Toro 20092, 20092C, 20095, 20095C, 20316 Operator's Manual

...
SuperRecycler
ModelNo.20092—SerialNo.310000001andUp
ModelNo.20092C—SerialNo.310000001andUp
ModelNo.20095—SerialNo.310000001andUp
ModelNo.20095C—SerialNo.310000001andUp
®
LawnMower
FormNo.3363-703RevC
Operator'sManual
Introduction
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndingadealer, ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts, oradditionalinformation,contactanAuthorized ServiceDealerorToroCustomerServiceandhave themodelandserialnumbersofyourproductready . Figure1identiesthelocationofthemodelandserial numbersontheproduct.
whichsignalsahazardthatmaycauseseriousinjury ordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety messagesidentiedbythesafetyalertsymbol(Figure2),
©2011—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Theenclosed
Engine Owner's Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
enginemanufacturerinaccordancewithSAEJ1940. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthisclass oflawnmowerwillbesignicantlylower.
Safety
ThislawnmowermeetsorexceedstheCPSCblade safetyrequirementsforwalk-behindrotarylawnmowers andtheB71.1specicationsoftheAmericanNational StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.Improperlyusingormaintainingthismower couldresultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe ANSI/OPEIstandardB71.1-2003.
Donotoperatemachinewithouttheentiregrass catcher,dischargeguard,rearguard,orothersafety protectivedevicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladecomes toacompletestopbeforecleaningthemachine, removinggrasscatcher,oruncloggingthedischarge guard.
Operatemachineonlyindaylightorgoodarticial light.
Donotoperatemachinewhileundertheinuence ofalcoholordrugs.
Neveroperatemowerinwetgrass.Alwaysbesure ofyourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before startingtheengine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckforthecauseimmediately. Vibrationisgenerallyawarningoftrouble.
Alwaysweareyeprotectionwhenoperatingmachine.
Thiscuttingmachinecanamputatehandsandfeet andthrowobjects.Failuretoobservethefollowing safetyinstructionscouldresultinseriousinjuryor death.
GeneralOperation
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine. Keepclearofthedischargeopeningatalltimes.
Onlyallowresponsibleadults,whoarefamiliarwith theinstructions,tooperatethismachine.
Cleartheareaofobjectssuchasrocks,wire,toys, etc.,whichcouldbethrownbytheblade.Staybehind thehandlewhentheengineisrunning.
Besuretheareaisclearofbystandersbefore operating.Stopmachineifanyoneentersthearea.
Donotoperatemachinebarefootedorwhilewearing sandals.Alwayswearsubstantialfootwear.
Donotpullmachinebackwardunlessabsolutely necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
Neverdirectdischargedmaterialtowardanyone. Avoiddischargingmaterialagainstawallor obstruction.Materialmayricochetbacktoward theoperator.Stopthebladewhencrossinggravel surfaces.
Seemanufacturer'sinstructionsforproperoperation andinstallationofaccessories.Onlyuseaccessories approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,do notmowit.
Mowacrossthefaceofslopes;neverupanddown. Exerciseextremecautionwhenchangingdirection onslopes.
Watchforholes,ruts,bumps,rocks,orotherhidden objects.Uneventerraincouldcauseaslipandfall accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes. Poorfootingcouldcauseaslipandfallaccident.
Donotmowneardrop-offs,ditches,or embankments.Youcouldloseyourfootingor balance.
Children
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassume thatchildrenwillremainwhereyoulastsawthem.
2
Keepchildrenoutofthemowingareaandunderthe watchfulcareofaresponsibleadultotherthanthe operator.
Bealertandturnmoweroffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners, shrubs,trees,orotherobjectsthatmayblockyour viewofachild.
Service
SafeHandlingofGasoline
GeneralService
Neveroperatemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipment isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir properoperationregularly .
Keepmachinefreeofgrass,leaves,orotherdebris build-up.Cleanupoilorfuelspillageandremove anyfuel-soakeddebris.Allowmachinetocool beforestoring.
Ifyoustrikeaforeignobject,stopandinspectthe machine.Repair,ifnecessary,beforestarting.
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother sourcesofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovegascaporaddfuelwiththeengine running.Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
Nevermakeanyadjustmentsorrepairswiththe enginerunning.Disconnectthesparkplugwireand groundagainstenginetopreventunintendedstarting.
Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer's recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingor overspeedtheengine.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilfuelingis complete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing immediately.
Neveroverllfueltank.Replacegascapandtighten securely.
WARNING
Exhaustcontainscarbonmonoxide,anodorless, deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
3
SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
94-8072
112-8867
1.Lock2.Unlock
104-7403
Electric-startmodelsonly
4
114-7982
1.Warning—readtheOperator'sManual.
2.Thrownobjecthazard—keepbystandersasafedistance fromthemachine.
3.Cutting/dismembermenthazardofhandorfoot,mower blade—disconnectthesparkplugwireandreadthe instructionsbeforeservicingorperformingmaintenance.
4.Cutting/dismembermenthazardofhandorfoot,mower blade—stayawayfrommovingparts.
5.Cutting/dismembermenthazardofhandorfoot,mower blade—donotoperateupanddownslopes;operatesideto sideonslopes;stoptheenginebeforeleavingtheoperating position;andlookbehindyouwhenbackingup.
Models20095and20095Conly
104-7953
1.Warning—readtheOperator'sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator'sManual.
1.Unlocked2.Locked
115-2896
Electric-startmodelsonly
115-8411
5
Setup
Important:Routethecablestothe
thehandle(Figure3).
outside
of
Important:Removeanddiscardtheprotective plasticsheetthatcoverstheengine.
1
AssemblingandUnfoldingthe Handle
NoPartsRequired
Procedure
WARNING
Assemblingandunfoldingthehandleimproperly candamagethecables,causinganunsafeoperating condition.
Donotdamagethecableswhenassemblingand unfoldingthehandle.
3.Rotatethehandlerearward(
Figure4).
Ensurethatthecablesareroutedtotheoutside ofthehandle.
Ifacableisdamaged,contactanAuthorized ServiceDealer.
1.Raisetherearofthemowerhousingtoitshighest cuttingheightsettingbymovingthe2rearcutting heightleversallthewayforward.RefertoAdjusting theCuttingHeightintheOperationsection.
2.Attachthehandleendstothemowerhousingwith 2washersand2handlebolts(
tightenthehandlebolts.
Figure3),butdonot
Figure4
4.Lockthehandleatyourdesiredheight.Referto AdjustingtheHandleHeightintheOperation section.
5.Torquethehandleboltsto120to160in-lb(14to 17Nm).
6.Adjustthecuttingheight.RefertoAdjustingthe CuttingHeight.
Figure3
1.Washer3.Handleend
2.Handlebolt
6
2
InstallingtheStarterRope
2.Slowlypouroilintotheoillltubeuntiltheoillevel reachestheFulllineonthedipstick(Figure6).Wait 3minutesafteraddingoiltochecktheoillevelwith thedipstick.Donotoverll.(Max.ll:20oz.(0.59 l),type:SAE30detergentoilwithanAPIservice classicationofSF,SG,SH,SJ,SL,orhigher.)
NoPartsRequired
Procedure
Pullthestarterropethroughtheropeguideonthe handle(Figure5).
Figure5
1.Starterrope
Note:Tomaketheropeeasiertoinstall,squeezethe controlbaronthehandle.
2.Ropeguide
3.Installthedipsticksecurely.
Important:
5 operating hour s
RefertoChangingtheEngineOil.
Change the engine oil after the r st
;changeityearlythereafter.
4
ChargingtheBattery
NoPartsRequired
Procedure
Electric-startmodelsonly
RefertoChargingtheBatteryintheMaintenance section.
3
FillingtheEnginewithOil
NoPartsRequired
Procedure
Yourmowerdoesnotcomewithoilintheengine.
1.Removethedipstick(Figure6).
Figure6
7
ProductOverview
Figure7
1.Cuttingheightlever(4)
2.Sparkplug
3.Airlter
4.Fueltankcap
5.Oilll/Dipstick12.Battery(electric-start
6.Dischargedeector
7.Recoilstarthandle
8.Bladecontrolbar
9.Upperhandle
10.Electricstarter (electric-startmodels only)
11.Grassbag
modelsonly)
13.Washoutport
Operation
FillingtheFuelTank
DANGER
Gasolineisextremelyammableandexplosive.A reorexplosionfromgasolinecanburnyouand others.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormower directlyonthegroundbeforelling,notina vehicleoronanobject.
Fillthetankoutdoorswhentheengineiscold. Wipeupspills.
Donothandlegasolinewhensmokingoraround anopenameorsparks.
Storegasolineinanapprovedfuelcontainer,out ofthereachofchildren.
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure9).
Useunleadedregulargasolinesuitableforautomotive use(87pumpoctaneminimum).Leadedregulargasoline maybeusedifunleadedregularisnotavailable.
1.Grassbag
2.Sidedischargechute
Note:Neverusemethanol,gasolinecontaining methanol,orgasolinecontainingmorethan10%ethanol becausethefuelsystemcouldbedamaged.Donotmix oilwithgasoline.
Important:T oreducestartingproblems,add fuelstabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold.
Figure8
3.Batterycharger (electric-startmodels only)
4.Reardischargeplug (installed)
Figure9
8
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andfullyinstall thedipstick(Figure10).
Figure10
2.Removethedipstickandchecktheoillevel (Figure10).IftheoillevelisbelowtheAddmarkon thedipstick,slowlypouroilintotheoillltubeto raisetheoilleveltotheFullmarkonthedipstick. Wait3minutesafteraddingoiltochecktheoillevel withthedipstick.Donotoverll.(Max.ll:20 oz.(0.59l),type:SAE30detergentoilwithanAPI serviceclassicationofSF,SG,SH,SJ,SL,orhigher.)
3.Installthedipstick.
AdjustingtheCuttingHeight
WARNING
Adjustingthecuttingheightmaybringyouinto contactwiththemovingblade,causingserious injury.
Stoptheengineandwaitforallmovingparts tostop.
Figure11
AdjustingtheHandleHeight
Youmayraiseorlowerthehandletoaposition comfortableforyou.
Rotatethehandlelock,movethehandletooneofthree positions,andlockthehandleintoposition(Figure12).
Donotputyourngersunderthehousingwhen adjustingthecuttingheight.
CAUTION
Iftheenginehasbeenrunning,themuferwillbe hotandcanseverelyburnyou.Keepawayfromthe hotmufer.
Adjustthecuttingheightasdesired.Setallfourwheels tothesameheight.
Note:Toraisethemower,moveall4cuttingheight leversforward;tolowerthemower,movethemall rearward(Figure11).
Figure12
1.Handlelock2.Handlepositions
9
StartingtheEngine
UsingtheSelf-propelDrive
1.Pullthebladecontrolbartothehandle(Figure13).
Figure13
2.Turntheignitionkey(electric-startmodelsonly) (Figure14)orpulltherecoilstarthandle(Figure15).
Figure14
Tooperatetheself-propeldrive,simplywalkwithyour handsontheupperhandleandyourelbowsatyour sides,andthemowerwillautomaticallykeeppacewith you(Figure16).
Figure16
StoppingtheEngine
Releasethebladecontrolbar(Figure17).
Important:Whenyoureleasethebladecontrol bar,thebladeshouldstopwithin3seconds.If itdoesnotstopproperly,stopusingyourmower immediatelyandcontactanAuthorizedService Dealer.
Figure15
Note:Ifthemowerdoesnotstart,contactan
AuthorizedServiceDealer.
Figure17
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto RemovingtheGrassBag)beforerecyclingtheclippings. Ifthesidedischargechuteisonthemower,removeit andlockthesidedischargedoor(refertoRemovingthe SideDischargeChute)beforerecyclingtheclippings.
Important:Ensurethatthereardischargeplug islockedinplace.Tolocktheplug:Raisethe dischargedeector( pluginuntilitsnapsintoplacebehindthetabs,and rotatetheleverontheplugtotheleft(Figure19).
10
Figure18),rmlypushthe
Figure18
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand leafclippingsfromthelawn.
Note:Ensurethebagisseatedinthecorrectposition.
WARNING
Aworngrassbagcouldallowdebristobethrown andresultinseriouspersonalinjuryordeathtothe operatororbystanders.
1.Dischargedeector
2.Reardischargeplug
Checkthegrassbagfrequently.Ifitisdamaged, installanewTororeplacementbag.
Ifthesidedischargechuteisonthemower,removeit andlockthesidedischargedoor(refertoRemovingthe SideDischargeChute)beforebaggingtheclippings.
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
InstallingtheGrassBag
1.Routethestarterropearoundthelowerropeguide (Figure20).
Figure19
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplug totheright(Figure19).
Figure20
1.Lowerropeguide
Note:Thelowerropeguidereleasesthestarterrope whenyoupulltherecoilstarthandle.
2.Raiseandholdupthedischargedeector(
11
Figure21).
Note:Thelowerropeguidereleasesthestarterrope whenyoupulltherecoilstarthandle.
2.Raiseandholdupthedischargedeector.
3.Liftthegrassbagupbythehandleoffthenotches.
Figure21
1.Dischargedeector
2.Reardischargeplug
3.Pulloutthereardischargeplug(Figure21).
4.Hangtheupperfrontedgeofthebagonthenotches (Figure22).
4.Installthereardischargeplug(
Figure24
1.Dischargedeector
Figure24).
2.Reardischargeplug
Important:Ensurethatthereardischargeplug islockedinplace.Tolocktheplug,rmlypush thepluginuntilitsnapsintoplacebehindthe tabs,androtatetheleverontheplugtotheleft (Figure25).
Figure22
1.Dischargedeector2.Grassbag
5.Lowerthedischargedeector.
RemovingtheGrassBag
1.Routethestarterropearoundthelowerropeguide (Figure23).
Figure23
1.Lowerropeguide
12
Figure26
Figure25
1.Lever2.Tabs
1.Dischargedeector
2.Reardischargeplug
Note:Tounlocktheplug,rotatetheleveronthe plugtotheright(Figure25).
5.Lowerthedischargedeector.
Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitandinserttherear dischargeplug(refertoRemovingtheGrassBag)before side-dischargingtheclippings.
Important:Ensurethatthereardischargeplug islockedinplace.Tolocktheplug:Raisethe dischargedeector(Figure26),rmlypushthe pluginuntilitsnapsintoplacebehindthetabs,and rotatetheleverontheplugtotheleft(Figure27).
Figure27
1.Lever2.Tabs
Note:Tounlocktheplug,rotatetheleverontheplug totheright(Figure19).
13
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartstostop beforeleavingtheoperatingposition.
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure28).
Figure28
2.Liftopenthesidedischargedoor(Figure29).
Figure29
Figure31
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,and otherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never deliberatelymowoveranyobject.
Ifthemowerstrikesanobjectorstartstovibrate, immediatelystoptheengine,disconnectthewire fromthesparkplug,andexaminethemowerfor damage.
Forbestperformance,installanewbladebeforethe cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro replacementblade.
CuttingGrass
3.Installthesidedischargechuteandclosethedoor ontothechute(Figure30).
Figure30
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps above.
Important:Lockthesidedischargedoorafteryou closeit(
Figure31).
Cutonlyaboutathirdofthegrassbladeatatime. Donotcutbelowthe2-inch(51mm)settingunless thegrassissparseoritislatefallwhengrassgrowth beginstoslowdown.RefertoAdjustingtheCutting Height.
Whencuttinggrassover6inches(15cm)tall,mow atthehighestcuttingheightsettingandwalkslower; thenmowagainatalowersettingforthebestlawn appearance.Ifthegrassistoolong,themowermay plugandcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleaves tendtoclumpontheyardandcancausethemower toplugortheenginetostall.
WARNING
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.Mowonlyindry conditions.
Alternatethemowingdirection.Thishelpsdisperse theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try oneormoreofthefollowing:
14
–Replacethebladeorhaveitsharpened.
CuttingLeaves
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmower.
–Cutthegrassmorefrequently.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Aftercuttingthelawn,ensurethathalfofthelawn showsthroughthecutleafcover.Youmayneedto makemorethanonepassovertheleaves.
Iftherearemorethan5inches(13cm)ofleaves onthelawn,setthefrontcuttingheightoneortwo notcheshigherthantherearcuttingheight.
–Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample, setthefrontwheelsat2-1/4inches(60mm)and
Slowdownyourmowingspeedifthemowerdoes notcuttheleavesnelyenough.
therearwheelsat2-3/4inches(70mm).
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
Beforeeachuseordaily
Every25hours
Every50hours
Every100hours
Beforestorage
Yearly
Important:Refertoyour
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemower.
•Chargethebattery.
•Lubricatetherearwheelgears.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•Changetheengineoil.
•Cleanthecoolingsystem(refertoyourengineowner'smanual).
•Replacethesparkplug(refertoyourengineowner'smanual).
•Chargethebattery.
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Replacetheairlter(morefrequentlyindustyoperatingconditions).
•Checkthesparkplug(refertoyourengineowner'smanual).
•RefertoyourEngineOperator'sManualforanyadditionalyearlymaintenance procedures.
Engine Operator's Man ual
PreparingforMaintenance
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug (Figure32)beforeperforminganymaintenance procedure.
foradditionalmaintenanceprocedures.
3.Afterperformingthemaintenanceprocedure(s), connectthesparkplugwiretothesparkplug.
15
Figure32
Important:Beforetippingthemowertochange
theoilorreplacetheblade,allowthefueltank torundrythroughnormalusage.Ifyoumust tipthemowerpriortorunningoutoffuel,usea handfuelpumptoremovethefuel.Alwaystip themowerontoitssidewiththeairlterup.
WARNING
Tippingthemowermaycausethefueltoleak. Gasolineisammable,explosiveandcancause personalinjury.
Runtheenginedryorremovethegasolinewith ahandpump;neversiphon.
ReplacingtheAirFilter
ServiceInterval:Yearly
1.Performthepre-maintenanceprocedures;referto PreparingforMaintenance.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Every50hours
Runtheengineafewminutesbeforechangingtheoil towarmit.Warmoilowsbetterandcarriesmore contaminants.
1.Performthepre-maintenanceprocedures;referto PreparingforMaintenance.
2.Removethedipstick(
Figure35).
2.Useascrewdrivertoopentheairltercover Figure33).
(
Figure33
3.Replacetheairlter.
4.Installthecover(
Figure34).
Figure35
3.Tipthemowerontoitsside,withtheairlterup, todraintheusedoiloutthroughtheoillltube
Figure36).
(
Figure36
4.Slowlypouroilintotheoillltubeuntiltheoillevel reachestheFulllineonthedipstick( 3minutesafteraddingoiltochecktheoillevelwith thedipstick.Donotoverll.(Max.ll:20oz.(0.59 l),type:SAE30detergentoilwithanAPIservice classicationofSF,SG,SH,SJ,SL,orhigher.)
Figure37).Wait
Figure34
16
Figure37
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling center.
ChargingtheBattery
ServiceInterval:Every25hours
Beforestorage
Electric-startmodelsonly
Note:Yourbatterychargermayhaveatwo-colorLED displaythatindicatesthefollowingstatesofcharging:
Aredlightindicatesthatthechargerischargingthe battery.
Agreenlightindicatesthatthechargerisfully chargedorthechargerisdisconnectedfromthe battery.
Aashinglightthatalternatesbetweenredandgreen indicatesthatthebatteryisnearlyfullycharged.This statelastsonlyafewminutesuntilthebatteryisfully charged.
ReplacingtheFuse
Electric-startmodelsonly
Ifthebatterydoesnotchargeortheenginedoesnot turnwiththeelectricstarter,thefusemaybeblown. Replaceitwitha40-ampplug-intypefuse.
Important:Youcannotstartthemowerwiththe electricstarterorchargethebatteryunlessyou installthefuse.
WARNING
Batteryposts,terminals,andrelatedaccessories containleadandleadcompounds,chemicals knowntotheStateofCaliforniatocausecancer andreproductiveharm.
batter y .
Chargethebatteryfor24hoursinitially,thenmonthly (every25starts)orasneeded.Alwaysusethechargerin ashelteredareaandchargethebatteryatatemperature between32°F(0°C)and105°F(41°C)whenever possible.
1.Connectthechargertothemowerwireharness locatedbelowtheignitionkey(
W ash hands after handling
Figure38).
1.Unclipbothendsofthebatterycoverandremove Figure39).
it(
Figure39
2.Replacethefuseinthefuseholder(Figure40).
Figure40
Figure38
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge, recycleordisposeofthelead-acidbatteryaccording tolocalcodes.
Note:Y ourmowercomeswithasparefuseinthe batterycompartment.
3.Installthebatterycover.
17
LubricatingtheWheelGears
ServiceInterval:Every25hours
1.Wipethegreasettingsjustinsidetherearwheels withacleanrag(Figure41).
Figure41
2.Installagreasegunontoeachttingandgentlyapply 2or3pumpsof#2multi-purposelithium-base grease.
Figure42
ReplacingtheBlade
ServiceInterval:Beforeeachuseordaily
Every25hours—Replacetheblade orhaveitsharpened(morefrequently iftheedgedullsquickly).
Important:
the blade pr oper l y
wrenchorareuncomfortableperformingthis procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If thebladeisdamagedorcracked,replaceitimmediately. Ifthebladeedgeisdullornicked,haveitsharpenedor replaceit.
WARNING
Thebladeissharp;contactingthebladecanresult inseriouspersonalinjury.
Weargloveswhenservicingtheblade.
1.Disconnectthesparkplugwirefromthesparkplug. RefertoPreparingforMaintenance.
2.Tipthemowerontoitssidewiththeairlterup.
3.Useablockawoodtoholdthebladesteady (
Figure42).
Y ou will need a torque wr ench to install
.Ifyoudonothaveatorque
4.Removetheblade,savingallmountinghardware.
5.Installthenewbladeandallmountinghardware.
Important:Positionthecurvedendsofthe bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto 60ft-lb(82N-m).
Important:Abolttorquedto60ft-lb(82N-m) isverytight.Whileholdingthebladewitha blockofwood,putyourweightbehindthe ratchetorwrenchandtightentheboltsecurely. Thisboltisverydifculttoovertighten.
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
WARNING
Themowermaydislodgematerialfromunderthe mowerhousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemowersoonafteryouhave completedmowing.
1.Lowerthemowertoitslowestcuttingheightsetting. RefertoAdjustingtheCuttingHeight.
18
2.Movethemowerontoaatpavedsurface.
3.Attachagardenhosethatisconnectedtoawater supplytothewashoutportonthemowerhousing
Figure43).
(
Figure43
1.Washoutport
Storage
Storethemowerinacool,clean,dryplace.
PreparingtheMowerfor Storage
WARNING
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemowerinanenclosurenearan opename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer tothefuelasdirectedbytheenginemanufacturer.
2.Runthemoweruntiltheenginestopsfromrunning outoffuel.
3.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
4.Turnthewateron.
5.Starttheengineandrunituntiltherearenomore clippingsthatcomeoutfromunderthemower housing.
6.Stoptheengine.
7.Shutoffthewateranddisconnectthegardenhose fromthemower.
8.Starttheengineandrunitforafewminutestodry thehousing.
4.Removethewirefromthesparkplugandconnect thewireontotheretainingpost.
5.Removethesparkplug,add1oz.(30ml)ofoil throughthesparkplughole,andpullthestarterrope slowlyseveraltimestodistributeoilthroughoutthe cylindertopreventcylindercorrosionduringthe off-season.
6.Installthesparkplugandtightenitwithatorque wrenchto15ft-lb(20N-m).
7.Tightenallnuts,bolts,andscrews.
8.Chargethebatteryfor24hours,thenunplugthe batterychargerandstorethemowerinanunheated area.Ifyoumuststorethemowerinaheated area,youmustchargethebatteryevery90days (electric-startmodelsonly).
FoldingtheHandle
WARNING
If,whilefoldingthehandleforstoringor transportingthemower,youaccidentlybumpthe keyandengagethebladecontrolbar,theengine couldstartandrotatetheblade,causingserious personalinjury.
Alwaysremovetheignitionkeybeforeyoufoldthe handle.
1.Rotatethehandleforward(Figure44).
19
Important:Routethecablestotheoutsideof thehandleknobsasyoufoldtheupperhandle.
Figure44
2.Tounfoldthehandle,refertoAssemblingand UnfoldingtheHandleintheSetupsection.
RemovingtheMowerfrom Storage
1.Chargethebattery(electric-startmodelsonly).
2.Connectthewiretothesparkplug.
20
Notes:
21
Notes:
22
Notes:
23
TheToroTotalCoverageGuarantee
A5-YearFullWarranty(45DayLimitedWarrantyforCommercialUse)
TheToroGTSStartingGuarantee
A5-YearFullWarranty(NotApplicableforCommercialUse)
SuperRecycler SuperBagger WalkPowerMowers
®
ConditionsandProductsCovered
TheToroCompanyanditsafliate,T oroWarrantyCompany,pursuantto anagreementbetweenthem,jointlypromisetorepairtheToroProducts listedbelowifusedforresidentialpurposes*ifitisdefectiveinmaterialsor workmanshiporifitstopsfunctioningduetothefailureofacomponent;or iftheT oroGTS(GuaranteedtoStart)enginewillnotstartontherstor secondpull,providedtheroutinemaintenancerequiredintheOperator's Manualhavebeenperformed.
Thiswarrantycoversthecostofpartsandlabor,butyoumustpay transportationcosts.
Thefollowingtimeperiodsapplyfromthedateofpurchase:
ProductsWarrantyPeriod
SuperRecycler SuperBaggerMowers5yearfullwarranty GTS(GuaranteedtoStart)5yearfullwarranty Accessories(forabovemowers)5yearfullwarranty Battery
®
Mowers5yearfullwarranty
1yearfullwarranty
LimitedWarrantyforCommercialUse
Gas-poweredT oroProductsusedforcommercial,institutional,or rentaluse,arewarrantedfor45daysagainstdefectsinmaterialsor workmanship.Componentsfailingduetonormalweararenotcovered bythiswarranty.
TheToroGTS(GuaranteedtoStart)StartingGuaranteedoesnotapply whentheproductisusedcommercially*.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor workmanship,followthisprocedure:
1.ContactanyAuthorizedT oroServiceDealertoarrangeserviceattheir dealership.Tolocateadealerconvenienttoyou,refertotheYellow Pagesofyourtelephonedirectory(lookunder“LawnMowers”)or accessourwebsiteatwww .T oro.com.Y oumayalsocallthenumbers listedinitem#3tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe ServiceDealer.Thedealerwilldiagnosetheproblemanddetermine ifitiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s analysisorwiththeassistanceprovided,contactusat:
CustomerCareDepartment,RLCDivision ToroWarrantyCompany 811 1LyndaleAvenueSouth Bloomington,MN55420-1196 Tollfreeat888-865-5688(U.S.customers) Tollfreeat888-865-5705(Canadiancustomers)
OwnerResponsibilities
YoumustmaintainyourToroProductbyfollowingthemaintenance proceduresdescribedintheOperator'sManual.Suchroutine maintenance,whetherperformedbyadealerorbyyou,isatyourexpense.
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem coverageandenginewarrantycoverageonsomeproducts.Thisexpress warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airlters,bladesharpening orwornblades,cable/linkageadjustments,orbrakeandclutch adjustments
Anyproductorpartwhichhasbeenalteredormisusedandrequires
replacementorrepairduetoaccidentsorlackofpropermaintenance
Repairsnecessaryduetofailuretousefreshfuel(lessthanone
monthold),orfailuretoproperlypreparetheunitpriortoanyperiod ofnon-useoveronemonth
Pickupanddeliverycharges
Operationalmisuse,neglect,oraccidents
RepairsorattemptedrepairsbyanyoneotherthananAuthorized
ToroServiceDealer
Repairsoradjustmentstocorrectstartingdifcultiesduetothe
following:
failuretofollowpropermaintenanceprocedures
rotarymowerbladestrikinganobject
contaminantsinthefuelsystem
improperfuel(consultyourOperator'sManualifindoubt)
failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
Specialoperationalconditionswherestartingmayrequiremorethan
twopulls:
rsttimestartsafterextendedperiodofnon-useoveronemonth
orseasonalstorage
cooltemperaturestartssuchasthosefoundinearlyspringand
lateautumn
improperstartingprocedures-ifyouarehavingdifcultystarting
yourunit,pleasechecktheOperator'sManualtoensurethat youareusingthecorrectstartingprocedures.Thiscansavean unnecessaryvisittoanAuthorizedT oroServiceDealer.
GeneralConditions
Allrepairscoveredbythesewarrantiesmustbeperformedbyan AuthorizedToroServiceDealerusingT oroapprovedreplacementparts. RepairbyanAuthorizedT oroServiceDealerisyoursoleremedyunder thiswarranty .
NeitherTheT oroCompanynorToroWarrantyCompanyisliablefor indirect,incidental,orconsequentialdamagesinconnectionwiththe useoftheT oroProductscoveredbythesewarranties,includingany costorexpenseofprovidingsubstituteequipmentorserviceduring reasonableperiodsofmalfunctionornon-usependingcompletionof repairsunderthesewarranties.
Somestatesdonotallowexclusionsofincidentalorconsequential damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe aboveexclusionsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
CustomerswhohavepurchasedToroproductsexportedfromtheUnitedStatesorCanadashouldcontacttheirToroDistributor(Dealer)toobtain guaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceorhavedifcultyobtaining guaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
*Residentialpurposesmeansuseoftheproductonthesamelotasyourhome.Useatmorethanonelocation,orinstitutionalorrentaluse,isconsidered commercialuse,andthecommercialusewarrantywouldapply.
374-0259RevA
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