Toro 132-3142 Parts Catalogue
Form No. 0453-829
Arctic Cat® Prowler
Installation Instructions - Accessory Kit
LXC HDX Door Kit
(p/n 1436-594)
NOTE: Read these Installation Instructions thoroughly before beginning the installation process. Retain
these Installation Instructions for future reference.
Kit includes:
p/n QTY DESCRIPTION
2441-278 1 Door (Right-side)
2441-279 1 Door (Left-Side)
2441-172 1 Right Door Frame
2441-173 1 Left Door Frame
1441-448 4 Brass Washer
2441-241 2 C-Clamp (2 Per Kit)
2441-282 2 Upper Latch Assembly
2441-345 1 Lower Left Side Door Hinge Pin
2441-346 1 Lower Left Side Door Hinge
2441-347 1 Upper Left Side Door Hinge Pin
2441-348 1 Upper Left Side Door Hinge
2441-349 1 Lower Right Side Door Hinge Pin
2441-350 1 Lower Right Side Door Hinge
2441-351 1 Upper Right Side Door Hinge Pin
2441-352 1 Upper Right Side Door Hinge
2441-285 1 Left Door Handle Assembly
2441-286 1 Right Door Handle Assembly
2441-287 2 Door Seal Kit
2441-174 1 Right Close-Off Plate
2441-175 1 Left Close-Off Plate
2441-290 1 Right and Left A-Section
2441-291 8 Hinge Cover
2441-292 4 Windshield/Frame Bracket Kit
* 14 Machine Screw (M6-1.0 x 16 mm)
* 2 Machine Screw (M6-1.0 x 25 mm)
* 4 Flange Lock Nut (M6)
* 1 Striker Nut
* 1 Striker Bolt
* 7 Rubber Washer
* 15 Fender Washer
* 2 Fender Washer, Bolt
* 1 Roof Support Bracket
* 1 Frame Support Bracket
* 3 “L” Support
* 1 Plastic Cap (Inner Door)
* 9 Door Magnet
* 2 Fender Washer
* 3 Fender Washer
2441-176 2 Close-Off Rear Frame - HDPE
0453-829 1 Instructions
* Included in Hardware Kit (p/n 1436-707)
Tools needed to install kit:
• Allen Wrench - #3, #4, #5
• Metric wrench - 10 mm and 13 mm
• Scissor
• Phillip Screwdriver
• Needle Nose Pliers
• Flashlight
NOTE: Remove and retain the side restraints, kick
panels, and hardware. The side restraints and kick panels have to be installed if the doors are removed.
Fig. 1
ROV-154
2. Apply front frame seal to Left Front Frame; then
fasten to center frame using two machine screws
(M6-1.0 X 20 mm), two fender washers, and two
rubber washers. See Fig. 2.
Fig. 2
UTV-198
NOTE: Be sure to clean the intended seal areas
with alcohol before adhering to the plastic.
3. Apply the center frame self-adhesive sealing foam
(39 3/8-in.) on the smooth part located on the inner
side of the center frame. See Fig. 3.
Fig. 3
1. Apply two Rear Frame Seals to the top of the Left
Rear Frame; then fasten to Center Frame using
two Machine Screws (M6-1.0 X 20 mm), two
Fender Washers, and two Rubber Washers. See
Fig. 1.
UTV-228A
1
4. Apply the front and rear frame self-adhesive sealing foams. Taking care to start where indicated and
around the mounting holes as shown. Overlap the
excess over the upper foam. Be sure to save 3 1/2in. to double the seal area shown below. See Fig. 4.
Fig. 4
ROV-156A
5. Repeat steps 1-4 for the opposite side.
Fig. 6
ROV-157A
3. Remove and retain the existing machine screw
securing the front left part of the floorboard to
frame. See Fig. 7.
Fig. 7
FRAME INSTALLATION
1. Apply three self-adhesive sealing foams to the
inside of Left Close-Off Plate by following the
sequence as shown. Seal should be applied on the
side without the welded on nuts. See Fig. 5.
Fig. 5
ROV-158
2. Position the left close-off plate against the outer
side of the left ROPS arm rest tube. Loosely secure
the rear and middle parts using three C-clamps,
two machine screws (M6-1.0 X 20 mm), one
machine screw (M6-1.0 X 16 mm) three M6 lock
washers, and three fender washers. See Fig. 6.
UTV-202
4. Position the door frame assembly by resting frame
over the Cab Roof.
5. Position and fasten the lower front left frame support to the vehicle using a Self-Tapping Screw and
the existing machine screw removed in step 3 (finger tighten at this time). See Fig. 8.
Fig. 8
UTV-203
NOTE: Pre-threading the 35 mm and 55 mm
machine screws into the “L” Supports will ease the
installation in step 7.
2
6. Insert a machine screw (M6-1.0 X 35 mm) with fender washer, and rubber washer into the mounting hole at the
top end of the left rear frame (A); then insert a machine screw (M6-1.0 X 55 mm) with fender washer and rubber washer into the mounting hole at the top end of the left front frame (B). Insert a machine screw (M6-1.0 X
35 mm) with fender washer and rubber washer into the mounting hole at the middle part of the left front frame
(C). See Fig. 9.
Fig. 9
ROV-180A
7. Fasten the door frame assembly onto the Windshield and the Rear Panel with machine screws from step 6 and
three threaded “L” supports. A needle nose pliers holding the “L” supports is helpful. See Fig. 10.
8. Secure the lower part of the left front frame installed in step 5 of this section onto the vehicle.
Fig. 10
ROV-179A
3
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