Toro 131-0667 Installation Instructions

HydraulicMotorKit
TRX-16orTRX-20Trencher
ModelNo.131-0667
causecancer,birthdefects,orreproductiveharm.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
FormNo.3411-315RevA
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
ProcedureDescription
1 2
3
4
5
Nopartsrequired
Cabletie
Hydraulicmotor1 Spacerplate Coupler Socket-headbolt(1/2x1-3/4inches) Lockwasher(3/4inch) Thread-lockingcompound1
Nopartsrequired
Nopartsrequired
Qty.
1Removethehydraulicmotor.
1 1 2 2
Preparethemachine.
Installthehydraulicmotor.
Connectthehydraulichoses.
Checkforleaksandservicethe hydraulicuid.
Use
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OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3411-315*A
1
2
PreparingtheMachine
NoPartsRequired
Procedure
1.Movethemachinetoalevelsurfaceandlowerthe boom.
2.Engagetheparkingbrake,shutofftheengine,and removethekeyfromtheignitionswitch.
3.Allowthehydraulicsystemtocool.
4.Rotatethetrenchercontrolclockwise(AofFigure1).
5.Movethetrencher-controlleverfullytotheforward position(BofFigure1)andbackwardposition(Cof
Figure1)4or5times.
RemovingtheHydraulicMotor fortheTrencherDrive
Partsneededforthisprocedure:
1
Cabletie
Procedure
1.Alignadrainpanunderthehydraulicmotorforthe trencherdrive.
2.Wipecleanthehydraulichosesandttingsatthe hydraulicmotorforthetrencherdrive(Figure2).
Figure1
Note:Movingthetrencher-controlleverbleeds
hydraulicpressurefromthehosesforthetrencher motor.
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Figure2
1.Straighthydraulictting (rear)
2.Hose(rear)
3.Securethecabletietotherearmosthydraulichoseat thehydraulicmotorforthetrencherdrive(Figure2).
4.Removethe2hydraulichosesfromthestraight hydraulicttinginthehydraulicmotor(Figure3).
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3.Cabletie
2
3
InstallingtheHydraulicMotor
Partsneededforthisprocedure:
1Hydraulicmotor
1
Spacerplate
1
Coupler
2
Socket-headbolt(1/2x1-3/4inches)
2
Lockwasher(3/4inch)
1Thread-lockingcompound
Figure3
1.Coupler(trencher-drive shaft)
2.Straighthydraulictting4.Hydraulicmotor(old)
3.Socket-headbolts(1/2x 1-1/4inches)
5.Removethe2socket-headbolts(1/2x1-1/4inches) thatsecurethehydraulicmotorforthetrencherdrive totheheadofthetrencher,andremovethehydraulic motor(Figure3).
Note:Discardthe2socket-headbolts(1/2x1-1/4 inches).
6.Drainthehydraulicuidfromthemotorintothedrain pan.
7.Removethe2straighthydraulicttingsfromtheold hydraulicmotor(Figure3).
Note:Discardtheoldhydraulicmotor.
8.Removethecouplerfromthetrencher-driveshaft (Figure3).
Note:Discardtheoldcoupler.
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Procedure
1.Slidethenewcouplerontothetrencher-driveshaft (Figure4).
2.Assemblethe2straighthydraulicttingsintothenew hydraulicmotorforthetrencherdrive(Figure4)and torquethettingsto135to164N∙m(99to121ft-lb).
Figure4
1.Coupler(trencher-drive shaft)
2.Straighthydraulictting6.PortA(hydraulic
3.Spacerplate7.PortB(hydraulic
4.Lockwashers(3/4inch)
5.Socket-headbolts(1/2x 1-3/4inches)
motor—new)
motor—new)
3.Applyacoatofthread-lockingcompoundtothe threadsofthe2newsocket-headbolts(1/2x1-3/4 inches).
3
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4.Assemblethespacerplateoverthenewhydraulic motorwiththeinsetstepofthespacerplateagainstthe mountingfaceofthemotor(Figure4).
5.Alignthesplinesofthenewhydraulicmotorwith thesplinesofthecouplerforthetrencher-driveshaft (Figure4).
6.Aligntheholesinthehydraulicmotorandthespacer platewiththeholesintheheadofthetrencher(Figure
4).
7.Assemblethehydraulicmotorandspacertothehead ofthetrencher(Figure4)withthe2socket-headbolts (1/2x1-3/4inches)and2lockwashers(3/4inch).
8.Torquetheboltsto91to113N∙m(67to83ft-lb).
4
ConnectingtheHydraulic Hoses
NoPartsRequired
Figure5
1.Hose(withthecabletie)3.Straighthydraulic
2.Straighthydraulic tting—portA(hydraulic motor)
4.Hose(withoutthecable
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tting—portB(hydraulic motor)
tie)
Procedure
1.Assemblethehydraulichosewiththecabletiethat youinstalledinstep3of2RemovingtheHydraulic
MotorfortheTrencherDrive(page2)ontothestraight
hydraulicttinginportA(theforwardport)ofthe hydraulicmotor(Figure5).
Note:Thehose-to-portrelationshipisoppositefor thenewhydraulicmotor.
2.Assembletheotherhydraulichoseontothestraight hydraulicttingintheportB(therearport)ofthe hydraulicmotor(Figure5).
3.Torquetheswivelnutsofthehosesto51to64N·m (37to47ft-lb).
Note:Useabackupwrenchonthestraighthydraulic ttings.
4
5
CheckingforLeaksand ServicingtheHydraulicFluid
NoPartsRequired
CheckingforHydraulicLeaks
WARNING
Hydraulicuidescapingunderpressurecan penetrateskinandcauseinjury.
Ifhydraulicuidisinjectedintotheskin,youmust haveitsurgicallyremovedwithinafewhoursbya doctorfamiliarwiththistypeofinjury.Gangrene mayresultifthisisnotdone.
Keepbodyandhandsawayfrompinholeleaksor nozzlesthatejecthigh-pressurehydraulicuid.
Usecardboardorpapertondhydraulicleaks.
Safelyrelieveallpressureinthehydraulicsystem beforeperforminganyworkonthehydraulic system.
Makesurethatallhydraulic-uidhosesand linesareingoodconditionandthatallhydraulic connectionsandttingsaretightbefore applyingpressuretothehydraulicsystem.
1.Startthemachineandletitrunfor4or5minutes.
2.Checktherotationofthediggingchain(Figure6).
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Figure6
3.Usingapieceofcardboard,checkforleaks.
Important:Repairallhydraulicleaks.
4.Shutofftheengineandremovethekeyfromthe ignitionswitch.
ServicingtheHydraulicFluid
HydraulicFluidSpecication:
ToroPremiumTransmission/HydraulicTractor
Fluid(refertoyourAuthorizedT oroDealerformore information)
ToroPremiumAll-SeasonHydraulicFluid(referto
yourAuthorizedToroDealerformoreinformation)
IfeitheroftheaboveTorouidsarenotavailable,
youmayuseanotherUniversalTractorHydraulic
Fluid(UTHF),buttheymustbeonlyconventional, petrolium-basedproducts.Thespecicationsmustfall
withinthelistedrangeforallofthefollowingmaterial propertiesandtheuidshouldmeetthelistedindustry standards.Checkwithyouroilsuppliertodetermineif theoilmeetsthesespecications.
Note:Torowillnotassumeresponsibilityfordamage causedbyimpropersubstitutions,souseonlyproducts fromreputablemanufacturerswhowillstandbehindtheir recommendations.
5
MaterialProperties
G007808
1
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1
2
cStat40°C:55to62 Viscosity,ASTMD445
cStat100°C:9.1to9.8
Viscosityindex,ASTMD2270
PourPoint,ASTMD97-37°to-43°C(-35°to-46°F)
IndustryStandards
APIGL-4,AGCOPoweruid821XL,FordNewHolland FNHA-2-C-201.00,KubotaUDT ,JohnDeereJ20C,Vickers 35VQ25andVolvoWB-101/BM.
140to152
1.Wait4to5minutesaftershuttingofftheengine.
2.Checkthehydraulicuidlevelinthesiteglassatthe frontoftherightpanel(Figure7).
Note:Whenthehydraulic-uidlevelinthetankis correct,thehydraulic-uidlevelisvisibleinthesite glass.
Figure8
1.Top-coverplate
2.Flange-headbolt(3/8x1 inch)
B.Removethecap/hydrauliclterfromtheller
neckofthehydraulictank(Figure9).
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Figure7
1.Siteglass(hydraulicuid)
3.Ifyoucannotseetheuidlevelinthesiteglass, performthefollowing:
A.Loosenthe1rearbolt(3/8x1inch)and2
forwardbolts(3/8x1-1/2inches)thatsecurethe top-coverplatetothemachineandremovethe coverplate(Figure8).
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Figure9
1.Fillercap
2.Hydrauliclter
C.Addthespeciedhydraulicuidintotheller
neckuntiltheuidlevelcovershalfthesiteglass (Figure7).
D.Installthecapandlterintothellerneck(Figure
9)andtorquetheboltatthetopofthecapto13
to15.5N·m(110to140in-lb).
E.Assemblethetop-coverplateontothemachine
(Figure8)andtorquethe3bolts(3/8inch diameter)to38to45N·m(27to33ft-lb).
6
Notes:
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