Toro 20089, 20113, 20112 Operator's Manual

Page 1
22inRecycler®LawnMower
ModelNo.20066—SerialNo.280000001andUp
ModelNo.20067—SerialNo.280000001andUp
ModelNo.20089—SerialNo.280000001andUp
ModelNo.20112—SerialNo.280000001andUp
ModelNo.20113—SerialNo.280000001andUp
FormNo.3359-875RevA
Operator'sManual
Introduction
Readthisinformationcarefullytolearnhowtooperate andmaintainyourproductproperlyandtoavoidinjury andproductdamage.Youareresponsibleforoperating theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comfor productandaccessoryinformation,helpndinga dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or additionalinformation,contactanAuthorizedService DealerorToroCustomerServiceandhavethemodel andserialnumbersofyourproductready.Figure1 identiesthelocationofthemodelandserialnumbers ontheproduct.
Thismanualidentiespotentialhazardsandhas safetymessagesidentiedbythesafetyalertsymbol (Figure2),whichsignalsahazardthatmaycauseserious injuryordeathifyoudonotfollowtherecommended precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation. Importantcallsattentiontospecialmechanical informationandNoteemphasizesgeneralinformation worthyofspecialattention.
Warning
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace below:
ModelNo.
SerialNo.
©2007—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.Toro.com.
Important:Thisengineisnotequippedwitha
sparkarrestermufer.ItisaviolationofCalifornia PublicResourceCodeSection4442touseoroperate theengineonanyforest-covered,brush-covered,or grass-coveredland.Otherstatesorfederalareas mayhavesimilarlaws.
ThissparkignitionsystemcomplieswithCanadian ICES-002.
Theenclosed
Engine Owner’ s Man ual
issupplied forinformationregardingtheUSEnvironmental ProtectionAgency(EPA)andtheCalifornia EmissionControlRegulationofemissionsystems, maintenance,andwarranty.Replacementsmaybe orderedthroughtheenginemanufacturer.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
Page 2
Formodelswithstatedenginehorsepower,thegross horsepoweroftheenginewaslaboratoryratedbythe enginemanufacturerinaccordancewithSAEJ1940. Asconguredtomeetsafety,emission,andoperating requirements,theactualenginehorsepoweronthisclass oflawnmowerwillbesignicantlylower.
Safety
ThislawnmowermeetsorexceedstheCPSCblade safetyrequirementsforwalk-behindrotarylawnmowers andtheB71.1specicationsoftheAmericanNational StandardsInstituteineffectatthetimeofproduction.
Readandunderstandthecontentsofthismanual beforeyoustarttheengine.
Thesafetyalertsymbol(Figure2)isusedtoalertyou topotentialpersonalinjuryhazards.Obeyallsafety messagesthatfollowthissymboltoavoidpossibleinjury ordeath.Improperlyusingormaintainingthismower couldresultininjuryordeath.Toreducethispotential, complywiththefollowingsafetyinstructions.
Thefollowinginstructionshavebeenadaptedfromthe ANSI/OPEIstandardB71.1-2003.
obstruction.Materialmayricochetbacktoward theoperator.Stopthebladewhencrossinggravel surfaces.
Donotoperatemachinewithouttheentiregrass catcher,dischargeguard,rearguard,orothersafety protectivedevicesinplaceandworking.
Neverleavearunningmachineunattended.
Stoptheengineandwaituntilthebladecomes toacompletestopbeforecleaningthemachine, removinggrasscatcher,oruncloggingthedischarge guard.
Operatemachineonlyindaylightorgoodarticial light.
Donotoperatemachinewhileundertheinuence ofalcoholordrugs.
Neveroperatemowerinwetgrass.Alwaysbesure ofyourfooting;walk;neverrun.
Disengagethedrivesystem,ifsoequipped,before startingtheengine.
Ifthemachineshouldstarttovibrateabnormally, stoptheengineandcheckforthecauseimmediately. Vibrationisgenerallyawarningoftrouble.
Thiscuttingmachinecanamputatehandsandfeet andthrowobjects.Failuretoobservethefollowing safetyinstructionscouldresultinseriousinjuryor death.
GeneralOperation
Read,understand,andfollowallinstructionsonthe machineandinthemanual(s)beforestarting.
Donotputhandsorfeetnearorunderthemachine. Keepclearofthedischargeopeningatalltimes.
Onlyallowresponsibleadults,whoarefamiliarwith theinstructions,tooperatethismachine.
Cleartheareaofobjectssuchasrocks,wire,toys, etc.,whichcouldbethrownbytheblade.Stay behindthehandlewhentheengineisrunning.
Besuretheareaisclearofbystandersbefore operating.Stopmachineifanyoneentersthearea.
Donotoperatemachinebarefootedorwhilewearing sandals.Alwayswearsubstantialfootwear.
Donotpullmachinebackwardunlessabsolutely necessary.Alwayslookdownandbehindbeforeand whilemovingbackward.
Alwaysweareyeprotectionwhenoperatingmachine.
Seemanufacturer’sinstructionsforproperoperation andinstallationofaccessories.Onlyuseaccessories approvedbythemanufacturer.
SlopeOperation
Slopesareamajorfactorrelatedtoslipandfallaccidents, whichcanresultinsevereinjury.Operationonallslopes requireextracaution.Ifyoufeeluneasyonaslope,do notmowit.
Mowacrossthefaceofslopes;neverupanddown. Exerciseextremecautionwhenchangingdirection onslopes.
Watchforholes,ruts,bumps,rocks,orotherhidden objects.Uneventerraincouldcauseaslipandfall accident.Tallgrasscanhideobstacles.
Donotmowonwetgrassorexcessivelysteepslopes. Poorfootingcouldcauseaslipandfallaccident.
Donotmowneardrop-offs,ditches,or embankments.Youcouldloseyourfootingor balance.
Neverdirectdischargedmaterialtowardanyone. Avoiddischargingmaterialagainstawallor
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Children
Tragicaccidentscanoccuriftheoperatorisnotalertto thepresenceofchildren.Childrenareoftenattractedto themachineandthemowingactivity.Neverassume thatchildrenwillremainwhereyoulastsawthem.
Keepchildrenoutofthemowingareaandunder thewatchfulcareofaresponsibleadultotherthan theoperator.
Bealertandturnmoweroffifachildentersthearea.
Neverallowchildrentooperatethemachine.
Useextracarewhenapproachingblindcorners, shrubs,trees,orotherobjectsthatmayblockyour viewofachild.
Service
SafeHandlingofGasoline
Toavoidpersonalinjuryorpropertydamage,use extremecareinhandlinggasoline.Gasolineis extremelyammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andother sourcesofignition.
Useonlyanapprovedgasolinecontainer.
Neverremovegascaporaddfuelwiththeengine running.Allowenginetocoolbeforerefueling.
Neverrefuelthemachineindoors.
Neverstorethemachineorfuelcontainerwhere thereisanopename,spark,orpilotlightsuchas onawaterheateroronotherappliances.
Neverllcontainersinsideavehicleoronatruck ortrailerbedwithaplasticliner.Alwaysplace containersonthegroundawayfromyourvehicle beforelling.
Exhaustcontainscarbonmonoxide,an odorless,deadlypoisonthatcankillyou.
Donotruntheengineindoorsorinanenclosed area.
GeneralService
Neveroperatemachineinaclosedarea.
Keepallnutsandboltstighttobesuretheequipment isinsafeworkingcondition.
Nevertamperwithsafetydevices.Checktheir properoperationregularly .
Keepmachinefreeofgrass,leaves,orotherdebris build-up.Cleanupoilorfuelspillageandremove anyfuel-soakeddebris.Allowmachinetocool beforestoring.
Ifyoustrikeaforeignobject,stopandinspectthe machine.Repair,ifnecessary,beforestarting.
Nevermakeanyadjustmentsorrepairswiththe enginerunning.Disconnectthesparkplugwire andgroundagainstenginetopreventunintended starting.
Checkgrasscatchercomponentsandthedischarge guardfrequentlyandreplacewithmanufacturer’ s recommendedparts,whennecessary.
Mowerbladesaresharp.Wrapthebladeorwear gloves,anduseextracautionwhenservicingthem.
Donotchangetheenginegovernorsettingor overspeedtheengine.
Maintainorreplacesafetyandinstructionlabels,as necessary.
Removegas-poweredequipmentfromthetruck ortrailerandrefuelitontheground.Ifthisisnot possible,thenrefuelsuchequipmentwithaportable container,ratherthanfromagasolinedispenser nozzle.
Keepthenozzleincontactwiththerimofthefuel tankorcontaineropeningatalltimesuntilfuelingis complete.Donotuseanozzlelock-opendevice.
Iffuelisspilledonclothing,changeclothing immediately.
Neveroverllfueltank.Replacegascapandtighten securely.
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SafetyandInstructionalDecals
Important:Safetyandinstructiondecalsarelocatednearareasofpotentialdanger.Replacedamaged
decals.
Manufacturer’sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal machinemanufacturer.
94-8072
104-7402
Models20067and20113only
104-7953
Electric-startmodelsonly
1.Warning—readtheOperator’sManualforinformationonchargingthebattery;containslead;donotdiscard.
2.ReadtheOperator’sManual.
Models20067and20113only
104-7403
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1.Warning—readthe
Operator’sManual.
2.Thrownobject hazard—keepbystanders asafedistancefromthe machine.
3.Cutting/dismemberment hazardofhandorfoot, mowerblade—removethe wirefromthesparkplug, andreadtheinstructions beforeservicingor performingmaintenance.
112-8759
4.Cutting/dismemberment hazardofhandorfoot, mowerblade—stayaway frommovingparts.
5.Cutting/dismemberment hazardofhandorfoot, mowerblade—donot operateupanddown slopes;operatesideto sideonslopes;stopthe enginebeforeleavingthe operatingposition;and lookbehindyouwhen backing.
115-2896
Model20089only
112-8867
1.Lock2.Unlock
108-4791
Electric-startmodelsonly
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Setup
Important:Removeanddiscardtheprotective
plasticsheetthatcoverstheengine.
1.UnfoldingtheHandle
Procedure
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
Donotdamagethecableswhenfoldingor unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized ServiceDealer.
1.Carefullymovetheupperhandleforwarduntilthe handlehalvesareinlineandnesttogetherasshown (Figure3).
Figure5
2.FillingtheEnginewithOil
Procedure
Yourmowerdoesnotcomewithoilintheengine,butit doescomewithabottleofoil.
1.Removethedipstick(Figure6).
Figure3
2.Tightenthehandleknobs(Figure4).
Figure4
3.Rotatethehandlerearward(asshown)untilitclicks intoplace(Figure5).
Figure6
2.Slowlypouroilintotheoillltubeuntiltheoillevel reachestheFulllineonthedipstick(Figure6).Do notoverll.(Max.ll:20oz.(0.59l),type:SAE
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30WdetergentoilwithanAPIserviceclassication ofSF,SG,SH,SJ,SL,orhigher.)
4.ChargingtheBattery
3.Installthedipsticksecurely.
Important:
5 operating hour s
Change the engine oil after the r st
;changeityearlythereafter.
RefertoChangingtheEngineOil.
3.InstallingtheFuse
Procedure
Electric-startmodelsonly
Yourmowercomeswitha40-ampfusethatprotectsthe electricstarter.
Important:Y oucannotstartthemowerwiththe electricstarterorchargethebatteryunlessyou installthefuse.
1.Unclipbothendsofthebatterycoverandremoveit (Figure7).
Procedure
Electric-startmodelsonly
RefertoChargingtheBatteryintheMaintenance section.
ProductOverview
Figure7
2.Insertthefuseintothefuseholder(Figure8).
Figure8
Note:Yourmowercomeswithafuseintheowner’s
packetandanotherfuseinthebatterybox.
3.Installthebatterycover.
Figure9
1.Cuttingheightlever7.Oilll/dipstick
2.Fueltankcap
3.Recoilstarthandle9.Washoutport
4.Bladecontrolbar
5.Handle
6.Ignitionkey(electric-start modelsonly)
7
8.Battery(electric-start modelsonly)
10.Sparkplug
11.Airlter
Page 8
1.Grassbag
2.Sidedischargechute
Figure10
3.Batterycharger (electric-startmodels only)
Figure11
CheckingtheEngineOilLevel
Operation
FillingtheFuelTank
Gasolineisextremelyammableandexplosive. Areorexplosionfromgasolinecanburnyou andothers.
Topreventastaticchargefromignitingthe gasoline,placethecontainerand/ormower directlyonthegroundbeforelling,notina vehicleoronanobject.
Fillthetankoutdoorswhentheengineis cold.Wipeupspills.
Donothandlegasolinewhensmokingor aroundanopenameorsparks.
Storegasolineinanapprovedfuelcontainer, outofthereachofchildren.
ServiceInterval:Beforeeachuseordaily
1.Removethedipstick,wipeitclean,andfullyinstall thedipstick(Figure12).
Fillthefueltankwithfreshunleadedregulargasoline fromamajorname-brandservicestation(Figure11).
Note:Neverusemethanol,gasolinecontaining methanol,orgasoholcontainingmorethan10%ethanol becausethefuelsystemcouldbedamaged.Donotmix oilwithgasoline.
Important:Toreducestartingproblems,add fuelstabilizertothefuelallseason,mixingitwith gasolinelessthan30daysold.
Figure12
2.Removethedipstickandchecktheoillevel (Figure12).IftheoillevelisbelowtheAddmarkon thedipstick,slowlypouroilintotheoillltubeto raisetheoilleveltotheFullmarkonthedipstick. Donotoverll.(Max.ll:20oz.(0.59l),type:SAE 30WdetergentoilwithanAPIserviceclassication ofSF,SG,SH,SJ,SL,orhigher.)
3.Installthedipsticksecurely.
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AdjustingtheCuttingHeight
Adjustingthecuttingheightmaybringyouintocontactwiththemovingblade,causingseriousinjury.
Stoptheengineandwaitforallmovingpartstostop.
Donotputyourngersunderthehousingwhenadjustingthecuttingheight.
Iftheenginehasbeenrunning,themuferwillbehotandcanseverelyburnyou.Keepawayfrom thehotmufer.
Adjustthecuttingheightasdesired.Setthefrontwheelstothesameheightastherearwheels(Figure13).
Figure13
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StartingtheEngine
1.Holdthebladecontrolbaragainstthehandle (Figure14).
Figure16
Note:Ifthemowerstilldoesnotstart,contactan
AuthorizedServiceDealer.
UsingtheSelf-propelDrive
Figure14
1.Bladecontrolbar
2.Turntheignitionkey(Figure15)(electric-start modelsonly)orpulltherecoilstarthandle (Figure16).
Note:Whenyoupulltherecoilstarthandle,keep yourngersawayfromthecableonthehandle.
Figure15
Tooperatetheself-propeldrive,simplywalkwithyour handsontheupperhandleandyourelbowsatyour sides,andthemowerwillautomaticallykeeppacewith you(Figure17).
Figure17
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StoppingtheEngine
ServiceInterval:Beforeeachuseordaily
Tostoptheengine,releasethebladecontrolbar.
Note:Removetheignitionkeywhenyouleavethe mower.
Important:Whenyoureleasethebladecontrol bar,boththeengineandbladeshouldstopwithin 3seconds.Iftheydonotstopproperly,stopusing yourmowerimmediatelyandcontactanAuthorized ServiceDealer.
InstallingtheGrassBag
1.Raiseandholdupthereardoor(Figure18).
RecyclingtheClippings
Yourmowercomesfromthefactoryreadytorecyclethe grassandleafclippingsbackintothelawn.
Ifthegrassbagisonthemower,removeit(referto RemovingtheGrassBag)beforerecyclingtheclippings. Ifthesidedischargechuteisonthemower,removeit andlockthesidedischargedoor(refertoRemovingthe SideDischargeChute)beforerecyclingtheclippings.
BaggingtheClippings
Usethegrassbagwhenyouwanttocollectgrassand leafclippingsfromthelawn.
Aworngrassbagcouldallowsmallstones andothersimilardebristobethrowninthe operator’sorbystander’sdirectionandresultin seriouspersonalinjuryordeathtotheoperator orbystanders.
Figure18
2.Installthegrassbag(Figure19).
Checkthegrassbagfrequently.Ifitis damaged,installanewTororeplacementbag.
Ifthesidedischargechuteisonthemower,removeit andlockthesidedischargedoor(refertoRemovingthe SideDischargeChute)beforebaggingtheclippings.
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.
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Side-dischargingtheClippings
Usethesidedischargeforcuttingverytallgrass.
Ifthebagisonthemower,removeitbefore side-dischargingtheclippings.
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
Stoptheengineandwaitforallmovingpartsto stopbeforeleavingtheoperatingposition.
InstallingtheSideDischargeChute
1.Unlockthesidedischargedoor(Figure20).
Figure19
3.Lowerthereardoor.
RemovingtheGrassBag
Toremovethebag,reversethestepsabove.
Figure20
2.Installthesidedischargechute(Figure21).
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Figure21
Figure22
OperatingTips
GeneralMowingTips
Cleartheareaofsticks,stones,wire,branches,and otherdebristhatthebladecouldhit.
Avoidstrikingsolidobjectswiththeblade.Never deliberatelymowoveranyobject.
Ifthemowerstrikesanobjectorstartstovibrate, immediatelystoptheengine,disconnectthewire fromthesparkplug,andexaminethemowerfor damage.
Forbestperformance,installanewbladebeforethe cuttingseasonbegins.
ReplacethebladewhennecessarywithaToro replacementblade.
CuttingGrass
Cutonlyaboutathirdofthegrassbladeatatime. Donotcutbelowthe2-inch(51mm)settingunless thegrassissparseoritislatefallwhengrassgrowth beginstoslowdown.RefertoAdjustingtheCutting Height.
Whencuttinggrassover6inches(15cm)tall,mow atthehighestcuttingheightsettingandwalkslower; thenmowagainatalowersettingforthebestlawn appearance.Ifthegrassistoolong,themowermay plugandcausetheenginetostall.
Mowonlydrygrassorleaves.Wetgrassandleaves tendtoclumpontheyardandcancausethemower toplugortheenginetostall.
RemovingtheSideDischargeChute
Toremovethesidedischargechute,reversethesteps above.
Important:Lockthesidedischargedoorafteryou closeit(Figure22).
Wetgrassorleavescancauseseriousinjuryif youslipandcontacttheblade.Mowonlyindry conditions.
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Beawareofapotentialrehazardinverydry conditions,followalllocalrewarnings,andkeep themowerfreeofdrygrassandleafdebris.
Alternatethemowingdirection.Thishelpsdisperse theclippingsoverthelawnforevenfertilization.
Ifthenishedlawnappearanceisunsatisfactory,try oneormoreofthefollowing:
–Replacethebladeorhaveitsharpened.
–Walkataslowerpacewhilemowing.
–Raisethecuttingheightonyourmower.
–Cutthegrassmorefrequently.
–Setthecuttingheightonthefrontwheelsone
notchlowerthantherearwheels.Forexample, setthefrontwheelsat2inches(51mm)andthe rearwheelsat2-3/8inches(60mm).
CuttingLeaves
Aftercuttingthelawn,ensurethathalfofthelawn showsthroughthecutleafcover.Youmayneedto makemorethanonepassovertheleaves.
Iftherearemorethan5inches(13cm)ofleaves onthelawn,setthefrontcuttingheightoneortwo notcheshigherthantherearcuttingheight.
–Overlapcuttingswathsinsteadofcuttingafull
swathwitheachpass.
Slowdownyourmowingspeedifthemowerdoes notcuttheleavesnelyenough.
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
Aftertherst5hours
Beforeeachuseordaily
Every25hours
Beforestorage
Yearly
MaintenanceProcedure
•Changetheengineoil.
•Checktheengineoillevel.
•Ensurethattheenginestopswithin3secondsafterreleasingthebladecontrolbar.
•Cleangrassclippingsanddirtfromunderthemower.
•Replacetheairlter;replaceitmorefrequentlyindustyoperatingconditions.
•Chargethebatteryfor24hours(electric-startmodelsonly).
•Emptythefueltankbeforerepairsasdirectedandbeforeannualstorage.
•Changetheengineoil.
•Lubricatethewheelgears.
•Replacethebladeorhaveitsharpened(morefrequentlyiftheedgedullsquickly).
•RefertoyourEngineOperator’sManualforanyadditionalyearlymaintenance procedures.
Important:Refertoyour
Engine Operator’ s Man ual
foradditionalmaintenanceprocedures.
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PreparingforMaintenance
ReplacingtheAirFilter
1.Stoptheengineandwaitforallmovingpartstostop.
2.Disconnectthesparkplugwirefromthesparkplug andhookitontotheretainingpost(Figure23) beforeperforminganymaintenanceprocedure.
Figure23
ServiceInterval:Every25hours
1.Useascrewdrivertoopentheairltercover (Figure24).
Figure24
2.Replacetheairlter(Figure25).
3.Afterperformingthemaintenanceprocedure(s), connectthesparkplugwiretothesparkplug.
Important:Beforetippingthemowertochange theoilorreplacetheblade,allowthefueltank torundrythroughnormalusage.Ifyoumust tipthemowerpriortorunningoutoffuel,usea handfuelpumptoremovethefuel.Alwaystip themowerontoitsside,withtheairlterup.
Tippingthemowermaycausethefueltoleak. Gasolineisammable,explosiveandcancause personalinjury.
Runtheenginedryorremovethegasolinewith ahandpump;neversiphon.
Figure25
3.Installthecover.
ChangingtheEngineOil
ServiceInterval:Aftertherst5hours
Yearly
Runtheengineafewminutesbeforechangingtheoil towarmit.Warmoilowsbetterandcarriesmore contaminants.
1.RefertoPreparingforMaintenance.
2.Removethedipstick(Figure26).
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ChargingtheBattery
ServiceInterval:Every25hours
Electric-startmodelsonly
Warning
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandleadcompounds,
chemicalsknowntotheStateofCalifornia
tocausecancerandreproductiveharm.
Washhandsafterhandling .
Chargethebatteryfor24hoursinitially,thenmonthly (every25starts)orasneeded.Alwaysusethecharger inashelteredareaandchargethebatteryatroom temperature(70°or22°C)wheneverpossible.
1.Connectthechargertothemowerwireharness locatedbelowtheignitionkey(Figure28).
Figure26
3.Tipthemowerontoitssidewiththeairlterup todraintheusedoiloutthroughtheoillltube (Figure27).
Figure27
4.Slowlypouroilintotheoillltubeuntiltheoillevel reachestheFulllineonthedipstick(Figure26).Do notoverll.(Max.ll:20oz.(0.59l),type:SAE 30WdetergentoilwithanAPIserviceclassication ofSF,SG,SH,SJ,SL,orhigher.)
Figure28
2.Plugthechargerintoawalloutlet.
Note:Whenthebatterynolongerholdsacharge, recycleordisposeofthelead-acidbatteryaccording tolocalcodes.
ReplacingtheFuse
Electric-startmodelsonly
Ifthebatterydoesnotchargeortheenginedoesnotrun withtheelectricstarter,thefusemaybeblown.Replace itwitha40-ampplug-intypefuse.RefertoInstalling theFuse.
5.Installthedipsticksecurely.
6.Disposeoftheusedoilproperlyatalocalrecycling center.
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LubricatingtheWheelGears
ServiceInterval:Yearly
1.Removethewheelboltsontherearwheelsand removetherearwheels.
2.Applyalubricatingoiltotheinnerandoutersides ofthegearasshowninFigure29.
Figure29
Figure30
4.Removetheblade,savingallmountinghardware (Figure30).
5.Installthenewbladeandallmountinghardware (Figure31).
3.Installtherearwheels.
ReplacingtheBlade
ServiceInterval:Yearly
Important:
the blade pr oper l y
wrenchorareuncomfortableperformingthis procedure,contactanAuthorizedServiceDealer.
Examinethebladewheneveryourunoutofgasoline.If thebladeisdamagedorcracked,replaceitimmediately. Ifthebladeedgeisdullornicked,haveitsharpenedor replaceit.
Thebladeissharp;contactingthebladecan resultinseriouspersonalinjury.
Weargloveswhenservicingtheblade.
Y ou will need a torque wr ench to install
.Ifyoudonothaveatorque
Figure31
1.RefertoPreparingforMaintenance.
2.Tipthemowerontoitssidewiththeairlterup.
3.Useablockofwoodtoholdthebladesteady (Figure30).
Important:Positionthecurvedendsofthe bladetopointtowardthemowerhousing.
6.Useatorquewrenchtotightenthebladeboltto 60ft-lb(82N⋅ ⋅⋅m).
Important:Abolttorquedto60ft-lb(82N⋅ ⋅⋅m) isverytight.Whileholdingthebladewitha blockofwood,putyourweightbehindthe
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ratchetorwrenchandtightentheboltsecurely. Thisboltisverydifculttoovertighten.
AdjustingtheSelf-propelDrive Cable
Wheneveryouinstallanewself-propelcableorif theself-propeldriveisoutofadjustment,adjustthe self-propeldrivecable.
1.Loosenthecablesupportnut(Figure32).
Figure32
CleaningtheMower
ServiceInterval:Beforeeachuseordaily
Themowermaydislodgematerialfromunder themowerhousing.
Weareyeprotection.
Stayintheoperatingposition(behindthe handle)whentheengineisrunning.
Donotallowbystandersinthearea.
Forbestresults,cleanthemowersoonafteryouhave completedmowing.
1.Lowerthemowertoitslowestcuttingheightsetting. RefertoAdjustingtheCuttingHeight.
2.Movethemowerontoaatpavedsurface.
3.Attachagardenhosethatisconnectedtoawater supplytothewashoutportonthemowerhousing (Figure34).
2.Pulldownthecablejacket(towardthemower)until thereisnoslackinthecable(Figure33).
Figure33
3.Tightenthenutonthecablesupport.
Figure34
4.Turnthewateron.
5.Starttheengineandrunituntiltherearenomore clippingsthatcomeoutfromunderthemower housing.
6.Stoptheengine.
7.Shutoffthewateranddisconnectthegardenhose fromthemower.
8.Starttheengineandrunitforafewminutestodry thehousingtopreventitfromrusting.
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Storage
Storethemowerinacool,clean,dryplace.
FoldingtheHandle
PreparingtheMowerfor Storage
Gasolinevaporscanexplode.
Donotstoregasolinemorethan30days.
Donotstorethemowerinanenclosurenear anopename.
Allowtheenginetocoolbeforestoringit.
1.Onthelastrefuelingoftheyear,addfuelstabilizer tothefuelasdirectedbytheenginemanufacturer.
2.Disposeofanyunusedfuelproperly.Recycleit accordingtolocalcodes,oruseitinyourautomobile.
Note:Oldfuelinthefueltankistheleadingcause ofhardstarting.Donotstorefuelwithoutstabilizer morethan30days,anddonotstorestabilizedfuel morethan90days.
Foldingorunfoldingthehandleimproperlycan damagethecables,causinganunsafeoperating condition.
Donotdamagethecableswhenfoldingor unfoldingthehandle.
Ifacableisdamaged,contactanAuthorized ServiceDealer.
1.Removetheignitionkey(electric-startmodelsonly).
2.Loosenthehandleknobsuntilyoucanmovethe upperhandlefreely.
3.FoldtheupperhandleforwardasshowninFigure35.
Important:Routethecablestotheoutsideof thehandleknobsasyoufoldtheupperhandle.
3.Runthemoweruntiltheenginestopsfromrunning outoffuel.
4.Starttheengineagain.
5.Allowtheenginetorununtilitstops.Whenyoucan nolongerstarttheengine,itissufcientlydry.
6.Disconnectthewirefromthesparkplugandconnect thewireontotheretainingpost.
7.Removethesparkplug,add1oz.(30ml)ofoil throughthesparkplughole,andpullthestarterrope slowlyseveraltimestodistributeoilthroughoutthe cylindertopreventcylindercorrosionduringthe off-season.
8.Looselyinstallthesparkplug.
9.Tightenallnuts,bolts,andscrews.
10.Chargethebatteryfor24hours,thenunplugthe batterychargeranstorethemowerinanunheated area.Ifyoumuststorethemowerinaheated area,youmustchargethebatteryevery90days (electric-startmodelsonly).
Figure35
4.Tounfoldthehandle,reversethestepsabove.
RemovingtheMowerfrom Storage
1.Removethesparkplugandspintheenginerapidly usingthestartertoblowtheexcessoilfromthe cylinder.
2.Installthesparkplugandtightenitwithatorque wrenchto15ft-lb(20Nm).
3.Chargethebatteryfor24hours(electric-startmodels only).
4.Connectthewiretothesparkplug.
19
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The Toro Total Coverage Guarantee
A Two - Year Full Warranty (Limited Warranty for Commercial Use)
The Toro GTS (Guaranteed to Start) Starting Guarantee
A Three - Year Full Warranty (Not Applicable for Commercial Use)
22 in Recycler®
Walk Power Mowers
The Toro Company and its affi liate, Toro Warranty Company, pursuant to an agreement between them, jointly promise to repair any Toro Product used for residential purposes*, if defective in materials or workmanship or if it stops functioning due to the failure of a component for a period of two (2) years from the date of purchase.
This Warranty applies to all 22 in Recycler® walk power mowers and their accessories. This warranty covers the cost of parts and labor, but you must pay transportation costs The following time periods apply from the date of purchase:
Products Warranty Period
All Products and Attachments 2 - year Full warranty Batteries 1 - year Full warranty
.
Limited Warranty for Commercial Use*
Conditions and Products Covered under The Toro Total Coverage Guarantee
Gas-powered Toro Products used for commercial, institutional, or rental use are warranted for 45 days against defects in materials or workmanship.
Conditions and Products Covered under The Toro GTS Starting Guarantee
The Toro Company and its affi liate, Toro Warranty Company, pursuant to an agreement between them, jointly guarantee that your Toro GTS engine, when used for residential purposes*, will start on the fi rst or second pull for three (3) years from the date of purchase, if you provide the routine maintenance it requires, or we will fi x it free of charge.
This Warranty applies to all 22 in Recycler® walk power mowers and their accessories. This warranty covers the cost of parts and labor, but you must pay transportation costs. This Toro Starting Guarantee does not apply when the product is used commercially.*
The following applies to both the Toro Total Coverage Guarantee & the Toro GTS Starting Guarantee:
Items and Conditions Not Covered
There is no other express warranty except for special emission system coverage on some products. This express warranty does not cover the following:
Cost of regular maintenance service or parts, such as fi lters, fuel, lubricants, oil changes, spark plugs, air fi lters blade sharpening/worn blade on mowers, cable/linkage adjust-
• ments, or brake and clutch adjustments Any product or part which has been altered or misused and requires replacement or repair due to accidents or lack of proper maintenance
• Repairs necessary due to improper battery care, failure to use fresh fuel (less than one month old), or failure to properly prepare the unit prior to any period of non-use over one
• month Pickup and delivery charges
• Operational misuse, neglect, or accidents
• Repairs or attempted repairs by anyone other than an Authorized Toro Service Dealer
• Repairs or adjustments to correct starting diffi culties due to the following:
Failure to follow proper maintenance procedures
-
Rotary mower blade striking an object
-
Contaminants in the fuel system
-
Improper fuel (consult your Operator’s Manual if in doubt)
-
Failure to drain the fuel system prior to any period of non-use over one month
­Special operational conditions where starting may require more than two pulls:
First time starts after extended period of non-use over one month or seasonal storage
-
Cool temperature starts such as those found in early spring and late autumn
-
Improper starting procedures
-
If you are having diffi culty starting your unit, please check the Operator’s Manual to ensure that you are using the correct starting procedures. This can save an unnecessary visit to a Service Dealer.
Owner Responsibilities
You must maintain your Toro Product by following the maintenance procedures described in the Operator’s Manual. Such routine maintenance, whether performed by a dealer or by you, is at your expense.
Instructions for Obtaining Warranty Service
If you think that your Toro Product contains a defect in materials or workmanship, or if a normal, able-bodied adult can no longer start your product’s engine in one or two pulls, follow this procedure
1. Contact any Authorized Toro Service Dealer to arrange service at their dealership. To locate a dealer convenient to you, refer to the Yellow Pages of your telephone directory (look
under “Lawn Mowers”) or access our web site at www.Toro.com. You may also call the numbers listed in item #3 to use the 24-hour Toro Dealer locator system.
2. Bring the product and your proof of purchase (sales receipt) to the Service Dealer. The dealer will diagnose the problem and determine if it is covered under warranty.
3. If for any reason you are dissatisfi ed with the Service Dealer’s analysis or with the assistance provided, contact us at: Customer Care Department, Consumer Division, Toro War-
ranty Company, 8111 Lyndale Avenue South, Bloomington, MN 55420-1196; or call us toll free at 866-214-9807 (U.S. customers) or 866-214-9808 (Canadian customers).
:
General Conditions
All repairs covered by these warranties must be performed by an Authorized Toro Service Dealer using Toro approved replacement parts.
Neither The Toro Company nor Toro Warranty Company is liable for indirect, incidental, or consequential damages in connection with the use of the Toro Products covered by these warranties, including any cost or expense of providing substitute equipment or service during reasonable periods of malfunction or non-use pending completion of repairs under these warranties. Some states do not allow exclusions of incidental or consequential damages, or limitations on how long an implied war­ranty lasts, so the above exclusions and limitations may not apply to you.
This warranty gives you specic legal rights, and you may also have other rights which vary from state to state.
Countries Other than the United States or Canada
Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfi ed with your Distributor’s service or have diffi culty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.
*Residential purposes means use of the product on the same lot as your home. Use at more than one location is considered commercial use, and the commercial use warranty would apply.
Part Number 374-0052 Rev. D
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