Toro 20383 Operator's Manual

FormNo.3409-284RevC
SuperRecycler®LawnMower
20383
CortacéspedSuperRecycler®
20383
TondeuseSuperRecycler®
20383
www.T oro.com.
*3409-284*C
SuperRecycler
ModelNo.20383—SerialNo.400000000andUp
Introduction
Thisrotary-blade,walk-behindlawnmowerisintended tobeusedbyresidentialhomeowners.Itisdesigned primarilyforcuttinggrassonwell-maintainedlawns onresidentialproperties.Itisnotdesignedforcutting brushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoid injuryandproductdamage.Youareresponsiblefor operatingtheproductproperlyandsafely.
YoumaycontactT orodirectlyatwww.T oro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready .Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writetheproductmodelandserial numbersinthespaceprovided.
FormNo.3409-272RevC
®
LawnMower
Operator'sManual
g000502
Figure2
Safety-alertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemical
orchemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orreproductiveharm.
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafety-alertsymbol (Figure2),whichsignalsahazardthatmaycause seriousinjuryordeathifyoudonotfollowthe recommendedprecautions.
ItisaviolationofCaliforniaPublicResourceCode Section4442or4443touseoroperatetheengineon anyforest-covered,brush-covered,orgrass-covered landunlesstheengineisequippedwithaspark arrester,asdenedinSection4442,maintainedin effectiveworkingorderortheengineisconstructed, equipped,andmaintainedforthepreventionofre.
ThissparkignitionsystemcomplieswithCanadian
g195017
ICES-002.
NetTorque:Thegrossornettorqueofthisengine waslaboratoryratedbytheenginemanufacturerin accordancewiththeSocietyofAutomotiveEngineers (SAE)J1940.Asconguredtomeetsafety,emission, andoperatingrequirements,theactualenginetorque onthisclassofmowerwillbesignicantlylower.Goto www.T oro.comtoviewspecicationsonyourmower model.
Important:Ifyouareusingthismachineabove
1500m(5,000ft)foracontinuousperiod,ensure thattheHighAltitudeKithasbeeninstalled sothattheenginemeetsCARB/EPAemission regulations.TheHighAltitudeKitincreases engineperformancewhilepreventingspark-plug
©2017—TheT oro®Company 8111L yndaleAvenueSouth Bloomington,MN55420
CV
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedinMexico
AllRightsReserved
*3409-272*C
fouling,hardstarting,andincreasedemissions. Onceyouhaveinstalledthekit,attachthe high-altitudelabelnexttotheserialdecalonthe machine.ContactanyAuthorizedToroService DealertoobtaintheproperHighAltitudeKitand high-altitudelabelforyourmachine.Tolocate adealerconvenienttoyou,accessourwebsite atwww.Toro.comorcontactourToroCustomer CareDepartmentatthenumber(s)listedinyour EmissionControlWarrantyStatement.
Removethekitfromtheengineandrestorethe enginetoitsoriginalfactorycongurationwhen runningtheengineunder1500m(5,000ft).Do notoperateanenginethathasbeenconverted forhigh-altitudeuseatloweraltitudes;otherwise, youcouldoverheatanddamagetheengine.
Ifyouareunsurewhetherornotyourmachine hasbeenconvertedforhigh-altitudeuse,lookfor thefollowinglabel:
CheckingtheBlade-Brake-Clutch
Operation......................................................14
RecyclingtheClippings....................................15
BaggingtheClippings.......................................16
Side-DischargingtheClippings.........................18
OperatingTips.................................................18
AfterOperation....................................................19
AfterOperatingSafety......................................19
CleaningundertheMachine.............................19
Maintenance...........................................................21
RecommendedMaintenanceSchedule(s)...........21
MaintenanceSafety..........................................21
PreparingforMaintenance...............................21
ServicingtheAirFilter.......................................22
ChangingtheEngineOil...................................22
LubricatingtheWheelGears............................24
ReplacingtheBlade..........................................24
CleaningtheBlade-Brake-ClutchShield...........24
AdjustingtheSelf-PropelDrive.........................25
Storage...................................................................26
PreparingtheMachineforStorage...................26
FoldingtheHandle...........................................26
RemovingtheMachinefromStorage................26
decal127-9363
Contents
Introduction...............................................................1
Safety.......................................................................3
GeneralSafety...................................................3
SafetyandInstructionalDecals..........................4
Setup........................................................................6
1InstallingtheBlade-ControlBar........................6
2AssemblingandUnfoldingtheHandle..............6
3InstallingtheRecoil-starterRopeinthe
RopeGuide.....................................................7
4FillingtheEnginewithOil.................................8
5AssemblingtheGrassBag...............................8
ProductOverview.....................................................9
Operation................................................................10
BeforeOperation.................................................10
BeforeOperationSafety...................................10
FillingtheFuelTank..........................................10
CheckingtheEngine-OilLevel...........................11
AdjustingtheCuttingHeight..............................11
AdjustingtheHandleHeight.............................12
DuringOperation.................................................12
DuringOperatingSafety...................................12
StartingtheEngine...........................................13
UsingtheSelf-PropelDrive...............................13
ShuttingOfftheEngine.....................................13
EngagingtheBlade..........................................14
DisengagingtheBlade......................................14
2
Safety
Thismachinehasbeendesignedinaccordancewith ANSIB71.1-2012.

GeneralSafety

Thisproductiscapableofamputatinghandsand feetandofthrowingobjects.Alwaysfollowallsafety instructionstoavoidseriouspersonalinjury .
Usingthisproductforpurposesotherthanitsintended usecouldprovedangeroustoyouandbystanders.
Readandunderstandthecontentsofthis
Operator’sManualbeforestartingtheengine.
Donotputyourhandsorfeetnearmoving
componentsofthemachine.
Donotoperatethemachinewithoutallguards
andothersafetyprotectivedevicesinplaceand workingonthemachine.
Keepclearofanydischargeopening.Keep
bystandersasafedistanceawayfromthe machine.
Keepchildrenoutoftheoperatingarea.Never
allowchildrentooperatethemachine.
Stopthemachineandshutofftheenginebefore
servicing,fueling,oruncloggingthemachine.
Improperlyusingormaintainingthismachinecan resultininjury.T oreducethepotentialforinjury , complywiththesesafetyinstructionsandalwayspay attentiontothesafety-alertsymbol,whichmeans Caution,Warning,orDanger—personalsafety instruction.Failuretocomplywiththeseinstructions mayresultinpersonalinjuryordeath.
Youcanndadditionalitemsofsafetyinformationin theirrespectivesectionsthroughoutthismanual.
3
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea ofpotentialdanger.Replaceanydecalthatisdamagedormissing.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
decaloemmarkt
decal115-2884
115-2884
HandlePositionAdjustment
94-8072
112-8867
1.Lock2.Unlock
decal94-8072
decal115-841 1
115-8411
1.Unlocked2.Locked
decal112-8867
decal117-2718
117–2718
4
1.Steponthedecktostarttheengine.
decal131-4514b
131-4514
1.Warning—readtheOperator'sManual.
2.Cutting/dismembermenthazardofhandorfoot,mower
decal125-5092
125–5092
blade—stayawayfrommovingparts;keepallguardsand shieldsinplace.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—disconnectthespark-plugwireandreadthe instructionsbeforeservicingorperformingmaintenance.
4.Thrownobjecthazard—keepbystandersasafedistance awayfromthemachine;shutofftheenginebeforeleaving theoperatingposition;pickupanydebrisbeforemowing.
5.Cutting/dismembermenthazardofhandorfoot,mower blade—donotoperateupanddownslopes;operatesideto sideonslopes;lookbehindyouwhenbackingup.
1.Attention;readthe Operator'sManual—1) Loosentheknobbyturning itcounterclockwise;2)Pull thecable(s)awayfrom theenginetodecrease thetraction,orpushthe cable(s)towardtheengine toincreasethetraction;
3)Tightentheknobby turningitclockwise.
decal132-4470
132-4470
TractionAdjustment
2.ScantheQRcodefor moreinformationon tractionadjustment.
5
Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengineandanyother plasticorwrappingonthemachine.
1

InstallingtheBlade-Control Bar

NoPartsRequired
Procedure
Installtheblade-controlbarintotheupperhandle (Figure4).
2

AssemblingandUnfolding theHandle

NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandle improperlycandamagethecables,causing anunsafeoperatingcondition.
Donotdamagethecableswhen assemblingandunfoldingthehandle.
Ensurethatthecablesareroutedtothe outsideofthehandle.
Ifacableisdamaged,contactan AuthorizedServiceDealer.
Figure4
1.Raisetherearofthemachinehousingtoits highestcutting-heightsettingbymovingthe2 rearcutting-heightleversallthewayforward; refertoAdjustingtheCuttingHeight(page11).
g003116
2.Attachthehandleendstothemachinehousing with2washersand2handlebolts(Figure5),
butdonottightenthehandlebolts.
g017457
Figure5
1.Washer3.Handleend
2.Handlebolt
Important:Routethecablestotheoutside
ofthehandle(Figure5).
3.Rotatethehandlerearward(Figure6).
6
3

InstallingtheRecoil-starter RopeintheRopeGuide

NoPartsRequired
Procedure
Important:T ostarttheenginesafelyandeasily
wheneveryouusethemachine,installthe recoil-starterropeintheropeguide.
Pulltherecoil-starterropethroughtheropeguideon thehandle(Figure7).
Figure6
4.Lockthehandleatyourdesiredheight;referto
AdjustingtheHandleHeight(page12).
5.Torquethehandleboltsto14to17N∙m(120 to160in-lb).
6.Adjustthecuttingheight;refertoAdjustingthe
CuttingHeight(page11).
g017458
g003251
Figure7
1.Recoil-starterrope2.Ropeguide
7
repeatsteps3through5untiltheoillevelis attheFullmarkonthedipstick
4

FillingtheEnginewithOil

NoPartsRequired
Procedure
Important:Yourmachinedoesnotcomewithoil
intheengine.Beforestartingtheengine,llthe enginewithoil.
Engineoilcapacity:0.5L(18oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.Waitfor3to5minutesfortheoiltosettle.
3.Removethedipstick(Figure8)andpourabout 3/4ofthecrankcasecapacityofthespecied oilintotheoil-lltube.
IftheoilisabovetheFullmarkonthe
dipstick,draintheexcessoiluntiltheoillevel isattheFullmarkonthedipstick.T odrain theexcessoil,refertoChangingtheEngine
Oil(page22).
Important:Iftheoillevelinthecrankcase
istoolowortoohighandyourunthe engine,youmaydamagetheengine.
7.Installthedipstickintotheoil-lltubesecurely.
Important:Checktheengine-oillevelbefore
eachuseandaddoilasneeded;referto
CheckingtheEngine-OilLevel(page11).
5

AssemblingtheGrassBag

NoPartsRequired
Figure8
1.Full3.Low
2.High
4.Wipeoffthedipstickendwithacleancloth.
5.Insertthedipstickintotheoil-lltube,butdonot screwitin,thenremovethedipstick.
Procedure
1.Slipthegrassbagovertheframeasshownin
Figure9.
g195250
g027257
Figure9
1.Handle
2.Frame
3.Grassbag
6.Readtheoillevelonthedipstick(Figure8).
IftheoilisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoil intotheoil-lltube,wait3minutes,andthen
Note:Donotslipthebagoverthehandle
(Figure9).
2.Hookthebottomchannelofthebagontothe bottomoftheframe(Figure10).
8
ProductOverview
g195016
Figure11
Figure10
3.Hookthetopandsidechannelsofthebagonto thetopandsidesoftheframe,respectively (Figure10).
1.Handle
2.Blade-controlbar8.Dischargedoor
g027258
3.Engine-stopswitch
4.Fuel-tankcap10.Handlelever
5.Airlter
6.Cutting-heightlever(4)12.Control-barlock
7.Sparkplug
9.Oilll/Dipstick
11.Recoil-starthandle
g007407
Figure12
1.Grassbag
2.Side-dischargechute
3.Rear-dischargeplug (installed)
9
Operation
BeforeOperation

BeforeOperationSafety

GeneralSafety
Becomefamiliarwiththesafeoperationofthe
equipment,operatorcontrols,andsafetysigns.
Checkthatallguardsandsafetydevices,such
asdoorsand/orgrasscatchers,areinplaceand workingproperly.
Alwaysinspectthemachinetoensurethatthe
blades,bladebolts,andcuttingassemblyarenot wornordamaged.
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
Adjustingthecuttingheightmaybringyouinto
contactwiththemovingblade,causingserious injury.
–Shutofftheengineandwaitforallmoving
partstostop.
–Donotputyourngersunderthehousing
whenadjustingthecuttingheight.
WARNING
Fuelisharmfulorfatalifswallowed. Long-termexposuretovaporscancause seriousinjuryandillness.
Avoidprolongedbreathingofvapors.
Keepyourhandsandfaceawayfromthe nozzleandthefuel-tankopening.
Keepfuelawayfromyoureyesandskin.

FillingtheFuelTank

Forbestresults,useonlyclean,fresh,unleaded
gasolinewithanoctaneratingof87orhigher ((R+M)/2ratingmethod).
Oxygenatedfuelwithupto10%ethanolor15%
MTBEbyvolumeisacceptable.
Donotuseethanolblendsofgasoline,such
asE15orE85,withmorethan10%ethanolby volume.Performanceproblemsand/orengine damagemayresult,whichmaynotbecovered underwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorinfuel
containersoverthewinterunlessfuelstabilizer hasbeenaddedtothefuel.
Donotaddoiltogasoline.
FuelSafety
DANGER
Fuelisextremelyammableandhighly explosive.Areorexplosionfromfuel canburnyouandothersandcandamage property.
Topreventastaticchargefromignitingthe fuel,placethecontainerand/ormachine directlyonthegroundbeforelling,notin avehicleoronanobject.
Fillthefueltankoutdoors,inanopenarea, whentheengineiscold.Wipeupanyfuel thatspills.
Donothandlefuelwhensmokingor aroundanopenameorsparks.
Storefuelinanapprovedcontainerand keepitoutofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure13).
Important:Toreducestartingproblems,addfuel
stabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold.
g195251
Figure13
10
CheckingtheEngine-Oil
AdjustingtheCutting
Level
ServiceInterval:Beforeeachuseordaily
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
1.Movethemachinetoalevelsurface.
2.Removethedipstick(Figure14).
Height
WARNING
Adjustingthecuttingheightmaybringyou intocontactwiththemovingblade,causing seriousinjury.
Stoptheengineandwaitforallmoving partstostop.
Donotputyourngersunderthehousing whenadjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themufer willbehotandcanseverelyburnyou.Keep awayfromthehotmufer.
Adjustthecuttingheightasdesired.Setallthe cutting-heightleverstothesameheight.Toraiseor lowerthemachine,refertoFigure15.
Figure14
1.Full3.Low
2.High
3.Wipeoffthedipstickendwithacleancloth.
4.Insertthedipstickintotheoil-lltube,butdonot
screwitin,thenremovethedipstick.
5.Readtheoillevelonthedipstick(Figure14).
IftheoilisbelowtheAddmarkonthe
dipstick,slowlypourasmallamountofoil intotheoil-lltube,wait3minutes,andthen repeatsteps3through5untiltheoillevelis attheFullmarkonthedipstick
IftheoilisabovetheFullmarkonthe
dipstick,draintheexcessoiluntiltheoillevel isattheFullmarkonthedipstick.T odrain theexcessoil,refertoChangingtheEngine
Oil(page22).
Important:Iftheoillevelinthecrankcase
istoolowortoohighandyourunthe engine,youmaydamagetheengine.
g195250
g189041
Figure15
6.Installthedipstickintotheoil-lltubesecurely.
11

AdjustingtheHandle Height

Youmayraiseorlowerthehandletoaposition comfortableforyou.
Rotatethehandlelock,movethehandleto1of3 positions,andlockthehandleintoposition(Figure
16).
within3seconds.Ifnot,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.
Operatethemachineonlyingoodvisibilityand
appropriateweatherconditions.Donotoperate themachinewhenthereistheriskoflightning.
Wetgrassorleavescancauseseriousinjuryifyou
slipandcontacttheblade.Avoidmowinginwet conditions,ifpossible.
Useextremecarewhenapproachingblind
corners,shrubs,trees,orotherobjectsthatmay blockyourview.
Watchforholes,ruts,bumps,rocks,orother
hiddenobjects.Uneventerraincouldcausea slip-and-fallaccident.
Stopthemachineandinspectthebladesafter
strikinganobjectorifthereisanabnormal vibrationinthemachine.Makeallnecessary repairsbeforeresumingoperation.
Beforeleavingtheoperatingposition,shutoffthe
engine,andwaitforallmovingpartstostop.
Figure16
1.Handlelock2.Handlepositions
DuringOperation

DuringOperatingSafety

GeneralSafety
Wearappropriateclothing,includingeye
protection;slip-resistant,substantialfootwear;and hearingprotection.Tiebacklonghair,secure looseclothing,anddonotwearjewelry.
Iftheenginehasbeenrunningthemuferwillbe
hotandcanseverelyburnyou.Keepawayfrom thehotmufer.
Checkthegrasscatchercomponentsandthe
dischargeguardfrequentlyandreplacethemwith themanufacturer’srecommendedpartswhen
g007284
necessary.
Useaccessoriesandattachmentsapprovedby
theTheT oro®Companyonly.
SlopeSafety
Mowacrossthefaceofslopes;neverupand
down.Useextremecautionwhenchanging directiononslopes.
Donotmowonexcessivelysteepslopes.Poor
footingcouldcauseaslip-and-fallaccident.
Mowwithcautionneardrop-offs,ditches,or
embankments.
Donotoperatethemachinewhileill,tired,or
undertheinuenceofalcoholordrugs.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury.Shutofftheengineand waitforallmovingpartstostopbeforeleavingthe operatingposition.
Whenyoureleasetheblade-controlbar,the
engineshouldshutoffandthebladeshouldstop
12

StartingtheEngine

ShuttingOfftheEngine

Pulltherecoil-starthandle(Figure17).
Note:Ifthemachinedoesnotstart,contactan
AuthorizedServiceDealer.
Figure17

UsingtheSelf-PropelDrive

Tooperatetheself-propeldrive,simplywalkwithyour handsontheupperhandleandyourelbowsatyour sides,andthemachinewillautomaticallykeeppace withyou(Figure18).
Toshutofftheengine,pressandholdthe engine-shutoffbutton(Figure20)untiltheengine shutsoff.
g197126
Figure19
1.Engine-shutoffbutton
g017317
Important:Whenyoureleasetheblade-control
bar,thebladeshouldstopwithin3seconds.Ifit doesnotstopproperly,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.
Figure18
Note:Ifthemachinedoesnotfreelyrollbackward
afterself-propelling,stopwalking,holdyourhands inplace,andallowthemachinetorollacoupleof centimeters(inches)forwardtodisengagethewheel drive.Youcanalsotryreachingjustundertheupper handletothemetalhandleandpushthemachine forwardacoupleofcentimeters(inches).Ifthe machinestilldoesnotrollbackwardeasily,contactan AuthorizedServiceDealer.
g003221
13

EngagingtheBlade

DisengagingtheBlade

Whenyoustartyourengine,thebladedoesnotturn. Youmustengagethebladetomow.
1.Pullthecontrol-barlockback(Figure20).
Figure20
2.Pulltheblade-controlbartothehandle(Figure
21).
Releasetheblade-controlbar(Figure23).
g003126
Figure23
g003123
Important:Whenyoureleasetheblade-control
bar,thebladeshouldstopwithin3seconds.Ifit doesnotstopproperly,stopusingyourmachine immediatelyandcontactanAuthorizedService Dealer.
Checkingthe Blade-Brake-Clutch
Figure21
3.Holdtheblade-controlbaragainstthehandle (Figure22).
Figure22
Operation
Checkthecontrolbarbeforeeachusetoensurethat theblade-brake-clutchsystemisoperatingproperly.
g003124
UsingtheGrassBag
ServiceInterval:Beforeeachuseordaily
Youcanusethegrassbagtoperformanadditional testtochecktheblade-brakeclutch.
1.Installtheemptygrassbagonthemachine.
2.Starttheengine.
3.Engagetheblade.
Note:Thebagshouldbegintoinate,indicating
thatthebladeisengagedandrotating.
4.Releasetheblade-controlbar.
g003125
Note:Ifthebagdoesnotimmediatelydeate,
thebladeisstillrotating.Theblade-brakeclutch maybedeterioratingand,ifignored,could resultinanunsafeoperatingcondition.Have themachineinspectedandservicedbyan AuthorizedServiceDealer.
5.Shutofftheengineandwaitforallmovingparts tostop.
NotUsingtheGrassBag
1.Movethemachineontoapavedsurfaceina non-windyarea.
14
2.Setall4wheelstothe83mm(3-1/4inch)cut setting.
3.Takeahalfsheetofnewspaperandcrumpleit intoaballsmallenoughtogounderthemachine housing(about76mmor3inchesindiameter).
4.Placethenewspaperballabout13cm(5inches) infrontofthemachine.
5.Starttheengine.
6.Engagetheblade.
7.Releasetheblade-controlbar.
8.Immediatelypushthemachineoverthe newspaperball.
9.Shutofftheengineandwaitforallmovingparts tostop.
10.Gotothefrontofthemachineandcheckthe newspaperball.
Note:Ifthenewspaperballdidnotgounder
themachine,repeatsteps4through10.
11.Ifthenewspaperisunravelledorshredded,the bladedidnotstopproperly,whichcouldresult inanunsafeoperatingcondition.Contactan AuthorizedServiceDealer.
g017463
Figure24
1.Dischargedoor2.Rear-dischargeplug

RecyclingtheClippings

Yourmachinecomesfromthefactoryreadytorecycle thegrassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemachine,removeit;referto
RemovingtheGrassBag(page16)beforerecycling
theclippings.Iftheside-dischargechuteisonthe machine,removeitandlocktheside-dischargedoor; refertoRemovingtheSide-DischargeChute(page
18)beforerecyclingtheclippings.
Important:Ensurethattherear-dischargeplug
islockedinplace.Tolocktheplug:Raisethe dischargedoor(Figure24),rmlypushtheplug inuntilitsnapsintoplacebehindthetabs,and rotatetheleverontheplugtotheleft(Figure25).
g010084
Figure25
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplug
totheright(Figure25).
15

BaggingtheClippings

Usethegrassbagwhenyouwanttocollectgrassand leafclippingsfromthelawn.
Note:Ensurethebagisseatedinthecorrectposition.
WARNING
Aworngrassbagcouldallowsmallstones andothersimilardebristobethrowntoward youorbystanders,resultinginserious personalinjuryordeath.
Checkthegrassbagfrequently.Ifitis damaged,installanewTororeplacementbag.
Iftheside-dischargechuteisonthemachine,remove itandlocktheside-dischargedoor;refertoRemoving
theSide-DischargeChute(page18)beforebagging
theclippings.
WARNING
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Routethestarterropearoundthelower-rope guide(Figure26).
Figure27
1.Dischargedoor2.Rear-dischargeplug
3.Pullouttherear-dischargeplug(Figure27).
4.Hangtheupperfrontedgeofthebagonthe notches(Figure28).
Figure28
1.Dischargedoor
2.Grassbag
g017464
g017474
Figure26
1.Lower-ropeguide
Note:Thelower-ropeguidereleasesthestarter
ropewhenyoupulltherecoil-starthandle.
2.Raiseandholdupthedischargedoor(Figure
27).
Note:Ensurethatthegrassbagissecurely
installedontothemachine.
5.Lowerthedischargedoor.
RemovingtheGrassBag
g017473
1.Routethestarterropearoundthelower-rope guide(Figure29).
16
Figure29
1.Lower-ropeguide
Note:Thelower-ropeguidereleasesthestarter
ropewhenyoupulltherecoil-starthandle.
2.Raiseandholdupthedischargedoor.
3.Removethegrassbag.
4.Installtherear-dischargeplug(Figure30).
Figure30
1.Dischargedoor2.Rear-dischargeplug
g017473
g010084
Figure31
1.Lever2.Tabs
g017463
Note:T ounlocktheplug,rotatetheleveron
theplugtotheright(Figure31).
Important:Ensurethattherear-discharge
plugislockedinplace.Tolocktheplug, rmlypushthepluginuntilitsnapsinto placebehindthetabs,androtatetheleveron theplugtotheleft(Figure31).
5.Lowerthedischargedoor.
17

Side-Dischargingthe Clippings

Usetheside-dischargefeatureforcuttingverytall grass.
Ifthebagisonthemachine,removeitandinsertthe rear-dischargeplug;refertoRemovingtheGrassBag
(page16)beforeside-dischargingtheclippings.
Important:Ensurethattherear-dischargeplug
islockedinplace.Tolocktheplug:Raisethe dischargedoor(Figure32),rmlypushtheplug inuntilitsnapsintoplacebehindthetabs,and rotatetheleverontheplugtotheleft(Figure31).
2.Liftopentheside-dischargedoor(Figure34).
g002591
Figure34
3.Installtheside-dischargechuteandclosethe doorontothechute(Figure35).
g002592
Figure35
Figure32
1.Dischargedoor2.Rear-dischargeplug
Note:Tounlocktheplug,rotatetheleverontheplug
totheright(Figure31).
WARNING
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
InstallingtheSide-Discharge Chute
1.Unlocktheside-dischargedoor(Figure33).
Figure33
RemovingtheSide-Discharge
g017463
Chute
Toremovetheside-dischargechute,reversethe stepsabove.
Important:Locktheside-dischargedoorafter
youcloseit(Figure36).
g002593
Figure36
OperatingTips
GeneralMowingTips
Inspecttheareawhereyouwillusethemachine
andremoveallobjectsthatthemachinecould throw.
g002590
Avoidstrikingsolidobjectswiththeblade.Never
deliberatelymowoveranyobject.
Ifthemachinestrikesanobjectorstartstovibrate,
immediatelyshutofftheengine,disconnect
18
thewirefromthesparkplug,andexaminethe machinefordamage.
AfterOperation
Forbestperformance,installanewbladebefore
thecuttingseasonbegins.
ReplacethebladewhennecessarywithaToro
replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime.
Donotcutbelowthe54mm(2-1/8inch)setting unlessthegrassissparseoritislatefallwhen grassgrowthbeginstoslowdown.
Whencuttinggrassover15cm(6inches)tall,
mowatthehighestcuttingheightsettingandwalk slower;thenmowagainatalowersettingforthe bestlawnappearance.Ifthegrassistoolong,the machinemayplugandcausetheenginetostall.
Wetgrassandleavestendtoclumpontheyard
andcancausethemachinetoplugortheengine tostall.Avoidmowinginwetconditions.
Beawareofapotentialrehazardinverydry
conditions,followalllocalrewarnings,andkeep themachinefreeofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelps
dispersetheclippingsoverthelawnforeven fertilization.
Ifthenishedlawnappearanceisunsatisfactory,
try1ormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmachine.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
CuttingLeaves

AfterOperatingSafety

GeneralSafety
Cleangrassanddebrisfromthemachinetohelp
preventres.Cleanupoilorfuelspills.
Allowtheenginetocoolbeforestoringthemachine
inanyenclosure.
Neverstorethemachineorfuelcontainerwhere
thereisanopename,spark,orpilotlight,such asonawaterheateroronotherappliances.
HaulingSafety
Usecarewhenloadingorunloadingthemachine.
Securethemachinefromrolling.

CleaningundertheMachine

ServiceInterval:Beforeeachuseordaily
CleaningundertheMachineUsing theWashoutPort
Forbestresults,cleanthemachinesoonafteryou havecompletedmowing.
1.Movethemachineontoaatpavedsurface.
2.Shutofftheengineandwaitforallmovingparts tostopbeforeleavingtheoperatingposition.
3.Lowerthemachinetoitslowestcutting-height setting;refertoAdjustingtheCuttingHeight
(page1 1).
4.Washouttheareaunderthereardoorwherethe clippingsgofromtheundersideofthemachine tothegrassbag.
5.Attachagardenhosethatisconnectedtoa watersupplytothewashoutport(Figure37).
Aftercuttingthelawn,ensurethathalfofthelawn
showsthroughthecutleafcover.Y oumayneed tomakemorethanasinglepassovertheleaves.
Slowdownyourmowingspeedifthemachine
doesnotcuttheleavesnelyenough.
g195254
Figure37
1.Washoutport
19
6.Turnthewateron.
7.Starttheengineandrunituntiltherearenomore clippingsthatcomeoutfromunderthemachine.
8.Shutofftheengine.
9.Shutoffthewateranddisconnectthegarden hosefromthemachine.
10.Starttheengineandrunitforafewminutesto drytheundersideofthemachinetopreventit fromrusting.
11.Shutofftheengineandallowittocoolbefore storingthemachineinanenclosedarea.
20
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every25hours
Beforestorage
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Ensurethattheengineshutsoffwithin3secondsafterreleasingtheblade-control bar.
•Checktheblade-brake-clutchoperation.
•Cleangrassclippingsanddirtfromunderthemachine.
•Lubricatetherearwheelgears.
•Cleantheblade-brake-clutchshield.
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Cleantheair-coolingsystem;cleanitmorefrequentlyindustyoperatingconditions. Refertoyourenginemanual.
•Servicetheairlter.
•Changetheengineoil.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
Important:Refertoyourengineoperator'smanualforadditionalmaintenanceprocedures.
Note:ReplacementpartsareavailablefromanAuthorizedServiceDealeroratwww.torodealer.com(US
customersonly).EnginepartsareavailableonlyfromanAuthorizedServiceDealer.

MaintenanceSafety

Disconnectthespark-plugwirefromthesparkplug
beforeperforminganymaintenanceprocedure.
Wearglovesandeyeprotectionwhenservicing
themachine.
Thebladeissharp;contactingthebladecanresult
inseriouspersonalinjury .Weargloveswhen servicingtheblade.
Nevertamperwithsafetydevices.Checktheir
properoperationregularly .
Tippingthemachinemaycausethefueltoleak.
Fuelisammableandexplosive,andcancause personalinjury.Runtheenginedrytoremovethe fuelwithahandpump;neversiphonthefuel.

PreparingforMaintenance

1.Shutofftheengineandwaitforallmovingparts tostop.
2.Disconnectthespark-plugwirefromthespark plug(Figure38).
g195253
Figure38
1.Spark-plugwire
3.Afterperformingthemaintenanceprocedure(s), connectthespark-plugwiretothesparkplug.
Important:Beforetippingthemachineto
changetheoilorreplacetheblade,allowthe
21
fueltanktorundrythroughnormalusage.If youmusttipthemachinepriortorunning outoffuel,useahandfuelpumptoremove thefuel.Alwaystipthemachineontoits side,withthedipstickdown.
Important:Donotwipedirtintotheairduct.
7.Installthefoampre-lterandthepaperairlter intotheairlter.
8.Installthecover.

ServicingtheAirFilter

ServiceInterval:Yearly
1.Pressdownonthelatchtabsontopofthe air-ltercover(Figure39).

ChangingtheEngineOil

ServiceInterval:Aftertherst5hours
Yearly
Engineoilcapacity:0.5L(18oz)
Oilviscosity:SAE30orSAE10W-30detergentoil
APIserviceclassication:SJorhigher
Note:Runtheengineafewminutesbeforechanging
theoiltowarmit.Warmoilowsbetterandcarries morecontaminants.
1.Movethemachinetoalevelsurface.
2.RefertoPreparingforMaintenance(page21).
3.Removethedipstickbyrotatingthecap counterclockwiseandpullingitout(Figure40).
Figure39
1.Latchtabs
2.Paperairlter
2.Openthecover.
3.Removethepaperairlterandthefoam pre-lter(Figure39).
4.Inspectthefoampre-lter,andreplaceitifitis damagedorexcessivelydirty.
5.Inspectthepaperairlter.
3.Foampre-lter
Iftheairlterisdamagedoriswetwithoil
orfuel,replaceit.
Iftheairlterisdirty,tapitonahardsurface
severaltimesorblowcompressedairless than207kPa(30psi)throughthesideofthe lterthatfacestheengine.
Note:Donotbrushthedirtoffthelter;
brushingforcesdirtintothebers.
6.Removethedirtfromtheair-lterbodyandthe coverusingamoistrag.
g011722
g195252
Figure40
1.Dipstick
4.Tipthemachineontoitsside(sothattheair lterisup)todraintheusedoilfromtheoil-ll tube(Figure41).
22
Figure41
5.Afterdrainingtheusedoil,returnthemachineto theoperatingposition.
6.Carefullypourabout3/4oftheenginecapacity ofoilintotheoil-lltube.
7.Waitabout3minutesfortheoiltosettleinthe engine.
8.Wipethedipstickcleanwithacleancloth.
8through10untiltheoilonthedipstickisat thecorrectlevel.
Iftheoillevelonthedipstickistoohigh,drain
theexcessoiluntiltheoilonthedipstickisat thecorrectlevel.
Important:Iftheoillevelintheengineistoo
lowortoohighandyouruntheengine,you maydamagetheengine.
11.Installthedipsticksecurely.
12.Recycletheusedoilproperly.
g017475
9.Insertthedipstickintotheoil-lltube,then removethedipstick.
10.Readtheoillevelonthedipstick(Figure42).
Figure42
1.Full3.Low
2.High
g195250
Iftheoillevelonthedipstickistoolow,
carefullypourasmallamountofoilintothe oil-lltube,wait3minutes,andrepeatsteps
23

LubricatingtheWheel Gears

ServiceInterval:Every25hours
1.Wipethegreasettingsjustinsidetherear wheelswithacleanrag(Figure43).
Figure43
1.Greasetting
2.Installagreasegunontoeachttingand gentlyapply2or3pumpsof#2multi-purpose, lithium-basegrease.
g003134
Figure44
1.Bladenuts(2)2.Stiffener
4.Removetheblade(Figure44).
g003234
5.Installthenewblade(Figure44).
6.Installthestiffeneryoupreviouslyremoved.
7.Installthebladenutsandtorquethemto20
to37N-m(15to27ft-lb).
Cleaningthe

ReplacingtheBlade

ServiceInterval:Yearly—Replacethebladeorhave
itsharpened(morefrequentlyifthe edgedullsquickly).
Important:Youwillneedatorquewrenchto
installthebladeproperly.Ifyoudonothavea
torquewrenchorareuncomfortableperforming thisprocedure,contactanAuthorizedService Dealer.
Examinethebladewheneveryourunoutoffuel.Ifthe bladeisdamagedorcracked,replaceitimmediately. Ifthebladeedgeisdullornicked,haveitsharpened andbalanced,orreplaceit.
WARNING
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthespark-plugwirefromthespark plug;refertoPreparingforMaintenance(page
21).
Blade-Brake-ClutchShield
ServiceInterval:Every25hours
Cleantheblade-brake-clutchshieldyearlytoprevent thebladefromstallingwhileyoumow.
1.Disconnectthespark-plugwirefromthespark plug;refertoPreparingforMaintenance(page
21).
2.Tipthemachineontoitssidewiththedipstick down.
3.Removethe2bladenutsandthestiffener (Figure45).
2.Tipthemachineontoitssidewiththeairlterup.
3.Removethe2bladenutsandthestiffener (Figure44).
24
Figure45
1.Bladenuts4.Bladedriver
2.Stiffener
3.Blade6.Blade-brake-clutchshield
5.Disk
4.Removetheblade(Figure45).
5.Removethebladedriveranddisk(Figure45).
6.Removetheblade-brake-clutchshield(Figure
45).
7.Brushorblowoutdebrisfromtheinsideofthe shieldandaroundalltheparts.
g003133
g027231
Figure46
1.Handle(leftside)
2.Adjustmentknob5.Turntheknob
3.Self-propel-drivecable
4.Turntheknobclockwiseto tightentheadjustment.
counterclockwiseto loosentheadjustment.
2.Adjustthetensiononthecable(Figure46)by pullingitbackorpushingitforwardandholding thatposition.
8.Installtheblade-brake-clutchshieldthatyou previouslyremoved.
9.Installthebladedriveranddiskthatyou previouslyremoved.
10.Installthebladeandthestiffenerthatyou previouslyremoved(Figure45).
11.Installthebladenutsandtorquethemto20to 37N∙m(15to27ft-lb).

AdjustingtheSelf-Propel Drive

Wheneveryouinstallanewself-propelcableorif theself-propeldriveisoutofadjustment,adjustthe self-propeldrive.
1.Turntheadjustmentknobcounterclockwiseto loosenthecableadjustment(Figure46).
Note:Pushthecabletowardtheengineto
increasethetraction;pullthecableawayfrom theenginetodecreasethetraction.
3.Turntheadjustmentknobclockwisetotighten thecableadjustment.
Note:Tightentheknobrmlybyhand.
25
Loading...
+ 58 hidden pages