FormNo.3375-285RevA
21inHeavy-DutyRecycler
BaggerLawnMower
ModelNo.22195—SerialNo.313000001andUp
®
/Rear
Registeratwww.T oro.com.
OriginalInstructions(EN)
*3375-285*A
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadianICES-002.
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Theenclosed
Engine Owner's Man ual
issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorT oro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready .
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1identiesthelocationofthe
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
1.Modelandserialnumberlocation
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Figure1
Contactusatwww.T oro.com.
2
PrintedintheUSA
AllRightsReserved
Contents
Safety
Introduction..................................................................2
Safety...........................................................................3
GeneralLawnMowerSafety.....................................3
SafetyandInstructionalDecals.................................5
Setup............................................................................6
1InstallingtheHandle.............................................6
2InstallingtheStarterRope......................................7
3InstallingtheFuelTank..........................................8
4InstallingtheDischargeTunnelPlug........................8
5FillingtheCrankcasewithOil.................................9
ProductOverview.........................................................10
Operation....................................................................11
CheckingtheEngineOilLevel.................................11
FillingtheFuelTankwithGasoline...........................11
StartingtheEngine.................................................12
StoppingtheEngine...............................................12
OperatingtheSelf-PropelDrive...............................12
UsingtheDischargeTunnelPlug..............................13
AdjustingtheCuttingHeight....................................13
UsingtheGrassBag................................................13
OperatingTips......................................................14
Maintenance.................................................................16
RecommendedMaintenanceSchedule(s)......................16
Lubrication...............................................................17
LubricatingthePivotArms......................................17
LubricatingtheGearCase........................................17
EngineMaintenance..................................................17
ServicingtheAirCleaner.........................................17
ChangingtheEngineOil.........................................18
ServicingtheSparkPlug..........................................18
DriveSystemMaintenance.........................................19
AdjustingtheSelf-propelDrive................................19
ControlsSystemMaintenance.....................................19
AdjustingtheBladeBrakeCable...............................19
BladeMaintenance.....................................................20
MaintainingtheBlade.............................................20
Cleaning...................................................................21
CleaningundertheMowerHousing..........................21
CleaningtheDischargeTunnelandPlug....................22
CleaningundertheBeltCover..................................22
Storage........................................................................23
PreparingtheFuelSystem.......................................23
PreparingtheEngine..............................................23
GeneralInformation...............................................23
RemovingthemowerfromStorage...........................23
Troubleshooting...........................................................24
ThislawnmowermeetsorexceedstheCPSCblade
safetyrequirementsforwalk-behindrotarylawnmowers
andtheB71.4specicationsoftheAmericanNational
StandardsInstituteineffectatthetimeofproduction.
Improperlyusingormaintainingthislawnmowercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructions.
Torodesignedandtestedthislawnmowerfortooffer
reasonablysafeservice;however,failuretocomplywiththe
followinginstructionsmayresultinpersonalinjury.
WARNING
Engineexhaustcontainscarbonmonoxide,an
odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed
area.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthelawnmowerread
andunderstandthecontentsofthismanualbeforethe
engineiseverstarted.Payparticularattentiontothe
safetyalertsymbol(Figure2)whichmeansCaution,
Warning,orDanger—“personalsafetyinstruction.”
Readandunderstandtheinstructionbecauseithasto
dowithsafety.Failuretocomplywiththeinstruction
mayresultinpersonalinjury.
GeneralLawnMowerSafety
Thislawnmoweriscapableofamputatinghandsandfeetand
ofthrowingobjects.Failuretoobservethefollowingsafety
instructionscouldresultinseriousinjuryordeath.
ThefollowinginstructionsarefromtheANSI/OPEI
B71.4-2004standard.
Training
•ReadtheOperator'sManualandothertrainingmaterial.
Iftheoperator(s)ormechanic(s)cannotreadEnglishitis
theowner'sresponsibilitytoexplainthismaterialtothem.
•Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
•Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
•Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.Localregulationsmayrestricttheageof
theoperator.
•Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtothemselves,other
people,orproperty.
3
Preparation
•Onlyuseaccessoriesandattachmentsapprovedbythe
manufacturer.
•Wearappropriateclothingincludinghardhat,safety
glasses,andearprotection.Longhair,looseclothingor
jewelrymaygettangledinmovingparts.
•Inspecttheareawheretheequipmentistobeusedand
removeallobjectssuchasrocks,toysandwirewhichcan
bethrownbythemachine.
•Useextracarewhenhandlinggasolineandotherfuels.
Theyareammableandvaporsareexplosive.
–Useonlyanapprovedcontainer.
–Neverremovegascaporaddfuelwithengine
running.Allowenginetocoolbeforerefueling.Do
notsmoke.
–Neverrefuelordrainthemachineindoors.
•Checkthatoperator'spresencecontrols,safetyswitches
andshieldsareattachedandfunctioningproperly .Donot
operateunlesstheyarefunctioningproperly.
Operation
•Neverrunanengineinanenclosedarea.
•Onlyoperateingoodlight,keepingawayfromholesand
hiddenhazards.
•Onlystartenginefromtheoperator'sposition.
•Besureofyourfooting,especiallywhenbackingup.
Walk,don'trun.Neveroperateonwetgrass.Reduced
footingcouldcauseslipping.
•Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect
themachine'sstability.Usecautionwhileoperatingnear
drop-offs.
•Donotoperatethelawnmowerwithouteitherthegrass
catcherortheguardinplace.
•Donotchangetheenginegovernorsettingoroverspeed
theengine.
•Stoponlevelgroundandshutoffenginebeforeleaving
theoperator'spositionforanyreasonincludingemptying
thecatcheroruncloggingthechute.
•Stopequipmentandinspectbladeafterstrikingobjectsor
ifanabnormalvibrationoccurs.Makenecessaryrepairs
beforeresumingoperations.
•Keephandsandfeetawayfromthecuttingunits.
•Lookbehindanddownbeforebackinguptobesureof
aclearpath.
•Keeppetsandbystandersaway.
•Slowdownandusecautionwhencrossingroadsand
sidewalks.Stopbladeifyouarenotmowing.
•Beawareofthemowerdischargedirectionanddonot
pointitatanyone.
•Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
•Usecarewhenloadingorunloadingthemachineintoa
trailerortruck.
•Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
MaintenanceandStorage
•Stopengineanddisconnectsparkplugwire.Waitforall
movementtostopbeforeadjusting,cleaningorrepairing.
•Cleangrassanddebrisfromcuttingunit,drive,mufer,
andenginetohelppreventres.Cleanupoilorfuel
spillage.
•Letenginecoolbeforestoringanddonotstorenear
ame.
•Shutofffuelwhilestoringortransporting.Donotstore
fuelnearamesordrainindoors.
•Neverallowuntrainedpersonneltoservicemachine.
•Removesparkplugwirebeforemakinganyrepairs.
•Usecarewhencheckingblade.Wrapthebladeorwear
gloves,andusecautionwhenservicingthem.Only
replaceblade.Neverstraightenorweldit.
•Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
•Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
4
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
94-8072
68-7410
98-4387
1.Warning—wearhearingprotection.
121–1449
1.Warning—donotparkonslopesunlessthewheelsare
chockedorblocked.
110-4989
74-1970
1.Transmissionspeeds2.Neutral
117–2718
106-0690
5
Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
Qty.
Handle1
Bolt(5/16x1-1/4inches)
Washer4
Thinnyloninsertlocknut(5/16inch)
Bolt(5/16x1-1/2inches)
Carriagebolt
Locknut(5/16inch)
Bagsupportrod1
Bagaligningplate1
Caplocknut
Cabletie
Nopartsrequired
Self-tappingscrew
Fueltank1
Hoseclamp1
Dischargetunnelplug1Installthedischargetunnelplug.
Nopartsrequired
2
2
2
1
2
3
3
–
2
–
Installthehandle.
Installthestarterrope.
Installthefueltank.
Fillthecrankcasewithoil.
Use
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
6
1
InstallingtheHandle
Partsneededforthisprocedure:
1Handle
2
Bolt(5/16x1-1/4inches)
4Washer
2
Thinnyloninsertlocknut(5/16inch)
2
Bolt(5/16x1-1/2inches)
1
Carriagebolt
2
Locknut(5/16inch)
1Bagsupportrod
1Bagaligningplate
3
Caplocknut
3
Cabletie
2.Securethehandlelatchestothehandlewith2bolts
(5/16x1-1/2inches),washers,andlocknuts(5/16
inch)(Figure3).
Note:Youcanadjustthehandleheightfor
comfortableoperation.Standbehindthehandleto
determinetheheight.Toadjustthehandleheight,
positiontheboltsandthelocknutsthatsecurethe
handlelatchestothehandleintotheothermounting
holesinthelatches.
3.Insertthecarriageboltthroughthebagaligningplate
andthesecondfromthetopholeontheleftsideofthe
handle,andsecureitwithacaplocknut(Figure3).
4.Slidethebagsupportrodthroughthethirdfromthe
topmountingholesinthehandle,andsecureeachend
withacaplocknut(Figure3).
5.Usecabletiestosecurethecontrolcablestothehandle
(Figure3).
2
Procedure
1.Mountthehandletotheoutsideofthemowerhousing
(usingthebottomhole)withtwobolts(5/16x
1-1/4inches),washers,andthinlocknuts(5/16inch)
(Figure3).
Figure3
1.Bagsupportrod8.Thinnyloninsertlocknut
2.Carriagebolt
3.Bagaligningplate
4.Caplocknuts(3)11.Locknut(2)
5.Handle
6.Bolt,(5/16x1-1/2inches)
(2)
7.Handlelatch(2)
(2)
9.Bottomholeinhousing
10.Washer(4)
12.Bolt,(5/16x1-1/4inches)
(2)
13.Cabletie(3)
InstallingtheStarterRope
NoPartsRequired
Procedure
Pullthestarterropethroughtheropeguideonthehandle
(Figure4).
Figure4
1.Starterrope
Note:Tomaketheropeeasiertoinstall,squeezetheblade
controlbaronthehandle.
2.Ropeguide
7
3
InstallingtheFuelTank
Partsneededforthisprocedure:
2
Self-tappingscrew
1Fueltank
1Hoseclamp
Procedure
1.Slidetheplasticclips,onthefrontofthefueltank,
ontothefueltankmount(Figure5).
Figure5
1.Fueltankplasticclip(2)
2.Securethebottomofthefueltanktothefueltank
bracketbyinstallingtheself-tappingscrewsfromthe
bottom.Torquethescrewsto40to50in-lb(4.5
to5.6N-m).
3.Insertthehoseclampontothefuellinefromthefuel
Figure6).
lter(
Figure6
1.Fuellter
2.Fuelline4.Fueltank
4.Slidetheendofthefuellineontothefueltanktting
(Figure6).
5.Securethefuellinetothefueltankwiththehoseclamp
(Figure6).
3.Hoseclamp
4
InstallingtheDischargeTunnel
Plug
Partsneededforthisprocedure:
1Dischargetunnelplug
Procedure
1.Openthedischargedoorbypullingforwardonthe
handleandmovingitrearward(
dischargedoorhandletopreventthespring-loaded
doorfromclosingwhileyouinserttheplug.
Figure7).Holdthe
8
3.Pushtheplugallthewayinuntilthespringcliponthe
bottomoftheplugclicksintoplace,lockingtheplug
securelyintothedischargetunnel(Figure8).
Figure7
1.Dischargedoorhandle2.Plug,rotatedclockwise
2.Sincetheplugisslightlywiderthanthedischarge
tunnelopening,rotatetheplugclockwiseslightlywhile
insertingit(Figure7).
Note:Ensurethatthearrowontheplugdecalpoints
upward.
Figure8
1.Springclip
4.Releasethedischargedoorhandletolockthetopof
theplug.
5
FillingtheCrankcasewithOil
NoPartsRequired
Procedure
Theenginecrankcaseisshippedwithoutoil.Theengine
crankcasecanhold22ounces(0.65liters)ofoil.Useonly
high-qualitySAE10W -30weightdetergentoilthathasthe
AmericanPetroleumInstitute(API)serviceclassicationSH,
SJ,orequivalent.
Beforeeachuse,ensurethattheoillevelisbetweenthelower
limitandupperlimitmarksonthedipstick(
Figure9
1.Dipstick3.Lowerlimitmark
2.Upperlimitmark
9
Figure9).