Toro 131-2883 Installation Instructions

InternationalShipKit

G009027

1

2

RT1200Trencher

ModelNo.131-2883

Introduction

ReadtheOperator’sManualforyourmachineandthe
attachmentscarefullytolearnhowtooperateandmaintain
yourproductproperlyandtoavoidinjuryandproduct
damage.Youareresponsibleforoperatingtheproduct
properlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedToroServiceDealer
orToroCustomerServiceandhavethemodelandserial
numbersofyourproductready.

Important:Thismachinewasmanufacturedaccording
totheappropriateregulatorystandardsineffectatthe
timeofmanufacture.Modifyingthismachineinany
waymaycauseittobeoutofcompliancewiththose
standardsandwiththeinstructionsinthis

Man ual.

onlybyanAuthorizedToroServiceDealer.

Modicationstothismachineshouldbemade

Operator’ s

FormNo.3396-716RevA

InstallationInstructions

CAUTION

Thismachineproducessoundlevelsthatcancause
hearinglossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis
machine.

Theuseofprotectiveequipmentforeyes,ears,hands,feet,
andheadisrecommended.

Figure2

1.Wearsafetyglasses.

2.Wearhearingprotection.

Contents

Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure1),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.

Figure1

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.

Introduction..................................................................1

ConguringtheMachineforShipping...............................2

PreparingtheMachine.............................................2

PreparingtoRemovetheROPS.................................2

RemovingtheROPS................................................7

AssemblingtheMachineforShipping........................9

PreparingtoMovetheMachine................................11

PreparingtheMachinefortheCustomer...........................12

PreparingtoMovetheMachine................................12

PreparingtheMachine............................................13

RemovingtheShippingConguration

Components......................................................13

InstallingtheROPS................................................16

InstallingtheRearFendersandtheRearControl

Cover................................................................18

InstallingtheDashPanelandConsole

Panel.................................................................19

InstallingtheTurbocharger-ExhaustPipe..................21

InstallingtheMuferExtensionandRain

Cap...................................................................25

SwitchingntheBatteryandInstallingtheSide

Panels...............................................................25

©2015—TheT oro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Registeratwww.T oro.com.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3396-716*A

Conguringthe
MachineforShipping

LooseParts

Description

Shippingplate

Hearingprotector1Wearpersonalprotectiveequipment.

Quantity

1Installtheshippingplate.

PreparingtheMachine

Lifting-equipmentcapacity:408kg(900lb)minimum

1.Ensurethatthemachinetiltislevelandthetilt-lockout
pinisinstalled;refertotheOperator’sManualforthe
machine.

2.Movethemachinetoalevelsurfacethatisbelowthe
liftingequipmentwiththespeciedliftcapacity.

3.Lowerallattachments,stoptheengine,andremove
thekeyfromtheKEYSWITCH;refertotheOperator’ s
Manualforthemachine.

4.Allowtheexhaustsystemtocoolcompletely.

PreparingtoRemovethe ROPS

Use

RemovingtheSidePanelsand
DisconnectingtheBattery

1.Pressinthebuttonportionofeachlatch—thepartof
thelatchincludingthelockcylinder(Figure3).

Figure3

1.Latchlever

2.Latchbutton

2.Liftthepanelupandawayfromthemachine(Figure4).

3.Side-panellatch

Figure4

1.Latch

2

2.Sidepanel

3.Repeatsteps1and2forthesidepanelattheotherside
ofthemachine.

4.Placebothsidepanelsintotheshippingcontainer.

5.RotatetheBATTERYDISCONNECTswitch
counterclockwisetotheOFFposition(Figure5).

Figure5

2.Removetheextension,raincap,andclampfromthe
mufer(Figure6).

3.Placeextension,raincap,andclampintotheshipping
container.

RemovingtheTurbocharger-Exhaust
Pipe

1.Removethebandclampandthelowerguillotineclamp
thatsecurethemufertotheturbocharger-exhaust
pipe(Figure7).

1.BATTERYONposition2.BATTERYOFFposition

RemovingtheMuferExtensionand
RainCap

1.Loosentheclampthatsecuresthemuferextension
andraincaptotheoutletpipeofthemufer(Figure6).

Figure7

1.Guillotineclamp

2.Bandclamp4.Turbocharger-exhaust

3.Flangeclamp

pipe

2.Removetheangeclampthatsecurestheangeofthe
turbocharger-exhaustpipetotheoutletangeofthe
turbocharger(Figure7).

3.Movetheturbocharger-exhaustpipedownuntilthe
alignmentpinsofthemufer-inletpipecleartheslots
intheturbocharger-exhaustpipe(Figure8).

Important:Donotbendordamagethepleated
sectionoftheturbocharger-exhaustpipewhile
removingthepipetothemachine.

Figure6

1.Mufer-outletpipe4.Inboardofthemachine

2.Clamp5.Pivot(raincap)

3.Muferextensionandrain
cap

3

Figure8

RemovingtheConsolePanelandthe
DashPanel

RemovingtheConsolePanel

1.Removethe4ange-headbolts(5/16x1inch)that
securetheconsolepaneltotheframeoftheconsole
(Figure10).

1.Alignmentpin(mufer-inlet
pipe)

2.Slots
(turbocharger-exhaust
pipe)

4.Removetheturbocharger-exhaustpipefromthe
machine(Figure9).

Figure10

1.Consoleframe3.Flange-headbolts(5/16x
1inch)

2.Consolepanel

2.Removethepanelfromthemachine(Figure10).

RemovingtheDashPanel

1.Disconnectthe23-pinconnectorofthedashwiring
harnessfromthe23-socketconnectorforthemachine
wiringharness(Figure11)

Figure9

5.Placetheturbocharger-exhaustpipe,bandclamp,
guillotineclamp,andangeclampintotheshipping
container.

Figure11

1.23-pinconnector(dash
wiringharness)

2.23-socketconnector
(machinewiringharness)

2.Removethe4angebolts(8x30mm)and2ange
locknuts(8mm)thatsecurethedashpaneltotheframe
oftheconsole(Figure12).

4

5.Removethe6-socketconnectorofthewiringharness
forthemachinefromtheconnectorforthestarter
switch(Figure14).

Figure14

Figure12

1.Flangebolt(8x30mm)

2.Flangelocknut(8mm)

3.Dashassembly

3.Removethepiggybackterminalofthewiringharness
forthemachinefromthebladeterminalofthe
auxiliary-powerport(Figure13).

1.6-pinconnector(wiring
harnessforthemachine)

2.6-socketconnector(dash
harness)

3.Starter-switchconnector

4.6-socketconnector(wiring
harnessforthemachine)

6.Removethe6-pinconnectorofthewiringharnessfor
themachinefromthe6-socketconnectorofthedash
harness(Figure14).

7.Carefullyremovethedashpanelfromtheconsole
(Figure12).

Note:Setasidethedashpanel,angebolts,and
locknutsforassemblyinAssemblingtheMachinefor

Shipping(page9).

Figure13

1.Bluewire(dashharness)3.Piggybackterminal(wiring

2.Socketterminal—black
(ground)wire(dash
harness)

harnessforthemachine)

4.Bladeterminal
(auxiliary-powerport)

4.Removethesocketterminalfortheblackwireofthe
dashharnessfromthepiggybackterminalofthewiring
harnessforthemachine(Figure13)

5

RemovingtheRearControlCoverand
RearFenders

RemovingtheRearControlCover

1.Removethe6ange-headbolt(12x30mm)that
securetherearcontrolcovertotherearbulkheadof
themachine(Figure15).

Figure16

Figure15

1.Bulkhead

2.Rearcoverplate

3.Flange-headbolt(12x30
mm)

2.Removethecontrolcoverfromthemachine.

Note:Setasidethecontrolcoverandange-head
boltsforassemblyinAssemblingtheMachinefor

Shipping(page9).

RemovingtheRearFenders

1.Removethe5ange-headbolts(10x30mm)and2
reinforcementplates(withtheattachednutclips)that
securethefendertothechassisofthemachine(Figure

16).

Note:Haveanotherpersonsupporttherearfender
whileyouremovethemountinghardware.

1.Flange-headbolts(10x
30mm)

2.Curvedreinforcement
plateandclipnuts

3.Fendermount

4.Straightreinforcement
plateandclipnuts

5.Fender

6.Frontofthemachine

2.Removethefenderfromthemachine.

3.Repeatsteps1and2fortherearfenderattheother
sideofthemachine.

Note:Setasidethefenders,reinforcementplates
(withtheattachedclipnuts),andange-headbolts
forassemblyinAssemblingtheMachineforShipping

(page9).

6

DisconnectingtheAuxiliary-Control
PanelWiring

1.Attheauxiliary-controlpanel,removethe10-socket
connectorattheendofthemain-wiringharnessfrom
the10-pinconnectorforthetiltswitch(Figure17).

Figure18

2.Removethe2ange-headbolts(12x40mm)that
securethehoodplate,ROPS-mountingplate,leftcowl
panel,andrightcowlpanel(Figure19)

Figure17

1.Plugs3.Auxiliary-controlpanel

2.Tiltswitch4.10-socketconnectors
(main-wiringharness)

2.Removethe7remaining10-socketconnectorsofthe
main-wiringharnessfromthe7rocker-switchplugsin
theauxiliary-controlpanel(Figure17).

RemovingtheROPS

Lifting-equipmentcapacity:408kg(900lb)minimum

AdditionalEquipment:hand-operatedwinch

1.SupporttheROPSframeandmuferwithlifting
equipmenthavingaminimumliftcapacityof408kg
(900lb)asshowninFigure18.

Note:TheROPSframeandmuferisweighted
towardtherear.YouwillneedtotilttheROPSframe
andmufertoremovetheROPS.Wheneverpossible,
use2piecesofliftingequipmenttolifttheROPSframe
andmufer.

Figure19

1.Leftcowlpanel3.Hood-plateange

2.Flange-headbolt(12x40
mm)

4.ROPS-mountingplate

3.Removethe2ange-headbolts(16x50mm)
and2angelocknuts(16mm)thatsecurethe
ROPS-mountingplatetotheframeoftheconsole
(Figure20).

Note:Ifyouhavedifcultyremovingthebolts,
theROPSframetubesareundertension.Usea
hand-operatedwinchtopullthefrontROPStube(s)
towardthereartube(s)torelievesheeringpressure
fromthebolts.

Note:Discardthe2ange-headbolts(16x50mm)
and2angelocknuts(16mm).

7

Figure20

1.ROPS-mountingplate3.Flange-headbolts(16x
50mm)

2.Flangelocknuts(16mm)4.Consoleframe

4.AttherearframetubesfortheROPS,removethe8
ange-headbolts(16x70mm)and8angelocknuts
(16mm)thatsecuretheROPStubestothechassisof
themachine(Figure21).

Figure21

1.Flangelocknuts(16mm)3.ROPStube

2.Flange-headbolts(16x
70mm)

5.Usingtheliftingequipment,raisethebackoftheROPS
slightly.

6.Usingtheliftingequipment,movetheROPSrearward
andupuntiltheROPS-mountingplateclearsthehood
plateandcowlpanels(Figure19).

Note:PayattentiontotheROPS-mountingplateasit
separatesfromthehoodplateandcowlpanels,andas
themountingplateclearsthesteeringwheel.

7.LifttheROPSandmuferandremovetheROPSfrom
themachine(Figure22).

Note:Ifyouhavedifcultyremovingthebolts,
theROPSframetubesareundertension.Usea
hand-operatedwinchtopulltheROPStubestogether
torelievesheeringpressurefromthebolts.

Note:Discardthe8ange-headbolts(16x70mm)
and8angelocknuts(16mm).

Figure22

8.MovetheROPSandmufertotheshippingcontainer.

8

AssemblingtheMachinefor Shipping

InstallingtheShippingPlate

1.Aligntheshippingplatebetweentheangeofthehood
plate,leftcowlpanel,andrightcowlpanel(Figure23).

AssemblingtheDashPaneland
ConsolePaneltotheMachine

AssemblingtheDashPanel

1.Alignthedashpaneltotheconsole(Figure24).

Figure24

1.Dashwiringharness3.Machinewiringharness

2.Dashpanel

Figure23

1.Hood-plateange3.Cowlpanel

2.Shippingplate4.Flange-headbolt(12x40
mm)

2.Assembletheshippingplate,hoodplateandcowl
panels(Figure23)withthe2ange-headbolt(12x
40mm)thatyouremovedinstep2inRemovingthe

ROPS(page7).

3.Tightentheange-headbolttoashippingtorqueof40
to50N-m(30to37ft-lb).

2.Connectthesocketterminalfortheblackwireof
thedashharnessontothepiggybackterminalofthe
wiringharnessforthemachine;refertoFigure13in

RemovingtheDashPanel(page4).

3.Connectthepiggybackterminalofthewiringharness
forthemachineontotheopenbladeterminalofthe
auxiliary-powerport;refertoFigure13inRemoving

theDashPanel(page4).

4.Connectthe6-socketconnectorofthewiringharness
forthemachineontotheconnectorforthestarter
switch;refertoFigure14inRemovingtheDashPanel

(page4).

5.Connectthe6-pinconnectorofthewiringharness
forthemachineintothe6-socketconnectorofthe
dashharness;refertoFigure14inRemovingtheDash

Panel(page4).

6.Aligntheholesinthedashpanelwithholesinthe
consoleframeandtheshippingplate(Figure25).

9