Toro 22189TE Operator's Manual

FormNo.3364-349RevB

53cmHeavy-DutyRearBagger
LawnMower

ModelNo.22189TE—SerialNo.310000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

Introduction

Thisrotary-blade,walk-behindlawnmoweris
intendedtobeusedbyresidentialhomeowners
orprofessional,hiredoperators.Itisdesigned
primarilyforcuttinggrassonwell-maintainedlawns
onresidentialorcommercialproperties.Itisnot
designedforcuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww .T oro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready .
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

GeneralLawnMowerSafety.................................3

SoundPressure.....................................................5

SoundPower........................................................5

Hand-ArmVibration............................................5

SafetyandInstructionalDecals.............................5

Setup...........................................................................7

1InstallingtheHandle..........................................7

2InstallingtheFuelTankandtheFuel

Line..................................................................7

3FillingtheCrankcasewithOil.............................8

ProductOverview........................................................9

Controls...............................................................9

Specications.......................................................9

Operation...................................................................10

CheckingtheEngineOilLevel............................10

FillingtheFuelTankwithGasoline.....................11

StartingtheEngine.............................................12

StoppingtheEngine...........................................12

OperatingtheBlade............................................12

OperatingtheTractionDrive..............................13

CheckingtheBladeBrakeClutch........................13

AdjustingtheCuttingHeight..............................14

UsingtheGrassBag...........................................14

OperatingTips...................................................15

Maintenance...............................................................17

RecommendedMaintenanceSchedule(s)................17

Lubrication.............................................................18

LubricatingthePivotArms.................................18

LubricatingtheGearCase...................................18

EngineMaintenance...............................................18

ServicingtheAirFilter........................................18

ChangingtheEngineOil....................................19

ChangingtheOilFilter.......................................19

ServicingtheSparkPlug.....................................20

FuelSystemMaintenance.......................................21

EmptyingtheFuelTankandCleaningthe

FuelFilter.......................................................21

©2013—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Contactusatwww.Toro.com.

2

PrintedintheUSA

AllRightsReserved

DriveSystemMaintenance.....................................21

AdjustingtheSelf-propelDrive...........................21

ControlsSystemMaintenance.................................23

AdjustingtheBladeBrakeCable.........................23

BladeMaintenance.................................................24

MaintainingtheCuttingBlade.............................24

Cleaning.................................................................26

CleaningundertheMowerHousing....................26

CleaningtheBladeBrakeClutchShield...............26

Storage.......................................................................27

PreparingtheFuelSystem...................................27

PreparingtheEngine..........................................27

GeneralInformation..........................................27

RemovingtheLawnMowerfromStorage............28

Troubleshooting.........................................................29

Safety

Improperlyusingormaintainingthismowercan
resultininjury .Toreducethepotentialforinjury,
complywiththesesafetyinstructions.

Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.

Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessential
thatyouandanyotheroperatorofthemowerread
andunderstandthecontentsofthismanualbefore
theengineiseverstarted.Payparticularattention
tothesafetyalertsymbol(
Caution,Warning,orDanger—“personalsafety
instruction.”Readandunderstandtheinstruction
becauseithastodowithsafety .Failuretocomply
withtheinstructionmayresultinpersonalinjury.

GeneralLawnMowerSafety

Figure2)whichmeans

ThefollowinginstructionshavebeenadaptedfromEN

836.

Thiscuttingmachineiscapableofamputatinghands
andfeetandthrowingobjects.Failuretoobservethe
followingsafetyinstructionscouldresultinserious
injuryordeath.

Training

•Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.

•Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan
restricttheageoftheoperator.

•Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.

•Understandexplanationsforallpictogramsusedon
themowerorintheinstructions.

Gasoline

WARNING-Gasolineishighlyammable.Takethe
followingprecautions.

•Storefuelincontainersspecicallydesignedforthis
purpose.

•Refueloutdoorsonlyanddonotsmokewhile
refueling.

•Addfuelbeforestartingtheengine.Neverremove
thecapofthefueltankoraddgasolinewhilethe
engineisrunningorwhentheengineishot.

3

•Ifgasolineisspilled,donotattempttostartthe
enginebutmovethemowerawayfromtheareaof
spillageandavoidcreatinganysourceofignition
untilgasolinevaporshavedissipated.

•Replaceallfueltankandcontainercapssecurely.

Preparation

•Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.

•Thoroughlyinspecttheareawheretheequipmentis
tobeusedandremoveallstones,sticks,wires,bones
andotherforeignobjects.

•Beforeusing,alwaysvisuallyinspecttoseethat
guards,andsafetydevices,suchasdeectorsand/or
grasscatchers,areinplaceandworkingcorrectly.

•Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.

Starting

•Donottiltmowerwhenstartingtheengineunless
themowerhastobetiltedforstarting.Inthiscase,
donottiltitmorethanabsolutelynecessaryandlift
onlythepart,whichisawayfromtheoperator.

•Starttheenginecarefullyaccordingtoinstructions
andwithfeetwellawayfromtheblade(s)andnotin
frontofthedischargechute.

Operation

•Nevermowwhilepeople,especiallychildren,orpets
arenearby .

•Mowonlyindaylightoringoodarticiallight.

•Stayalertforholesintheterrainandotherhidden
hazards.

•Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.

•Neverpickuporcarryalawnmowerwhilethe
engineisrunning.

•Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.

•Walk,neverrun.

•Slopes:

–Donotmowexcessivelysteepslopes.
–Exerciseextremecautionwhenonslopes.
–Mowacrossthefaceofslopes,neverupand

downandexerciseextremecautionwhen
changingdirectiononslopes.

–Alwaysbesureofyourfootingonslopes.

•Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.

•Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthan
grassandwhentransportingthelawnmowertoand
fromtheareatobemowed.

•Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.

•Stoptheengine

–wheneveryouleavethelawnmower.

–beforerefueling.

–beforeremovingthegrasscatcher.

–beforemakingheightadjustmentunless

adjustmentcanbemadefromtheoperator's
position.

•Stoptheengineanddisconnectthespark-plugwire.

–beforeclearingblockagesoruncloggingchute.

–beforechecking,cleaningorworkingonthelawn

mower.

–afterstrikingaforeignobject,inspectthelawn

mowerfordamageandmakerepairsbefore
restartingandoperatingthelawnmower.

–iflawnmowerstartstovibrateabnormally(check

immediately).

•Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperate
themachine;seekshelter.

•Watchoutfortrafcwhencrossingornearroadways.

MaintenanceandStorage

•Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.

•Donotusepressurecleaningequipmentonmachine.

•Neverstoretheequipmentwithgasolineinthetank
andinsideabuildingwherefumescanreachanopen
ameorspark.

•Allowtheenginetocoolbeforestoringinany
enclosure.

•Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestoragearefreeof
grass,leaves,orexcessivegrease.

•Checkgrasscatchercomponentsandthedischarge
guardfrequentlyandreplacewithmanufacturer's
recommendedparts,whennecessary.

•Replacewornordamagedpartsforsafety .

•Replacefaultysilencers.

4

•Ifthefueltankhastobedrained,dothisoutdoors.

•Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatinganengineat
excessivespeedcanincreasethehazardofpersonal
injury.

•Onmultibladedlawnmowers,takecareasrotating
oneblademaycauseotherstorotate.

•Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmoving
bladesandxedpartsofthelawnmower.

•Toensurethebestperformanceandsafety ,

purchaseonlygenuineT ororeplacementparts
andaccessories.Donotuse

will t

partsand

accessories;theymaycauseasafetyhazard.

of1dBA.Thesoundpressurelevelwasdetermined
accordingtotheproceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.The
soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.

Hand-ArmVibration

Measuredvibrationlevelforthelefthand=5.3m/s

Measuredvibrationlevelfortherighthand=3.5m/s

UncertaintyValue(K)=2.1m/s

2

2

2

SoundPressure

Thisunithasasoundpressurelevelattheoperator’s
earof90dBA,whichincludesanUncertaintyValue(K)

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.

Themeasuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.

98-4387

1.Warning—wearhearingprotection.

110-2115

1.ReadtheOperator'sManual.3.Toengagethetractioncontrol,liftthelowerbailupward.

2.Toengagetheblade,rstmovethesafetylatchforwardand
thenpulltheupperbailtotherear.

110-4977

1.Thrownobjecthazard—donotoperatethemowerwithout
abaginplace.

4.Todisengagetheblade,releasetheupperbail.

5

110-4978

1.Warning—readtheOperator'sManual.

2.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.

3.Cutting,dismembermenthazardofhandorfoot—stoptheengineandremovethesparkplugwirebeforeperformingany
maintenanceonthemachine.

4.Cutting,dismembermenthazardofhandorfoot—stayawayfrommovingparts.

5.Warning—stoptheenginebeforeleavingthemachine.

112-8760

1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.

2.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.

6

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

Handle1
Bolt(5/16x7/8inch)
Bolt(5/16x1-1/2inches)

1

2
3

Washer4
Locknut(5/16inch)
Cabletie
Self-tappingscrew
Fueltank1

Nopartsrequired

Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.

1

InstallingtheHandle

Qty.

Use

2
2

4
3
2

–

Installthehandle.

Installthefueltankandfuelline.

Fillthecrankcasewithoil.

Partsneededforthisprocedure:

1Handle

2

Bolt(5/16x7/8inch)

2

Bolt(5/16x1-1/2inches)

4Washer

4

Locknut(5/16inch)

3

Cabletie

Procedure

1.Mountthehandletothemowerhousingwith2bolts
(5/16x7/8inch),2bolts(5/16x1-1/2inches),4
washers,and4locknuts(Figure3).

Figure3

1.Housing

2.Handle

3.Bolt(5/16x1-1/2inches),
washer,andlocknut

4.Bolt(5/16x7/8inch),
washer,andlocknut

Note:Installthewasherswiththecupsidefacing
thehandle.

Note:Youcanadjustthehandleheightformore
comfortableoperation.Securingthelowerhandle
endintheupperholelowersthehandle;securingthe
lowerhandleendinthelowerholeraisesthehandle.

2.Usethecabletiesprovidedtosecurethecontrol
cablestothehandle.

7

2

G002527

1

2

3

4

InstallingtheFuelTankand
theFuelLine

Partsneededforthisprocedure:

2

Self-tappingscrew

1Fueltank

Procedure

1.Slidetheendofthefuellineontotheelbowtting
(Figure4).

Figure5

1.Plasticclip(2)

4.Securethebottomofthefueltanktothefueltank
bracketbyinstallingtheself-tappingscrewsfromthe
bottom.Torquethescrewsto40to50in-lb(4.5

to5.6N-m).Donotovertightenthescrews.

3

FillingtheCrankcasewithOil

Figure4

1.Fueltank3.Fuelline

2.Elbowtting

2.Securethefuellineinplacewiththefuellineclamp
(Figure4).

3.Slidetheplasticclipsonthefrontofthefueltank
ontothefueltankmount(

4.Fuellineclamp

Figure5).

NoPartsRequired

Procedure

Theenginecrankcaseisshippedwithoutoil.Youmust
llitwithapproximately30oz.(0.88l)ofoilbefore
startingtheengine.RefertoCheckingtheEngineOil
LevelintheOperationsectionforoilspecicationsand
instructions.

8

ProductOverview

Figure7

1.Bladecontrolbar4.Throttlecontrollever

2.Controlbarlock

3.Groundspeedcontrol
lever

Thethrottlesettingsareshownin(Figure8).

Figure6

5.Tractioncontrolbar

1.Handle

2.Bladecontrolbar

3.Controlbarlock10.Sparkplug

4.Groundspeedcontrol
lever

5.Tractioncontrolbar

6.Fueltank

7.Starterhandle

8.Oilll/dipstick(notshown)

9.Cuttingheightlever

11.Airlter

12.Oillter

13.Grassbag

14.Throttlecontrollever

Controls

Thebladecontrolbar,controlbarlock,groundspeed
controllever,throttlecontrollever,andtractioncontrol
barareontheupperhandleasshownin(Figure7).

Figure8

1.Choke3.Slow

2.Fast

4.Stop

Specications

ModelWeightLengthWidthHeight

22189TE123lb

(56kg)

59in

(149cm)

(57cm)

23in

38in

(97cm)

9

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Eachtimebeforeyoumow ,makesurethatthe
self-propeldriveandthebladecontrolbaroperate
properly.Whenyoureleasethebladecontrolbar,the
bladeshouldstop.Ifitdoesnot,contactanAuthorized
ServiceDealer.

CAUTION

Thismachineproducessoundlevelsinexcessof
85dBAattheoperator'searandcancausehearing
lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

Figure9

1.Warning—wearhearingprotection.

Figure10

1.Dipstick3.Add

2.Full

Note:Whenthecrankcaseisempty,pourabout3/4
ofthecrankcasecapacityofoilinthecrankcase,then
followtheprocedureinthissection.

1.Movethelawnmowertoalevelsurface.

CheckingtheEngineOilLevel

ServiceInterval:Beforeeachuseordaily

Initially,llthecrankcasewith30ounces(0.88liters)
ofoil.Useonlyhigh-qualitySAE30orSAE10W30
weightdetergentoilthathastheAmericanPetroleum
Institute(API)serviceclassicationSF,SG,SH,orSJ .

Beforeeachuse,ensurethattheoillevelisbetweenthe
AddandFullmarksonthedipstick(

Figure10).

2.Cleanaroundthedipstick(

3.Removethedipstickbyrotatingthecap
counterclockwiseandpullingitout.

4.Wipethedipstickcleanwithacleancloth.

5.Insertthedipstickintothellerneck,butdonot
screwitin.

6.Removethedipstickandreadtheoillevelonthe
dipstick(

7.IftheoillevelreadingisbelowtheAddmarkon
thedipstick,slowlypouronlyenoughoilintothe
llerholetoraisetheoilleveltotheFullmarkon
thedipstick.

Important:Donotoverllthecrankcasewith
oilandruntheengine;enginedamagewill
result.Draintheexcessoiluntiltheoillevelon
thedipstickreadsFull.

8.Insertthedipstickintothellerneckandrotatethe
capclockwiseuntilitistight.

Figure10).

Figure10).

10