Toro 20194 Operator's Manual

SuperBaggerLawnMower
ModelNo.20194—SerialNo.290000001andUp
FormNo.3362-161RevA
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.Writethenumbersinthespace provided.
Thismanualusestwowordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwitha sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Figure1
1.Modelandserialnumberplate
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Theenclosed
Engine Owner’ s Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1940. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthisclass oflawnmowerwillbesignicantlylower.
Donottamperwiththeenginecontrolsoralterthe governorspeed;doingsomaycreateanunsafecondition resultinginpersonalinjury.
©2009—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Safety
ThislawnmowermeetsorexceedstheCPSCblade safetyrequirementsforwalk-behindrotarylawnmowers andtheB71.1specicationsoftheAmericanNational StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.Improperlyusingormaintainingthismower couldresultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe ANSI/OPEIstandardB71.1-2003.
Thiscuttingmachineiscapableofamputating handsandfeetandofthrowingobjects.Failure toobservethefollowingsafetyinstructionscould resultinseriousinjuryordeath.
GeneralOperation
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine. Keepclearofthedischargeopeningatalltimes.
Onlyallowresponsibleadults,whoarefamiliarwith theinstructions,tooperatethismachine.
Cleartheareaofobjectssuchasrocks,wire,toys, etc.,whichcouldbethrownbytheblade.Stay behindthehandlewhentheengineisrunning.
Besuretheareaisclearofbystandersbefore operating.Stopmachineifanyoneentersthearea.
Donotoperatemachinebarefootedorwhilewearing sandals.Alwayswearsubstantialfootwear.
Donotpullmachinebackwardunlessabsolutely necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
Neverdirectdischargedmaterialtowardanyone. Avoiddischargingmaterialagainstawallor obstruction.Materialmayricochetbacktoward theoperator.Stopthebladewhencrossinggravel surfaces.
Donotoperatemachinewithouttheentiregrass catcher,dischargeguard,rearguard,orothersafety protectivedevicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladecomes toacompletestopbeforecleaningthemachine,
removinggrasscatcher,oruncloggingthedischarge guard.
Operatemachineonlyindaylightorgoodarticial light.
Donotoperatemachinewhileundertheinuence ofalcoholordrugs.
Neveroperatemowerinwetgrass.Alwaysbesure ofyourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before startingtheengine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckforthecauseimmediately. Vibrationisgenerallyawarningoftrouble.
Alwaysweareyeprotectionwhenoperatingmachine.
Seemanufacturer’sinstructionsforproperoperation andinstallationofaccessories.Onlyuseaccessories approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,do notmowit.
Mowacrossthefaceofslopes;neverupanddown. Exerciseextremecautionwhenchangingdirection onslopes.
Watchforholes,ruts,bumps,rocks,orotherhidden objects.Uneventerraincouldcauseaslipandfall accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes. Poorfootingcouldcauseaslipandfallaccident.
Donotmowneardrop-offs,ditches,or embankments.Youcouldloseyourfootingor balance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassume thatchildrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunder thewatchfulcareofaresponsibleadultotherthan theoperator.
Bealertandturnmoweroffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners, shrubs,trees,orotherobjectsthatmayblockyour viewofachild.
2
Service
anyfuel-soakeddebris.Allowmachinetocool beforestoring.
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother sourcesofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovegascaporaddfuelwiththeengine running.Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
Ifyoustrikeaforeignobject,stopandinspectthe machine.Repair,ifnecessary,beforestarting.
Nevermakeanyadjustmentsorrepairswiththe enginerunning.Disconnectthesparkplugwire andgroundagainstenginetopreventunintended starting.
Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer’ s recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingor overspeedtheengine.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilfuelingis complete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing immediately.
Neveroverllfueltank.Replacegascapandtighten securely.
Exhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
GeneralService
Neveroperatemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipment isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir properoperationregularly .
Keepmachinefreeofgrass,leaves,orotherdebris build-up.Cleanupoilorfuelspillageandremove
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
114-2820
1.Warning—readthe Operator’sManual.
94-8072
2.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
3.Thrownobjecthazard—do notoperatethemower withoutthereardischarge plugorbaginplace;do notoperatethemower withoutthesidedischarge coverordeectorinplace.
108–9393
4.Cutting/dismemberment hazardofhandorfoot, mowerblade—stayaway frommovingparts.
5.Cutting/dismemberment hazardofhandorfoot, mowerblade—remove theignitionkeyandread theinstructionsbefore servicingorperforming maintenance.
6.Cutting/dismemberment hazardofhandorfoot, mowerblade—donot operateupanddown slopes;operatesideto sideonslopes;stopthe enginebeforeleavingthe operatingposition;and lookbehindyouwhen backingup.
1.EngineswitchOff
2.EngineswitchOn
110-9457
3.Unlocked
4.Locked
117-5902
1.HandleUpright
2.Handlefolded
3.Releasefootswitchtofold handle
4
Setup
2.FillingtheEnginewithOil
1.UnfoldingtheHandle
Procedure
1.Movethehandlerearwardandholdtheupperhandle inplace(Figure3).
Figure3
Note:Thehandlewillclickintoposition.
2.Tightentheupperhandleknobastightasyoucan (Figure4).
0.58
quart
(0.55l)
SAE30detergentoilwithanAPIserviceclassication ofSH,SJ,SL,orhigher(notsuppliedwiththemower).
Procedure
Important:Yourmower
intheengine.
1.Removethedipstick(Figure5).
does not
comewithoil
Figure4
Figure5
2.Slowlypouroilintotheoillltube,periodically checkingthelevelwiththedipstick,untilthedipstick indicatesthattheengineisfullasillustratedin Figure5.Donotoverll.(Max.ll:0.58quart(0.55 l),type:SAE30detergentoilwithanAPIservice classicationofSH,SJ,SL,orhigher.)
Note:Eachtimeyouchecktheoillevel,removethe dipstickandwipeitclean,insertitintotheoilller neck(butdonotscrewitin),thenremoveitagain andcheckthelevel(Figure5).
Note:Ifyouoverlltheengine,poursomeoilout ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
Important:
5 operating hour s
RefertoChangingtheEngineOil.
Change the engine oil after the r st
;changeityearlythereafter.
5
3.InstalltheMulchPlugor GrassBag
Procedure
Youmustcorrectlyinstallthemulchplug(formulching orside-discharging)orgrassbag(forbagging)orthe enginewillnotstart.
Themowerhasasafetyswitch,locatedatthebottom ofachannelonthetop,rightrearofthemower,that preventsthemowerfromoperatingwithoutamulch plugorgrassbag.Thispreventsthemowerfrom throwingdebrisattheoperatorthroughtherearchute.
Fortheswitchtodetectthepresenceofthemulchplug, thetopofthemulchpluglevermustliefullyinthe bottomofthechannel(Figure6).
2.Squeezethebuttonontheleverwithyourthumb andfullyinsertthemulchplugintotheopening (Figure8).
Figure8
3.Releasethebuttonontheleverandensurethatthe topoftheleverisliesfullyintheswitchchannel (Figure9).Ifthetopoftheleverisnotinthe
switchchannel,yourmowerwillnotstart!
Figure6
1.Topofmulchplugleverinswitchchannel
1.Insertthemulchplugintothemower,ifitisn’t alreadyinstalled(Figure7).
Figure7
Figure9
Note:Iftheleverdoesnotlatchproperly,
disconnectthewirefromthesparkplugandcheck forandremoveanydebrisbuildupinthetunnel.
6
ProductOverview
Figure10
1.Cuttingheightlever
2.Oilll/Dipstick(notshown)
3.Recoilstarthandle10.Footpedal
4.Bladecontrolbar11.Fuelvalve
5.Upperhandle
6.Bladecontrolbutton
7.Upperhandleknob
12.Airlter
13.Sparkplug
8.Throttle
9.Fueltankcap
Operation
FillingtheFuelTank
Gasolineisextremelyammableandexplosive. Areorexplosionfromgasolinecanburnyou andothers.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormower directlyonthegroundbeforelling,notina vehicleoronanobject.
Fillthetankoutdoorswhentheengineis cold.Wipeupspills.
Donothandlegasolinewhensmokingor aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer, outofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure12).
Important:Toreducestartingproblems,add fuelstabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold.
Figure11
1.Grassbag3.Mulchplug(comes installedonthemower)
2.Sidedischargechute
Figure12
7
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andinsertitinto theoilllerneck,butdonotscrewitin(Figure13).
AdjustingtheCuttingHeight
Adjustingthecuttingheightmaybringyouinto contactwiththemovingblade,causingserious injury.
Stoptheengineandwaitforallmovingparts tostop.
Donotputyourngersunderthehousing whenadjustingthecuttingheight.
Adjustthecuttingheightasdesired.Setallfourwheels tothesameheight.
Note:Toraisethemower,moveall4cuttingheight leversforward;tolowerthemower,movethem rearward.
Figure13
2.Removethedipstickandchecktheoillevel (Figure13).
Ifthereisnooilonthedipstick,slowlypouroil intotheoillltube,periodicallycheckingthelevel withthedipstick,untilthedipstickindicatesthat theengineisfullasillustratedinFigure13.Donot overll.(Max.ll:0.58quart(0.55l),type:SAE 30detergentoilwithanAPIserviceclassication ofSH,SJ,SL,orhigher.)
Note:Ifyouoverlltheengine,poursomeoilout ofitasdirectedinChangingtheEngineOil.
3.Installthedipsticksecurely.
Figure14
8
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