Toro 20995, 20996 Operator's Manual

FormNo.3381-303RevA
53cmRecycler
ModelNo.20995—SerialNo.314000001andUp
ModelNo.20996—SerialNo.314000001andUp
®
LawnMower
Operator'sManual
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended tobeusedbyresidentialhomeowners.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawns onresidentialproperties.Itisnotdesignedforcutting brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand maintainyourmachineproperlyandtoavoidinjuryand equipmentdamage.Youareresponsibleforoperatingthe machineproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct andaccessoryinformation,helpndingadealer,ortoregister yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional information,contactanAuthorizedServiceDealerorToro CustomerServiceandhavethemodelandserialnumbersof yourmachineready.Figure1identiesthelocationofthe modelandserialnumbersontheproduct.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanicalinformation andNoteemphasizesgeneralinformationworthyofspecial attention.
ThisproductcomplieswithallrelevantEuropeandirectives. Fordetails,seetheseparateproduct-specicDeclarationof Conformity(DOC)sheet.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbytheengine manufacturerinaccordancewithSAEJ1940.Ascongured tomeetsafety,emission,andoperatingrequirements,the actualenginehorsepoweronthisclassoflawnmowerwill besignicantlylower.
Donottamperwiththeenginecontrolsoralterthegovernor speed;doingsomaycreateanunsafeconditionresultingin personalinjury.
Figure1
1.Modelandserialnumberlocation
Writetheproductmodelandserialnumbersinthefollowing space:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2), whichsignalsahazardthatmaycauseseriousinjuryordeath ifyoudonotfollowtherecommendedprecautions.
©2013—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
Contents
Introduction..................................................................1
GeneralLawnMowerSafety.....................................2
SoundPressure......................................................3
SoundPower..........................................................3
Hand/ArmVibration..............................................3
SafetyandInstructionalDecals.................................4
Setup............................................................................5
1UnfoldingtheHandle............................................5
2InstallingtheRecoil-starterRopeintheRope
Guide.................................................................6
3FillingtheEnginewithOil......................................6
4InstalltheMulchPlugortheGrassBag....................7
ProductOverview..........................................................8
Specications.........................................................9
Operation.....................................................................9
FillingtheFuelTank................................................9
CheckingtheEngineOilLevel.................................10
AdjustingtheCuttingHeight....................................10
AdjustingtheUpperHandleHeight..........................11
StartingtheEngine.................................................11
UsingtheSelf-propelDrive......................................12
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3381-303*A
UsingtheSelf-propelDrive......................................12
StoppingtheEngine...............................................13
MulchingtheClippings...........................................13
BaggingtheClippings.............................................13
Side-dischargingtheClippings..................................14
OperatingTips......................................................15
Maintenance.................................................................17
RecommendedMaintenanceSchedule(s)......................17
PreparingforMaintenance.......................................17
ReplacingtheAirFilter............................................17
ChangingtheEngineOil.........................................18
LubricatingtheWheelGears....................................19
LubricatingtheUpperHandle..................................19
AdjustingtheSelf-propelDriveCable........................19
AdjustingtheSelf-propelDriveCable........................20
ReplacingtheBlade................................................20
CleaningtheUndersideoftheMachine
Housing............................................................21
Storage........................................................................22
PreparingtheMachineforStorage............................22
FoldingtheHandle.................................................22
FoldingtheHandle.................................................22
RemovingtheMachinefromStorage.........................23
TestingtheMachineSafetySystem............................23
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethemower.Localregulationscan restricttheageoftheoperator.
Keepinmindthattheoperatororuserisresponsiblefor
accidentsorhazardsoccurringtootherpeopleortheir property.
Understandexplanationsforallpictogramsusedonthe
mowerorintheinstructions.
Gasoline
WARNING-Gasolineishighlyammable.Takethe followingprecautions.
Storefuelincontainersspecicallydesignedforthis
purpose.
Refueloutdoorsonlyanddonotsmokewhilerefueling.
Addfuelbeforestartingtheengine.Neverremovethe
capofthefueltankoraddgasolinewhiletheengineis runningorwhentheengineishot.
Ifgasolineisspilled,donotattempttostarttheengine
butmovethemowerawayfromtheareaofspillageand avoidcreatinganysourceofignitionuntilgasolinevapors havedissipated.
Replaceallfueltankandcontainercapssecurely.
Safety
Improperlyusingormaintainingthismowercanresult ininjury.T oreducethepotentialforinjury,complywith thesesafetyinstructions.
Torodesignedandtestedthismachineforreasonablysafe service;however,failuretocomplywiththefollowing instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and togainknowledgeoftheproduct,itisessentialthat youandanyotheroperatorofthemowerreadand understandthecontentsofthismanualbeforethe engineiseverstarted.Payparticularattentiontothe safetyalertsymbol( Warning,orDanger—“personalsafetyinstruction.” Readandunderstandtheinstructionbecauseithasto dowithsafety.Failuretocomplywiththeinstruction mayresultinpersonalinjury.

GeneralLawnMowerSafety

ThefollowinginstructionshavebeenadaptedfromEN836.
Thiscuttingmachineiscapableofamputatinghandsandfeet andofthrowingobjects.Failuretoobservethefollowing safetyinstructionscouldresultinseriousinjuryordeath.
Training
Readtheinstructionscarefully .Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Figure2),whichmeansCaution,
Preparation
Whilemowing,alwayswearsubstantialfootwearandlong
trousers.Donotoperatetheequipmentwhenbarefoot orwearingopensandals.
Thoroughlyinspecttheareawheretheequipmentisto
beusedandremoveallstones,sticks,wires,bonesand otherforeignobjects.
Beforeusing,alwaysvisuallyinspecttoseethatguards,
andsafetydevices,suchasdeectorsand/orgrass catchers,areinplaceandworkingcorrectly.
Beforeusing,alwaysvisuallyinspecttoseethattheblades,
bladeboltsandcutterassemblyarenotwornordamaged. Replacewornordamagedbladesandboltsinsetsto preservebalance.
Starting
Donottiltthemowerwhenstartingtheengineunlessthe
mowerhastobetiltedforstarting.Inthiscase,donot tiltitmorethanabsolutelynecessaryandliftonlythepart whichisawayfromtheoperator.
Starttheenginecarefullyaccordingtoinstructionsand
withfeetwellawayfromtheblade(s)andnotinfrontof thedischargechute.
Operation
Nevermowwhilepeople,especiallychildren,orpetsare
nearby.
Mowonlyindaylightoringoodarticiallight.
Stayalertforholesintheterrainandotherhiddenhazards.
2
Donotputhandsorfeetnearorunderrotatingparts.
Keepclearofthedischargeopeningatalltimes.
Neverpickuporcarryalawnmowerwhiletheengineis
running.
Neverstoretheequipmentwithgasolineinthetankand
insideabuildingwherefumescanreachanopename orspark.
Allowtheenginetocoolbeforestoringinanyenclosure.
Useextremecautionwhenreversingorpullinga
pedestriancontrolledlawnmowertowardsyou.
Walk,neverrun.
Slopes:
Donotmowexcessivelysteepslopes.
Exerciseextremecautionwhenonslopes.
Mowacrossthefaceofslopes,neverupanddown,
andexerciseextremecautionwhenchangingdirection onslopes.
Alwaysbesureofyourfootingonslopes.
Reducespeedonslopesandinsharpturnstoprevent
overturningorlossofcontrol.
Stopthebladeifthelawnmowerhastobetiltedfor
transportationwhencrossingsurfacesotherthangrass andwhentransportingthelawnmowertoandfromthe areatobemowed.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Stoptheengine
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandgasolinestorageareafreeof grass,leaves,orexcessivegrease.
Checkgrasscatchercomponentsandthedischargeguard
frequentlyandreplacewithmanufacturer'srecommended parts,whennecessary.
Replacewornordamagedpartsforsafety.
Replacefaultysilencers.
Ifthefueltankhastobedrained,dothisoutdoors.
Donotchangetheenginegovernorsettingsoroverspeed
theengine.Operatinganengineatexcessivespeedcan increasethehazardofpersonalinjury.
Becarefulduringadjustmentofthelawnmowerto
prevententrapmentofthengersbetweenmovingblades andxedpartsofthelawnmower.
Toensurethebestperformanceandsafety,
purchaseonlygenuineT ororeplacementpartsand accessories.Donotuse theymaycauseasafetyhazard.
will t
partsandaccessories;
wheneveryouleavethelawnmower.
beforerefueling.
beforeremovingthegrasscatcher.
beforemakingheightadjustmentunlessadjustment
canbemadefromtheoperator'sposition.
Stoptheengineanddisconnectthespark-plugwire.
beforeclearingblockagesoruncloggingchute.
beforechecking,cleaningorworkingonthelawn
mower.
afterstrikingaforeignobject,inspectthelawnmower
fordamageandmakerepairsbeforerestartingand operatingthelawnmower.
iflawnmowerstartstovibrateabnormally(check
immediately).
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperatethe machine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
MaintenanceandStorage

SoundPressure

Thisunithasasoundpressurelevelattheoperator’searof89 dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpressurelevelwasdeterminedaccordingtothe proceduresoutlinedinEN836.

SoundPower

Thisunithasaguaranteedsoundpowerlevelof98dBA, whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe proceduresoutlinedinISO11094.

Hand/ArmVibration

Measuredvibrationlevelforrighthand=5.1m/s
Measuredvibrationlevelforlefthand=4.8m/s
UncertaintyValue(K)=2.0m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures outlinedinEN836.
Keepallnuts,bolts,andscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Donotusepressure-cleaningequipmentonmachine.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamageddecals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
1.Heightofcut
1.Heightofcut
1.EngineswitchOff
2.EngineswitchOn
108-7450
1.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
2.Cutting/dismembermentofhandorfoot—stayawayfrom movingparts.
112-8760
108-7451
114-7982
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—disconnectthesparkplugwireandreadthe instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
110-9457
3.Unlocked
4.Locked
5.Cutting/dismembermenthazardofhandorfoot,mower blade—donotoperateupanddownslopes;operatesideto sideonslopes;stoptheenginebeforeleavingtheoperating position;andlookbehindyouwhenbackingup.
4
121–2370
G020407
1.Handleinraisedposition3.Footpedallocation
2.Handleinloweredposition
Setup
Important:Removeanddiscardtheprotectiveplastic
sheetthatcoverstheengine.
1

UnfoldingtheHandle

NoPartsRequired
Procedure
1.UnfoldthehandleasillustratedinFigure3andFigure
4.
Model20995shown
Figure3
5
Figure4
Model20995shown
2.Tightenallhandleknobs.
3.Movetheupperhandletothedesiredpositionand tightentheupperhandleknobrmly(model20996 only)(Figure5).
Figure6
1.Recoil-starterrope2.Ropeguide
3

FillingtheEnginewithOil

NoPartsRequired
Procedure
Important:Thismachinedoesnotcomewithoilinthe
engine.Beforestartingtheengine,lltheenginewith oil.
Important:Changetheengineoilaftertherst5 operatinghours;changeityearlythereafter.Referto ChangingtheEngineOil(page18).
1.Movethemachinetoalevelsurface.
Figure5
2

InstallingtheRecoil-starter RopeintheRopeGuide

NoPartsRequired
Procedure
Important:Youmustinstalltherecoil-starterropein
theropeguide.
Holdtheblade-controlbartotheupperhandleandpullthe recoil-starterropethroughtheropeguideonthehandle (
Figure6).
2.Removethedipstick(Figure7)andpourabout3/4of thecrankcasecapacityofoilintotheoil-lltube.
Note:Max.ll:0.59l(20oz.),type:SAE30detergent oilwithanAPIserviceclassicationofSF,SG,SH, SJ,SL,orhigher.
6
Figure7
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,andscrewit inuntilitstops.
5.Removethedipstickandreadtheoillevelonthe dipstick;refertoFigure7.
Themachinehasasafetyswitch,locatedatthebottomofthe channelatthetop,rightrearofthemachine,thatprevents themachinefromoperatingwithoutamulchplugoragrass bag.Thispreventsthemachinefromthrowingdebrisatthe operatorthroughtherearchute.
Fortheswitchtodetectthepresenceofthemulchplug,the
topofthemulchpluglevermustliefullyinthebottom ofthechannel(Figure8).
Figure8
1.Topofmulchplugleverinchannelbottom
Iftheoillevelistoolow ,addasmallamountof
oilslowlytotheoil-lltube,andthenrepeatsteps 3through5untiltheoilleveliscorrectasshown inFigure7.
Iftheoillevelistoohigh,draintheexcessoiluntil
youobtainthecorrectoillevelonthedipstick.To draintheexcessoil,referto Oil(page18)
Important:Iftheoillevelinthecrankcaseistoo lowortoohighandyouruntheengine,youmay damagetheengine.
6.Installthedipsticksecurelybyhand.
.
ChangingtheEngine
4

InstalltheMulchPlugorthe GrassBag

NoPartsRequired
1.Insertthemulchplugintothemachineifitisn'talready installed(Figure9).
Figure9
2.Squeezethebuttonontheleverwithyourthumb,and fullyinsertthemulchplugintotheopening(Figure10).
Procedure
Important:Youmustcorrectlyinstallthemulchplug
(formulchingorside-discharging)orthegrassbag(for bagging);otherwise,theenginewillnotstart.
7
Figure10
3.Releasethebuttonontheleverandensurethatthetop oftheleverisliesfullyintheswitchchannel(Figure
11).Ifthetopoftheleverisnotintheswitch
channel,yourmachinewillnotstart.
ProductOverview
Figure11
Note:Iftheleverdoesnotlatchproperly,disconnect
thewirefromthesparkplugandcheckforandremove anydebrisbuildupinthetunnel.
Figure12
Model20995
1.Sparkplug
2.Cutting-heightlever(4)
3.Airlter7.Self-propel-drivebar
4.Fuel-tankcap
5.Recoil-starthandle
6.Blade-controlbar
8.Oilll/Dipstick
8
G020408
Figure13
Model20996
1.Cutting-heightlever(4)
2.Airlter
3.Fuel-tankcap8.Upper-handleknob
4.Oilll/Dipstick9.Sparkplug
5.Footpedal
6.Recoil-starthandle
7.Blade-controlbar
Operation

FillingtheFuelTank

RecommendedFuel:
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume isacceptable.EthanolandMTBEarenotthesame. Gasolinewith15%ethanol(E15)byvolumeisnot approvedforuse.Neverusegasolinethatcontains morethan10%ethanolbyvolume,suchasE15 (contains15%ethanol),E20(contains20%ethanol),or E85(containsupto85%ethanol).Usingunapproved gasolinemaycauseperformanceproblemsand/orengine damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
Figure14
1.Grassbag3.Mulchplug(installed)
2.Side-dischargechute
Specications
ModelWeightLengthWidthHeight
2099535kg
(77lb)
2099637kg
(82lb)
145cm
(57in)
157cm
(62in)
Important:Toreducestartingproblems,addfuel stabilizertothefuelallseason,mixingitwithgasoline lessthan30daysold;runthemachinedrybeforestoring itformorethan30days.
Donotusefueladditivesotherthanafuel stabilizer/conditioner.Donotusefuelstabilizers withanalcoholbasesuchasethanol,methanol,or isopropanol.
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormachine directlyonthegroundbeforelling,notina vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold.
56cm
(22in)
56cm
(22in)
99cm
(39in)
112cm
(44in)
Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
1.Cleanaroundthefuel-tankcap,andremovethecap fromthetank(Figure15).
9
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