Toro 20019 Parts Catalogue

Page 1
Form No. 3328–667
22in Recycler
Lawnmower
Model No. 20012–230000001 and Up Model No. 20016–230000001 and Up Model No. 20019–230000001 and Up
Parts Catalog
Ordering Replacement Parts
To order replacement parts, please supply: the part number, the quantity, and the description of each part desired.
Understanding Reference Numbers
Each identified part in an illustration has a reference number. The reference number for a part also appears in the parts list, along with other information about the part.
This catalog uses two special reference number formats, one to indicate parts in a service assembly and another to indicate the quantity of a given part in an illustration.
Service Assembly Reference Numbers
Parts in service assemblies have reference numbers in the form a:b. the entire service assembly and the b represents a sequential number unique to each part within the service assembly.
The a represents the reference number of
The TORO Company — 2002
All Rights Reserved
For example, a wheel assembly might be identified by reference number 6, the tire by 6:1, the valve by 6:2, and the wheel by 6:3. When you order the assembly identified by reference number 6, you receive all parts identified by reference numbers 6:1, 6:2, and 6:3. However, you may also order any part individually.
Reference numbers of this type appear in illustrations and in part lists.
Reference Numbers Indicating Quantity
In an illustration, if a reference number indicates more than one part, the reference number has the form nX y. The n represents the quantity of the part, the X is the multiplication symbol, and the y represents the reference number.
For example, in an illustration, the reference number 2X 37 means that two of the parts identified by reference number 37 are indicated.
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3328–667
Contents
Description Page Description Page
Deck, Side Chute and Rear Door Assembly 3. . . . .
Low Wheel Rear Axle Assembly 5. . . . . . . . . . . . . . .
High Wheel Rear Axle Assembly 6. . . . . . . . . . . . . .
Front Axle and Transmission Assembly 7. . . . . . . .
Transmission Assembly No. 106–3955 8. . . . . . . . .
Engine and Blade Assembly 9. . . . . . . . . . . . . . . . . .
2 Bail Handle Assembly 10. . . . . . . . . . . . . . . . . . . . .
Rear Bag Assembly 11. . . . . . . . . . . . . . . . . . . . . . . .
Housing Assembly 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Assembly
Tecumseh Model No. LEV120–362003A 12. . . . .
Engine Assembly
Tecumseh Model No. LEV120–362003A 13. . . . .
Engine Assembly (continued)
Tecumseh Model No. LEV120–362003A 14. . . . .
Recoil Starter Assembly No. 590702 (Optional)
Tecumseh Model No. LEV120–362003A 15. . . . .
Recoil Starter Assembly No. 590739
Tecumseh Model No. LEV120–362003A 16. . . . .
Carburetor Assembly No. 640303
Tecumseh Model No. LEV120–362003A 17. . . . .
Part Description Abbreviations
Part descriptions in this catalog may include the following abbreviations.
Abbreviation Meaning Abbreviation Meaning
AR as required. . . . . . . . . . . . . . . . .
ASM assembly. . . . . . . . . . . . . . . .
CARR carriage. . . . . . . . . . . . . .
DEG degrees. . . . . . . . . . . . . . . .
FH flat head. . . . . . . . . . . . . . . . .
GA gauge. . . . . . . . . . . . . . . . .
HF hex flange. . . . . . . . . . . . . . . . .
HH hex head. . . . . . . . . . . . . . . . .
HHF hex head flange. . . . . . . . . . . . . . . .
HLH hex lag head. . . . . . . . . . . . . . . .
HJ hex jam. . . . . . . . . . . . . . . . . .
HOC height-of-cut. . . . . . . . . . . . . . . .
HS hex socket. . . . . . . . . . . . . . . . .
HSBH hex socket button head. . . . . . . . . . . . . .
HSFH hex socket flat head. . . . . . . . . . . . . . .
HSH hex socket head. . . . . . . . . . . . . . . .
HWH hex washer head. . . . . . . . . . . . . . .
HWHTF hex washer head. . . . . . . . . . . . .
thread forming
HYD hydraulic. . . . . . . . . . . . . . . .
INC incorporated. . . . . . . . . . . . . . . . .
LH left hand. . . . . . . . . . . . . . . . .
NI nylon insert. . . . . . . . . . . . . . . . . .
PPH Phillips pan head. . . . . . . . . . . . . . . .
PTH Phillips truss head. . . . . . . . . . . . . . . .
PTO power take off. . . . . . . . . . . . . . . .
RH right hand. . . . . . . . . . . . . . . . .
SFH slotted fillister head. . . . . . . . . . . . . . . .
SHH slotted hex head. . . . . . . . . . . . . . . .
SQH square head. . . . . . . . . . . . . . . .
SHWH slotted hex washer head. . . . . . . . . . . . . .
SPH slotted pan head. . . . . . . . . . . . . . . .
SRH slotted round head. . . . . . . . . . . . . . . .
STD standard. . . . . . . . . . . . . . . .
TAP self tapping. . . . . . . . . . . . . . . .
TTH Torx truss head. . . . . . . . . . . . . . . .
WH wing head. . . . . . . . . . . . . . . . .
2
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12
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15
13
9 7
6
5
14
22 18
16
5:1
11
8
10
19
19:2
19:1
25
24
23
27
28
4X 4
29
4X 4
3
2
Deck, Side Chute and Rear Door Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 322–3 4 Screw–HH 2 105–1808–03 2 Plate–HOC, Front 3 104–8694–03 1 Baffle–Front 4 3296–29 8 Nut–Lock, NI 5 104–7915 1 Housing (only on:
20016, 20019)
5 104–7916 1 Housing (only on:
20012)
5:1 94–8072 1 Decal–Danger, Cut
Finger (only on:
20012)
5:1 105–6838 1 Decal–Danger (only
on: 20016, 20019) 6 105–1296 1 Decal–Deck 7 32128–32 2 Nut–HHF 8 3229–11 2 Screw–CARR 9 99–5293 1 Spring–Torsion
10 99–5292 1 Bracket–Cover
11 99–5291 1 Rod–Cover 12 105–3028 1 Chute–Side Discharge 13 105–3027 1 Door–Side Discharge 14 105–3038 1 Lever–Latch 15 32112–6 1 Pushnut 16 105–3010 1 RH Rear HOC Plate
ASM (only on: 20012, 20016)
1
30
16 105–3045 1 RH Rear HOC Plate
ASM (only on:
20019) 18 105–3032 1 Spring–Door, Rear 19 105–1323 1 Door (only on: 20016,
20019) 19 105–1324 1 Door (only on: 20012)
19:1 104–7909 1 Decal–Warning (only
on: 20012)
19:2 104–7908 1 Decal Warning (only
on: 20012)
19:2 105–1295 1 Decal–Warning, Door
(only on: 20016,
20019) 22 46–6810 1 Screw And Washer
ASM 23 46–8091 2 Screw–HWH 24 105–1842 1 Plug–Discharge, Rear 25 105–1827 1 Rod–Pivot, Rear Door 27 104–9369 1 Plug–Dome 28 105–3009 1 LH Rear HOC Plate
ASM (only on:
20012, 20016) 28 105–3044 1 LH Rear HOC Plate
ASM (only on:
20019)
Sheet No.:2
3
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3328–667
12
15
13
9 7
6
5
14
22 18
16
5:1
11
8
10
19
19:2
19:1
25
24
23
27
28
4X 4
29
4X 4
3
2
1
30
Sheet No.:2
Deck, Side Chute and Rear Door Assembly (continued)
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
29 105–3006 4 Washer–Stepped 30 105–3047 1 Baffle–Rear
4
Page 5
14
13
12
11
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9
8
7
6
4
3
2
Low Wheel Rear Axle Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 105–1843 1 Shield–Trailing 2 614650 2 Bolt–Shoulder 3 105–1814 2 Wheel ASM 4 322–6 2 Screw–HH 5 40–1940 2 Washer 6 105–3048 2 Washer–Flat 7 105–1819 2 Arm–Pivot, Rear 8 105–1809 2 Arm–Spring 9 105–3042 2 Knob–Lever, HOC
10 322–4 4 Screw–HH
11 105–1818 2 Bushing–Mount, HOC 12 3296–29 2 Nut–Lock, NI 13 104–9368 1 Plug–Dome 14 104–9373 3 Plug–Dome
5
1
10
Sheet No.:3
5
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3328–667
13
14
4
5
6
7
8
9
3
2
1
High Wheel Rear Axle Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 105–1843 1 Shield–Trailing 2 105–1811 1 Brace–HOC Plate 3 3296–29 2 Nut–Lock, NI 4 105–1818 2 Bushing–Mount, HOC 5 105–3042 2 Knob–Lever, HOC 6 105–1809 2 Arm–Spring 7 105–1820 2 Arm–Pivot, Rear 8 40–1940 2 Washer 9 105–1816 2 Wheel ASM
10 614650 2 Bolt–Shoulder
11 322–6 6 Screw–HH 12 105–3048 2 Washer–Flat 13 104–9373 3 Plug–Dome 14 104–9368 1 Plug–Dome 15 36–4780 2 Washer
4X 11
12
2X 11
15
10
Sheet No.:4
6
Page 7
25 24
3328–667
26
18
17
23
16
13
12
11
15
21
19
14
20
7
22
10 9
27 (THIS SIDE ONLY)
8
5
4
3
2
2:1
1
6
Sheet No.:5
Front Axle and Transmission Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 614650 2 Bolt–Shoulder 2 105–1815 2 Wheel Gear ASM
2:1 27–6250 2 Bushing
3 65–2720 4 Ring–Klip 4 104–8670 2 Gear–Pinion, 13t 5 105–6840 6 Washer–Thrust 6 614426 2 Washer–Stepped 7 105–1838 2 Cover–Wheel 8 105–1807 2 Arm–Pivot,Front 9 105–1809 2 Arm–Spring
10 105–3042 2 Knob–Lever, HOC
11 32151–36 2 Ring–Retaining 12 104–8698 2 Retainer–Bearing,HOC 13 104–8699 2 Bearing–Ball,
Unground 14 39–9650 2 Spring–Compression 15 612066 2 Key 16 106–3955 1 Transmission ASM,
Fwd 17 105–6814 1 Washer–Shield 18 46–8091 2 Screw–HWH 19 105–1833–03 1 Bracket–Pivot 20 32144–4 2 Screw–HWH 21 92–5791 1 Spacer 22 91–2258 1 V–Belt 23 104–8691 2 Pulley–Half, Front
24 3256–24 1 Washer–Flat 25 3296–5 1 Nut–Lock, NI 26 105–1839 1 Cover–Belt, Front 27 36–4780 1 Washer
7
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9
5
2
7
Transmission Assembly No. 106–3955
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 32144–4 4 Screw–HWH 2 105–6817 1 Pin–Groove 3 36–4780 1 Washer 4 92–5790 1 Pinion 5 100–1048 1 Bearing–Ball 6 104–8671 1 Gear–Bevel, 37t 7 106–3957 1 Shaft–Output 8 104–8673 2 Bushing–Shaft, Output 9 104–8674 1 Gearcase–Upper
10 104–8675–03 1 Cover–Gearcase
11 105–6839 1 Gasket–Gearcase
4
8
3
6
11
10
Sheet No.:A1
1
8
Page 9
11
15
14
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13:3
13
16
9
7
5
4
Engine and Blade Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 105–8579 1 Bolt–Blade,Sems
(only on: 20019)
1 105–8629 1 Kit–Bolt, Blade (only
on: 20012, 20016)
3 105–3029–03 1 Support–Blade 4 104–8697–03 1 Blade–22 Inch 5 106–3987 1 Driver–Blade, ASM 7 105–8619 1 Kit–Spacer, Retainer
(only on: 20012,
20016) 7 106–3999 1 Spacer–Driver 9 95–1726 3 Screw–Taptite
W/Patch
11 105–3031–03 1 Guide–Belt
13 1 Engine–Tecumseh
Model No. Lev120 Ho–362003
13:3 105–6815 1 Decal–Recoil
14 92–1701 1 Stop–Rope 15 3256–24 2 Washer–Flat 16 105–6832 1 Decal–Primer (only
on: 20012)
3
1
Sheet No.:8
Not serviced separately
9
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3328–667
7
8
17
4
3
2
16
1
15
16
5
6
11
12
14
13
9
10
Sheet No.:9
2 Bail Handle Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 104–8677 1 Cable–Brake 2 106–4161 2 Knob–Handle 3 104–8680–05 1 Handle–Upper 4 105–3049 1 Guide–Rope 5 3256–1 2 Washer–Flat 6 3296–73 2 Nut–Lock, NI 7 92–5412 1 Stop–Pivot 8 105–6800–03 1 Bail–Brake (only on:
20012, 20016)
8 106–3991 1 Bail–Brake (only on:
20019)
9 106–3990 1 Bail–Sp Control (only
on: 20019)
9 105–1837–03 1 Bail–Control (only on:
20012, 20016)
10 104–8682 1 Stop–Pivot
11 95–4453 1 Screw–Handle 12 92–7729 1 Anchor–Upper, Cable 13 105–1845 1 Cable–Traction 14 92–2260 2 Screw–Handle 15 106–6822–05 1 Handle–Lower 16 106–6805 2 Guide–Cable 17 105–6830 1 Guide–Cable
10
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1
Rear Bag Assembly
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 105–3011 1 Grass Bag ASM 2 105–6831–03 1 Brace Bag Frame
ASM
2
Sheet No.:12
11
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3328–667
Engine Assembly
Tecumseh Model No. LEV120–362003A
12
Sheet No.:
T–xxxx
Page 13
Engine Assembly
Tecumseh Model No. LEV120–362003A
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
1 37465 1 Cylinder (Incl. 2, 20 &
150) 2 26727 2 Dowel Pin
6 33734 1 Breather Element
7 36557 1 Breather Ass’y. (Incl. 6
& 12A) 12 36775 1 Breather Tube 12A 36558 1 Breather Cover &
Tube (Incl. 12B) 12B 36694 1 Breather Tube Elbow 14 28277 1 Washer
15 30589 1 Governor Rod (Incl. 14) 16 34839A 1 Governor Lever 17 31335 1 Governor Lever Clamp 18 651018 1 Screw, T–15, 8–32 x
19/64” 19 36281 1 Extension Spring 20 32600 1 Oil Seal 30 37692 1 Crankshaft
40 40027 1 Piston, Pin & Ring Set
(Std.) 41 40042 1 Piston & Pin Ass’y.
(Std.) (Incl. 43) 42 40006 1 Ring Set (Std.) 43 20381 2 Piston Pin Retaining
Ring 45 36777 1 Connecting Rod Ass’y.
(Incl. 46)
46 32610A 2 Connecting Rod Bolt
48 27241 2 Valve Lifter
50 37460 1 Camshaft (Exhaust
MCR) (Inc. 104)
52 29914 1 Oil Pump Ass’y
*69 37609 1 Mounting Flange
Gasket
70 37608 1 Mounting Flange (Incl.
72–83,306,309A &
311A)
72 37614 1 Oil Drain Plug 75 27897 1 Oil Seal 80 30574A 1 Governor Shaft
81 30590A 1 Washer 82 30591 1 Governor Gear Ass’y.
(Incl. 81)
83 30588A 1 Governor Spool
86 650488 6 Screw, 1/4–20 x 1–1/4” 89 611004 1 Flywheel Key 90 611112 1 Flywheel
92 650815 1 Belleville Washer
93 650816 1 Flywheel Nut
100 34443C 1 Solid State Ignition 101 610118 1 Spark Plug Cover 103 651007 2 Screw, T–15, 10–24 x
15/16”
104 37480 1 Cam Bushing
110 37047 1 Ground Wire
*119 36787 1 Cylinder Head Gasket
3328–667
120 36825 1 Cylinder Head 125 36780 1 Exhaust Valve (1/32”
OS) (Incl. 151)
125 37288 1 Exhaust Valve (Std.)
(Incl. 151)
126 37289 1 Intake Valve (Std.)(Incl.
151 & 151A)
130 6021A 8 Screw, 5/16–18 x
1–7/16”
135 35395 1 Resistor Spark Plug
(RJ19LM) 150 31672 2 Valve Spring 151 31673 2 Valve Spring Cap
151A 40017 1 Intake Valve Seal
166 37694 1 Engine Shroud (Red)
*169 36783 1 Valve Cover Gasket
172 36784 1 Valve Cover 174 30200 2 Screw, 10–24 x 9/16” 178 29752 2 Nut & Lock Washer,
1/4–28 182 6201 2 Screw, 1/4–28 x 7/8”
*184 26756 1 Carburetor To Intake
Pipe Gasket 185 37466 1 Intake Pipe 186 32653 1 Governor Link 189 650839 2 Screw, 1/4–20 x 3/8” 191 36559A 1 S.E. Brake Bracket
(Incl. 195) 195 610973 1 Terminal 207 34336A 1 Throttle Link
216 33086 1 R.P.M. Adjusting Lever
223 650451 2 Screw, 1/4–20 x 1”
*224 36786 1 Intake Pipe Gasket
238 650932 2 Screw, 10–32 x 49/64”
*239 34338 1 Air Cleaner Gasket
241 36919 1 Air Cleaner Collar 245 36905 1 Air Cleaner Filter 250 37122 1 Air Cleaner Cover 260 37696A 1 Blower Housing 261 30200 2 Screw, 10–24 x 9/16” 262 650831 2 Screw, 1/4–20 x 1/2” 275 37498 1 Muffler 277 650988 2 Screw, 1/4–20 x
2–9/32” 285 35000A 1 Starter Cup 287 650926 2 Screw, 8–32 x 21/64”
290 29774 1 Fuel Line
292 26460 2 Fuel Line Clamp 300 35586A 1 Fuel Tank (Incl. 292 &
301) 301 36246 1 Fuel Cap Ass’y 305 35647 1 Oil Fill Tube
*306 37610 1 ”O”–Ring
307 35499 1 ”O”–Ring 309 650562 1 Screw, 10–32 x 1/2”
309A 650783 1 Screw, 10–24 x 3/4”
Obtain Parts from Local Tecumseh Dealer. * Included in Repair Kit No. 632809
13
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3328–667
Engine Assembly (continued)
Tecumseh Model No. LEV120–362003A
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
310 35648 1 Dipstick
311A 37611 1 Hold Down Bracket
313 34080 1 Spacer 347 650898A 1 Screw, 10–32 x 27/32”
370 35977 1 Warning Decal 370A 36261 2 Lubrication Decal 370C 37695 1 Primer Decal (3 X)
380 640303 1 Carburetor (Incl. 184)
390 590739 1 Rewind Starter
(NOTE: This engine
could have been built with 590702 starter.)
400 37613 1 Gasket Set (Incl. Items
Marked * in Notes)
416 37530 1 Spark Arrestor Kit
(Optional)
Obtain Parts from Local Tecumseh Dealer
14
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13
12
11
8
7
6
2
1
4
3
5
Sheet No.:
T–xxxx
Recoil Starter Assembly No. 590702 (Optional)
Tecumseh Model No. LEV120–362003A
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
0 590702 0 Recoil Starter 1 590599A 1 Spring Pin (Incl. 4) 2 590600 1 Washer
3 590696 1 Retainer
4 590601 1 Washer 5 590697 1 Brake Spring 6 590698 2 Starter Dog 7 590699 2 Dog Spring 8 590700 1 Pulley & Rewind Spring
Ass’y.
11 590703A 1 Starter Housing Ass’y.
(40 degree grommet)
12 590535 1 Starter Rope ( 98” X
9/64” dia.)
13 590701 1 Starter Handle
Obtain Parts from Local Tecumseh Dealer
15
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3328–667
14
13
12
Recoil Starter Assembly No. 590739
Tecumseh Model No. LEV120–362003A
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
0 590739 1 Rewind Starter 3 590740 1 Retainer 6 590616 2 Starter Dog 7 590617 2 Dog Spring 8 590618A 1 Pulley & Rewind Spring
Ass’y
11 590638A 1 Starter Housing Ass’y
(40 degree grommet)
12 590535 1 Starter Rope (Length
98” x 9/64” dia.)
13 590701 1 Starter Handle
14 590760 1 Spring Clip
8
7
6
3
Sheet No.:
T–xxxx
Obtain Parts from Local Tecumseh Dealer
16
Page 17
3328–667
17
60
18
20A
7
6
35
47
48
20
31
28
1 2
4
5
16
36A
48
29
30
27
37
36
37
Carburetor Assembly No. 640303
Tecumseh Model No. LEV120–362003A
DescriptionPart No. Qty.Ref. No. DescriptionPart No. Qty.Ref. No.
0 640303 1 Carburetor (Incl. 184 of
Engine Parts List)
1 631615 1 Throttle Shaft & Lever
Assembly
2 631767 1 Throttle Return Spring
*4 631184 1 Dust Seal Washer
*5 631183 1 Dust Seal
6 640070 1 Throttle Shutter
*7 650506 1 Shutter Screw
16 631807 1 Fuel Fitting 17 651025 1 Throttle Crack
Screw/Idle
SpeedScrew 18 630766 1 Tension Spring 20 640018 1 Idle Restrictor Screw
* 20A 640200 Idle Restrictor Screw
1 Cap
25 631867 1 Float Bowl
*27 631024 1 Float Shaft
28 632802 1 Float (Plastic)
*29 631028 1 Float Bowl O–Ring
*30 632807 1 Inlet Needle, Seat, &
Clip (Incl. 31)
44
40
25
*31 631022 1 Spring Clip
35 640259 1 PrimerBulb
(Red)/Retainer Ring
36 640019 1 Main Nozzle Tube
36A 632766 1 Bowl Vent Tube
Extension
*37 632547 2 O–Ring, Main Nozzle
Tube
40 640087 1 High Speed Bowl Nut
*44 27110A 1 Bowl Nut Washer
*47 630748 1 Welch Plug, Idle
Mixture Well
*48 631027 2 Welch Plug,
Atmospheric Vent
60 632809 1 Repair kit (Incl. Items
Marked * in Notes)
Sheet No.:
T–xxxx
Obtain Parts from Local Tecumseh Dealer. * Included in Repair Kit No. 632809
17
Page 18
Date
Maintenance Record
18
Page 19
Date
Maintenance Record
19
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