Toro 131-0569 Installation Instructions

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Installation
LooseParts
FormNo.3395-202RevA
SolenoidShutoffKit
320-DCompactUtilityLoader
ModelNo.131-0569
InstallationInstructions
WARNING
CALIFORNIA
Proposition65Warning
causecancer,birthdefects,orreproductiveharm.
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
Nopartsrequired
Nopartsrequired
Speedcontrolplate Fuelstopstolenoid1 Bolt2 Jumperharness1
1
OpeningtheRearAccess Cover
NoPartsRequired
Qty.
Use
1
Opentherearaccesscover.
Removetheexistingfuel-stopsolenoid andspeed-controlplate.
Installthekit.
Procedure
1.Stoptheengine.
2.Removetheboltlocatednexttotherightswelllatch (Figure1).
©2015—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
Figure1
1.Removethisbolt.2.Rightswelllatch
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3395-202*A
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3.Releasethe2swelllatches(Figure2).
Figure4
1.Lowercotterkey
Figure2
1.Swelllatch
4.Graspthehandleandpulltherearaccesscoverupand thenbacktoswingitopen.
2.Rearaccesscover
2
RemovingtheExisting Fuel-StopSolenoidand Speed-ControlPlate
NoPartsRequired
RemovingtheExistingFuelStop
1.Removebothupperandlowercotterkeyssecuring thesolenoid-stoparmtotheengine-stoplever(Figure
3andFigure4).
2.Separatethesolenoid-stoparmfromtheengine-stop lever(Figure5).
Figure5
1.Engine-stoplever2.Washer
3.Discardthewasher(Figure5).
4.Removethenutsecuringthethrottle-cableswivelto thespeed-controllever(Figure6).
1.Solenoid-stoparm
Figure3
2.Uppercotterkey
Figure6
1.Nut2.Throttlecableswivel
5.Disconnectthethrottle-cableswivelfromthe speed-controllever.
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6.Removethe2boltsandnutssecuringthefuel-stop solenoidtoitsmount(Figure7).
Figure7
1.Bolt2.Fuel-stopsolenoid
1.Speed-controlplate
2.Boltwithwasher
Figure9
3.Boltwithoutwasher
7.Unplugthefuel-stopsolenoidwiringharnessfromthe mainwireharnessplugconnector(Figure8).
Figure8
1.Fuel-stopsolenoidwireharness
8.Slidethefuel-stopsolenoidbackandthenupandout fromitsmountinglocation.
RemovingtheExistingSpeed-Control Plate
2.Pulloutthespeed-controlplateenoughtodisconnect thegovernorspringfromthegovernorlever(Figure
10).
CAUTION
Disconnectthegovernorspringfromthe governorleverpriortocompletelyremoving thespeedcontrolplate.
Figure10
1.Governorspring2.Governorlever
1.Removethe4boltsand2washerssecuringtheexisting speed-controlplatetotheengine(Figure9).
Note:Retainthehardware.Y ouwillusethemto installthereplacementspeed-controlplate.
3.Completelyremovethespeed-controlplatefromthe engine.
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3
InstallingtheKit
Partsneededforthisprocedure:
1
Speedcontrolplate
1Fuelstopstolenoid
2Bolt
1Jumperharness
4.Connectthejumperharnesstothefuel-stopsolenoid plugconnector(Figure12).
Figure12
InstallingtheNewSpeed-ControlPlate
1.Hookthegovernorspringtothegovernorleverofthe replacementspeed-controlplate(seeFigure10).
2.Installthespeed-controlplateusingtheoriginal4bolts and2washers(seeFigure9).
Note:Ensurethewashersareinstalledwiththebolts asshowninFigure9
3.Torquetheboltsto8.1N-m(6ft-lb).
InstallingtheFuel-StopSolenoid
1.Removetheairltercover.
2.Positionthereplacementfuel-stopsolenoidand looselysecureitwith2bolts(Figure11).
1.Fuel-stopsolenoidplug connector
5.Routetheotherendofthejumperharnessunder theradiatorhoseandthenplugitintothemainwire harness(Figure13).
1.Radiatorhose2.Jumperharness
6.Positionthefuel-stopsolenoidsotheplungerpin alignswiththeengine-stop-leverhook(Figure14).
2.Jumperharness
Figure13
Figure11
1.Replacementfuel-stop solenoid
3.Applythreadlockertothe2bolts.
2.Hole
Figure14
1.Plungerpin2.Engine-stop-leverhook
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7.Manuallypushthesolenoidplungerawayfromthefuel distributoruntilitisfullyextendedfromitshousing (Figure15).
Figure15
1.Solenoidplunger3.Stopleverrestingagainst
2.Fueldistributor
thefuel-distributorhousing stop
8.InstalltheignitionkeyandturntheswitchtotheON position,butdonotstartthemachine.
9.Stopmanuallyextendingthesolenoidplunger.
Note:Theholdcoilwillkeepthesolenoidplunger extendedelectrically.
10.Withthesolenoidplungerelectricallyextended,slide theenginestopsolenoidtowardthefueldistributor untiltheenginestopleverrestsagainstthestoponthe fuel-distributorhousing(Figure15).
11.Holdthefuel-stopsolenoidinposition,applythread lockertothe2boltsecuringthefuel-stopsolenoid,and torquethemto19N-m(14ft-lb).
Note:Ensurethatthefuel-stopsolenoidisinthe samepositionaftertheadjustmentmadeinstep6.
12.TurntheignitionkeytotheOFFposition.
13.Installtheairltercover.
14.Startandrunthemachinetoconrmproperoperation.
15.Swingtherearaccesscoverup,seatitintoplace,and securewiththe2swelllatchesandbolt.
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Notes:
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Notes:
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