Toro 22289 Operator's Manual

FormNo.3391-423RevA
21inHeavy-DutyRecycler BaggerLawnMower
ModelNo.22289—SerialNo.315000001andUp
®
/Rear
Registeratwww.T oro.com. OriginalInstructions(EN)
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark arrestermufer.ItisaviolationofCaliforniaPublic ResourceCodeSection4442touseoroperatetheengine onanyforest-covered,brush-covered,orgrass-covered land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
modelandserialnumbersontheproduct.Writethenumbers inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
Theenclosed
Engine Owner's Man ual
issuppliedfor informationregardingtheUSEnvironmentalProtection Agency(EPA)andtheCaliforniaEmissionControl Regulationofemissionsystems,maintenance,and warranty.Replacementsmaybeorderedthroughthe enginemanufacturer.
NetT orque
Thegrossornettorqueofthisenginewaslaboratoryrated bytheenginemanufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940.Asconguredtomeet safety,emission,andoperatingrequirements,theactualengine torqueonthisclassofmowerwillbesignicantlylower.
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended tobeusedbyresidentialhomeownersorprofessional, hiredoperators.Itisdesignedprimarilyforcuttinggrass onwell-maintainedlawnsonresidentialorcommercial properties.Itisnotdesignedforcuttingbrushorfor agriculturaluses.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
Readthisinformationcarefullytolearnhowtooperateand maintainyourproductproperlyandtoavoidinjuryand productdamage.Youareresponsibleforoperatingthe productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineT oroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourproductready.Figure1identiesthelocationofthe
©2014—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety
Safety...........................................................................3
GeneralSafety.........................................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................7
1InstallingtheHandle.............................................7
2InstallingtheRecoil-StartRope...............................9
3FillingtheEnginewithOil......................................9
4AssemblingtheGrassBag.....................................10
ProductOverview.........................................................11
Operation....................................................................11
CheckingtheEngine-OilLevel.................................12
FillingtheFuelTankwithGasoline...........................12
AdjustingtheCuttingHeight....................................12
StartingtheEngine.................................................13
StoppingtheEngine...............................................13
RecyclingtheClippings...........................................13
BaggingtheClippings.............................................14
OperatingTips......................................................14
Maintenance.................................................................16
RecommendedMaintenanceSchedule(s)......................16
EngineMaintenance..................................................17
ServicingtheAirCleaner.........................................17
ChangingtheEngineOil.........................................17
ServicingtheSparkPlug..........................................18
BladeMaintenance.....................................................19
MaintainingtheBlade.............................................19
Cleaning...................................................................21
CleaningundertheMachine.....................................21
Storage........................................................................22
PreparingtheFuelSystem.......................................22
PreparingtheEngine..............................................22
GeneralInformation...............................................22
RemovingtheMachinefromStorage.........................22
Troubleshooting...........................................................23
ThismachinemeetsorexceedstheCPSCbladesafety requirementsforwalk-behindrotarylawnmowers.
Improperlyusingormaintainingthislawnmowercan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructions.
Torodesignedandtestedthislawnmowerfortooffer reasonablysafeservice;however,failuretocomplywiththe
followinginstructionsmayresultinpersonalinjury.
WARNING
Engineexhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
Toensuremaximumsafety,bestperformance,andto gainknowledgeoftheproduct,itisessentialthatyou andanyotheroperatorofthelawnmowerreadand understandthecontentsofthismanualbeforetheengine iseverstarted.Payparticularattentiontothesafetyalert symbol(Figure2)whichmeansCaution,Warning,or Danger.Readandunderstandtheinstructionbecause ithastodowithsafety .Failuretocomplywiththe instructionmayresultinpersonalinjury.

GeneralSafety

Thismachineiscapableofamputatinghandsandfeetand ofthrowingobjects.Failuretoobservethefollowingsafety instructionscouldresultinseriousinjuryordeath.
Thefollowinginstructionshavebeenadaptedfromthe ANSI/OPEIB71.4-2012standard.
Training
ReadtheOperator'sManualandothertrainingmaterial.If
theoperator(s)ormechanic(s)cannotreadEnglish,itis theowner'sresponsibilitytoexplainthismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof theoperator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtothemselves,other people,orproperty.
Preparation
Useonlyaccessoriesandattachmentsapprovedbythe
manufacturer.
3
Wearappropriateclothingincludinghardhat,safety
glasses,andearprotection.Longhair,looseclothingor jewelrymaygettangledinmovingparts.
Inspecttheareawheretheequipmentistobeusedand
removeallobjects,suchasrocks,toys,andwire,which canbethrownbythemachine.
Checkthatoperator'spresencecontrols,safetyswitches,
andshieldsareattachedandfunctioningproperly.Donot operatethemachineunlesstheyarefunctioningproperly.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Neverremovefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorthefuelcontainerwherethere
isanopename,spark,orpilotlight,suchasonawater heateroronotherappliances.
Neverllcontainersinsideavehicleoronatruckor
trailerbedwithaplasticliner.Alwaysplacecontainerson thegroundawayfromyourvehiclebeforelling.
Removetheequipmentfromthetruckortrailerand
refuelitontheground.Ifthisisnotpossible,thenrefuel suchequipmentwithaportablecontainerratherthan fromafueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeclothingimmediately.
Neveroverllthefueltank.Replacefuelcapandtighten
securely.
Operation
Neverrunanengineinanenclosedarea.
Operatethemachineonlyingoodlight,keepingaway
fromholesandhiddenhazards.
Starttheengineonlyfromtheoperatingposition.
Besureofyourfooting,especiallywhenbackingup.
Walk,don'trun.Neveroperatethemachineonwetgrass. Reducedfootingcouldcauseslipping.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect thestabilityofthemachine.Usecautionwhileoperating themachineneardrop-offs.
Donotoperatethemachinewithouteitherthegrass
catcherortheguardinplace.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stopthemachineonlevelgroundandshutofftheengine
beforeleavingtheoperatingpositionforanyreason, includingemptyingthecatcheroruncloggingthechute.
Stopthemachineandinspectthebladeafterstriking
objectsorifanabnormalvibrationoccurs.Make necessaryrepairstothemachinebeforeresuming operation.
Keephandsandfeetawayfromthecuttingunits.
Lookbehindanddownbeforebackinguptobesureof
aclearpath.
Keeppetsandbystandersaway .
Slowdownandusecautionwhencrossingroadsand
sidewalks.Stopthebladeifyouarenotmowing.
Beawareofthemachinedischargedirectionanddonot
pointitatanyone.
Donotoperatethemachinewhileundertheinuence
ofalcoholordrugs.
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
Stoptheengineanddisconnectthespark-plugwire.Wait
forallmovementtostopbeforeadjusting,cleaning,or repairingthemachine.
Cleangrassanddebrisfromthecuttingunit,drive,
mufer,andenginetohelppreventres.Cleanupoil orfuelspills.
Lettheenginecoolbeforestoringthemachine,anddo
notstoreitnearaame.
Shutoffthefuelwhilestoringortransportingthe
machine.Donotstorefuelnearamesordrainfuel indoors.
Neverallowuntrainedpersonneltoservicethemachine.
Removethespark-plugwirebeforemakinganyrepairs.
Usecarewhencheckingtheblade.Wrapthebladeor
weargloves,andusecautionwhenservicingtheblade. Onlyreplacetheblade;neverstraightenorweldit.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentstothemachinewhiletheengine isrunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Tobestprotectyourinvestmentandmaintainoptimal
performanceofyourToroequipment,countonToro genuineparts.Whenitcomestoreliability ,Torodelivers replacementpartsdesignedtotheexactengineering specicationsofourequipment.Forpeaceofmind,insist onTorogenuineparts.
4
Hauling
Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
Usefull-widthrampsforloadingthemachineintoa
traileroratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Boththefrontandtherearstrapsshouldbe directeddownandoutwardfromthemachine.
1.Warning–ReadtheOperator’sManual.Donotoperatethis machineunlessyouaretrained.
2.Thrownobjecthazard—keepbystandersasafedistancefrom themachine.
3.Thrownobjecthazard—Donotoperatethemowerwithoutthe reardischargeplugorbaginplace.
94-8072
116-7583
4.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts;keepallguardsinplace.
5.Warning—wearhearingprotection.
6.Cutting/dismembermenthazardofhandorfoot,mower blade—Donotoperateupanddownslopes;operatesideto sideonslopes;stoptheenginebeforeleavingtheoperating position—pickupobjectsthatcouldbethrownbytheblades; andlookbehindyouwhenbackingup.
117–2718
5
130-9670
1.Severinghazardofhandorfoot;mowerblade—keepaway frommovingparts;keepallguardsandshieldsinplace.
6
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Handle1 Hex-head-angebolt(5/16x1-1/2
1
2 3 4
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
inches) Carriagebolt(5/16x1-1/2inches) Flangenut(5/16inch)
Nopartsrequired
Nopartsrequired
Nopartsrequired
1

InstallingtheHandle

Qty.
Use
2
2 4
Installthehandle.
Installthestarterrope.
Filltheenginewithoil.
Assemblethegrassbag.
Partsneededforthisprocedure:
1Handle
2
Hex-head-angebolt(5/16x1-1/2inches)
2
Carriagebolt(5/16x1-1/2inches)
4
Flangenut(5/16inch)
Procedure
1.Removethecableguardfromthehandle(Figure3)by removingthe2carriageboltsand2locknutsthathold thecableguardtothehandle.
Figure3
1.Cableguard4.Flangenut—5/16inch(2)
2.Locknut(2)5.Hex-head-ange bolt—5/16x1-1/2inches (2)
3.Carriagebolt—1/4x1-1/2
inches(2)
Note:Savetheguard,thecarriagebolts,andthe locknutssothatyoucaninstallitontothehandlelater inthisprocedure.
2.Installthehandleendsontothemowerhousingwith 2hex-head-angebolts(5/16x1-1/2inches)and2 angenuts(5/16inch)asshowninFigure3.
3.Setthemachinetothedesiredcuttingheight;referto
AdjustingtheCuttingHeight(page12).
7
4.Standbehindthemachineintheoperatingpositionto determinethehandleheightthatismostcomfortable foryou(Figure4).
Figure4
1.Handle4.Mediumhandleheight
2.Handlebracket(2)
3.Highesthandleheight
5.Lowesthandleheight
6.Positionthecableguardontothehandlewiththe cable(s)insidetheguard,andsecuretheguardtothe handlewiththe2carriageboltsandthe2locknutsthat youpreviouslyremoved(Figure3).
Important:Ensurethatyoudonotpinchthe cable(s)tothehandlewithwhenyouinstallthe cableguardsontothehandle.
5.Securethehandleontothehandlebracketsatyour desiredhandleheightwith2carriagebolts(5/16x 1-1/2inches)and2angenuts(5/16inch)asshown inFigure5.
Important:Ensurethattheboltheadsareon theinsideofthehandleandthenutsareonthe outsideofthehandle.
1.Carriagebolt—5/16x 1-1/2inches(2)
2.Handlebracket(2)
Figure5
3.Flangenut—5/16inch(2)
8
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