Toro 20381, 20384 Operator's Manual

SuperRecycler
ModelNo.20381—SerialNo.402082000andUp
ModelNo.20384—SerialNo.402082000andUp
®
LawnMower
FormNo.3418-689RevA
Operator'sManual
WARNING
CALIFORNIA
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
GrossorNetTorque:Thegrossornettorque ofthisenginewaslaboratoryratedbytheengine manufacturerinaccordancewiththeSocietyof AutomotiveEngineers(SAE)J1940orJ2723.As conguredtomeetsafety,emission,andoperating requirements,theactualenginetorqueonthisclass ofmowerwillbesignicantlylower.Pleasereferto theenginemanufacturer’sinformationincludedwith themachine.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure thattheHighAltitudeKithasbeeninstalled sothattheenginemeetsCARB/EPAemission regulations.TheHighAltitudeKitincreases engineperformancewhilepreventingspark-plug fouling,hardstarting,andincreasedemissions. Onceyouhaveinstalledthekit,attachthe high-altitudelabelnexttotheserialdecalonthe machine.ContactanyAuthorizedToroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.Toro.comorcontactourToroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen
runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachinehas beenconvertedforhigh-altitudeuse,lookforthe followinglabel(Figure1).
decal127-9363
Figure1
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended tobeusedbyresidentialhomeowners.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawns onresidentialproperties.Itisnotdesignedforcutting brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure2 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Important:Withyourmobiledevice,youcan
scantheQRcodeontheserialnumberdecal(if equipped)toaccesswarranty,parts,andother productinformation.
©2017—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedinMexico
AllRightsReserved
*3418-689*A
Figure2
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure3),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
Figure3
Safety-alertsymbol
DuringOperationSafety...................................16
StartingtheEngine...........................................17
UsingtheSelf-PropelDrive...............................18
ShuttingOfftheEngine.....................................18
RecyclingtheClippings....................................18
g226624
BaggingtheClippings.......................................19
DischargingtheClippings.................................20
OperatingTips.................................................22
AfterOperation....................................................23
AfterOperationSafety......................................23
CleaningundertheMachine.............................23
FoldingtheHandle...........................................24
Maintenance...........................................................25
RecommendedMaintenanceSchedule(s)...........25
MaintenanceSafety..........................................25
PreparingforMaintenance...............................25
ServicingtheAirFilter.......................................26
ChangingtheEngineOil...................................26
ChargingtheBattery.........................................27
ReplacingtheFuse...........................................27
LubricatingtheWheelGears............................28
ReplacingtheBlade..........................................28
AdjustingtheSelf-PropelDrive.........................29
Storage...................................................................30
PreparingtheMachineforStorage...................30
g000502
RemovingtheMachinefromStorage................30
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Contents
Introduction...............................................................1
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................7
1AssemblingandUnfoldingtheHandle..............7
2InstallingtheRecoil-starterRopeinthe
RopeGuide.....................................................8
3FillingtheEnginewithOil...............................10
4ChargingtheBattery......................................10
5AssemblingtheGrassBag..............................11
ProductOverview...................................................12
Operation................................................................12
BeforeOperation.................................................12
BeforeOperationSafety...................................12
FillingtheFuelT ank..........................................13
CheckingtheEngine-OilLevel..........................13
AdjustingtheHandleHeight.............................14
AdjustingtheCuttingHeight.............................15
DuringOperation.................................................16
2
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.1-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Read,understand,andfollowtheinstructions
andwarningsinthisOperator’sManualandon themachineandattachmentsbeforestartingthe engine.
Donotputyourhandsorfeetnearmovingpartsof
orunderthemachine.Keepclearofanydischarge opening.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepbystandersandchildrenasafedistance
awayfromthemachine.Donotallowchildrento operatethemachine.Allowonlypeoplewhoare responsible,trained,familiarwiththeinstructions, andphysicallycapabletooperatethemachine.
Stopthemachine,shutofftheengine,removethe
electric-startbutton(ifequipped),andwaitforall movingpartstostopbeforeservicing,fueling,or uncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.Toreducethepotentialforinjury, complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalsafetyinformationwhere neededthroughoutthismanual.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
1.Thismarkindicatesthatthebladeisidentiedasapart fromtheoriginalmachinemanufacturer.
decaloemmarkt
decal94-8072
94-8072
104-7953
Electric-StartModelOnly
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
1.Unlocked2.Locked
decal115-2884
115-2884
HandlePositionAdjustment
decal104-7953
decal115-841 1
115-8411
decal117-2718
117-2718
4
131-4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhand,mower blade—stayawayfrommovingparts;keepallguardsand shieldsinplace.
3.Cutting/dismembermenthazardofhand,mower blade—disconnectthespark-plugwireandreadthe instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine;shutofftheenginebeforeleaving theoperatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardoffoot,mowerblade—do notoperateupanddownslopes;operatesidetosideon slopes;lookbehindyouwhenbackingup.
decal131-4514b
decal132-4470
132-4470
TractionAdjustment
1.ReadtheOperator’sManualformoreinformationonstarting theengine—1)Inserttheelectric-startbuttonintotheignition;
2)Engagetheblade-controlbar;3)Pushtheelectric-start buttontostarttheengine.
133-1900
Electric-StartModelOnly
2.ReadtheOperator’sManualformoreinformationonstopping
1.Attention;readthe Operator'sManual—1) Loosentheknobbyturning
2.ScantheQRcodefor moreinformationon tractionadjustment.
itcounterclockwise;2)Pull thecable(s)awayfrom theenginetodecrease thetraction,orpushthe cable(s)towardtheengine toincreasethetraction;
3)Tightentheknobby turningitclockwise.
theengine—1)Releasetheblade-controlbar;2)Removethe electric-startbuttonfromtheignition.
decal133-1900
5
137-9196
1.Lock2.Unlock
decal137-9196
6
Setup
Important:Removeanddiscardtheprotectiveplasticsheetthatcoverstheengineandanyother
plasticorwrappingonthemachine.
Important:Topreventaccidentalstarting,donotinserttheelectric-startbuttonintotheelectric-start
ignition(ifequipped)untilyouarereadytostarttheengine.
1

AssemblingandUnfoldingtheHandle

NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandleimproperlycandamagethecables,causinganunsafe operatingcondition.
Donotdamagethecableswhenassemblingandunfoldingthehandle.
Ensurethatthecablesareroutedtotheoutsideofthehandle.
Ifacableisdamaged,contactanAuthorizedServiceDealer.
7
Figure4
8
g225815
2
InstallingtheRecoil-starterRopeintheRopeGuide
NoPartsRequired
Procedure
Important:Tostarttheenginesafelyandeasilywheneveryouusethemachine,installtherecoil-starter
ropeintheropeguide.
Figure5
g230719
9
3

FillingtheEnginewithOil

NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoilintheengine.Beforestartingtheengine,llthe
enginewithoil.
4

ChargingtheBattery

NoPartsRequired
Procedure
Electric-StartModelOnly
RefertoChargingtheBattery(page27).
g235721
Figure6
10
5

AssemblingtheGrassBag

NoPartsRequired
Procedure
g230447
Figure7
11
ProductOverview
Figure8
1.Cutting-heightlever(4)
2.Sparkplug
3.Oilll/Dipstick(notshown)
4.Fueltankcap
5.Reardoor12.Washoutport
6.Recoilstarthandle
7.Adjustmentknobforthe self-propeldrive
8.Blade-controlbar
9.Upperhandle
10.Electric-startbutton (electric-startmodelonly)
11.Battery(electric-start modelonly)
13.Airlter
Operation
BeforeOperation

BeforeOperationSafety

GeneralSafety
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,suchas
deectorsand/orgrasscatcher,areinplaceand workingproperly.
Alwaysinspectthemachinetoensurethatthe
blades,bladebolts,andcuttingassemblyarenot wornordamaged.
Inspecttheareawhereyouwillusethemachine,
g189025
andremoveallobjectsthatcouldinterferewith theoperationofthemachineorthatthemachine couldthrow.
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious injury.
–Shutofftheengine,removetheelectric-start
button(electric-startmodelonly),andwaitfor allmovingpartstostop.
–Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
Figure9
1.Grassbag
2.Side-dischargechute4.Rearplug(installed)
3.Batterycharger (electric-startmodelonly)
FuelSafety
Fuelisextremelyammableandhighlyexplosive.
Areorexplosionfromfuelcanburnyouand othersandcandamageproperty.
–Topreventastaticchargefromignitingthefuel,
placethecontainerand/ormachinedirectlyon thegroundbeforelling,notinavehicleoron anobject.
–Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuelthat spills.
g007283
–Donothandlefuelwhensmokingoraroundan
openameorsparks.
–Donotremovethefuelcaporaddfueltothe
tankwhiletheengineisrunningorhot.
–Ifyouspillfuel,donotattempttostartthe
engine.Avoidcreatingasourceofignitionuntil thefuelvaporshavedissipated.
–Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand illness.
12
–Avoidprolongedbreathingofvapors.
–Keepyourhandsandfaceawayfromthe
nozzleandthefuel-tankopening.
–Keepfuelawayfromyoureyesandskin.

FillingtheFuelTank

Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline,such
asE15orE85,withmorethan10%ethanolby volume.Performanceproblemsand/orengine damagemayresult,whichmaynotbecovered underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizer hasbeenaddedtothefuel.
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure10).
Important:Toreducestartingproblems,add
fuelstabilizertothegasolineallseason.Mixthe stabilizerwithgasolinelessthan30daysold.
g230458
Figure10
Donotaddoiltogasoline.

CheckingtheEngine-OilLevel

ServiceInterval:Beforeeachuseordaily
Important:Iftheoillevelinthecrankcaseistoolowortoohighandyouruntheengine,youmay
damagetheengine.
Figure11
13
g235721

AdjustingtheHandle Height

Youmayraiseorlowerthehandletoaposition comfortableforyou.
Rotatethehandlelock,movethehandleto1of3 positions,andlockthehandleintoposition(Figure
12).
Figure12
1.Handlelock2.Handlepositions
g007284
14

AdjustingtheCuttingHeight

WARNING
Adjustingthecuttingheightmaybringyouintocontactwiththemovingblade,causing seriousinjury.
Shutofftheengineandwaitforallmovingpartstostop.
Donotputyourngersunderthehousingwhenadjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbehotandcanseverelyburnyou.
Keepawayfromthehotmufer.
Adjustthecuttingheightasdesired.Setall4wheelstothesameheight.T oraiseandlowerthemachine, refertoFigure13.
Figure13
g225876
15
DuringOperation
Iftheenginehasbeenrunningthemuferwillbe
hotandcanseverelyburnyou.Keepawayfrom thehotmufer.

DuringOperationSafety

GeneralSafety
Wearappropriateclothing,includingeye
protection;longpants;slip-resistant,substantial footwear;andhearingprotection.Tiebacklong hair,securelooseclothing,anddonotwearloose jewelry.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengine, removetheelectric-startbutton(electric-start modelonly),andwaitforallmovingpartstostop beforeleavingtheoperatingposition.
Whenyoureleasetheblade-controlbar,the
engineshouldshutoffandthebladeshouldstop within3seconds.Ifnot,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.
Keepbystanders,especiallysmallchildren,outof
theoperatingarea.Stopthemachineifanyone entersthearea.
Checkthegrasscatchercomponentsand
thedischargechutefrequentlyforanywear ordeteriorationandreplacethemwiththe manufacturer'srecommendedpartswhen necessary.
Useaccessoriesandattachmentsapprovedby
TheToro®Companyonly.
SlopeSafety
Mowacrossthefaceofslopes;neverupand
down.Useextremecautionwhenchanging directiononslopes.
Donotmowonexcessivelysteepslopes.Poor
footingcouldcauseaslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
Alwayslookdownandbehindyoubeforemoving
themachineinreverse.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflighting.
Wetgrassorleavescancauseseriousinjuryif
youslipandcontacttheblade.Avoidmowingin wetconditions.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcausethe machinetooverturnorcauseyoutoloseyour balanceorfooting.
Ifthemachinestrikesanobjectorstartsto
vibrate,immediatelyshutofftheengine,remove theelectric-startbutton(ifequipped),waitforall movingpartstostop,anddisconnectthewire fromthesparkplugbeforeexaminingthemachine fordamage.Makeallnecessaryrepairsbefore resumingoperation.
Beforeleavingtheoperatingposition,shutoff
theengine,removetheelectric-startbutton (electric-startmodelonly),andwaitforallmoving partstostop.
16

StartingtheEngine

Youcanstarttheengineusingeithertheelectric-startbutton(ifequipped)ortherecoil-starthandle.
StartingtheEngineUsingtheElectric-StartButton
ForElectric-StartModels
1.Holdtheblade-controlbaragainstthehandle(AofFigure14).
2.Iftheelectric-startbuttonhasbeenremoved,insertitintheelectricstarter(BofFigure14).
3.Pushtheelectric-startbuttonuntiltheenginestarts(CofFigure14).
Note:Ifthemachinedoesnotstartafterseveralattempts,contactanAuthorizedServiceDealer.
Figure14
g233421
StartingtheEngineUsingtheRecoil-StartHandle
1.Holdtheblade-controlbaragainstthehandle(AofFigure15).
2.Pulltherecoil-starthandle(BofFigure15).
Note:Whenyoupulltherecoil-starthandle,pullitlightlyuntilyoufeelresistance,thenpullitsharply .
Allowtheropetoreturntothehandleslowly.
Note:Ifthemachinedoesnotstartafterseveralattempts,contactanAuthorizedServiceDealer.
Figure15
g233422
17

UsingtheSelf-PropelDrive

Tooperatetheself-propeldrive,simplywalkwithyour handsontheupperhandleandyourelbowsatyour sides,andthemachinewillautomaticallykeeppace withyou(Figure16).
inplace,andallowthemachinetorollacoupleof centimeters(inches)forwardtodisengagethewheel drive.Youcanalsotryreachingjustundertheupper handletothemetalhandleandpushingthemachine forwardacoupleofcentimeters(inches).Ifthe machinestilldoesnotrollbackwardeasily,contactan AuthorizedServiceDealer.

ShuttingOfftheEngine

ServiceInterval:Beforeeachuseordaily
Toshutofftheengine,releasetheblade-controlbar.
Note:Removetheelectric-startbutton(ifequipped)
wheneveryouleavethemachine.
g233423
Figure16
bar,theengineshouldshutoffandtheblade shouldstopwithin3seconds.Iftheydonot,stop usingyourmachineimmediatelyandcontactan AuthorizedServiceDealer.
Note:Ifthemachinedoesnotfreelyrollbackward
Important:Whenyoureleasetheblade-control
afterself-propelling,stopwalking,holdyourhands

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecyclethegrassandleafclippingsbackintothelawn.
Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedoor;refertoRemovingthe
Side-DischargeChute(page21)beforerecyclingtheclippings.
Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardoor(Aof
Figure17),rmlypushthepluginuntilitsnapsintoplacebehindthetabs,androtatetheleveron
theplugtotheleft(BofFigure17).
Figure17
Note:T ounlocktherearplug,rotatetheleverontheplugtotheright(Figure17).
18
g239445

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassandleafclippingsfromthelawn.
Iftheside-dischargechuteisonthemachine,removeitandlocktheside-dischargedeector;refertoRemoving
theSide-DischargeChute(page21).
InstallingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide(AofFigure18).
Note:Thelower-ropeguidereleasesthestarterropewhenyoupulltherecoil-starthandle.
2.Raiseandholdupthereardeectorandunlocktherearplug(BofFigure18).
3.Pullouttherearplug(CofFigure18).
4.Hangtheupperfrontedgeofthebagfromthegrass-bagpinsonthenotchesofthehandlebrackets (DofFigure18).
5.Lowerthereardeector.
Figure18
RemovingtheGrassBag
1.Routethestarterropearoundthelower-ropeguide(AofFigure19).
Note:Thelower-ropeguidereleasesthestarterropewhenyoupulltherecoil-starthandle.
2.Raiseandholdupthereardeectorandliftthegrassbagupbythehandleoffthenotchesofthehandle brackets(BofFigure19).
3.Installtherearplug(CofFigure19).
Important:Ensurethattherearplugislockedinplace.Tolocktheplug,rmlypushtheplugin
untilitsnapsintoplacebehindthetabs,androtatetheleverontheplugtotheleft(DofFigure19).
Note:T ounlocktheplug,rotatetheleverontheplugtotheright.
4.Lowerthereardeector.
19
g231915
Figure19

DischargingtheClippings

Side-dischargeorrear-dischargetheclippingswhencuttingverytallgrass.
WARNING
Thebladeissharp;contactingthebladecanresultinseriouspersonalinjury.
Shutofftheengineandwaitforallmovingpartstostopbeforeleavingtheoperatingposition.
Side-DischargingtheClippings
Ifthebagisonthemachine,removeitandinserttherearplug;refertoRemovingtheGrassBag(page19).
Important:Ensurethattherearplugislockedinplace.Tolocktheplug,raisethereardeector
(Figure20),rmlypushthepluginuntilitsnapsintoplacebehindthetabs,androtatetheleveronthe plugtotheleft(Figure20).
g231916
Figure20
Note:T ounlocktheplug,rotatetheleverontheplugtotheright.
20
g231918
InstallingtheSide-DischargeChute
1.Unlocktheside-dischargedeector(AofFigure21).
2.Liftopentheside-dischargedeector(BofFigure21).
3.Installtheside-dischargechuteandclosethedeectorontothechute(B,C,andDofFigure21).
Figure21
g231920
RemovingtheSide-DischargeChute
Toremovetheside-dischargechute,reversethestepsabove.
Important:Locktheside-dischargedeectorafteryoucloseit(Figure22).
Figure22
g002593
21
OperatingTips
GeneralMowingTips
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,disconnectthe wirefromthesparkplug,removetheelectric-start button(ifequipped),andexaminethemachinefor damage.
Forbestperformance,installanewbladebefore
thecuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelow51mm(2inches)unlessthe grassissparseoritislatefallwhengrassgrowth beginstoslowdown.
Whencuttinggrassover15cm(6inches)tall,
mowatthehighestcuttingheightsettingandwalk slower;thenmowagainatalowersettingforthe bestlawnappearance.Ifthegrassistoolong,the machinemayplugandcausetheenginetostall.
Wetgrassandleavestendtoclumpontheyard
andcancausethemachinetoplugortheengine tostall.Avoidmowinginwetconditions.
Beawareofapotentialrehazardinverydry
conditions,followalllocalrewarnings,andkeep themachinefreeofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelps
dispersetheclippingsoverthelawnforeven fertilization.
Ifthenishedlawnappearanceisunsatisfactory,
try1ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Iftherearemorethan13cm(5inches)ofleaves
onthelawn,mowatahighercuttingheightand thenagainatthedesiredcuttingheight.
Slowdownyourmowingspeedifthemachine
doesnotcuttheleavesnelyenough.
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Youmayneed tomakemorethanasinglepassovertheleaves.
22
AfterOperation

AfterOperationSafety

GeneralSafety
Removetheelectric-startbuttonwhenthemachine
isnotinuse.
Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
HaulingSafety
Removetheelectric-startbutton(ifequipped)
beforeloadingthemachineforhauling.
Usecarewhenloadingorunloadingthemachine.
Securethemachinefromrolling.
g189103
Figure23
1.Washoutport
5.Turnthewateron.
6.Starttheengineandrunituntiltherearenomore clippingsthatcomeoutfromunderthemachine.
7.Shutofftheengine.
8.Shutoffthewateranddisconnectthegarden hosefromthemachine.
9.Starttheengineandrunitforafewminutesto drytheundersideofthemachine.
10.Shutofftheengineandallowittocool.

CleaningundertheMachine

ServiceInterval:Beforeeachuseordaily
WARNING
Themachinemaydislodgematerialfrom underthemachine.
Weareyeprotection.
Stayintheoperatingposition(behindthe handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemachinesoonafteryou havecompletedmowing.
1.Lowerthemachinetothelowestcutting-height setting.RefertoAdjustingtheCuttingHeight
(page15).
2.Movethemachineontoalevelsurface.
3.Washouttheareaunderthereardoor(if applicable)wheretheclippingsgofromthe undersideofthemachinetothegrassbag.
4.Attachagardenhosethatisconnectedtoa watersupplytothewashoutport(Figure23).
23

FoldingtheHandle

WARNING
Foldingorunfoldingthehandleimproperly candamagethecables,causinganunsafe operatingcondition.
Donotdamagethecableswhenfoldingor unfoldingthehandle.
Ifacableisdamaged,contactan AuthorizedServiceDealer.
1.Removetheelectric-startbuttonasshownin
Figure24(electric-startmodelonly).
Figure24
1.Electricstarter2.Electric-startbutton
2.Rotatethehandleforward(Figure25).
Important:Routethecablestotheoutside
ofthehandleknobsasyoufoldtheupper handle.
g186627
Figure25
3.Tounfoldthehandle,referto1Assemblingand
UnfoldingtheHandle(page7).
g189128
24
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every25hours
Yearly
Yearlyorbeforestorage
MaintenanceProcedure
•Changetheengineoil.
•Checktheengine-oillevelandaddoilasneeded.
•Ensurethattheengineshutsoffwithin3secondsafterreleasingtheblade-control bar.
•Cleangrassclippingsanddirtfromunderthemachine.
•Chargethebattery(ifequipped)for24hours.
•Lubricatetherearwheelgears.
•Servicetheairlter.
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•Cleantheenginebyremovingdirtanddebrisfromitstopandsides;cleanitmore frequentlyindustyoperatingconditions.
•Emptythefueltankbeforerepairsasdirectedandbeforeyearlystorage.

MaintenanceSafety

Disconnectthespark-plugwirefromthespark
plugandremovetheelectric-startbuttonbefore performinganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicing
themachine.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury .Weargloveswhen servicingtheblade.Donotrepairoralterthe blade(s).
Nevertamperwithsafetydevices.Checktheir
properoperationregularly .
Tippingthemachinemaycausethefueltoleak.
Fuelisammableandexplosive,andcancause personalinjury.Runtheenginedrytoremovethe fuelwithahandpump;neversiphonthefuel.
Toensureoptimumperformanceandcontinued
safetycerticationofthemachine,useonly genuineTororeplacementpartsandaccessories. Replacementpartsandaccessoriesmadeby othermanufacturerscouldbedangerous,and suchusecouldvoidtheproductwarranty .
g189355
Figure26
3.Afterperformingthemaintenanceprocedure(s), connectthespark-plugwiretothesparkplug.

PreparingforMaintenance

1.Shutofftheengine,removetheelectric-start button(ifequipped),andwaitforallmoving partstostop.
2.Disconnectthespark-plugwirefromthespark plug(Figure26).
Important:Beforetippingthemachineto
changetheoilorreplacetheblade,allowthe fueltanktorundrythroughnormalusage.If youmusttipthemachinepriortorunning outoffuel,useahandfuelpumptoremove thefuel.Alwaystipthemachineontoits side,withthedipstickdown.
25

ServicingtheAirFilter

ChangingtheEngineOil

ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopofthe air-ltercover(Figure27).
ServiceInterval:Aftertherst5hours
Yearly
Note:Runtheengineafewminutesbeforechanging
theoiltowarmit.Warmoilowsbetterandcarries morecontaminants.
EngineOilSpecications
Engineoilcapacity
OilviscositySAE30orSAE10W-30
APIserviceclassicationSJorhigher
1.Movethemachinetoalevelsurface.
2.RefertoPreparingforMaintenance(page25).
3.Removethedipstickbyrotatingthecap counterclockwiseandpullingitout(Figure28).
0.55L(18.6oz)
detergentoil
Figure27
1.Latchtabs
2.Paperairlter
3.Foampre-lter
2.Openthecover.
3.Removethepaperairlterandthefoam pre-lter(Figure27).
4.Inspectthefoampre-lter,andreplaceitifitis damagedorexcessivelydirty.
5.Inspectthepaperairlter.
Iftheairlterisdamagedoriswetwithoil
orfuel,replaceit.
Iftheairlterisdirty,tapitonahardsurface
severaltimesorblowcompressedairless than207kPa(30psi)throughthesideofthe lterthatfacestheengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removethedirtfromtheair-lterbodyandthe coverusingamoistrag.
g027782
g189387
Figure28
4.Tipthemachineontoitsside(sothattheair lterisup)todraintheusedoilfromtheoil-ll tube(Figure28).
g017475
Figure29
Important:Donotwipedirtintotheairduct.
7.Installthefoampre-lterandthepaperairlter intotheairlter.
8.Installthecover.
5.Afterdrainingtheusedoil,returnthemachineto theoperatingposition.
6.Carefullypourabout3/4oftheenginecapacity ofoilintotheoil-lltube.
26
7.Wait3minutesfortheoiltosettleintheengine.
8.Wipethedipstickcleanwithacleancloth.
9.Insertthedipstickintotheoil-lltube,butdonot screwitin,thenremovethedipstick.
10.Readtheoillevelonthedipstick(Checkingthe
Engine-OilLevel(page13)).
Iftheoillevelonthedipstickistoolow,
carefullypourasmallamountofoilintothe oil-lltube,wait3minutes,andrepeatsteps
8through10untiltheoillevelonthedipstick
iscorrect.
Iftheoillevelonthedipstickistoohigh,
draintheexcessoiluntiltheoillevelonthe dipstickiscorrect.
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,you maydamagetheengine.
11.Installthedipstickintotheoil-lltubesecurely.
12.Recycletheusedoilproperly.

ChargingtheBattery

ForElectric-StartModels
ServiceInterval:Every25hours
WARNING
CALIFORNIA
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknownto
theStateofCaliforniatocause
cancerandreproductiveharm.Wash
handsafterhandling.
g189390
Figure30
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsa
charge,recycleordisposeofthelead-acid batteryaccordingtolocalcodes.
Note:Yourbatterychargermayhavea2-colorLED
displaythatindicatesthefollowingstatesofcharging:
Aredlightindicatesthatthechargerischarging
thebattery .
Agreenlightindicatesthatthechargerisfully
chargedorthechargerisdisconnectedfromthe battery.
Aashinglightthatalternatesbetweenredand
greenindicatesthatthebatteryisnearlyfully charged.Thisstatelastsonlyafewminutesuntil thebatteryisfullycharged.

ReplacingtheFuse

Chargethebatteryfor24hoursinitially ,thenmonthly (every25starts)orasneeded.Alwaysusethe chargerinashelteredareaandchargethebatteryat roomtemperature(22°Cor70°F)wheneverpossible.
1.Connectthechargertothewireharnesslocated belowtheelectric-startbutton(Figure30).
Electric-StartModelOnly
Ifthebatterydoesnotchargeortheenginedoesnot runwiththeelectricstarter,thefusemaybeblown. Replaceitwitha40Aplug-intypefuse.
1.Removethecoverfromthebatterycompartment (Figure31).
2.Pulloutthebatteryandlocatethefuse(Figure
31).
3.Replacethefuseinthefuseholder(Figure31).
27
Figure31

ReplacingtheBlade

ServiceInterval:Yearly
Important:Youwillneedatorquewrenchto
installthebladeproperly.Ifyoudonothavea
torquewrenchorareuncomfortableperforming thisprocedure,contactanAuthorizedService Dealer.
Examinethebladewheneveryourunoutoffuel.Ifthe bladeisdamagedorcracked,replaceitimmediately. Ifthebladeedgeisdullornicked,haveitsharpened andbalanced,orreplaceit.
WARNING
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
g189463
Weargloveswhenservicingtheblade.
1.Cover
2.Fuseholder5.Fuse
3.Sparefuse
4.Batterycompartment
Note:Yourmachinecomeswithasparefusein
thebatterycompartment.
4.Installthecoveroverthebatterycompartment (Figure31).

LubricatingtheWheel Gears

ServiceInterval:Every25hours
1.Wipethegreasettingsjustinsidetherear wheelswithacleanrag(Figure32).
1.RefertoPreparingforMaintenance(page25).
2.Tipthemachineontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady (Figure33).
g231389
Figure33
Figure32
1.Greasetting
2.Installagreasegunontoeachttingandgently apply2or3pumpsofNo.2lithiumgrease.
4.Removetheblade,savingallmountinghardware (Figure33).
5.Installthenewbladeandallmountinghardware (Figure34).
g003234
28
Figure34
Important:Positionthecurvedendsofthe
bladetopointtowardthemachinehousing.
6.Useatorquewrenchtotightenthebladebolt to82N∙m(60ft-lb).
Important:Abolttorquedto82N∙m(60
ft-lb)isverytight.Whileholdingtheblade withablockofwood,putyourweight behindtheratchetorwrenchandtightenthe boltsecurely.Thisboltisverydifcultto overtighten.

AdjustingtheSelf-Propel Drive

Wheneveryouinstallanewself-propelcableorif theself-propeldriveisoutofadjustment,adjustthe self-propeldrive.
1.Turntheadjustmentknobcounterclockwiseto loosenthecableadjustment(Figure35).
g231390
g027231
Figure35
1.Handle(leftside)
2.Adjustmentknob5.Turntheknob
3.Self-propel-drivecable
2.Adjustthetensiononthecable(Figure35)by pullingitbackorpushingitforwardandholding thatposition.
Note:Pushthecabletowardtheengineto
increasethetraction;pullthecableawayfrom theenginetodecreasethetraction.
4.Turntheknobclockwiseto tightentheadjustment.
counterclockwiseto loosentheadjustment.
3.Turntheadjustmentknobclockwisetotighten thecableadjustment.
Note:Tightentheknobrmlybyhand.
29
Storage
RemovingtheMachine
Storethemachineinacool,clean,dryplace.

PreparingtheMachinefor Storage

1.Onthelastrefuelingoftheyear,addfuel stabilizer(suchasToroPremiumFuel Treatment)tothefuelasdirectedonthelabel.
2.Disposeofanyunusedfuelproperly .Recycle itaccordingtolocalcodesoruseitinyour automobile.
Note:Oldfuelinthefueltankistheleading
causeofhardstarting.Donotstorefuelwithout fuelstabilizermorethan30days,anddonot storestabilizedfuelmorethan90days.
3.Runthemachineuntiltheengineshutsofffrom runningoutoffuel.
4.Starttheengineagainandallowittorununtil itshutsoff.Whenyoucannolongerstartthe engine,itissufcientlydry.
fromStorage
1.Electric-startmodelsonly:Chargethebattery
for24hours;refertoChargingtheBattery(page
27).
2.Checkandtightenallfasteners.
3.Removethesparkplugandspintheengine rapidlybypullingtherecoil-starthandletoblow theexcessoilfromthecylinder.
4.Installthesparkplugandtightenitwithatorque wrenchto20N∙m(15ft-lb).
5.Performanymaintenanceprocedures;referto
Maintenance(page25).
6.Checktheengine-oillevel;refertoCheckingthe
Engine-OilLevel(page13).
7.Fillthefueltankwithfreshfuel;refertoFilling
theFuelT ank(page13).
8.Connectthewiretothesparkplug.
5.Disconnectthewirefromthesparkplugand connectthewiretotheretainingpost(if equipped)andremovetheelectric-startbutton (ifequipped).
6.Removethesparkplug,add30ml(1oz)of engineoilthroughthespark-plughole,andpull therecoil-starterropeslowlyseveraltimesto distributeoilthroughoutthecylindertoprevent cylindercorrosionduringtheoff-season.
7.Looselyinstallthesparkplug.
8.Tightenallnuts,bolts,andscrews.
9.Electric-startmodelsonly:Chargethebattery for24hours,thenunplugthebatterycharger andstorethemachineinanunheatedarea.If youmuststorethemachineinaheatedarea, youmustchargethebatteryevery90days. RefertoChargingtheBattery(page27).
30
Notes:
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