Toro 22189TE Operator's Manual

Page 1
FormNo.3364-349RevB
53cmHeavy-DutyRearBagger LawnMower
ModelNo.22189TE—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)
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Introduction
Thisrotary-blade,walk-behindlawnmoweris intendedtobeusedbyresidentialhomeowners orprofessional,hiredoperators.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawns onresidentialorcommercialproperties.Itisnot designedforcuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .T oro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready . Figure1identiesthelocationofthemodelandserial numbersontheproduct.Writethenumbersinthe spaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
GeneralLawnMowerSafety.................................3
SoundPressure.....................................................5
SoundPower........................................................5
Hand-ArmVibration............................................5
SafetyandInstructionalDecals.............................5
Setup...........................................................................7
1InstallingtheHandle..........................................7
2InstallingtheFuelTankandtheFuel
Line..................................................................7
3FillingtheCrankcasewithOil.............................8
ProductOverview........................................................9
Controls...............................................................9
Specications.......................................................9
Operation...................................................................10
CheckingtheEngineOilLevel............................10
FillingtheFuelTankwithGasoline.....................11
StartingtheEngine.............................................12
StoppingtheEngine...........................................12
OperatingtheBlade............................................12
OperatingtheTractionDrive..............................13
CheckingtheBladeBrakeClutch........................13
AdjustingtheCuttingHeight..............................14
UsingtheGrassBag...........................................14
OperatingTips...................................................15
Maintenance...............................................................17
RecommendedMaintenanceSchedule(s)................17
Lubrication.............................................................18
LubricatingthePivotArms.................................18
LubricatingtheGearCase...................................18
EngineMaintenance...............................................18
ServicingtheAirFilter........................................18
ChangingtheEngineOil....................................19
ChangingtheOilFilter.......................................19
ServicingtheSparkPlug.....................................20
FuelSystemMaintenance.......................................21
EmptyingtheFuelTankandCleaningthe
FuelFilter.......................................................21
©2013—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Contactusatwww.Toro.com.
2
PrintedintheUSA
AllRightsReserved
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DriveSystemMaintenance.....................................21
AdjustingtheSelf-propelDrive...........................21
ControlsSystemMaintenance.................................23
AdjustingtheBladeBrakeCable.........................23
BladeMaintenance.................................................24
MaintainingtheCuttingBlade.............................24
Cleaning.................................................................26
CleaningundertheMowerHousing....................26
CleaningtheBladeBrakeClutchShield...............26
Storage.......................................................................27
PreparingtheFuelSystem...................................27
PreparingtheEngine..........................................27
GeneralInformation..........................................27
RemovingtheLawnMowerfromStorage............28
Troubleshooting.........................................................29
Safety
Improperlyusingormaintainingthismowercan resultininjury .Toreducethepotentialforinjury, complywiththesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe service;however,failuretocomplywiththefollowing instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and togainknowledgeoftheproduct,itisessential thatyouandanyotheroperatorofthemowerread andunderstandthecontentsofthismanualbefore theengineiseverstarted.Payparticularattention tothesafetyalertsymbol( Caution,Warning,orDanger—“personalsafety instruction.”Readandunderstandtheinstruction becauseithastodowithsafety .Failuretocomply withtheinstructionmayresultinpersonalinjury.
GeneralLawnMowerSafety
Figure2)whichmeans
ThefollowinginstructionshavebeenadaptedfromEN
836.
Thiscuttingmachineiscapableofamputatinghands andfeetandthrowingobjects.Failuretoobservethe followingsafetyinstructionscouldresultinserious injuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese instructionstousethemower.Localregulationscan restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsible foraccidentsorhazardsoccurringtootherpeopleor theirproperty.
Understandexplanationsforallpictogramsusedon themowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe followingprecautions.
Storefuelincontainersspecicallydesignedforthis purpose.
Refueloutdoorsonlyanddonotsmokewhile refueling.
Addfuelbeforestartingtheengine.Neverremove thecapofthefueltankoraddgasolinewhilethe engineisrunningorwhentheengineishot.
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Ifgasolineisspilled,donotattempttostartthe enginebutmovethemowerawayfromtheareaof spillageandavoidcreatinganysourceofignition untilgasolinevaporshavedissipated.
Replaceallfueltankandcontainercapssecurely.
Preparation
Whilemowing,alwayswearsubstantialfootwearand longtrousers.Donotoperatetheequipmentwhen barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentis tobeusedandremoveallstones,sticks,wires,bones andotherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethat guards,andsafetydevices,suchasdeectorsand/or grasscatchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethatthe blades,bladeboltsandcutterassemblyarenotworn ordamaged.Replacewornordamagedbladesand boltsinsetstopreservebalance.
Starting
Donottiltmowerwhenstartingtheengineunless themowerhastobetiltedforstarting.Inthiscase, donottiltitmorethanabsolutelynecessaryandlift onlythepart,whichisawayfromtheoperator.
Starttheenginecarefullyaccordingtoinstructions andwithfeetwellawayfromtheblade(s)andnotin frontofthedischargechute.
Operation
Nevermowwhilepeople,especiallychildren,orpets arenearby .
Mowonlyindaylightoringoodarticiallight.
Stayalertforholesintheterrainandotherhidden hazards.
Donotputhandsorfeetnearorunderrotatingparts. Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryalawnmowerwhilethe engineisrunning.
Useextremecautionwhenreversingorpullinga pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes. –Exerciseextremecautionwhenonslopes. –Mowacrossthefaceofslopes,neverupand
downandexerciseextremecautionwhen changingdirectiononslopes.
Alwaysbesureofyourfootingonslopes.
Reducespeedonslopesandinsharpturnstoprevent overturningorlossofcontrol.
Stopthebladeifthelawnmowerhastobetiltedfor transportationwhencrossingsurfacesotherthan grassandwhentransportingthelawnmowertoand fromtheareatobemowed.
Donotoperatetheengineinaconnedspacewhere dangerouscarbonmonoxidefumescancollect.
Stoptheengine
wheneveryouleavethelawnmower.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator's position.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawn
mowerfordamageandmakerepairsbefore restartingandoperatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Lightningcancausesevereinjuryordeath.Ifyousee lightningorhearthunderinthearea,donotoperate themachine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe equipmentisinsafeworkingcondition.
Donotusepressurecleaningequipmentonmachine.
Neverstoretheequipmentwithgasolineinthetank andinsideabuildingwherefumescanreachanopen ameorspark.
Allowtheenginetocoolbeforestoringinany enclosure.
Toreducetherehazard,keeptheengine,silencer, batterycompartmentandgasolinestoragearefreeof grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer's recommendedparts,whennecessary.
Replacewornordamagedpartsforsafety .
Replacefaultysilencers.
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Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsor overspeedtheengine.Operatinganengineat excessivespeedcanincreasethehazardofpersonal injury.
Onmultibladedlawnmowers,takecareasrotating oneblademaycauseotherstorotate.
Becarefulduringadjustmentofthelawnmowerto prevententrapmentofthengersbetweenmoving bladesandxedpartsofthelawnmower.
Toensurethebestperformanceandsafety ,
purchaseonlygenuineT ororeplacementparts andaccessories.Donotuse
will t
partsand
accessories;theymaycauseasafetyhazard.
of1dBA.Thesoundpressurelevelwasdetermined accordingtotheproceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA, whichincludesanUncertaintyValue(K)of1dBA.The soundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.
Hand-ArmVibration
Measuredvibrationlevelforthelefthand=5.3m/s
Measuredvibrationlevelfortherighthand=3.5m/s
UncertaintyValue(K)=2.1m/s
2
2
2
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s earof90dBA,whichincludesanUncertaintyValue(K)
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof potentialdanger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
Themeasuredvaluesweredeterminedaccordingtothe proceduresoutlinedinEN836.
98-4387
1.Warning—wearhearingprotection.
110-2115
1.ReadtheOperator'sManual.3.Toengagethetractioncontrol,liftthelowerbailupward.
2.Toengagetheblade,rstmovethesafetylatchforwardand thenpulltheupperbailtotherear.
110-4977
1.Thrownobjecthazard—donotoperatethemowerwithout abaginplace.
4.Todisengagetheblade,releasetheupperbail.
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110-4978
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistancefromthemachine.
3.Cutting,dismembermenthazardofhandorfoot—stoptheengineandremovethesparkplugwirebeforeperformingany maintenanceonthemachine.
4.Cutting,dismembermenthazardofhandorfoot—stayawayfrommovingparts.
5.Warning—stoptheenginebeforeleavingthemachine.
112-8760
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
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Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Handle1 Bolt(5/16x7/8inch) Bolt(5/16x1-1/2inches)
1
2 3
Washer4 Locknut(5/16inch) Cabletie Self-tappingscrew Fueltank1
Nopartsrequired
Note:Determinetheleftandrightsidesofthemachine fromthenormaloperatingposition.
1
InstallingtheHandle
Qty.
Use
2 2
4 3 2
Installthehandle.
Installthefueltankandfuelline.
Fillthecrankcasewithoil.
Partsneededforthisprocedure:
1Handle
2
Bolt(5/16x7/8inch)
2
Bolt(5/16x1-1/2inches)
4Washer
4
Locknut(5/16inch)
3
Cabletie
Procedure
1.Mountthehandletothemowerhousingwith2bolts (5/16x7/8inch),2bolts(5/16x1-1/2inches),4 washers,and4locknuts(Figure3).
Figure3
1.Housing
2.Handle
3.Bolt(5/16x1-1/2inches), washer,andlocknut
4.Bolt(5/16x7/8inch), washer,andlocknut
Note:Installthewasherswiththecupsidefacing thehandle.
Note:Youcanadjustthehandleheightformore comfortableoperation.Securingthelowerhandle endintheupperholelowersthehandle;securingthe lowerhandleendinthelowerholeraisesthehandle.
2.Usethecabletiesprovidedtosecurethecontrol cablestothehandle.
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2
G002527
1
2
3
4
InstallingtheFuelTankand theFuelLine
Partsneededforthisprocedure:
2
Self-tappingscrew
1Fueltank
Procedure
1.Slidetheendofthefuellineontotheelbowtting (Figure4).
Figure5
1.Plasticclip(2)
4.Securethebottomofthefueltanktothefueltank bracketbyinstallingtheself-tappingscrewsfromthe bottom.Torquethescrewsto40to50in-lb(4.5
to5.6N-m).Donotovertightenthescrews.
3
FillingtheCrankcasewithOil
Figure4
1.Fueltank3.Fuelline
2.Elbowtting
2.Securethefuellineinplacewiththefuellineclamp (Figure4).
3.Slidetheplasticclipsonthefrontofthefueltank ontothefueltankmount(
4.Fuellineclamp
Figure5).
NoPartsRequired
Procedure
Theenginecrankcaseisshippedwithoutoil.Youmust llitwithapproximately30oz.(0.88l)ofoilbefore startingtheengine.RefertoCheckingtheEngineOil LevelintheOperationsectionforoilspecicationsand instructions.
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ProductOverview
Figure7
1.Bladecontrolbar4.Throttlecontrollever
2.Controlbarlock
3.Groundspeedcontrol lever
Thethrottlesettingsareshownin(Figure8).
Figure6
5.Tractioncontrolbar
1.Handle
2.Bladecontrolbar
3.Controlbarlock10.Sparkplug
4.Groundspeedcontrol lever
5.Tractioncontrolbar
6.Fueltank
7.Starterhandle
8.Oilll/dipstick(notshown)
9.Cuttingheightlever
11.Airlter
12.Oillter
13.Grassbag
14.Throttlecontrollever
Controls
Thebladecontrolbar,controlbarlock,groundspeed controllever,throttlecontrollever,andtractioncontrol barareontheupperhandleasshownin(Figure7).
Figure8
1.Choke3.Slow
2.Fast
4.Stop
Specications
ModelWeightLengthWidthHeight
22189TE123lb
(56kg)
59in
(149cm)
(57cm)
23in
38in
(97cm)
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Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
Eachtimebeforeyoumow ,makesurethatthe self-propeldriveandthebladecontrolbaroperate properly.Whenyoureleasethebladecontrolbar,the bladeshouldstop.Ifitdoesnot,contactanAuthorized ServiceDealer.
CAUTION
Thismachineproducessoundlevelsinexcessof 85dBAattheoperator'searandcancausehearing lossthroughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis machine.
Figure9
1.Warning—wearhearingprotection.
Figure10
1.Dipstick3.Add
2.Full
Note:Whenthecrankcaseisempty,pourabout3/4 ofthecrankcasecapacityofoilinthecrankcase,then followtheprocedureinthissection.
1.Movethelawnmowertoalevelsurface.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Initially,llthecrankcasewith30ounces(0.88liters) ofoil.Useonlyhigh-qualitySAE30orSAE10W30 weightdetergentoilthathastheAmericanPetroleum Institute(API)serviceclassicationSF,SG,SH,orSJ .
Beforeeachuse,ensurethattheoillevelisbetweenthe AddandFullmarksonthedipstick(
Figure10).
2.Cleanaroundthedipstick(
3.Removethedipstickbyrotatingthecap counterclockwiseandpullingitout.
4.Wipethedipstickcleanwithacleancloth.
5.Insertthedipstickintothellerneck,butdonot screwitin.
6.Removethedipstickandreadtheoillevelonthe dipstick(
7.IftheoillevelreadingisbelowtheAddmarkon thedipstick,slowlypouronlyenoughoilintothe llerholetoraisetheoilleveltotheFullmarkon thedipstick.
Important:Donotoverllthecrankcasewith oilandruntheengine;enginedamagewill result.Draintheexcessoiluntiltheoillevelon thedipstickreadsFull.
8.Insertthedipstickintothellerneckandrotatethe capclockwiseuntilitistight.
Figure10).
Figure10).
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FillingtheFuelTankwith
DANGER
Gasoline
Forbestresults,useclean,fresh,lead-freegasolinewith anoctaneratingof87orhigher.Toensurefreshness, purchaseonlythequantityofgasolinethatyouexpectto usein30days.Usingunleadedgasolineresultsinfewer combustiondepositsandlongerenginelife.Youmay useleadedgasolineifunleadedgasolineisnotavailable.
Important:Donotaddoiltothegasoline.
Important:Donotusemethanol,gasoline
containingmethanol,gasoholcontainingmore than10%ethanol,premiumgasoline,orwhitegas. Usingthesefuelscandamagetheengine'sfuel system.
Important:Donotusegasolinethathasbeen storedsincethelastmowingseasonorlonger.
DANGER
Incertainconditions,gasolineisextremely ammableandhighlyexplosive.Areorexplosion fromgasolinecanburnyouandothersandcan damageproperty.
Whenfueling,undercertaincircumstances,astatic chargecandevelop,ignitingthegasoline.Areor explosionfromgasolinecanburnyouandothers anddamageproperty.
Alwaysplacegasolinecontainersontheground andawayfromyourvehiclebeforelling .
Donotllgasolinecontainersinsideavehicle oronatruckortrailerbedbecauseinterior carpetsorplastictruckbedlinersmayinsulate thecontainerandslowthelossofanystatic charge.
Whenpractical,removegasoline-powered equipmentfromthetruckortrailerandrefuel theequipmentwithitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch equipmentonatruckortrailerfromaportable container,notfromagasolinedispensernozzle.
Ifyoumustuseagasolinedispensernozzle, keepthenozzleincontactwiththerimofthe fueltankorcontaineropeningatalltimesuntil fuelingiscomplete.
Fillthefueltankoutdoors,inanopenarea,and whentheengineiscold.Wipeupanygasoline thatspills.
Donotllthefueltankcompletelyfull.Add gasolinetothefueltankuntilthelevelis1/4to 1/2in.(6to13mm)belowthebottomofthe llerneck.Thisemptyspaceinthetankallows thegasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay awayfromanopenameorwhereasparkmay ignitethegasolinefumes.
Storegasolineinanapprovedfuelcontainer andkeepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof gasoline.
Useafuelstabilizer/conditionerregularlyduring operationandstorage.Astabilizer/conditionercleans theengineduringoperationandpreventsgum-like varnishdepositsfromformingintheengineduring periodsofstorage.
Important:Donotusefueladditivesotherthan afuelstabilizer/conditioner.Donotusefuel stabilizerswithanalcoholbasesuchasethanol, methanol,orisopropanol.
1.Cleanaroundthefueltankcap(
Figure11).
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Figure11
1.Fueltankcap3.Aircleaner
2.Oilll/dipstick
OperatingtheBlade
EngagingtheBlade
Whenyoustartyourengine,thebladedoesnotturn. Youmustengagethebladetomow .
1.Pushthecontrolbarlockforward(Figure12).
2.Removethecapfromthetank.
3.Fillthefueltankwithunleadedgasolinetowithin 1/4to1/2inch(6to13mm)fromthetopofthe tank.Donotllintothellerneck.
Important:Donotllthetankmorethan1/4 inch(6mm)fromthetopofthetankbecause thegasolinemusthaveroomtoexpand.
4.Installthefueltankcapandwipeupanyspilled gasoline.
StartingtheEngine
1.Connectthewiretothesparkplug(Figure11).
2.Openthefuelvalve(Figure22)
3.MovethethrottlecontrollevertotheChoke position(Figure8).
4.MovethegroundspeedcontrollevertotheNeutral (N)position.
5.Pullthestarterhandlelightlyuntilyoufeel resistance,thenpullitsharply.
6.Regulatethethrottleandthegroundspeedcontrol asdesiredwhentheenginestarts.
Figure12
2.Pullthebladecontrolbartothehandleandhold it(Figure13).
Figure13
Note:Iftheenginefailstostartafter3pulls,repeat
steps
3through6.
StoppingtheEngine
1.MovethethrottlecontroltotheStopposition.
2.Disconnectthewirefromthesparkplugifyoudo notusethelawnmowerorleaveitunattended.
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DisengagingtheBlade
DisengagingtheTractionDrive
Releasethebladecontrolbar.
Important:Whenyoureleasethebladecontrol bar,thebladeshouldstopwithin3seconds.Ifit doesnotstopproperly,stopusingyourmower immediatelyandcontactanAuthorizedService Dealer.
OperatingtheTractionDrive
EngagingtheTractionDrive
1.Releasethetractioncontrolbar(Figure14).
Releasethetractioncontrolbar.
CheckingtheBladeBrake Clutch
Checkthebladecontrolbarbeforeeachusetoensure thatthebladebrakeclutchsystemisoperatingproperly.
1.Installtheemptygrassbagonthedischargetunnel.
2.Starttheengine.
3.Pullthebladecontrolbartothenormalblade engagedposition.Thebagshouldbegintoinate, indicatingthatthebladeisengagedandrotating.
4.Releasethebladecontrolbar.Ifthebagdoes notimmediatelydeate,itindicatesthattheblade isstillrotating.Thebladebrakeclutchmaybe deteriorating,and,ifignored,couldresultinan unsafeoperatingcondition.Havethelawnmower inspectedandservicedbyanAuthorizedService Dealer.
Figure14
2.Movethegroundspeedcontrollevertothedesired gearposition.
3.Squeezethetractioncontrolbaragainstthehandle (Figure15).
DANGER
Ifthebladebrakeclutchsystemisinoperative,the bladewillcontinuetorotatewhenyoureleasethe bladecontrolbail.Contactwithbladecouldoccur, causingseriousinjury.
Checkthebladebrakeclutchoperationbefore eachuse.
Neveruseamowerequippedwithabladebrake clutchthathasaninoperativesafetysystem.
TakeyourmowertoanAuthorizedService Dealerforrepairifthesafetysystemfailsto operateproperly.
Figure15
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AdjustingtheCuttingHeight
Eachwheelisadjustedindividuallywithawheelheight adjustmentlever.Cuttingheightsare1inch(25mm), 1-1/2inches(38mm),2inches(51mm),2-1/2inches (64mm),3inches(76mm),3-1/2inches(89mm),and 3-3/4inches(95mm).
DANGER
Adjustingthecuttingheightleverscouldbring yourhandsintocontactwithamovingbladeand resultinseriousinjury.
Stoptheengineandwaitforallmovementto stopbeforeadjustingthecuttingheight.
Donotputyourngersunderthehousing whenadjustingthecuttingheight.
1.Pullthewheelheightadjustmentlevertowardthe wheel(Figure16)andmoveittothedesiredsetting.
UsingtheGrassBag
InstallingtheGrassBag
1.Waitforallmovingpartstostop.
2.Raiseandholdupthereardoor(Figure17).
Figure17
1.Reardoor
Figure16
1.Wheelheightadjustmentlever
2.Releasethewheelheightadjustmentleverandseat itsecurelyinthenotch.
3.Adjustallthewheelstothesamecuttingheight setting.
3.Installthebagonthebagmountingposts (Figure18).
Figure18
1.Bagmountingposts
4.Lowerthereardoor.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
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DANGER
WARNING
Themowercanthrowgrassclippingsand otherobjectsthroughanopendischargetunnel. Objectsthrownwithenoughforcecouldcause seriouspersonalinjuryordeathtotheoperatoror bystander.
Donotoperatethemowerwithoutagrassbag installed.
MowingwiththeGrassBag
WARNING
Aworngrassbagcouldallowsmallstones andothersimilardebristobethrowninthe operator'sorbystander'sdirectionandresultin seriouspersonalinjuryordeathtotheoperatoror bystanders.
Checkthegrassbagfrequently.Ifitisdamaged, installanewT ororeplacementbag.
OperatingTips
GeneralTips
Maintainasharpbladethroughoutthecutting season.Periodicallyledownnicksontheblade.
Replacethebladewhennecessarywithanoriginal Tororeplacementblade.
Mowonlydrygrassorleaveswherefeasible.Wet grassandleavestendtoclumpontheyardandcan causethemowertoplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.
Mowonlyindryconditionswherefeasible.
Cleanunderthemowerhousingaftereachmowing. SeeCleaningundertheMowerHousing.
Keeptheengineingoodrunningcondition.
Settheenginespeedtothefastestpositionforthe bestcuttingresults.
Operatingamowerwithitsenginerunningat aspeedgreaterthanthefactorysettingcan causethemowertothrowapartofthebladeor engineintotheoperator'sorbystander'sarea andresultinseriouspersonalinjuryordeath.
Donotchangetheenginespeedsetting.
Ifyoususpecttheenginespeedisfaster
thannormal,contactanAuthorizedService Dealer.
Cleantheairlterfrequently.Mulchingstirsup moreclippingsanddustwhichclogstheairlter andreducesengineperformance.
CuttingGrass
Grassgrowsatdifferentratesatdifferenttimes oftheyear.Inthesummerheat,itisbesttocut grassatthe2-1/2inch(64mm),3inch(76mm), or3-1/2inch(89mm)cuttingheightsettings.Cut onlyaboutathirdofthegrassbladeatatime.Do notcutbelowthe2-1/2inch(64mm)settingunless thegrassissparseoritislatefallwhengrassgrowth beginstoslowdown.
Whencuttinggrassover6inches(15cm)tall,rst mowatthehighestcuttingheightsettingandwalk slower;thenmowagainatalowersettingforthe bestlawnappearance.Ifthegrassistoolongand theleavesclumpontopofthelawn,themowermay plugandcausetheenginetostall.
Alternatethemowingdirection.Thishelpsdisperse theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try oneormoreofthefollowing:
Sharpentheblade.
Walkataslowerpacewhilemowing.
Raisethecuttingheightonyourmower.
Cutthegrassmorefrequently .
Overlapcuttingswathsinsteadofcuttingafull swathwitheachpass.
Setthecuttingheightonthefrontwheelsonenotch lowerthantherearwheels.Forexample,setthe frontwheelsat2-1/2inches(64mm)andtherear wheelsat3inches(76mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn showsthroughthecutleafcover.Youmayneedto makemorethanonepassovertheleaves.
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Page 16
Forlightleafcoverage,setallthewheelsatthesame cuttingheightsetting.
Iftherearemorethan5inches(12.7cm)ofleaves onthelawn,setthefrontcuttingheight1or2 notcheshigherthantherearcuttingheight.This makesiteasiertofeedtheleavesunderthemower housing.
Slowdownyourmowingspeedifthemowerdoes notcuttheleavesnelyenough.
16
Page 17
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst8hours
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Every300hours
Yearlyorbeforestorage
Important:Refertoyour
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Inspectthemowerbladesforwearordamage.
•Cleanunderthemowerhousing.
•Cleanthefoampre-cleaner(morefrequentlyindustyconditions).
•Lubricatethepivotarms.
•Lubricatethegearcase.
•Changetheengineoil(moreoftenindustyconditions).
•Checkthefuelhoseandreplaceitifnecessary.
•Cleanthebladebrakeclutchshield.
•Cleantheaircoolingns.
•Changetheoillter.
•Checkthesparkplug.
•Cleanthefuellter.
•Replacethepaperairlter(morefrequentlyindustyconditions).
•Emptythefueltank.
Engine Operator's Man ual
foradditionalmaintenanceprocedures.
CAUTION
Ifyouleavethewireonthesparkplug,someonecouldaccidentlystarttheengineandseriouslyinjure youorotherbystanders.
Disconnectthewirefromthesparkplugbeforeyoudoanymaintenance.Setthewireasidesothatitdoes notaccidentlycontactthesparkplug.
17
Page 18
Lubrication
EngineMaintenance
LubricatingthePivotArms
ServiceInterval:Every50hours
1.Movetherearwheelcuttingheightleverstothe centersetting.
2.Wipethegreasettingswithacleanrag(
Figure19
3.Installagreasegunontothettingandgentlyapply2 or3pumpsof#2multi-purposelithium-basegrease.
Figure19).
ServicingtheAirFilter
ServiceInterval:Every25hours—Cleanthefoam
pre-cleaner(morefrequentlyindusty conditions).
Every300hours—Replacethepaper airlter(morefrequentlyindusty conditions).
Cleanthefoampre-cleanerevery25operatinghours. Replacethepaperairlteronceeveryseasonorevery 300operatinghours;replaceitmorefrequentlyindusty conditions.
Important:Donotoperatetheenginewithoutthe airlterassembly;extremeenginedamagewill occur.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(
3.Removethecoverandcleanitthoroughly(Figure21).
Figure11).
Important:Excessivegreasepressuremay damagetheseals.
LubricatingtheGearCase
ServiceInterval:Every50hours
1.Removethegrassbag.
2.Installagreasegunontothettingthroughthebelt coveropening(
Figure20).
Figure20
Figure21
1.Cover3.Airlterbase
2.Paperairlter
4.Removeandinspectthepaperairlter(Figure21), anddiscarditifitisexcessivelydirty.
Important:Donottrytocleanapaperlter.
5.Removethefoampre-cleanerandwashitwithamild detergentandwater,thenblotitdry(
6.Installthefoampre-cleanerontothepaperairlter.
7.Installtheairlterassembly.
Figure21).
3.Gentlyapplyoneto2pumpsof#2multi-purpose lithium-basegrease.
4.Installthegrassbag.
Note:Installanewpaperairlterifyoudiscarded theoldone.
8.Installthecover.
18
Page 19
ChangingtheEngineOil
ChangingtheOilFilter
ServiceInterval:Aftertherst8hours
Every50hours
OilCapacity
Withoillter29ounces(0.85liters)
Withoutoillter22ounces(0.65liters)
Note:Theoilcapacitiesinthetableaboveaccount fortheemptycrankcasetocontainasmallamountof residualoil.
1.Runtheenginetowarmtheengineoil.
Note:Warmoilowsbetterandcarriesmore contaminants.
WARNING
Oilmaybehotafterenginehasbeenrun,and contactwithhotoilcancauseseverepersonal injury.
Avoidcontactingthehotengineoilwhenyou drainit.
ServiceInterval:Every100hours
1.Runtheenginetowarmtheoil.
WARNING
Oilmaybehotaftertheenginehasbeenrun, andcontactwithhotoilcancausesevere personalinjury.
Avoidcontactingthehotengineoilwhenyou drainit.
2.Stoptheengineandwaitforallmovingpartstostop.
3.Disconnectthewirefromthesparkplug(Figure11).
4.Draintheengineoil;refertoChangingtheEngine Oil.
5.Placearagundertheoilltertocatchanyoilthat mayleakoutasyouremovethelter(
Figure22).
2.Stoptheengineandwaitforallmovingpartstostop.
3.Disconnectthewirefromthesparkplug(Figure11).
4.Placeasuitabledrainpanundertherightsideof themower.
5.Removethedipstickbyrotatingthecap counterclockwiseandpullingitout.
6.Tipthemowerontoitsrightsidetodraintheoil intothedrainpan.
Note:Youcanalsoremovetheoilfromthe crankcaseusinganoilextractor.
7.Returnthemowertoitsoperatingposition.
8.Insertthedipstickintothellerneckandrotatethe capclockwiseuntilitistight.
9.Recycletheusedoilaccordingtolocalcodes.
10.FillthecrankcasetotheFulllineonthedipstickwith freshoil.RefertotheFillingtheCrankcasewithOil.
11.Wipeupanyspilledoil.
Figure22
1.Oillter
2.Fuelvalve
6.Removetheoillter.
7.Useyourngertocoatthegasketonthenewlter withoil(Figure23).
Figure23
1.Gasket
8.Installthenewlterandhandtightenit2/3turn only.
19
Page 20
9.FillthecrankcasetotheFulllineonthedipstickwith freshoil.RefertoFillingtheCrankcasewithOil.
10.Connectthewiretothesparkplug.
11.Runtheengineforabout3minutes.
12.Stoptheengine,waitforallmovingpartstostop, andcheckforoilleakagearoundthelter.
13.Addoiltocompensatefortheoilintheoillter. RefertoCheckingtheEngineOilLevel.
ServicingtheSparkPlug
ServiceInterval:Every100hours—Checkthespark
plug.
UseanNGKBPR5ESsparkplugorequivalent.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(
3.Cleanaroundthesparkplug.
Figure11).
14.Recycletheusedoillteraccordingtolocalcodes.
4.Removethesparkplugfromthecylinderhead.
Important:Replaceacracked,fouled,or dirtysparkplug.Donotcleantheelectrodes becausegritenteringthecylindercandamage theengine.
5.Setthegapontheplugto0.030in.(0.76mm) Figure24).
(
Figure24
1.Centerelectrodeinsulator
2.Sideelectrode
3.Airgap(nottoscale)
6.Installthesparkplugandthegasketseal.
7.Torquetheplugto17ft-lb(23N-m).
8.Connectthewiretothesparkplug.
20
Page 21
FuelSystem
DriveSystem
Maintenance
EmptyingtheFuelTankand CleaningtheFuelFilter
ServiceInterval:Every50hours—Checkthefuelhose
andreplaceitifnecessary.
Every100hours—Cleanthefuel lter.
Yearlyorbeforestorage—Emptythe fueltank.
Thefuellter(screen)elementislocatedinsidethefuel tank.Cleanthefuellterelementevery100operating hours.
1.Stoptheengineandwaitforittocooldown.
Important:Draingasolinefromacoldengine only.
2.Disconnectthewirefromthesparkplug(
Figure11).
Maintenance
AdjustingtheSelf-propelDrive
Ifthemowerdoesnotself-propelorhasatendencyto creepforwardwhenthecontrolbarismorethan1-1/2 inches(3.8cm)fromthehandle,adjusttheself-propel drive.
1.Loosenthenutthatsecurestheadjuster(Figure25).
3.Closethefuelvalve(Figure22).
4.Disconnectthefuellinebylooseningthetubeclamp atthecarburetor.
5.Openthefuelvalve.
6.Drainthegasolinecompletelyfromthetankandfuel lineintoanapprovedfuelcontainer.
7.Removethefueltankfromthemower.
8.Closethefuelvalve.
9.Pourasmallamountoffuelinthefueltank,move thefuelaroundinthetank,andpouritoutintoan approvedfuelcontainer.
10.Installthefueltankandfuelline;refertoInstalling theFuelTankandtheFuelLine.
Figure25
1.Adjuster
2.Nut
2.Turntheadjusteruntilyouremovetheslackinthe exposedcable(Figure25).
3.Tightenthenut.
Note:Tochecktheadjustment,slowlypullthe mowerbackwardwhileyougraduallymovethe controlbartowardthehandle.Theadjustmentis correctwhentherearwheelsstopturningandthe topofthecontrolbarisabout1-1/2inches(3.8cm) fromthebottomofthehandle.
Note:Iftheadjusterisfullyextendedandthe mowerdoesnotself-propelwhenthebladecontrol baris1-1/2inches(3.8cm)fromthehandle,you willneedtoadjusttheloweranchorbracket.Refer tosteps
4to9.
3.Cable
4.1-1/2inches(3.8cm)
4.Movetheadjustertoobtainthemaximumslackin thecable.
5.Removethefueltank.
Note:Youdonotneedtodisconnectthefuelline fromthefueltank.
6.Removetheupperbeltcover(
21
Figure26).
Page 22
G012156
1
Figure26
1.Upperbeltcover
7.Removethescrewsfromtheloweranchorbracket (Figure27).
8.Movetheloweranchorbracketuponehole (Figure27).
9.Repeatsteps1through3toadjustthecontrolbar.
Note:Whenyouinstallanewbelt,movethelower anchorbrackettoitsoriginalfactoryposition,which isindicatedbythenotchesnexttotheholesinthe bracket(Figure27).
Figure27
1.Loweranchorbracket2.Notches
Note:Thelowerbeltcoverhasbeenremoved inFigure27forthepurposeforclarity.Itisnot necessarytoremovethelowerbeltcovertoperform thisprocedure.
22
Page 23
ControlsSystem Maintenance
AdjustingtheBladeBrake Cable
Wheneveryouinstallanewbladebrakecableassembly orreplacethebelt,adjustthebladebrakecable.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(
3.Removethefueltankfromthetankbracket.
Note:Youdonotneedtodisconnectthefuelline fromthefueltank.
4.Resetthecableadjusteronthehandlesothat1/4 inch(6mm)ofthethreadsshow ,thentightenthe
Figure28).
nut(
Figure28
Figure11).
Figure29
1.Spring3.Cableclampscrew
2.Brakecableconduit
6.Holdthebladecontrolbarsothattheoutsideofthe baris5-1/2inches(14cm)fromtheoutsideofthe handle,andpullthecabletotheremovetheslack, butdonotputtensiononthespring(Figure30).
1.Adjuster
2.Nut
3.1/4inch(6mm)ofthreads
5.Loosenthecableclampscrewuntilthebrakecable conduitslides(
Figure29).
Figure30
1.5-1/2inches(14cm)
2.Handle
3.Bladecontrolbar
7.Torquethecableclampscrewto100to120in-lb(11 to14N-m)tolocktheadjustmentinplace.
8.Measurethelengthofthespringbothbeforeand afterengagingthebladecontrolbar.Thedifference betweenthese2lengthsisthespringstretch.
23
Page 24
Note:Thespringstretchmustbebetween0.290 and0.310inches(7.4to7.9mm).Youmayneedto adjustthecableadjustertoachievethisvalue.
WARNING
Donotovertightenthebladebrakecable. Overtighteningthebladebrakecablecouldprevent thebladebrakefromcontactingthebrakedrum whenyoureleasethecontrolbar.Ifthebladebrake doesnotcontactthebrakedrum,thebladewillnot stoprotating,whichcouldcauseseriouspersonal injury.
Eachtimeyouadjustthebrakecable,ensure thatthebrakestopsthebladein3secondsor less.
Ifthebladedoesnotstoprotatingin3seconds orless,bringthemowertoanAuthorizedService Dealerforinspectionandrepair.
BladeMaintenance
MaintainingtheCuttingBlade
Alwaysmowwithasharpblade.Asharpbladecuts cleanlyandwithouttearingorshreddingthegrassblades.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug(
3.Drainthegasolinefromthefueltank;referto EmptyingtheFuelTankandCleaningtheFuelFilter.
4.Tipthemowerontoitsrightside(
Figure31).
Figure11).
Figure31
1.Blade3.Anti-scalpcup
2.Bladenuts
InspectingtheBlade
ServiceInterval:Beforeeachuseordaily
Carefullyexaminethebladeforsharpnessandwear, especiallywheretheatandthecurvedpartsmeet (Figure32A).Becausesandandabrasivematerialcan wearawaythemetalthatconnectstheatandcurved partsoftheblade,checkthebladebeforeusingthe mower.Ifyounoticeaslotorwear( Figure32C),replacetheblade;refertoRemovingthe Blade.
Figure32Band
24
Page 25
Figure32
1.Sail
2.Flatpartoftheblade4.Slotformed
3.Wear
BalancingtheBlade
1.Checkthebalanceofthebladebyplacingthecenter holeofthebladeoveranailorscrewdrivershank clampedhorizontallyinavise(
Figure34
Figure34).
Note:Forthebestperformance,installanewblade beforethecuttingseasonbegins.Duringtheyear,le downanysmallnickstomaintainthecuttingedge.
DANGER
Awornordamagedbladecanbreak,andapiece ofthebladecouldbethrownintotheoperator's orbystander'sarea,resultinginseriouspersonal injuryordeath.
Inspectthebladeperiodicallyforwearor damage.
Replaceawornordamagedblade.
RemovingtheBlade
Grasptheendofthebladeusingaragorathickly paddedglove.Removethebladenuts,theanti-scalpcup, andtheblade(Figure31).
SharpeningtheBlade
Note:Youcanalsocheckthebalanceusinga
commerciallymanufacturedbladebalancer.
2.Ifeitherendofthebladerotatesdownward,lethat end(notthecuttingedgeortheendnearthecutting edge).Thebladeisproperlybalancedwhenneither enddrops.
InstallingtheBlade
1.Installasharp,balancedT oroblade,theanti-scalp cup,andthebladenuts.Thesailoftheblademust pointtowardthetopofthemowerhousingfor properinstallation.Torquethebladenutsto23to 27ft-lb(32to37N-m).
2.Returnthemowertoitsoperatingposition.
3.Connectthewiretothesparkplug.
Filethetopsideofthebladetomaintainitsoriginal cuttingangle(Figure33A)andinnercuttingedgeradius (Figure33B).Thebladewillremainbalancedifyou removethesameamountofmaterialfrombothcutting edges.
Figure33
1.Sharpenatthisangleonly.
2.Maintaintheoriginalradius here.
25
Page 26
Cleaning
CleaningundertheMower Housing
Toensurethebestperformance,keeptheundersideof themowerhousingclean.
3.Tipthemowerontoitsrightside.
4.Removethedirtandgrassclippingswithahardwood scraper.Avoidburrsandsharpedges.
5.Returnthemowertoitsoperatingposition.
6.Fillthefueltank.
7.Connectthewiretothesparkplug.
WashingMethod
ServiceInterval:Beforeeachuseordaily
1.Positionthemoweronaatconcreteorasphalt surfacenearagardenhose.
2.Starttheengine.
3.Holdtherunninggardenhoseathandleleveland directthewatertoowonthegroundjustinfront oftherightrearwheel(Figure35).
Figure35
1.Rightrearwheel
Note:Thebladewillsplashintothepathofthe blade,cleaningouttheclippings.
4.Stoptheengineandwaitforallmovingpartstostop.
5.Turnoffthewater.
6.Startthemowerandletitrunforafewminutes todryoutthemoistureonthemowerandits components.
ScrapingMethod
Ifwashingdoesnotremovealldebrisfromunderthe mower,scrapeitclean.
1.Disconnectthewirefromthesparkplug(Figure11).
2.Drainthefuelfromthefueltank.RefertoEmptying theFuelTankandCleaningtheFuelFilter.
CleaningtheBladeBrake ClutchShield
ServiceInterval:Every50hours
Cleaninsidethebladebrakeclutchshieldwhenyou changetheengineoiltoensurethebestperformance andtopreventpartsfromdegradingorwhenyou sharpenthebladebecauseyouneedtoremovetheblade inordertoremovetheshield.
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthewirefromthesparkplug.
3.Drainthegasolinefromthefueltank;referto EmptyingtheFuelTankandCleaningtheFuelFilter.
4.Tipthemoweronitsrightside.
WARNING
Tippingthemowermaycausethefueltoleak fromthecarburetororthefueltank.Gasoline isextremelyammable,highlyexplosive,and, undercertainconditions,cancausepersonal injuryorpropertydamage.
Avoidfuelspillsbyemptyingthefueltankas directed;neversiphon.
5.Remove2bladenuts,theanti-scalpcup,andthe blade(
6.Loosenthe4screwsthatholdtheshieldinplace (Figure36).
Figure31).
WARNING
Tippingthemowermaycausethefueltoleak fromthecarburetororthefueltank.Gasoline isextremelyammable,highlyexplosive,and, undercertainconditions,cancausepersonal injuryorpropertydamage.
Avoidfuelspillsbyrunningtheenginedryorby removingthegasolinewithahandpump;never siphon.
26
Page 27
Figure36
1.Screws(4)
7.Removetheshieldandbrushorblowallthedebris fromundertheshieldandaroundthebladebrake clutchsystem.
8.Installtheshield.
2.Bladebrakeclutchshield
Storage
Topreparethemowerforoff-seasonstorage,perform therecommendedmaintenanceprocedures.Referto Maintenance.
Storethemowerinacool,clean,dryplace.Coverthe mowertokeepitcleanandprotected.
PreparingtheFuelSystem
WARNING
Gasolinecanvaporizeifyoustoreitoverlong periodsoftimeandexplodeifitcomesintocontact withanopename.
Donotstoregasolineoverlongperiodsoftime.
Donotstorethemowerwithgasolineinthefuel tankorthecarburetorinanenclosurewithan opename.(Forexample,afurnaceorawater heaterpilotlight.)
Allowtheenginetocoolbeforestoringitinany enclosure.
9.Installtheblade,theanti-scalpcup,andthe2blade nuts.
10.Returnthemowertoitsoperatingposition.
11.Connectthewiretothesparkplug.
Emptythefueltankwhenmowingthelasttimebefore storingthemower.
1.Runthemoweruntiltheenginestopsfromrunning outoffuel.
2.Choketheengineandstartitagain.
3.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
PreparingtheEngine
1.Whiletheengineisstillwarm,changetheoilfrom thecrankcase.RefertoChangingtheEngineOil.
2.Removethesparkplug.
3.Usinganoilcan,addaboutonetablespoonofoilto thecrankcasethroughthesparkplughole.
4.Slowlyrotatetheengineseveraltimes,usingthe starterrope,todistributetheoil.
5.Installthesparkplugbutdonotconnectthewireto thesparkplug.
GeneralInformation
1.Cleanthemowerhousing.RefertoCleaningunder theMowerHousing.
2.Cleananydirtandchafffromthecylinder,cylinder headns,andblowerhousing.
3.Removegrassclippings,dirt,andgrimefromthe externalpartsoftheengine,theshrouding,andthe topofthemowerhousing.
27
Page 28
4.Checktheconditionoftheblade.Referto MaintainingtheCuttingBlade.
5.Cleanthebladebrakeclutchshield;refertoCleaning theBladeBrakeClutchShield.
6.Servicetheairlter;refertoServicingtheAirFilter.
7.Lubricatethepivotarms;refertoLubricatingthe PivotArms.
8.Tightenallnuts,bolts,andscrews.
9.Touchupallrustedorchippedpaintsurfaceswith paintavailablefromanAuthorizedServiceDealer.
RemovingtheLawnMower fromStorage
1.Checkandtightenallfasteners.
2.Removethesparkplugandspintheenginerapidly usingthestartertoblowexcessoilfromthecylinder.
3.Cleanthesparkplugorreplaceitifitiscracked, broken,oriftheelectrodesareworn.
4.Installthesparkplugandtorqueitto17ft-lb(23 N-m).
5.Performanyneededmaintenanceprocedures;refer toMaintenance.
6.Fillthefuelinthefueltankwithfreshgasoline.
7.Checktheengineoillevel.
8.Connectthewiretothesparkplug.
28
Page 29
Troubleshooting
Problem
Enginedoesnotstart
Enginestartshardorlosespower
Enginerunsrough
PossibleCauseCorrectiveAction
1.Thefueltankisemptyorthefuel systemcontainsstalefuel.
2.ThethrottleleverisnotintheChoke position.
3.Thewireisnotconnectedtothespark plug.
4.Thesparkplugispitted,fouled,orthe gapisincorrect.
1.Thefueltankcontainsstalefuel.1.Drainandllthefueltankwithfresh
2.Thefuelcapventholeisplugged.2.Cleanthefuelcapventholeorreplace
3.Theairlterelementisdirtyandis restrictingtheairow .
4.Theundersideofthemowerhousing containsclippingsanddebris.
5.Thesparkplugispitted,fouled,orthe gapisincorrect.
6.Theengineoillevelislowortheoilis dirty.
1.Thewireisnotconnectedtothespark plug.
2.Thesparkplugispitted,fouled,orthe gapisincorrect.
3.ThethrottleleverisnotintheFast position.
4.Theairlterelementisdirtyandis restrictingtheairow .
1.Drainand/orllthefueltankwith freshgasoline.Iftheproblempersists, contactanAuthorizedServiceDealer.
2.MovethethrottlelevertotheChoke position.
3.Connectthewiretothesparkplug.
4.Checkthesparkplugandadjustthe gapifnecessary.Replacethespark plugifitispitted,fouled,orcracked.
gasoline.
thefuelcap.
3.Cleantheairlterpre-cleanerand/or replacethepaperairlter.
4.Cleanunderthemowerhousing.
5.Checkthesparkplugandadjustthe gapifnecessary.Replacethespark plugifitispitted,fouled,orcracked.
6.Checktheengineoil.Changetheoilif itisdirtyoraddoilifitislow.
1.Connectthewiretothesparkplug.
2.Checkthesparkplugandadjustthe gapifnecessary.Replacethespark plugifitispitted,fouled,orcracked.
3.MovethethrottlelevertotheFast position.
4.Cleantheairlterpre-cleanerand/or replacethepaperairlter.
Lawnmowerorenginevibrates excessively
Unevencuttingpattern
Mowerdoesnotself-propel1.Theself-propeldrivecableisoutof
1.Thebladeisbentorisoutofbalance.1.Balancetheblade.Ifthebladeisbent,
2.Theblademountingnutsareloose.2.Tightentheblademountingnuts.
3.Theundersideofthemowerhousing containsclippingsanddebris.
4.Theenginemountingboltsareloose.4.Tightentheenginemountingbolts.
1.All4wheelsarenotatthesameheight.1.Placeall4wheelsatthesameheight.
2.Thebladeisdull.
3.Y ouaremowinginthesamepattern repeatedly.
4.Theundersideofthemowerhousing containsclippingsanddebris.
adjustmentorisdamaged.
replaceit.
3.Cleanunderthemowerhousing.
2.Sharpenandbalancetheblade.
3.Changethemowingpattern.
4.Cleanunderthemowerhousing.
1.Adjusttheself-propeldrivecable. Replacethecableifnecessary.
29
Page 30
Notes:
30
Page 31
InternationalDistributorList
Distributor:
AtlantisSuveSulamaSisstemleriLt BalamaPrimaEngineeringEquip.HongKong85221552163 B-RayCorporation CascoSalesCompany CeresS.A.CostaRica CSSCTurfEquipment(pvt)Ltd.SriLanka CyrilJohnston&Co. EquiverMexico525553995444 FemcoS.A.Guatemala G.Y .K.CompanyLtd. GeomechanikiofAthensGreece GuandongGoldenStarChina HakoGroundandGardenSweden HakoGroundandGarden HayterLimited(U.K.) HydroturfInt.CoDubai HydroturfEgyptLLC IbeaS.P.A. IrriamcPortugal351212388260 IrrigationProductsInt'lPvtLtd.India862283960789 JeanHeybroekb.v .Netherlands31306394611 Lely(U.K.)Limited MaquiverS.A.Colombia MaruyamaMfg.Co.Inc. MetraKft Mountelda.s.CzechRepublic MunditolS.A. OslingerTurfEquipmentSA OyHakoGroundandGardenAb ParklandProductsLtd.NewZealand6433493760 Prochaska&Cie RTCohen2004Ltd. Riversa RothMotorgerateGmBh&Co.Germany ScSvendCarlsenA/S SolvertS.A.S. SpyprosStavrinidesLimitedCyprus SurgeSystemsIndiaLimited T-MarktLogisticsLtd.Hungary3626525500 ToroAustraliaAustralia61395807355 ToroEuropeBVBABelgium3214562960
Country:
Turkey902163448674
Korea82325512076 PuertoRico7877888383
NorthernIreland442890813121
Japan81726325861
Norway4722907760 UnitedKingdom441279723444 UnitedArabEmirates97143479479 Egypt2025194308 Italy390331853611
UnitedKingdom441480226800
Japan81332522285 Hungary3613263880
Argentina541148219999 Ecuador59342396970 Finland35898700733
Austria4312785100 Israel97298617979 Spain
Denmark4566109200 France33130817700
India911292299901
PhoneNumber:
5062391 138 94112746100
5024423277
30109350054 862087651338 4635100000
5712364079
420255704220
34952837500 4971442050
35722434131
374-0269RevA
Page 32
TheT oroWarranty
ConditionsandProductsCovered
TheToro®Companyanditsafliate,T oroWarrantyCompany ,pursuantto anagreementbetweenthem,jointlypromisetorepairtheToroProduct listedbelowifusedforresidentialpurposes*ifdefectiveinmaterialsor workmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
WalkPowerMowers2yearlimitedwarranty RearEngineRiders2yearlimitedwarranty Lawn&GardenTractors ElectricHandHeldProducts2yearlimitedwarranty Snowthrowers ConsumerZeroTurn
*OriginalPurchasermeansthepersonwhooriginallypurchasedtheT oro Product
*Residentialpurposesmeansuseoftheproductonthesamelotasyour home.Useatmorethanonelocation,orinstitutionalorrentaluse,is consideredcommercialuse,andthecommercialusewarrantywouldapply.
2yearlimitedwarranty
2yearlimitedwarranty 2yearlimitedwarranty
LimitedWarrantyforCommercialUse
ToroConsumerProductsandattachmentsusedforcommercial, institutional,orrentaluse,arewarrantedagainstdefectsinmaterials orworkmanshipforthefollowingtimeperiodsfromthedateoforiginal purchase:
ProductsWarrantyPeriod
WalkPowerMowers90daywarranty RearEngineRiders90daywarranty Lawn&GardenTractors ElectricHandHeldProducts90daywarranty Snowthrowers ConsumerZeroTurn
90daywarranty
90daywarranty 45daywarranty
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.Contactyoursellertoarrangeserviceoftheproduct.Ifforanyreason itisimpossibleforyoutocontactyourseller,youmaycontactany ToroAuthorizedDistributortoarrangeservice.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.IfforanyreasonyouaredissatisedwiththeService Dealer’sanalysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,ConsumerDivision TheT oroCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Manager:T echnicalProductSupport:001–952–887–8248
SeeattachedDistributorList
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thisexpresswarrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorwearparts,suchasrotor
blades(paddles),scraperblades,belts,fuel,lubricants,oilchanges, sparkplugs,cable/linkageorbrakeadjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Engineandtransmission.Thesearecoveredbytheappropriate
manufacturer’sguaranteeswithseparatetermsandconditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts.
GeneralConditions
Thepurchaseriscoveredbythenationallawsofeachcountry.Therights towhichthepurchaserisentitledwiththesupportoftheselawsarenot restrictedbythiswarranty.
374-0268RevA
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