Toro 20826, 20827 Operator's Manual
Form No. 3323-129
48
cm Recycler
Walk Power Lawn Mower
Model No. 20826–200000001 and Up
Model No. 20827–200000001 and Up
Operator’s Manual
International English (GB)
Contents
Page
Introduction 2.
Safety 3
General Lawn Mower Safety3. . . . . . . . . . . . . . . . .
Sound Pressure Level5. . . . . . . . . . . . . . . . . . . . . . .
Sound Power Level5. . . . . . . . . . . . . . . . . . . . . . . .
V
ibration Level5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbol Glossary5. . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly 7
Unpacking the Lawn Mower7. . . . . . . . . . . . . . . . .
Installing the Handle8. . . . . . . . . . . . . . . . . . . . . . .
Installing the Starter Rope8. . . . . . . . . . . . . . . . . . .
Adjusting the Handle Height8. . . . . . . . . . . . . . . . .
Installing the Battery9. . . . . . . . . . . . . . . . . . . . . . .
Assembling the Grass Bag9. . . . . . . . . . . . . . . . . . .
Before Starting10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Filling the Crankcase with Oil10. . . . . . . . . . . . . . . .
Filling the Fuel T
Operation 12
Controls 12
Starting the Engine12. . . . . . . . . . . . . . . . . . . . . . . . .
Stopping the Engine13. . . . . . . . . . . . . . . . . . . . . . . .
Using the Self-propel Drive13. . . . . . . . . . . . . . . . . .
Adjusting the Cutting Height13. . . . . . . . . . . . . . . . .
Using the Grass Bag14. . . . . . . . . . . . . . . . . . . . . . . .
Installing the Recycler Plug15. . . . . . . . . . . . . . . . . .
Rear Dischar
Operating T
Maintenance 17
Recommended Maintenance Schedule17. . . . . . . . .
Checking the Engine Oil Level18. . . . . . . . . . . . . . .
Changing the Engine Oil18. . . . . . . . . . . . . . . . . . . .
Cleaning the Underside of the Lawn Mower
Housing 19
Servicing the Air Filter20. . . . . . . . . . . . . . . . . . . . .
Maintaining the Blade21. . . . . . . . . . . . . . . . . . . . . .
Lubricating the Self-propel Drive23. . . . . . . . . . . . .
Adjusting the Self-propel Drive Cable23. . . . . . . . . .
Cleaning under the Belt Cover23. . . . . . . . . . . . . . . .
Servicing the Spark Plug23. . . . . . . . . . . . . . . . . . . .
Cleaning the Cooling System24. . . . . . . . . . . . . . . . .
Cleaning the Recycler Plug and the Dischar
Tunnel 24
Emptying the Fuel T
Char
Disposing of the Battery24. . . . . . . . . . . . . . . . . . . . .
Replacing the Fuse25. . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 25
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ank with Gasoline11. . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ge 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ips 16
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ge
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ank 24
. . . . . . . . . . . . . . . . . . . . .
ging the Battery24. . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Storage 26
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Fuel System26. . . . . . . . . . . . . . . . . . .
Preparing the Engine26. . . . . . . . . . . . . . . . . . . . . . .
General Information26. . . . . . . . . . . . . . . . . . . . . . . .
Folding the Handle27. . . . . . . . . . . . . . . . . . . . . . . . .
Removing from Storage27. . . . . . . . . . . . . . . . . . . . .
Introduction
Thank you for choosing a Toro product. W
be completely satisfied with your new purchase.
Read this manual carefully to learn how to operate and
maintain your product properly. The information in this
manual can help you and others avoid injury and product
damage. Although T
products, you are responsible for operating the product
properly and safely
Whenever you contact your Authorized Service Dealer or
the factory for help with service, genuine T
additional information, have the model number and the
serial number of your product handy
model number and serial number decal on the product as
illustrated in Figure 1.
1. Model
2.
Write
space below:
This
safety messages that help you and others avoid personal
injury and even death. DANGER, W
CAUTION are words used to identify the level of hazard.
number and serial number decal
Rear door
the product model number and serial number in the
Model
No.
Serial No.
manual identifies potential hazards and has special
oro designs and produces safe
.
1
Figure
1
e want you to
oro parts, or
. Y
ou will find the
m-4787
ARNING, and
2
E1999 The T
All Rights Reserved
oro Company
2
Printed in USA
DANGER
serious injury or death if you do not follow the
recommended precautions.
WARNING
or death if you do not follow the recommended
precautions.
signals an extreme hazard that will cause
signals a hazard that may cause serious injury
•
Never mow while people, especially children, or pets
are nearby
T
ragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the mower and the mowing activity.
children will remain where you last saw them.
. Stop mower if anyone enters the area.
Never
assume that
CAUTION
moderate injury if you do not follow the recommended
precautions.
This manual uses two other words to highlight
information.
mechanical information and
information worthy of special attention.
signals a hazard that may cause minor or
Important
calls attention to special
Note
emphasizes general
Safety
T
oro designed this lawn mower for cutting and recycling
grass, or
grass. Any use for purposes other than these could prove
dangerous to the operator or to bystanders.
T
gain knowledge of the product, it is essential that you
and any other operator of the lawn mower read and
understand the contents of this manual before the
motor is ever started. Pay particular attention to the
safety alert symbol
W
instruction.” Read and understand the instruction
because it has to do with safety
instruction may r
, when equipped with a grass bag, for catching cut
o ensur
e maximum safety
ARNING, OR DANGER — “personal safety
esult in personal injury
, best performance, and to
which means CAUTION,
. Failure to comply with
.
•
Keep children out of the mowing area and under the
watchful care of a responsible adult.
•
Be alert and turn mower of
•
Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure vision.
•
Keep in mind that the operator or user is responsible
for accidents or hazards occurring to other people or
their property
.
f if children enter the area.
Preparation
•
While mowing, always wear substantial footwear and
long trousers.
•
Do not operate the equipment when barefoot or
wearing open sandals.
•
Always wear safety goggles or safety glasses with side
shields when operating mower
•
Thoroughly inspect the area where the equipment is to
be used and remove all stones, sticks, wires, bones,
and other foreign objects.
• W
arning: Gasoline is highly flammable. Take the
following precautions:
.
General
The
following instructions have been adapted from the
ANSI/OPEI standard B71.1—1998 and ISO standard
5395:1990(E). Information or terminology specific to
T
oro lawn mowers is enclosed in parenthesis.
This cutting machine is capable of amputating hands and
feet and throwing objects. Failure to observe the following
safety instructions could result in serious injury or death.
Lawn Mower Safety
Training
•
Read the instructions carefully
controls and the proper use of the equipment before
starting.
See manufacturer’s instructions for proper operation
•
and installation of accessories. Only use accessories
approved by the manufacturer
•
Never allow children or people unfamiliar with these
instructions to use the mower
restrict the age of the operator
. Be familiar with the
.
. Local regulations may
.
–
Store fuel in containers specifically designed for
this purpose.
–
Refuel outdoors only and do not smoke while
refuelling.
–
Add fuel before starting the engine. Never remove
the cap of the fuel tank or add gasoline while the
engine is running or when the engine is hot.
–
If gasoline is spilled, do not attempt to start the
engine but move the machine away from the area
of spillage and avoid creating any source of
ignition until gasoline vapors have dissipated.
–
Replace all fuel tank and container caps securely
–
If the fuel tank has to be drained, do this outdoors.
•
Replace faulty muf
•
Before using, always visually inspect to see that the
blades, blade bolts, and cutter assembly are not worn
or damaged. Replace worn or damaged blades and
bolts in sets to preserve balance.
•
On multibladed machines, take care as rotating one
blade can cause other blades to rotate.
flers.
.
3
Operation
•
Do not operate the engine in a confined space where
dangerous carbon monoxide fumes can collect.
•
Mow only in daylight or in good artificial light.
•
Always be sure of your footing on slopes.
• W
alk; never run.
•
Keep a firm hold on the handle.
•
For wheeled rotary machines, mow across the face of
slopes, never up and down.
•
Exercise extreme caution when changing direction on
slopes.
•
Do not mow excessively steep slopes.
•
Use extreme caution when reversing or pulling the
mower towards you.
•
Before and while moving backwards, look behind and
down for small children.
•
Stop the blade(s) if the mower has to be tilted for
transportation when crossing surfaces other than grass
and when transporting the mower to and from the area
to be mowed.
•
Never operate the mower with damaged or missing
guards or shields, or without safety devices; for
example, deflectors and/or grass catchers in place.
•
Do not change the engine governor settings or
overspeed the engine.
•
Disengage all blade and drive clutches before starting
the engine.
•
Start the engine or switch on the motor carefully
according to instructions and with feet well away from
the blade(s).
•
Do not tilt when starting the engine or switching on
the motor
starting. In this case, do not tilt it more than absolutely
necessary and lift only the part which is away from the
operator.
•
Do not start the engine when standing in front of the
dischar
•
Do not put hands or feet near or under rotating parts.
Keep clear of the dischar
•
Never pick up or carry a mower while the engine is
running.
•
Stop the engine and disconnect the spark plug lead
–
–
, unless the mower has to be tilted for
ge chute.
ge opening at all times.
before clearing blockages or unclogging chute;
before checking, cleaning, or working on the
mower;
–
after striking a foreign object. Inspect the mower
for damage and make repairs before restarting and
operating the mower;
–
if mower starts to vibrate abnormally (check
immediately).
•
Stop the engine
–
whenever you leave the mower;
–
before refuelling.
•
Reduce the throttle setting during engine run-out and,
if the engine is provided with a shut-of
fuel of
f at the conclusion of mowing.
•
Stop the blade(s) when crossing gravel drives, walks,
or roads.
•
Shut the engine (motor) of
comes to complete stop before removing grass catcher
•
Do not operate the mower while under the influence of
alcohol or drugs.
•
If the equipment should start to vibrate abnormally
stop the engine (motor) and check immediately for the
cause. V
Slopes are a major factor related to slip and fall accidents
which can result in a severe injury
slope, do not mow it.
• W
obstacles.
•
Do not
The operator could lose footing or balance.
•
Do not
cause slipping.
ibration is generally a warning of trouble.
atch for holes, ruts, or bumps. T
mow near drop-of
mow on wet grass. Reduced footing could
f and wait until the blade
. If you feel uneasy on a
fs, ditches, or embankments.
f valve, turn the
,
all grass can hide
Maintenance and Storage
• Keep
•
•
• T
•
•
•
all nuts, bolts (especially blade attachment
bolts), and screws tight to be sure the equipment is in
safe working condition.
Never store the equipment with gasoline in the tank
inside a building where fumes may reach an open
flame or spark.
Allow the engine to cool before storing in any
enclosure.
o reduce the fire hazard, keep the engine, muf
battery compartment, and gasoline storage area free of
grass, leaves, or excessive grease.
Check the grass catcher frequently for wear or
deterioration.
Replace worn or damaged parts for safety
Use extra care when handling gasoline; vapors are
explosive.
fler,
.
.
4
•
Never tamper with safety devices. Check their proper
operation regularly
•
Keep the mower free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage.
•
Stop and inspect the equipment if you strike an object.
Repair
, if necessary
•
Never attempt to make wheel height adjustments while
the engine (motor) is running.
•
Always disconnect electric mowers (live operated)
before cleaning, repairing, or adjusting.
•
Grass catcher components are subject to wear, damage,
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check
components and replace with manufacturer
recommended parts when necessary
•
Mower blades are sharp and can cut. W
or wear gloves, and use extra caution when servicing
them.
•
Do not change the engine governor setting or
overspeed the engine.
.
, before restarting.
’s
.
rap the blade(s)
• T
o ensure the best performance and safety
only genuine T
Do not use “will fit” parts and accessories; they
may cause a safety hazard.
Sound
This
unit has an equivalent continuous A-weighted sound
pressure at the operator ear of 84 dB(A), based on
measurements of identical machines per ANSI
B71.5-1984 procedures.
Sound
This
unit has a sound power level of 95 dB(A)/1 pW
based on measurements of identical machines per
Directive 84/538/EEC and amendments.
Vibration
This
unit has a maximum hand-arm vibration level of 5.5
m/s@
, based on measurement of identical machines per
ISO 5349 procedures.
oro replacement parts and accessories.
Pressure Level
Power Level
Level
, purchase
,
Symbol
Safety
symbol within triangle
indicates a hazard.
Safety alert symbol
Read operator’s manual.
Consult technical manual
for proper service
procedures.
Glossary
alert triangle —
Do not open or remove
safety shields while
engine is running.
Rotating blade can cut off
toes or fingers. Stay clear
of mower blade as long as
engine is running.
To avoid blade failure
when recycling, use blade
stiffener when mower is
equipped with recycling
plug.
Transmission
Stay a safe distance from
the machine.
Oil
5
Stay a safe distance from
the mower
.
On/Run
Throw or flying objects —
Whole body exposure
Thrown or flying objects
— Rotary side-mounted
mower
shield in place.
Stop engine before
leaving operator position.
Hourmeter/elapsed
operating hours
Fast Neutral
. Keep deflector
Engage
Disengage
Battery charging
condition
Fuel
Slow
Decreasing/Increasing
Grease lubrication point
Engine start
First gear
Second gear
Third gear
Cutting element — basic
symbol
6
Engine stop
Cutting element — height
adjustment
Choke
Primer (start aid)
Push primer three times.
Properly dispose of
batteries.
Insert key in ignition
switch.
Turn key in ignition
switch.
Move control.
Pull rope.
Wheel
Wheel traction
Assembly
Note:
Determine the left and right sides of the lawn
mower by standing in the operating position.
Unpacking
1. Remove
2.
Remove the grass bag from the box, and set it aside for
future use.
3.
Carefully remove the lawn mower from the box.
the fillers from the box.
the Lawn Mower
POTENTIAL HAZARD
•
Folding or unfolding the handle impr
pinch, stretch, or damage one or mor
cables.
WHA
T CAN HAPPEN
•
Any pinched, str
cause an operational failur
unsafe operating condition.
HOW T
•
•
•
7
O AVOID THE HAZARD
Do not pinch, str
Handle the cables with car
unfolding the handle.
Do not use the lawn mower if one or mor
the cables ar
Contact your Authorized Service Dealer
WARNING
e of the
etched, or damaged cable may
e that r
etch, or damage the cables.
e when folding or
e pinched, str
etched, or damaged.
esults in an
operly can
e of
.
4.
Lay the upper handle on the ground behind the lawn
mower with the handle label facing up.
Installing
the Handle
WARNING
POTENTIAL
•
Folding or unfolding the handle impr
pinch, stretch, or damage one or mor
cables.
WHA
T CAN HAPPEN
•
Any pinched, str
cause an operational failur
unsafe operating condition.
HOW T
•
Do not pinch, str
•
Handle the cables with car
unfolding the handle.
•
Do not use the lawn mower if one or mor
the cables ar
Contact your Authorized Service Dealer
1.
Loosen the handle height adjustment knobs and rotate
the lower handle toward the rear of the lawn mower
until it seats into one of the handle height settings as
shown in Figure 2 on page 8. T
height, refer to
page 8.
HAZARD
etched, or damaged cable may
e that r
O AVOID THE HAZARD
etch, or damage the cables.
e when folding or
e pinched, str
Adjusting the Handle Height on
etched, or damaged.
o set the handle
operly can
e of the
esults in an
.
e of
1
3
1. Handle
2.
3.
knob (2)
Oval head bolt (2)
Upper handle section
Installing
Pull
the starter rope through the rope guide on the handle
(Fig. 3).
2
Figure
2
4.
5.
the Starter Rope
2
4
Lower handle section
Handle height adjustment
knob (2)
5
m-4794
2.
Remove the handle knobs and the oval head bolts from
the upper handle section.
3.
Install the upper handle section onto the lower handle
section with the oval head bolts and the handle knobs
as shown in Figure 2. Tighten the handle knobs
securely.
1
210
Figure
1. Rope
Adjusting
You
medium, and low (Fig. 2). Select the handle height setting
most comfortable for you.
1.
2.
guide
the Handle Height
can set the handle to three height settings: high,
Loosen the handle height adjustment knobs.
Set the handle to the desired position.
3
2.
Starter rope
8
3. T
ighten the handle height adjustment knobs.
3
Installing
Electric
1. Char
Start Model only
ge the battery
the Battery
. Refer to
Char
ging the Battery
page 24.
2.
Align the pins in the battery case with the holes in the
lower handle, and lower the pins into the holes until
the battery case snaps into place (Fig. 4).
2
1
3
4
1. Battery
2.
Lower handle
Figure
case
4
3.
Wire lead from battery
4.
Wire lead from harness
on
m-4795
4
1
2
5
m-4788
Figure
1. Grass
2.
3.
Note:
bag frame
Bag handle
Grass bag
Make sure that the bag handle is on the outside of
5
4.
5.
Bag cover
Bag base
the bag.
2.
Position the bag cover on top of the frame as shown in
Figure 5.
3. Connect
the wire lead from the battery to the wire lead
from the electrical wire harness in the corrugated tube
(Fig. 4).
Assembling
1. Insert
the grass bag frame into the grass bag as shown
the Grass Bag
in Figure 5.
3.
Snap the top frame bar into the three snap fittings on
the bag cover as shown in Figure 6.
9
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