loose
Note: Use the chart below to verify that all parts have been shipped.
DESCRIPTION QTY. USE
T
raction Unit
V
alve Lever
Key 2
Hydraulic oil filter
Installing
1. Thread the lever into the pump selector valve
2. Tighten the jam nut on the lever to lock it in
Parts
the V
(Fig. 3).
Note: The lever should be installed with the
bend toward the operator.
position.
1
alve Lever
1
1
1
Install valve lever
Start engine
Break-in oil change
Activating
The traction unit is shipped with a dry battery. Bulk
electrolyte with 1.260 specific gravity must be
purchased from a local battery supply outlet.
1. Remove the hood; refer to Removing the Hood,
page 26.
2. Remove the wing nuts and bar securing the
battery (Fig. 4).
the Battery
3
5
1. Pump
9
selector lever
Figure 3
m–3883
1. Battery
2. Bar
3. Positive
4
cable
Figure 4
4.
Rubber cover
5.
Negative cable
2
1 m–4391
Assembly
3. Gently push the hydraulic hoses aside and lift
the battery out of the chassis.
POTENTIAL HAZARD
• Battery electrolyte contains sulfuric acid
which is a deadly poison and it causes
severe burns.
WHAT CAN HAPPEN
• If you drink electrolyte you could die or if it
gets onto your skin you will be burned.
4
2
3
1
HOW TO AV
OID THE HAZARD
• Do not drink electrolyte and avoid contact
with skin, eyes or clothing. Wear safety
glasses to shield your eyes and rubber
gloves to protect your hands.
• Fill the battery where clean water is always
available for flushing the skin.
• Follow all instructions and comply with all
safety messages on the electrolyte container.
4. Remove filler caps from the battery. Slowly pour
electrolyte into each cell until the electrolyte
level is up to the lower part of the tube (Fig. 5).
1
2
3
1262
1254
Figure 6
1. Positive
2.
post
Negative post
3.
Charger red (+) wire
4.
Charger black (–) wire
6. Charge the battery at a rate of 4 amperes or less
for 4 hours (12 volts).
POTENTIAL HAZARD
• Charging the battery pr
oduces gasses.
WHAT CAN HAPPEN
• Battery gasses can explode.
HOW TO AV
OID THE HAZARD
• Keep cigarettes, sparks, and flames away
from the battery.
Figure 5
1. Filler
2. Electrolyte
caps
Lower part of the tube
3.
5. Leave the covers off and connect a 3 to 4 amp
battery charger to the battery posts (Fig. 6).
10
7. When the battery is fully charged, disconnect the
charger from the electrical outlet and from the
negative and positive battery posts (Fig. 6).
8. Slowly pour electrolyte into each cell until the
level is once again up to the upper line on the
battery case (Fig. 5) and install covers.
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