Toro 22207 Operator's Manual

FormNo.3450-804RevA

76cmTurfMasterWalk-BehindLawnMower

22207

HandgeführterRasenmäherTurfMaster(76cm)

22207

TondeuseautotractéeTurfMasterde76cm

22207

76cmTurfMasterloopmaaier

22207

www.T oro.com.

*3450-804*

76cmTurfMasterWalk-BehindLawnMower

ModelNo.22207—SerialNo.410100000andUp

Introduction

Thisrotary-blade,walk-behindlawnmowerisintended
tobeusedbyprofessional,hiredoperators.Itis
designedprimarilyforcuttinggrassonwell-maintained
lawnsonresidentialorcommercialproperties.Using
thisproductforpurposesotherthanitsintendeduse
couldprovedangeroustoyouandbystanders.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoid
injuryandproductdamage.Youareresponsiblefor
operatingtheproductproperlyandsafely.

Visitwww.T oro.comformoreinformation,including
safetytips,trainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready .Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.

Important:Withyourmobiledevice,youcan

scantheQRcodeontheserialnumberdecal(if
equipped)toaccesswarranty,parts,andother
productinformation

FormNo.3450-787RevA

Operator'sManual

g000502

Figure2

Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

ThisproductcomplieswithallrelevantEuropean
directives;fordetails,pleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.

GrossorNetTorque:Thegrossornettorque
ofthisenginewaslaboratoryratedbytheengine
manufacturerinaccordancewiththeSocietyof
AutomotiveEngineers(SAE)J1940orJ2723.As
conguredtomeetsafety,emission,andoperating
requirements,theactualenginetorqueonthisclass
ofmowerwillbesignicantlylower.Pleasereferto
theenginemanufacturer’sinformationincludedwith
themachine.

Donottamperwithordisablesafetydevicesonthe
machine,andchecktheirproperoperationregularly.
Donotattempttoadjustortamperwiththeengine
speedcontrol;doingsomaycreateanunsafe
operatingcondition,resultinginpersonalinjury.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafety-alertsymbol
(Figure2),whichsignalsahazardthatmaycause
seriousinjuryordeathifyoudonotfollowthe
recommendedprecautions.

©2021—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.Toro.com.

g315569

OriginalInstructions(EN)

PrintedinMexico

AllRightsReserved

*3450-787*

Contents

Introduction...............................................................1

Safety.......................................................................2

GeneralSafety...................................................2

SafetyandInstructionalDecals..........................3

Setup........................................................................6

1InstallingtheHandle........................................6

2AddingOiltotheEngine...................................7

3AssemblingtheGrassBag...............................7

ProductOverview.....................................................9

Controls.............................................................9

Specications....................................................9

Attachments/Accessories.................................10

Operation................................................................10

BeforeOperation.................................................10

BeforeOperationSafety...................................10

FillingtheFuelTank..........................................10

CheckingtheEngine-OilLevel...........................11

AdjustingtheHandleHeight..............................11

AdjustingtheCuttingHeight.............................12

CheckingtheBlade-StopSystem

Operation......................................................13

DuringOperation.................................................13

DuringOperationSafety...................................13

StartingtheEngine...........................................14

OperatingtheSelf-PropelDriveand

EngagingtheBlades.....................................15

ShuttingOfftheEngine.....................................16

EngagingtheParkingBrake.............................16

DisengagingtheParkingBrake.........................16

RecyclingtheClippings....................................17

BaggingtheClippings.......................................17

Side-DischargingtheClippings.........................18

OperatingTips.................................................19

AfterOperation....................................................19

AfterOperationSafety......................................19

CleaningundertheMachine.............................20

CleaningtheWheels.........................................20

Maintenance...........................................................21

RecommendedMaintenanceSchedule(s)...........21

MaintenanceSafety..........................................21

ServicingtheAirFilter.......................................22

ChangingtheEngineOil...................................22

ChangingtheOilFilter......................................23

ServicingtheSparkPlug...................................24

CheckingtheConditionoftheBelts...................24

EmptyingtheFuelTankandCleaningthe

Filter..............................................................24

ChangingtheFuelFilter....................................25

ServicingtheBlade-DriveSystem.....................25

ServicingtheBlades.........................................26

ChangingtheBlade-DriveBelt..........................28

ChangingtheBlade-Brake-Clutch(BBC)

Belt................................................................29

AdjustingtheBlade-BrakeCable......................30

ChangingtheTransmissionBelt.......................31

AdjustingtheParking-BrakeCable...................33

AdjustingtheSelf-PropelDrive.........................33

Storage...................................................................34

StorageSafety..................................................34

GeneralInformation..........................................34

PreparingtheFuelSystem...............................34

PreparingtheEngine........................................34

RemovingtheMachinefromStorage................34

Troubleshooting......................................................35

Safety

Thismachinehasbeendesignedinaccordancewith
ENISO5395.

GeneralSafety

Thisproductiscapableofamputatinghandsand
feetandofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriouspersonalinjuryordeath.

•Read,understand,andfollowtheinstructions

andwarningsinthisOperator’sManualandon
themachineandattachmentsbeforestartingthe
engine.

•Donotputyourhandsorfeetnearmovingpartsor

underthemachine.Keepclearofanydischarge
opening.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand
functioningproperlyonthemachine.

•Keepbystandersandchildrenoutoftheoperating

area.Donotallowchildrentooperatethemachine.
Allowonlypeoplewhoareresponsible,trained,
familiarwiththeinstructions,andphysically
capabletooperatethemachine.

•Stopthemachine,shutofftheengine,andwaitfor

allmovingpartstostopbeforeservicing,fueling,
oruncloggingthemachine.

Improperlyusingormaintainingthismachinecan
resultininjury.T oreducethepotentialforinjury,
complywiththesesafetyinstructionsandalways
payattentiontothesafety-alertsymbol
meansCaution,Warning,orDanger—personalsafety
instruction.Failuretocomplywiththeseinstructions
mayresultinpersonalinjuryordeath.

,which

2

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea
ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

Manufacturer'sMark

1.Thismarkindicatesthatthebladeisidentiedasapart
fromtheoriginalmachinemanufacturer .

decaloemmarkt

decal116-8528

116-8528

112-8760

1.Thrownobjecthazard—keepbystandersaway.

2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.

116-7581

1.ReadtheOperator’s
Manualbeforeperforming

2.Checkbelttensionevery
50operatinghours.

anymaintenance.

decal116-9313

116-9313

decal112-8760

1.ReadtheOperator's
Manual.

2.Firehazard

3.Toxicgasinhalation
hazard

4.Hotsurface;burnhazard

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts;keepallguards
andshieldsinplace.

decal116-7581

1.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.ReadtheOperator’s
Manualbeforeadjustingservicing,orcleaningthemachine.

decal136-9078

136-9078

1.Heightofcut

3

decal127-6865

127-6865

145-3851

decal145-3851

1.Heightofcut

1.Thrownobject
hazard—keepbystanders
away

3.Cutting/dismemberment
hazardofhandorfoot,
mowerblade—stayaway
frommovingparts.

2.Thrownobjecthazard
fromdischargechute—Do
notoperatethemachine
withouttheside-discharge
plug,chute,ordeectorin
place.

decal130-9656

130-9656

1.Choke3.Slow

2.Fast

139-5405

1.Parkingbrake—engage2.Parkingbrake—disengage

4.Engine—stop(shutoff)

decal139-5405

4

decal116-7583

116-7583

1.Warning—readtheOperator’sManual;donotoperatethis
machineunlessyouaretrained.

4.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts;keepallguardsinplace.

2.Thrownobjecthazard—keepbystandersaway.5.Warning—wearhearingprotection.

3.Thrownobjecthazard—donotoperatethemowerwithoutthe
reardischargeplugorbaginplace.

6.Cutting/dismembermenthazardofhandorfoot,mower
blade—donotoperateupanddownslopes;operateside
tosideonslopes;shutofftheenginebeforeleavingthe
machine;pickupanydebrisbeforemowing;lookbehindyou
whenmovinginreverse.

5

Setup

Important:Removeanddiscardtheprotectiveplasticsheetthatcoverstheengineandanyother

plasticorwrappingonthemachine.

1

InstallingtheHandle

NoPartsRequired

Procedure

WARNING

Foldingorunfoldingthehandleimproperlycandamagethecables,causinganunsafe
operatingcondition.

•Donotdamagethecableswhenfoldingorunfoldingthehandle.

•Ifacableisdamaged,contactanAuthorizedServiceDealer.

Figure3

6

g235869

2

AddingOiltotheEngine

NoPartsRequired

Procedure

Important:Y ourmachinedoesnotcomewithoilintheengine.Beforestartingtheengine,addoilto

theengine.

Figure4

g235721

7

3

AssemblingtheGrassBag

NoPartsRequired

Procedure

g238450

Figure5

8

ProductOverview

Controls

g340478

Figure8

Throttle(throttlelevernotshownforthesakeofclarity)

1.Choke3.Slow

2.Fast

g276361

4.Stop

Figure6

1.Sparkplug(underbrush
guard)

2.Side-dischargedeector12.Self-propeladjustment

3.Airlter13.Grassbag

4.Oilll/dipstick

5.Fuel-tankcap15.Rearcutting-heightlever

6.Reardeector16.Fuel-shutoffvalve

7.Blade-control-locklever

8.Blade-controlbar18.Throttlelever

9.Parkingbrakelever19.Beltcover

10.Handle20.Frontcutting-heightlever

11.Drivebail

14.Recoil-starthandle

17.Oillter

Figure7

1.Grassbag3.Side-dischargechute

2.Rear-dischargeplug

4.Side-dischargedeector

g276362

Figure9

1.Blade-control-locklever4.Handle

2.Parkingbrake5.Drivebar

3.Blade-controlbar

Specications

ModelWeightLengthWidthHeight

g019644

22207

85kg169cm81cm97cm

(187lb)(66-1/2

inches)

(32

inches)

(38-1/2
inches)

9

Attachments/Accessories

AselectionofToroapprovedattachmentsand
accessoriesisavailableforusewiththemachine
toenhanceandexpanditscapabilities.Contact
yourAuthorizedServiceDealerorauthorizedT oro
distributororgotowww.T oro.comforalistofall
approvedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafety
certicationofthemachine,useonlygenuineToro
replacementpartsandaccessories.Replacement
partsandaccessoriesmadebyothermanufacturers
couldbedangerous,andsuchusecouldvoidthe
productwarranty.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

BeforeOperation

–Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanyfuelthat
spills.

–Donothandlefuelwhensmokingoraroundan

openameorsparks.

–Donotremovethefuelcaporaddfueltothe

tankwhiletheengineisrunningorhot.

–Ifyouspillfuel,donotattempttostartthe

engine.Avoidcreatingasourceofignitionuntil
thefuelvaporshavedissipated.

–Storefuelinanapprovedcontainerandkeep

itoutofthereachofchildren.

•Fuelisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand
illness.

–Avoidprolongedbreathingofvapors.

–Keepyourhandsandfaceawayfromthe

nozzleandthefuel-tankopening.

–Keepfuelawayfromyoureyesandskin.

BeforeOperationSafety

GeneralSafety

•Alwaysshutoffthemachine,waitforallmoving

partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Checkthatallguardsandsafetydevices,suchas

deectorsand/orgrasscatcher,areinplaceand
functioningproperly.

•Alwaysinspectthemachinetoensurethatthe

bladesandbladeboltsarenotwornordamaged.

•Inspecttheareawhereyouwillusethemachine,

andremoveallobjectsthatcouldinterferewith
theoperationofthemachineorthatthemachine
couldthrow.

•Contactwiththemovingbladewillcauseserious

injury.Donotputyourngersunderthehousing.

FillingtheFuelTank

TypeUnleadedgasoline

Minimumoctanerating

Ethanol

MethanolNone

MTBE(methyltertiarybutyl
ether)

OilDonotaddtothefuel

Useonlyclean,fresh(nomorethan30daysold),fuel
fromareputablesource.

Important:Toreducestartingproblems,addfuel

stabilizer/conditionertofreshfuelasdirectedby
thefuel-stabilizer/conditionermanufacturer.

FillthefueltankasshowninFigure10.

Note:Thecapacityofthefueltankis3.76L(0.99

USgallon).

87(US)or91(research
octane;outsidetheUS)

Nomorethan10%byvolume

Lessthan15%byvolume

FuelSafety

•Fuelisextremelyammableandhighlyexplosive.

Areorexplosionfromfuelcanburnyouand
othersandcandamageproperty.

–Topreventastaticchargefromignitingthefuel,

placethecontainerand/ormachinedirectlyon
thegroundbeforelling,notinavehicleoron
anobject.

g230458

Figure10

10

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily

Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay

damagetheengine.

Figure11

g235721

AdjustingtheHandleHeight

Youcanraiseorlowerthehandleto1of3positionsthatismorecomfortableforyou(Figure12).

Figure12

1.Removebothhandleboltsandcorrespondingnuts.

2.Movethehandletothedesiredheightposition.

3.Securethehandlewiththepreviouslyremovedboltsandcorrespondingnuts.

g235868

11

AdjustingtheCuttingHeight

WARNING

Adjustingthecutting-heightleverscouldbringyourhandsintocontactwithamovingblade
andresultinseriousinjury.

•Shutofftheengineandwaitforallmovingpartstostopbeforeadjustingthecuttingheight.

•Donotputyourngersunderthehousingwhenadjustingthecuttingheight.

Thecuttingheightiscontrolledwithafrontleverandarearlever,bothontheleftsideofthemachine.Toraise
orlowerthemachine,engagethelever,raiseorlowerthemachine,andthendisengagethelever.

Figure13

g232160

12

CheckingtheBlade-Stop
SystemOperation

Beforeeachuse,checkthatthebladesstopwithin3
secondsofreleasingthecontrolbar.

UsingtheGrassBag

ServiceInterval:Beforeeachuseordaily—Check

theblade-stopsystemoperation.
Thebladesshouldstopwithin3
secondsofreleasingthecontrolbar;
iftheydonot,contactanAuthorized
ServiceDealer.

10.Gotothefrontofthemachineandcheckthe
newspaperball.

Note:Ifthenewspaperballdidnotgounder

themachine,repeatsteps4through10.

Important:Ifthenewspaperisunravelledor

shredded,thebladesdidnotstopproperly,
whichcouldresultinanunsafeoperating
condition.ContactanAuthorizedService
Dealer.

DuringOperation

Youcanusethegrassbagtochecktheblade-stop
system.

1.Removetherear-dischargeplug.

2.Installtheemptygrassbagonthemachine.

3.Starttheengine.

4.Engagetheblades.

Note:Thebagshouldbegintoinate,indicating

thatthebladesarerotating.

5.Whilewatchingthebag,releasethecontrolbar.

Note:Ifthebagdoesnotdeatewithin

3secondsofreleasingthecontrolbar,the
blade-stopsystemmaybedeterioratingand,
ifignored,couldresultinanunsafeoperating
condition.Havethemachineinspectedand
servicedbyanAuthorizedServiceDealer.

6.Shutofftheengineandwaitforallmovingparts
tostop.

NotUsingtheGrassBag

1.Movethemachineontoapavedsurfaceina
non-windyarea.

2.Setall4wheelstothe3-1/2inch(89mm)cutting
heightsetting.

3.Takeahalfsheetofnewspaperandcrumpleit
intoaballsmallenoughtogounderthemachine
(about3inchesor75mmindiameter).

4.Placethenewspaperballabout5inches(13
cm)infrontofthemachine.

5.Starttheengine.

6.Engagetheblades.

7.Releasethecontrolbarandbegincountingout
3seconds.

8.Onthecountof3,pushthemachinequickly
forwardoverthenewspaper.

9.Shutofftheengineandwaitforallmovingparts
tostop.

DuringOperationSafety

GeneralSafety

•Wearappropriateclothing,includingeye

protection;longpants;substantial,slip-resistant
footwear;andhearingprotection.Tiebacklong
hairanddonotwearlooseclothingorloose
jewelry.

•Useyourfullattentionwhileoperatingthe

machine.Donotengageinanyactivitythat
causesdistractions;otherwise,injuryorproperty
damagemayoccur.

•Donotoperatethemachinewhileill,tired,or

undertheinuenceofalcoholordrugs.

•Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury.Shutofftheengine,
removetheignitionkey(ifequipped),andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.

•Keepbystandersoutoftheoperatingarea.Keep

smallchildrenoutoftheoperatingareaandunder
thewatchfulcareofaresponsibleadultwhois
notoperatingthemachine.Stopthemachineif
anyoneentersthearea.

•Alwayslookdownandbehindyoubeforemoving

themachineinreverse.

•Operatethemachineonlyingoodvisibilityand

appropriateweatherconditions.Donotoperate
themachinewhenthereistheriskoflightning.

•Wetgrassorleavescancauseseriousinjuryif

youslipandcontacttheblade.Avoidmowingin
wetconditions.

•Useextremecarewhenapproachingblind

corners,shrubs,trees,orotherobjectsthatmay
blockyourview.

•Donotdirectthedischargematerialtoward

anyone.Avoiddischargingmaterialagainstawall
orobstruction;materialmayricochettowardyou.
Stoptheblade(s)whencrossinggravelsurfaces.

13

•Watchforholes,ruts,bumps,rocks,orother

hiddenobjects.Uneventerraincouldcauseyou
toloseyourbalanceorfooting.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelyshutofftheengine,removethe
ignitionkey(ifequipped),waitforallmovingparts
tostop,anddisconnectthewirefromthespark
plugbeforeexaminingthemachinefordamage.
Makeallnecessaryrepairsbeforeresuming
operation.

•Beforeleavingtheoperatingposition,shutoffthe

engine,removetheignitionkey(ifequipped),and
waitforallmovingpartstostop.

•Iftheenginehasbeenrunning,itwillbehotand

canseverelyburnyou.Keepawayfromthehot
engine.

StartingtheEngine

1.Connectthewiretothesparkplug(Figure6).

2.Openthefuel-shutoffvalve(Figure14).

•Operatetheengineonlyinwell-ventilatedareas.

Exhaustgasescontaincarbonmonoxide,whichis
anodorless,deadlypoison.

•Checkthegrasscatchercomponentsandthe

dischargechutefrequentlyforanywearor
deteriorationandreplacethemwithgenuineT oro
partswhennecessary.

SlopeSafety

•Mowacrossthefaceofslopes;neverupand

down.Useextremecautionwhenchanging
directiononslopes.

•Donotmowonexcessivelysteepslopes.Poor

footingcouldcauseaslip-and-fallaccident.

•Mowwithcautionneardrop-offs,ditches,or

embankments.

Note:Whenthefuel-shutoffvalveisopen,theleverisparallelwiththefuelline.

Figure14

1.Fuel-shutoffvalve

3.MovethethrottlecontroltotheCHOKEposition(AofFigure15).

4.Pullthestarterhandlelightlyuntilyoufeelresistance,thenpullitsharply(BofFigure15).

5.MovethethrottlecontrollevertotheFASTpositionwhentheenginestarts(CofFigure15).

g276446

Note:Iftheenginefailstostartafter3pulls,repeatsteps3through5.

14

Figure15

OperatingtheSelf-PropelDriveandEngagingtheBlades

Tooperatetheself-propeldrive,pullandholdthedrivebailtothehandle(Figure16).

Figure16

Toengagetheblades,dothefollowing:

1.Pushandholdtheblade-controllockleverforwardtoreleasetheblade-controlbar(AofFigure17).

g232243

g237184

2.Pulltheblade-controlbartothehandleandreleasetheblade-control-locklever;thebladeshouldengage
(AofFigure17).

3.Releasetheblade-controlbartodisengagetheblade(BofFigure17).Theblade-control-lockleverresets
tolocktheblade-controlbar.

Figure17

15

g237185

ShuttingOfftheEngine

1.MovethethrottlecontroltotheOFFpositionand
waitforallmovingpartstostop.

2.Closethefuel-shutoffvalveanddisconnectthe
wirefromthesparkplugifyoudonotusethe
machineorleaveitunattended.

EngagingtheParkingBrake

Engagetheparkingbrakebypullingthebrakeleveruptowardthehandle(Figure18).

Figure18

DisengagingtheParkingBrake

Disengagetheparkingbrakebypushingthebrakeleverdownawayfromthehandle(Figure19).

g276567

Figure19

g276568

16

RecyclingtheClippings

Thismachinecomesfromthefactoryreadytorecycle
grassandleafclippingsbackintothelawn.T oprepare
themachinetorecycle:

•Iftheside-dischargechuteisonthemachine,

removeitandinstalltheside-dischargedeector;
refertoRemovingtheSide-DischargeChute

(page18).

•Ifthegrassbagisonthemachine,removeit;refer

toRemovingtheGrassBag(page17).

•Iftherear-dischargeplugisnotinstalled,gripitby

thehandle,raisethereardeector,andinsertit
intotherear-dischargechuteuntilthelatchlocks
intoplace;refertoFigure20.

1.Rear-dischargeplug

Figure20

2.Reardeector

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleafclippingsfromthelawn.

Iftheside-dischargechuteisonthemachine,removeitandinstalltheside-dischargedeectorbeforebagging
theclippings;refertoRemovingtheSide-DischargeChute(page18).

InstallingtheGrassBag

1.Raiseandholdupthereardeector(AofFigure21).

2.Removetherear-dischargeplugbypullingdownonthelatchwithyourthumbandpullingtheplugout
fromthemachine(BofFigure21).

3.Installthebagrodintothenotchesatthebaseofthehandle,androckthebagbackandforthtoensure
thattherodisseatedatthebottomofbothnotches(CofFigure21).

4.Lowerthereardeectoruntilitrestsonthegrassbag.

g019812

Figure21

RemovingtheGrassBag

Toremovethebag,reversethestepsinInstallingtheGrassBag(page17).

17

g235892

Side-DischargingtheClippings

Usethesidedischargeforcuttingverytallgrass.

InstallingtheSide-DischargeChute

Important:Ensurethattherear-dischargeplugisinplacebeforeyourecycletheclippings.

1.Shutofftheengineandwaitforallmovingpartstostop.

2.Removethegrassbagifitisinstalledonthemachine;refertoRemovingtheGrassBag(page17).

3.Inserttherear-dischargeplug(AofFigure22).

4.Removetheside-dischargedeectorbypullinguponthespringthatholdsthedeectorinplaceand
removingthedeector(BandCofFigure22).

5.Installtheside-dischargechutebypullinguponthespring,placingthechuteovertheopening,and
loweringthespringoverthetabsontopofthedischargechute(DandEofFigure22).

Figure22

RemovingtheSide-DischargeChute

Toremovetheside-dischargechute,reversethestepsinInstallingtheSide-DischargeChute(page18).

18

g235903

OperatingTips

Ifthenishedlawnappearanceisunsatisfactory,try1
ormoreofthefollowing:

GeneralTips

•Reviewthesafetyinstructionsandreadthis

manualcarefullybeforeoperatingthemachine.

•Cleartheareaofsticks,stones,wire,branches,

andotherdebristhatthebladescouldhitand
throw.

•Keepeveryone,especiallychildrenandpets,away

fromtheareaofoperation.

•Avoidstrikingtrees,walls,curbs,orothersolid

objects.Neverdeliberatelymowoveranyobject.

•Ifthemachinestrikesanobjectorstartstovibrate,

immediatelyshutofftheengine,disconnect
thewirefromthesparkplug,andexaminethe
machinefordamage.

•Maintainsharpbladesthroughoutthecutting

season.Periodicallyledownnicksontheblades.

•Replacethebladeswhennecessarywithoriginal

Lawn-Boyreplacementblades.

•Mowonlydrygrassorleaves.Wetgrassand

leavestendtoclumpontheyardandcancause
themachinetoplugortheenginetostall.

•Cleantheundersideofthemachinedeckafter

eachmowing.RefertoCleaningunderthe

Machine(page20).

•Keeptheengineingoodrunningcondition.

•Settheenginespeedtothefastestpositionforthe

bestcuttingresults.

•Cleantheairlterfrequently.Mulchingstirsup

moreclippingsanddustwhichclogstheairlter
andreducesengineperformance.

CuttingGrass

•Grassgrowsatdifferentratesatdifferenttimes

oftheyear.Inthesummerheat,itisbesttocut
grassatthe51mm(2inch),64mm(2-1/2inch),
or83mm(3inch)cutting-heightsettings.Cutonly
aboutathirdofthegrassbladeatatime.Donot
cutbelowthe51mm(2inch)settingunlessthe
grassissparseoritislatefallwhengrassgrowth
beginstoslowdown.

•Whencuttinggrassover15cm(6inches)tall,rst

mowatthehighestcutting-heightsettingandwalk
slower;thenmowagainatalowersettingforthe
bestlawnappearance.Ifthegrassistoolongand
theleavesclumpontopofthelawn,themachine
mayplugandcausetheenginetostall.

•Alternatethemowingdirection.Thishelps

dispersetheclippingsoverthelawnforeven
fertilization.

•Sharpentheblades.

•Walkataslowerpacewhilemowing.

•Raisethecuttingheightonyourmachine.

•Cutthegrassmorefrequently.

•Overlapcuttingswathsinsteadofcuttingafull

swathwitheachpass.

CuttingLeaves

•Aftercuttingthelawn,ensurethathalfofthelawn

showsthroughthecutleafcover.Youmayneed
tomakemorethanasinglepassovertheleaves.

•Forlightleafcoverage,setallthewheelsatthe

samecutting-heightsetting.

•Slowdownyourmowingspeedifthemachine

doesnotcuttheleavesnelyenough.

AfterOperation

AfterOperationSafety

GeneralSafety

•Alwaysshutoffthemachine,waitforallmoving

partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.

•Cleangrassanddebrisfromthemachinetohelp

preventres.Cleanupoilorfuelspills.

•Neverstorethemachineorfuelcontainerwhere

thereisanopename,spark,orpilotlight,such
asonawaterheateroronotherappliances.

HaulingSafety

•Usecarewhenloadingorunloadingthemachine.

•Securethemachinefromrolling.

•Closethefuelvalvebeforeloadingthemachine

forhauling.

19

CleaningundertheMachine

Foroptimalcuttingperformance,keeptheunderside
ofthemachinehousingclean.Youmayeitherwash
orscrapetheclippingsawayfromunderthemachine
housing.

WashingundertheMachine

ServiceInterval:Aftereachuse—Cleanunderthe

machinehousing.

1.Positionthemachineonaatconcreteor
asphaltsurfacenearagardenhose.

2.Starttheengine.

3.Holdtherunninggardenhoseathandlelevel
anddirectthewatertoowonthegroundjustin
frontoftherightrearwheel(Figure23).

6.Fillthefueltank.

7.Connectthewiretothesparkplug.

CleaningtheWheels

ServiceInterval:Every40hours

1.Removetherearwheelsandcleananydebris
fromthewheel-geararea.

Figure23

1.Rightrearwheel

Note:Thebladeswilldrawinwaterandwash

outclippings.Letthewaterrununtilyouno
longerseeclippingsbeingwashedoutfrom
underthemachine.

4.Shutofftheengineandwaitforallmovingparts
tostop.

5.Turnoffthewater.

6.Startthemachineandletitrunforafewminutes
todryoutthemoistureonthemachineandits
components.

ScrapingundertheMachine

Ifwashingdoesnotremovealldebrisfromunderthe
machine,scrapeitclean.

1.Disconnectthewirefromthesparkplug.

2.Drainthefuelfromthefueltank;referto

EmptyingtheFuelTankandCleaningtheFilter
(page24).

g002275

g291315

Figure24

1.Gears

2.Aftercleaning,applyasmallamountof
anti-seizetothegears.

Note:Ifyouareoperatingthemachinein

extremeconditions,cleaningthewheelsmore
frequentlythanrecommendedwillincreasegear
life.

Note:Topreventdamagetothebearingseals,

donotuseahigh-pressurewatersprayeron
thebearings.

3.Tipthemachineontoitsside,withtheairlter
upintheair,untiltheupperhandlerestsonthe
ground.

4.Removethedirtandgrassclippingswitha
hardwoodscraper;avoidburrsandsharpedges.

5.Turnthemachineupright.

20

Maintenance

RecommendedMaintenanceSchedule(s)

MaintenanceService

Interval

Aftertherst5hours

Aftertherst8hours

Beforeeachuseordaily

Aftereachuse

Every25hours

Every40hours

Every50hours

Every100hours

MaintenanceProcedure

•Servicetheblade-drivesystem.

•Changetheengineoil.

•Checktheengine-oillevelandaddoilasneeded.

•Checktheblade-stopsystemoperation.Thebladesshouldstopwithin3secondsof
releasingthecontrolbar;iftheydonot,contactanAuthorizedServiceDealer.

•Inspecttheairlter.

•Checkthebladesandservicethem,ifnecessary.

•Inspecttheblades.

•Checktheparking-brakefunction.

•Cleanunderthemachinehousing.

•Cleanthefoampre-cleaner(morefrequentlyindustyconditions).

•Cleanthewheelsandgears.

•Changetheengineoilwithouttheoillter(moreoftenindustyconditions).

•Checktheconditionofthebelts.

•Checkthefuelhoseandreplaceitifnecessary.

•Removedebrisfromunderthebeltcover.

•Servicetheblade-drivesystem.

•Changetheengineoilwiththeoillter(moreoftenindustyconditions).

•Checkthesparkplug.

•Cleanthefuel-tanklter.

•Changethefuellter.

Every200hours

Every250hours

Every300hours

Yearlyorbeforestorage

•Changetheoillter.

•Changetheblade-brake-clutchbelt.

•Changethetransmissionbelt.

•Replacethepaperairlter(morefrequentlyindustyconditions).

•Emptythefueltankbeforerepairsasdirectororbeforestorage.

Important:Refertoyourenginemanualforadditionalmaintenanceprocedures.

MaintenanceSafety

•Tippingthemachinemaycausethefueltoleak.

•Alwaysshutoffthemachine,waitforallmoving

partstostop,andallowthemachinetocoolbefore
adjusting,servicing,cleaning,orstoringit.

•Disconnectthespark-plugwirefromthesparkplug

•T oensureoptimumperformanceofthemachine,

beforeperforminganymaintenanceprocedure.

•Wearglovesandeyeprotectionwhenservicing

themachine.

•Thebladeissharp;contactingthebladecanresult

inseriouspersonalinjury .Weargloveswhen
servicingtheblade.Donotrepairoralterthe
blade(s).

•Nevertamperwithsafetydevices.Checktheir

properoperationregularly .

Fuelisammableandexplosive,andcancause
personalinjury.Runtheenginedryorremovethe
fuelwithahandpump;neversiphonthefuel.

useonlygenuineTororeplacementpartsand
accessories.Replacementpartsandaccessories
madebyothermanufacturerscouldbedangerous,
andsuchusecouldvoidtheproductwarranty.

21

ServicingtheAirFilter

ChangingtheEngineOil

ServiceInterval:Beforeeachuseordaily

Every25hours—Cleanthefoampre-cleaner
(morefrequentlyindustyconditions).

Every300hours—Replacethepaperairlter
(morefrequentlyindustyconditions).

Important:Donotoperatetheenginewithout

theairlterassembly;extremeenginedamage
willoccur.

1.Shutofftheengineandwaitforallmovingparts
tostop.

2.Disconnectthewirefromthesparkplug.

3.Removethecoverandcleanitthoroughly
(Figure25).

ServiceInterval:Aftertherst8hours—Changethe

engineoil.

Every50hours—Changetheengineoilwithout
theoillter(moreoftenindustyconditions).

Every100hours

Note:Runtheengineafewminutesbeforechanging

theoiltowarmit.Warmoilowsbetterandcarries
morecontaminants.

EngineOilSpecications

Engineoilcapacity

OilviscositySAE30orSAE10W-30

APIserviceclassicationSJorhigher

*Thereisresidualoilinthecrankcaseafteryoudrain
theoil.Donotpourtheentirecapacityofoilintothe
crankcase.Fillthecrankcasewithoilasdirectedin
thefollowingsteps.

1.Movethemachinetoalevelsurface.

0.65L(22oz)*withoutoil
lter;0.85L(29oz)*withoil
lter

detergentoil

Figure25

1.Cover3.Air-lterbase

2.Foampre-lterandpaper

lter

4.Removethefoampre-lterfromthepaperlter
(Figure25),andreplacethepaperlterifitis
excessivelydirty.

Important:Donottrytocleanapaperlter.

5.Washthefoampre-cleanerwithamilddetergent
andwater,thenblotitdry.

Note:Donotaddoiltothefoampre-cleaner.

2.RefertoMaintenanceSafety(page21).

3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout(Figure26).

g006591

g194742

Figure26

1.Full3.Low

2.High

6.Installthefoampre-cleanerontothepaperlter.

7.Installtheair-lterassembly.

8.Installthecover.

4.Tipthemachineontoitsside(sothattheair
lterisup)todraintheusedoilfromtheoil-ll
tube(Figure27).

22

Figure27

6.Removetheoillter(Figure28).

Note:Makesurethattheoil-ltergasketcomes

offwiththelter.

g019648

5.Afterdrainingtheusedoil,returnthemachineto
theoperatingposition.

6.Carefullypourabout3/4oftheenginecapacity
ofoilintotheoil-lltube.

7.Wait3minutesfortheoiltosettleintheengine.

8.Wipethedipstickcleanwithacleancloth.

9.Insertthedipstickintotheoil-lltube,then
removethedipstick.

10.Readtheoillevelonthedipstick(Figure26).

•Iftheoillevelonthedipstickistoolow,

carefullypourasmallamountofoilintothe
oil-lltube,wait3minutes,andrepeatsteps

8through10untiltheoillevelonthedipstick

iscorrect.

•Iftheoillevelonthedipstickistoohigh,

draintheexcessoiluntiltheoillevelonthe
dipstickiscorrect.

Important:Iftheoillevelintheengineistoo

lowortoohighandyouruntheengine,you
maydamagetheengine.

g276457

Figure28

1.Oillter

7.Useyourngertocoatthegasketonthenew
lterwithoil(Figure29).

g002805

Figure29

1.Gasket

11.Installthedipsticksecurely.

12.Recycletheusedoilproperly.

ChangingtheOilFilter

ServiceInterval:Every200hours

1.Runtheenginetowarmtheoil.

2.Shutofftheengineandwaitforallmovingparts
tostop.

3.Disconnectthewirefromthesparkplug.

4.Draintheengineoil;refertoChangingthe

EngineOil(page22).

5.Placearagundertheoilltertocatchanyoil
thatmayleakoutasyouremovethelter.

8.Installthenewlteruntilthegasketcontacts
thelterbase,thenhandtightenthelteran
additional2/3turn.

9.Fillthecrankcasetothecorrectlevelonthe
dipstickwithfreshoil;refertoCheckingthe

Engine-OilLevel(page11).

10.Connectthewiretothesparkplug.

11.Runtheengineforabout3minutes.

12.Shutofftheengine,waitforallmovingpartsto
stop,andcheckforoilleakagearoundthelter.

13.Addoiltocompensatefortheoilintheoillter;
referto2AddingOiltotheEngine(page7)

14.Recycletheusedoillteraccordingtolocal
codes.

23

ServicingtheSparkPlug

EmptyingtheFuelTankand

ServiceInterval:Every100hours

UseanNGKBPR5ESsparkplugorequivalent.

1.Shutofftheengineandwaitforallmovingparts
tostop.

2.Disconnectthewirefromthesparkplug.

3.Cleanaroundthesparkplug.

4.Removethesparkplugfromthecylinderhead.

Important:Replaceacracked,fouled,or

dirtysparkplug.Donotcleantheelectrodes
becausegritenteringthecylindercan
damagetheengine.

5.Setthegapontheplugto0.76mm(0.030inch);
refertoFigure30.

CleaningtheFilter

ServiceInterval:Every50hours—Checkthefuel

hoseandreplaceitifnecessary.

Every100hours—Cleanthefuel-tanklter.

Yearlyorbeforestorage—Emptythefueltank
beforerepairsasdirectororbeforestorage.

Note:Thefuel-tanklter(screen)elementislocated

insidethefueltankattheoutlet.Thislterisapartof
thefueltankandcannotberemoved.

1.Shutofftheengineandwaitforittocooldown.

Important:Drainfuelfromacoldengine

only.

2.Disconnectthewirefromthesparkplug.

3.Closethefuel-shutoffvalve.

4.Disconnectthefuellinebylooseningthetube
clampatthecarburetor.

5.Openthefuel-shutoffvalveanddrainthefuel
completelyfromthetankandfuellineintoan
approvedfuelcontainer.

Figure30

1.Center-electrodeinsulator3.Airgap(nottoscale)

2.Sideelectrode

6.Installthesparkplugandthegasketseal.

7.Torquetheplugto22N∙m(16ft-lb).

8.Connectthewiretothesparkplug.

CheckingtheConditionof
theBelts

ServiceInterval:Every50hours

1.Shutofftheengineandwaitforallmovingparts
tostop.

2.Removethebeltcover(Figure6)byremoving
the4boltsthatholdittothemachinehousing.

3.Checkthebeltsforanycracks,frayededges,
burnmarks,oranyotherdamage.

4.Replacealldamagedbelts.

5.Ifyoureplacetheblade-drivebelt,youmust
adjustit.RefertoServicingtheBlade-Drive

System(page25).

6.Installthebeltcoverwiththe4boltsthatyou
removedinstep2.

6.Removethefueltankfromthemachine.

g000533

7.Pourasmallamountoffuelinthefueltank,
movethefuelaroundinthetank,andpouritout
intoanapprovedfuelcontainer.

8.Installthefueltankandthefuelline.

24

ChangingtheFuelFilter

ServiceInterval:Every100hours

1.Shutofftheengineandwaitforallmovingparts
tostop.

2.Disconnectthewirefromthesparkplug.

3.Closethefuel-shutoffvalve(Figure31).

Figure31

1.Fuellter(notshown)

4.Removethefuellter(Figure31)fromthefuel
linebylooseningthetubeclampssurrounding
thefuellter.

2.Fuel-shutoffvalve

g208925

Figure32

1.Belt-tensionspring5.Blade-drivebelt

2.Adjustingbolt6.Wall

3.Gap

4.Adjustingnut8.Belt-cover-accesspanel

g277609

7.Beltcover

2.Brushorblowoutdebrisfromtheinsideofthe
beltcoverandaroundalltheparts.

3.Holdafeelergaugesetbetween0.13and0.76
mm(0.005and0.03inches)againstthewall
andslideitdownbehindthebelttensionspring;
refertoFigure33.

5.Installanewfuellterinthefuellineusingthe
tubeclampsthatyouremovedinstep4.

ServicingtheBlade-Drive
System

ServiceInterval:Aftertherst5hours

Every50hours—Removedebrisfromunder
thebeltcover.

Every50hours—Servicetheblade-drive
system.

1.Loosenthe2quarter-turnfastenersonthe
belt-cover-accesspanelandremovethepanel
(Figure32).

Figure33

1.ReadtheOperator’s
Manualbeforeperforming

anymaintenance.

2.Checkbelttensionevery
50hours.

Note:Ifthereisavisiblegapbetweenthe

gaugeandthespring,tightentheadjustingbolt
andthenutuntilthefeelergaugebarelyslides
freelyinandoutofthegap(Figure32).

Important:Donotovertightentheadjusting

bolt.Thiscoulddamagetheblade-drivebelt.

4.Installthebelt-cover-accesspanel.

decal116-8528

25

ServicingtheBlades

ServiceInterval:Beforeeachuseordaily

Important:Youwillneedatorquewrenchto

installthebladesproperly.Ifyoudonothavea

torquewrenchorareuncomfortableperforming
thisprocedure,contactanAuthorizedService
Dealer.

Examinethebladesforsharpnessandanywear
ordamagewheneveryourunoutoffuel;referto

InspectingtheBlades(page26).Ifthebladeedge

isdullornicked,haveitsharpenedorreplaceit.If
thebladesareworn,bent,damagedorcracked,
replacethemimmediatelywithgenuineLawn-Boy
replacementblades.

DANGER

Awornordamagedbladecanbreak,anda
pieceofthebladecouldbethrowntowardyou
orbystanders,resultinginseriouspersonal
injuryordeath.

•Inspectthebladesperiodicallyforwearor
damage.

•Replacewornordamagedblades.

Note:Maintainsharpbladesthroughoutthecutting

season,becausesharpbladescutcleanlywithout
tearingorshreddingthegrassblades.Tearingand
shreddingturnsgrassbrownattheedges,which
slowsgrowthandincreasesthechanceofdisease.

InspectingtheBlades

ServiceInterval:Beforeeachuseordaily

1.Inspectthecuttingedges(Figure34).Ifthe
edgesarenotsharporhavenicks,removethe
bladesandhavethemsharpenedorreplace
them.

g017223

Figure34

1.Curvedarea3.Wear/slotforming

2.Cuttingedge4.Crack

2.Inspectthebladesthemselves,especiallythe
curvedarea(Figure34).Ifyounoticeany
damage,wear,oraslotforminginthisarea,
immediatelyreplacethemwithnewblades.

DANGER

Ifyouallowabladetowear,aslotwill
formbetweenthesailandatpartofthe
blade.Eventuallyapieceoftheblade
maybreakoffandbethrownfromunder
thehousing,possiblyresultinginserious
injurytoyouorbystanders.

PreparingtoServicetheCutting
Blades

Tipthemachineontoitsside,withtheairlterupin
theair,untiltheupperhandlerestsontheground.

WARNING

Thebladesaresharp;contactingablade
couldresultinseriouspersonalinjury.

•Disconnectthewirefromthesparkplug.

•Weargloveswhenservicingtheblades.

•Inspectthebladesperiodicallyfor
wearordamage.

•Nevertrytostraightenabladethat
isbentorweldabrokenorcracked
blade.

•Checkforbentblades;referto

CheckingforBentBlades(page27).

26

CheckingforBentBlades

RemovingtheBlades

1.Rotatethebladesuntiltheyarepositionedas
showninFigure35.

Figure35

1.Frontofcuttingdeck3.Measurefromthecutting

edgetoasmooth,level
surface

2.MeasureatlocationsA

andB

2.Measurefromalevelsurfacetothecutting
edgesatlocationsAandB,(Figure35),and
recordbothdimensions.

Replacethebladeswhentheystrikeasolidobject,
areoutofbalance,bent,orworn.Useonlygenuine
Tororeplacementblades.

1.Useablockofwoodtoholdeachbladesteady
andturnthebladeboltcounterclockwiseas
showninFigure36.

g016532

g232790

Figure36

2.RemoveeachbladeasshowninFigure37.

3.Rotatethebladessothattheiroppositeends

areatlocationsAandB.

4.Repeatthemeasurementsinstep2andrecord
them.

Note:IfthedifferencebetweendimensionsA

andBobtainedinsteps2and4exceeds1/8
inch,replacetheblades;refertoRemovingthe

Blades(page27).

WARNING

Abladethatisbentordamagedcould
breakapartandcouldseriouslyinjureor
killyouorbystanders.

•Alwaysreplaceabentordamaged
bladewithanewblade.

•Neverleorcreatesharpnotchesin
theedgesorsurfacesofablade.

g016530

Figure37

1.Spindle(2)3.Blade(2)

2.Bladedriver(2)4.Bladebolt(2)

3.Inspectthepinsonthebladedriversforwear
anddamage.

27

InstallingtheBlades

WARNING

Incorrectlyinstallingthebladescoulddamage
themachineorcauseaninjurytoyouor
bystanders.

Installthebladesaccordingtothe
instructions.

1.Installtherstbladesothatitishorizontal,along
withallmountinghardwareasshowninFigure

37.

g016536

Figure39

1.Blade(2)

Note:Tightentheboltwithyourngers.

Important:Positionthecurvedendsofthe

bladestopointtowardthemachinehousing.
Besuretonesttheraisedareasoneach
bladedriverwiththerecessesintheheadof
itscorrespondingspindle,andthepinson
theothersideofeachbladedriverwiththe
holesinitscorrespondingblade.

2.Steadyeachbladewithaboardandturnthe
bladeboltclockwisewithatorquewrenchas
showninFigure38;torqueeachbladeboltto
82N∙m(60ft-lb).

4.Tightenthesecondblade;refertostep2.

5.Rotatethebladesbyhandafull360°turnto
ensurethattheydonottouch.

Note:Ifthebladestoucheachother,theyare

notmountedcorrectly.Repeatsteps1through3
untilthebladesnolongertoucheachother.

ChangingtheBlade-Drive
Belt

Changetheblade-drivebeltasneeded.

1.Shutofftheengineandwaitforallmovingparts
tostop.

2.Disconnectthewirefromthesparkplug.

3.Removethebeltcover(Figure6)byremoving
the4boltsthatholdittothemachinehousing.

Note:Savetheboltsforinstallingthebeltcover

tothemachinehousing.

4.Removeanydebrisfromunderthebeltcover.

Figure38

3.Rotatetheinstalledblade1/4turnuntilitis
vertical,andinstalltheotherbladeinthesame
mannerastherst(refertostep1).

Note:Thebladesshouldbeperpendicular,

forminganinverted“T”asshowninFigure39.

5.RemovetheBBCbeltguardandthemounting
hardware.

Note:SavetheBBCbeltguardandhardware

forinstallationlater.

g232801

28