Toro 139-4870 Installation Instructions

PressureSwitchKit
TXL2000ToolCarrier
ModelNo.139-4870—SerialNo.400000000andUp
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3434-617RevA
InstallationInstructions
Nopartsrequired
Replacementpressureswitch1 Teetting(withoutswivelnut) Teetting(withswivelnut) Hose(25inches) Returnhardline1 Elbowtting Straighttting Swiveltting Sequencevalve Hose(20-3/4inches) Hose(15inches)
Nopartsrequired
Qty.
1 2 1
1 1 1 1 1 1
Preparethemachine.
Installthekit.
Completetheinstallation.
Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
PreparingtheMachine
1.Removeanyattachments.
2.Parkthemachineonalevelsurface.
Use
3.Ensurethattheloaderarmsaredownonthe stops.
4.Shutofftheengine,waitforthemachinetocool, andremovethekey.
5.Relievehydraulicpressurebypressingthe reverseandforwardowhydraulicsbuttonson thejoystick.
6.Turnthebattery-disconnectswitchtotheOFF position(Figure1).
©2019—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
Figure1
1.Battery-disconnect switch—OFFposition
2.Battery-disconnect switch—ONposition
7.Removethetraction-controlplatefromthe machinebyremovingthe4screwsholdingitin place(Figure2).
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3434-617*A
g261512
Note:Donotdisconnectthetraction-control
wiresandsettheplatetotheside.
Figure2
1.Traction-controlplate
8.Opentherear-accesscover;refertothe Operator’sManualforthemachine.
9.Removetherearscreen;refertoOperator’s Manualforthemachine.
3.Disconnectthewireharnessfromtheexisting pressureswitchandremovetheswitchfromthe teetting.
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g300340
Figure3
InstallingtheKit
Important:Youmaydiscardallremovedparts
unlessotherwisenoted.
WARNING
Seekimmediatemedicalattentionifuidis injectedintoskin.Injecteduidmustbe surgicallyremovedwithinafewhoursbya doctor.
Ensurethatallhydraulic-uidhoses andlinesareingoodconditionandall hydraulicconnectionsandttingsaretight beforeapplyingpressuretothehydraulic system.
Keepyourbodyandhandsawayfrom pinholeleaksornozzlesthateject high-pressurehydraulicuid.
Usecardboardorpapertondhydraulic leaks.
Safelyrelieveallpressureinthehydraulic systembeforeperforminganyworkonthe hydraulicsystem.
1.Teettingonauxiliary valve
2.Returnhose
4.Connecttheteetting(withoutswivelnut)onto
thepressureswitchandkeepitloose.
3.Existingpressureswitch
Important:Ensurethattheteettingside
portpointstotheleftofthepressureswitch asshowninFigure4.
5.Installthepressureswitch,withtheteetting
connectedtoit,intothepressureswitchtee ttingandtorqueitto12to15N∙m(9to11ft-lb). RefertoFigure4.
1.Removetheexistingreturnhoseroutedfromthe liftvalvetotheauxiliaryvalve(Figure3).
2.Loosentheexistingteettingontheauxiliary valvetoeaseinstallationofnewreturnhardline.
2
Figure4
9.Installtherightlift-cylinderhosetothebottom portoftheteettingandtorqueto37to45N∙m (27to33ft-lb);refertoFigure6.
g300341
1.Teetting(withoutswivel nut)
2.Replacementpressure switch
6.Ensurethattheteettingconnectedtothe pressureswitchisorientedsothatthesideport pointstotheleftofthepressureswitchasshown inFigure4.Torquetheteettingto46to47 N∙m(34to42ft-lb).
7.Removetherightlift-cylinderhosefromtherear bulkheadtting(Figure5).
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Figure6
1.Teetting(withswivelnut)3.Rearbulkheadtting
2.Rightlift-cylinderhose
10.Routethehose(25inches)inaloopfromthetee ttingontherearlift-cylinderbulkheadtothetee ttingonthebottomoftheswitchandtorqueit to37to45N∙m(27to33ft-lb);refertoFigure7.
Figure5
1.Rightlift-cylinderhose
8.Connecttheteetting(withswivelnut)onto therearbulkheadttingandtorqueto37to45 N∙m(27to33ft-lb);refertoFigure6.
Note:Ensurethattheteettingsideportpoints
totherightasshowninFigure6.
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g300477
Figure7
1.Hose(25inches)
11.Installnewreturnhardlineroutingitfromthelift valvetotheauxiliaryvalve(Figure8).T orque theauxiliary-valveendofthehardlineto149 to184N∙m(110to136ft-lb)andtorquethe lift-valveendto115to142N∙m(85to105ft-lb).
3
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