Toro 22302TE Operator's Manual
FORM NO. 3322–630
Dingo
220-D
Traction Unit
Model Number 22302TE—990001 & Up
Operator’s Manual
International English (GB)
Introduction
Thank you for purchasing a Toro product.
All of us at Toro want you to be completely satisfied
with your new product, so feel free to contact your
local Authorized Service Dealer for help with service,
genuine replacement parts, or other information you
may require.
Whenever you contact your Authorized Service
Dealer or the factory, always know the model and
serial numbers of your product. These numbers will
help the Service Dealer or Service Representative
provide exact information about your specific
product. The two numbers are stamped into a plate
mounted on left rear side of frame.
For your convenience, write the product model and
serial numbers in the space below.
Model No:
Serial No.
Read this manual carefully to learn how to operate
and maintain your product correctly. Reading this
manual will help you and others avoid personal injury
and damage to the product. Although we design,
produce and market safe, state-of-the-art products,
you are responsible for using the product properly
and safely. You are also responsible for training
persons, who you allow to use the product, about safe
operation.
The warning system in this manual identifies
potential hazards and has special safety messages that
help you and others avoid personal injury, even death.
DANGER, WARNING and CAUTION are signal
words used to identify the level of hazard. However,
regardless of the hazard, be extremely careful.
DANGER signals an extreme hazard that will cause
serious injury or death if the recommended
precautions are not followed.
WARNING signals a hazard that may cause serious
injury or death if the recommended precautions are
not followed.
CAUTION signals a hazard that may cause minor or
moderate injury if the recommended precautions are
not followed.
The Toro Company – 1999
8111 Lyndale Ave. South
Bloomington, MN 55420–1196
Two other words are also used to highlight
information. “Important” calls attention to special
mechanical information and “Note” emphasizes
general information worthy of special attention.
The left and right side of the machine is determined
by standing on the platform in the normal operator’s
position.
All Rights Reserved
Printed in the USA
Contents
Page
Safety 2.
Assembly 9
Specifications 10
Before Operating 12
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Safe Operating Practices 2
Sound Pressure Level 5
Sound Power Level 5
Vibration Level 5
Slope Chart 6
Safety and Instruction Decals 7
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loose Parts 9
Installing the Valve Lever 9
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachments 10
Stability Data 11
Adding Fuel 12
Draining Water from the Fuel Filter 13
Checking the Oil Level 13
Checking the Cooling System 14
Removing Debris from the Traction Unit 14
Check Hydraulic Fluid 15
Tire pressure 15
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Page
Operation 16
Maintenance 23
Troubleshooting 34
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Controls 16
Setting the Parking Brake 18
Starting and Stopping the Engine 18
Driving Forward or Backward 19
Stopping the Traction Unit 19
Moving a Non Functioning Traction Unit 19
Using the Cylinder Locks 20
Attachments 20
Securing the Traction Unit for Transport 22
Cold W
Service Interval Chart 23
Servicing the Air Cleaner 24
Servicing the Engine Oil 25
Changing the Engine Coolant 26
Greasing and Lubrication 27
Fuel Filter 27
Bleeding the Fuel System 28
Draining the Fuel Tank 29
Servicing the Hydraulics System 29
Traction Drive Chains 30
Adjusting the Fan Belt 32
Servicing the Battery 32
Cleaning and Storage 33
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eather (Below Freezing) Tips 22
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1
Safety
Improper use or maintenance by the operator or
owner can result in injury. To reduce the potential
for injury, comply with these safety instructions
and always pay attention to the safety alert
symbol, which means CAUTION, WARNING, or
DANGER—“personal safety instruction.” Failure
to comply with the instruction may result in
personal injury or death.
Safe
This product is capable of amputating hands and feet.
Always follow all safety instructions to avoid serious
injury or death.
Operating Practices
POTENTIAL HAZARD
• Engine exhaust contains carbon monoxide,
which is an odorless, deadly poison.
WHAT CAN HAPPEN
• Carbon monoxide can kill you.
hearing protection, and a hard hat are advisable
and may be required by some local ordinances
and insurance regulations.
• Ensure that the area is clear of other people
before operating the traction unit. Stop the
traction unit if anyone enters the area.
• Never carry passengers on attachments or on the
traction unit.
• Always look down and behind before and while
backing.
• Do not place your feet under the platform.
• Slow down before turning. Sharp turns on any
terrain may cause loss of control.
• Never leave a running traction unit unattended.
Always lower the loader arms, stop the engine,
and remove the key before dismounting.
• Do not exceed the rated operating capacity, as
the traction unit may become unstable which
may result in loss of control.
HOW TO AV
OID THE HAZARD
• Do not run engine indoors or in an enclosed
area.
General Operation
• Read, understand, and follow all instructions in
the operator’s manual, in the video, and on the
traction unit before starting. Also, read all
attachment manuals where supplied.
• Allow only responsible adults who are familiar
with the instructions to operate the traction unit.
• Do not operate the traction unit or attachments
while wearing sandals, tennis shoes, sneakers, or
shorts. Always wear long pants and substantial
shoes. W
earing safety glasses, safety shoes,
• Do not carry a load with the arms raised. Always
carry loads close to the ground. Do not step off
of the platform with the load raised.
• Do not over-load the attachment and always
keep the load level when raising the loader arms.
Logs, boards, and other items could roll down
the loader arms, injuring you.
• Never jerk the control levers; use a steady
motion.
• Keep your hands, feet, hair, and loose clothing
away from any moving parts.
• Operate only in daylight or good artificial light.
• Do not operate the traction unit while under the
influence of alcohol or drugs.
2
Safety
• Watch for traffic when operating near or crossing
roadways.
• Use extra care when loading or unloading the
traction unit onto a trailer or truck.
• Do not touch parts which may be hot from
operation. Allow them to cool before attempting
to maintain, adjust, or service.
Slope Operation
Slopes are a major factor related to loss-of-control
and tip-over accidents, which can result in severe
injury or death. All slopes require extra caution.
• Operate up and down slopes with the heavy
end of the traction unit uphill. Weight
distribution changes. An empty bucket will make
the rear of the traction unit the heavy end, and a
full bucket will make the front of the traction
unit the heavy end. Most other attachments will
make the front of traction unit the heavy end.
• Do not operate the traction unit on hillsides or
slopes exceeding the angles recommended in the
Stability Data section, page 11, and those in the
attachment operator’s manual. See also the
slope chart on page 6.
• Follow the recommendations in the attachment
manuals for the use of counterweights to
improve stability.
• Use only Toro approved attachments.
Attachments can change the stability and the
operating characteristics of the traction unit.
Warranty may be voided if used with
unapproved attachments.
• Keep all movements on slopes slow and gradual.
Do not make sudden changes in speed or
direction.
• Avoid starting or stopping on a slope. If tires
lose traction, proceed slowly, straight down the
slope.
• Check for overhead clearances (i.e. branches,
doorways, electrical wires) before driving under
any objects and do not contact them.
• Avoid turning on slopes. If you must turn, turn
slowly and keep the heavy end of the traction
unit uphill.
• Do not operate near drop-offs, ditches, or
embankments. The traction unit could suddenly
turn over if a wheel goes over the edge of a cliff
or ditch, or if an edge caves in.
• Raising the loader arms on a slope will affect the
stability of the machine. Whenever possible,
keep the loader arms in the lowered position
when on slopes.
• Removing an attachment on a slope will make
the rear of the traction unit heavy. Refer to the
Stability Data section, page 11, to determine
whether the attachment can be safely removed
on the slope.
• Remove obstacles such as rocks, tree limbs, etc.
from the work area. Watch for holes, ruts, or
bumps, as uneven terrain could overturn the
traction unit. T
• Use slow speed on slopes. Before starting the
engine, put the pump selector lever in the slow
(turtle) position so that you will not have to stop
or shift while on the slope.
all grass can hide obstacles.
• Do not operate on wet grass. Reduced traction
could cause sliding.
• Do not park the traction unit on a hillside or
slope without lowering the attachment to the
ground, setting the parking brake, and chocking
the wheels.
• Do not try to stabilize the traction unit by putting
your foot on the ground.
Children
Tragic accidents can occur if the operator is not alert
to the presence of children. Children are often
attracted to the traction unit and the work activity.
Never assume that children will remain where you
last saw them.
3
Safety
• Keep children out of the work area and under the
watchful care of another responsible adult.
• Be alert and turn the traction unit off if children
enter the area.
• Before and while backing, look behind and down
for small children.
• Never carry children. They may fall off and be
seriously injured or interfere with safe traction
unit operation.
• Never allow children to operate the traction unit.
• Use extra care when approaching blind corners,
shrubs, trees, the end of a fence, or other objects
that may obscure vision.
Service
• Stop the engine before performing any service,
repairs, maintenance, or adjustments.
• If any maintenance or repair requires the loader
arms to be in the raised position, secure the arms
in the raised position with the hydraulic cylinder
locks included with traction unit.
• Never run a traction unit inside a closed area.
• Never refuel the traction unit indoors.
• Never store the traction unit or fuel
container inside where there is an open
flame, such as near a water heater or
furnace.
• Stop and inspect the equipment if you strike an
object. Make any necessary repairs before
restarting.
• Use only genuine replacement parts to ensure
that original standards are maintained.
• Battery acid is poisonous and can cause burns.
Avoid contact with skin, eyes, and clothing.
Protect your face, eyes, and clothing when
working with a battery.
• Battery gases can explode. Keep cigarettes,
sparks and flames away from the battery.
• Keep your body and hands away from pin hole
leaks or nozzles that eject high pressure
hydraulic fluid. Use cardboard or paper to find
hydraulic leaks. Hydraulic fluid escaping under
pressure can penetrate skin and cause injury
requiring surgery within a few hours by a
qualified surgeon or gangrene may result.
• Keep nuts and bolts tight. Keep equipment in
good condition.
• Never tamper with safety devices. Check safety
systems for proper operation before each use.
• Keep the traction unit free of grass, leaves, or
other debris build-up. Clean up oil or fuel
spillage. Allow the traction unit to cool before
storing.
• Use extra care when handling diesel and other
fuels. They are flammable and vapors are
explosive.
• Use only an approved container.
• Never remove the fuel cap or add fuel when
the engine is running. Allow the engine to
cool before refueling. Do not smoke.
4
Safety
Sound
This unit has a sound pressure at the operator’s ear of
92 dB(A) (i.e., LpA), based on measurements of
identical machines per Directive 81/1051/EEC.
Sound
This unit has a sound power level of 103 LwA, based
on measurements of identical machines per Directive
84/538/EEC.
Vibration
This unit has a hand-arm vibration level under
2.5 m/s
0.7 m/s
machines per EN 1033 and EN 1032.
Pressure Level
Power Level
Level
2
and maximum whole-body vibration level of
2
based on measurements of identical
5
Safety
Slope
Chart
6
Safety and Instruction Decals
Safety decals and instructions are easily visible to the operator and are located near
any area of potential danger. Replace any decal that is damaged or lost.
Safety
1
2
# 100–1704
9
1 3 4 5
10
8
1
11
12
13
2
18
19
26
20
21
23
22
21
24
1514
16
# 100–1705
6
28
7
# 100–1701
17
2
28
# 93–7275
25
2
27
1. Safety
2.
3.
4.
5.
6.
7.
8.
alert symbol
Read the operator’s manual
Entanglement hazard
Crushing hazard
Explosion hazard
Electric shock hazard
Do not dig in areas with
buried gas or power lines
Shut of
f engine and remove
key before leaving the
operator’
s position
# 93–6686
9. W
ait for moving parts to stop
10. W
ear protective foot wear
11. W
ear a protective hard hat
12. W
ear eye protection
13.
Keep bystanders away from
the work area
14.
Lower attachment
15.
Lever movement indicator
16. T
raction drive
17. T
ilt attachment down
Figure 1
18.
19.
20. T
21.
22.
23.
# 100–1702
Shift the auxiliary hydraulics
lever into neutral
Start the engine
ipping hazard–exceeding
rated load capacity can
cause instability
Keep a full load uphill
Keep an empty load downhill
Do not step of
operator platform with a
raised load
f of the
24.
Raise attachment
25. T
ilt attachment up
26.
Hydraulic oil only
27.
Maximum load capacity
28.
Don’t use starting fluid or
other chemical to try to
enhance starting
performance
7
Safety
16
# 98–8219
9
# 99–3089
1. Fast
2. Traction
3. Slow
4.
drive
Pinch point–crushing of
fingers or hands
1
2
3
# 98–8235
10
# 93–9084
5.
6.
7. Stay
8. Use
4
6
11
12
# 99–3095
Figure 2
Keep hands away
Cutting and entanglement in
fan
away
from moving parts
only diesel fuel
# 93–9367
# 93–7272
# 99–3095
9.
Parking brake
10.
Lift Point
11.
Sound power decal
12.
Sound pressure decal
7
13
5
1
#
100–1703
# 93–6680
14 15
# 99–3088
13.
Safety alert symbol
14.
No riders
15.
Read the operator’s manual
16. Throttle
3
8
8
Assembly
Loose
Note: Use the chart below to verify all parts have been shipped.
DESCRIPTION QTY. USE
V
alve lever
Jam nut
Key 2
Installing
1. Thread the lever into the pump selector valve
2. Tighten the jam nut on the lever to lock it in
Parts
the V
(Fig. 3).
Note: The lever should be installed with the
bend toward the operator.
position.
1
alve Lever
1
Install valve lever
1
Start the engine
1. Pump
9
m–3883
Figure 3
selector lever
Specifications
Overall width 40.5 inches (103 cm)
Overall length 60.0 inches (152 cm)
Overall height 49.0 inches (125 cm)
Weight/Mass 1680 lbs (762kg)
Rated operating capacity 515 lbs (234 kg)
(with 200 lb operator, counterweight, & standard
bucket)
Tipping capacity l030lbs (468 kg)
(with 200 lb operator, counterweight, & standard
bucket)
Wheelbase 28.5 inches (72 cm)
Dump height 48.75 inches (124 cm)
(with standard bucket)
Reach – fully raised 26.0
(with standard bucket)
Height to hinge pin 66.0 inches (168 cm)
(standard bucket in highest position)
inches
(66 cm)
Attachments
Many attachments are available for use with the
traction unit. These attachments allow you to
perform many different functions with the traction
unit such as hauling materials, digging holes, grading,
and more. Contact your Toro dealer for a list of all
approved SiteW
accessories.
IMPORTANT: Use only Toro approved
attachments.
orks Systems attachments and
Power 14.0 Kw
All specifications are for the base unit without an
attachment, unless otherwise noted. Specifications
and design subject to change without notice.
10
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