Toro 127-0339 Installation Instructions

FormNo.3394-391RevA

CEBaggerComplianceKit

48inZMaster

ModelNo.127-0339

Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.

Note:TocreateaCEbagger,installthiskitontheBlowerandDriveKitmodel78571andwiththeE-ZVac™TwinSoft

BaggerKitmodel78569.

®

2000SeriesMower

InstallationInstructions

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescription

1
2
3
4

5

6

7

8

Nopartsrequired

Nopartsrequired

Nopartsrequired

Nopartsrequired

Pulleyguard1
Belt-coverbracket1
Carriagebolt(1/4x1)
Hex-headbolt(3/8x1inch)
Clipnut
Shaftguard
Forwardguard1
Tensionerguard1
Lowerguard1
Hex-headbolt(1/4x3/4inch)
Washer(1/4x5/8)
Locknut(1/4inch)
Hex-headbolt(1/4x3/4inch)
Washer(5/16x3/4inch)
Washer(1/4x1/2inch)
Retainer1

Qty.

Use

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–

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1
1
1
1

2
2
2
1
1
1

Preparethemower.

Removethedischargechute.

Removethebeltcoverandbracket.

Removetheblowerkitparts.

Installthedeckbracket.

Installtheupperguards.

Installthelowerguard.

Installthebeltcover.

9

©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420

Supportrod

Registeratwww.T oro.com.

1Installthesupportrod.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*3394-391*A

g015594

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2.Removethesidedischargechutefromthemowerdeck
(Figure1).

1

PreparingtheMower

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,settheparking
brake,andremovetheignitionkey .

2.Thoroughlycleanmowerdeck.Alldebrismustbe
removedtoensurethekitwilltproperly .

3.Repairallbentordamagedareasandreplaceany
missingparts.

4.Lowerthemowerdecktothelowestheight-of-cut
position;refertothemowerOperator’sManual.

2

RemovetheDischargeChute

Note:Retainthechuteandhardwareforinstallation

whenoperatingthemowerwiththebloweraccessory
removed.

3

RemovingtheBeltCoverand
Bracket

NoPartsRequired

RemovingtheBeltCover

Removethebeltcoverasfollows:

1.Loosenandremovethebottomboltofthemower-deck
curtaintoreleasethecurtain(Figure2).Retainthebolt.

NoPartsRequired

RemovingtheDischargeChute

Important:Installtheside-dischargechutewhenyou

removethebaggerandblower.

1.Removethelocknut,bolt,spacer,andspringthatsecure
theside-dischargechutetothemowerdeck(Figure1).

Figure1

1.Bolt

2.Spacer6.Side-dischargechute

3.Locknut

4.Spring

5.Springinstalled

7.J-hookendofspring

Figure2

1.Bolt

2.Rotatetheboltthatsecuresthebeltcovertothe
counterclockwisetoloosenit(Figure3).

2.Curtain

2

G018856

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Figure3

4

RemovingtheBlowerKitParts
(IfInstalled)

NoPartsRequired

RemovingtheBeltCoverfortheBlower

Iftheblowerkitisinstalledonthemachine,removethebelt
coverinstalledfrombloweranddrivekitasfollows:

1.Removethethumbscrewthatsecuresthebeltcover
(Figure4).

1.Bolt(retainedtothebelt
cover)

2.Beltcover

3.Cover-mountingbracket

3.Removethebeltcoverandboltfromthemounting
bracket(Figure3).

Note:Retainthebeltcoverandboltforinstallationwhen
operatingthemowerwiththebloweraccessoryremoved.

RemovingtheCoverMountingBracket

1.Removethe2boltsand2angenutsthatsecurethe
covermountingbrackettothedeck(Figure3).

Note:Retainaangenutforinstallationofthe
kit;refertoInstallingthePulleyGuardandBelt-Cover

Bracket(page5).

2.Removethebracket.

Note:Retainthecovermountingbracket,bolts,and
angenutforinstallationwhenoperatingthemower
withthebloweraccessoryremoved.

4.Flangenut(3/8inch)

5.Carriagebolt(3/8x7/8
inch)

Figure4

1.Thumbscrew

2.Beltcover

2.Movethecoveroutwarduntiltheedgeofthecover
clearsthehooksinthedeckanges(Figure4).

3.Removethecoverfromthedeck.

Note:Discardthethumbscrew .

Note:Retainthebeltcoverforinstallationwith

thekit;refertoInstallingtheBeltCover(page9).

3.Deckangehooks

RemovingtheBeltCoverBracket

Iftheblowerkitisinstalledonthemachine,removethe
beltcoverbracketinstalledfromthebloweranddrivekitas
follows:

1.Removethe2carriagebolts(1/4x3/4inch)and2
locknuts(1/4inch)thatsecurethebeltcoverbracket
totheforwardangeofthemowerdeck(Figure3).

3

Note:Retain1carriageboltand2locknutsfor
installationwiththekit;refertoInstallingthePulley

GuardandBelt-CoverBracket(page5).

Figure5

G018861

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3

RemovingtheShaftCoverand
Hardware

1.Removethe3serratednutsthatsecuretheshaftcover
totheblowerassembly(Figure6).

Note:Donotloosentheboltsandnutsthatsecurethe
upper-bearinghousingthatarebeneaththeshaftcover.

Note:Retaintheserratednutsfortheshaftguard
installation;refertoInstallingtheShaftGuard(page

6).

1.Carriagebolt(1/4x3/4
inch)

2.Beltcoverbracket

3.Locknut

2.Removethebeltcoverbracketfromthemowerdeck
(Figure3).

Note:Discardthebeltcoverbracket.

Figure6

BlowerShaftCoverandHardwareRemoval

1.Serratednut(5/16inch)4.Hex-headbolt(1/4x3/4
inch)

2.Shaftcover5.Locknut(1/4inch)

3.Boltandnut(upper

bearinghousing)

2.Removeanddiscardtheshaftcover(Figure6).

3.Removethe3hex-headbolts(1/4x3/4inch)and3
locknuts(1/4inch)fromtheblowerhousingasshown
inFigure6.

Note:Retaintheboltsandnutsfortheguard
installation;refertoInstallingtheUpperGuards

(page6).

4

5

InstallingthePulleyGuardand
Belt-coverBracket

Partsneededforthisprocedure:

1Pulleyguard

1Belt-coverbracket

1

Carriagebolt(1/4x1)

1

Hex-headbolt(3/8x1inch)

1

Clipnut

InstallingthePulleyGuardand
Belt-CoverBracket

1.Aligntheholesofthepulleyguardtotheholeinthe
forwarddeectorbracketandtheoutboardholeinthe
forwarddeckange(Figure7).

3.Securethepulleyguardandthebeltcoverbracketto
theforwarddeckangeattheoutboardholewiththe
carriagebolt(1/4x1inch,CEkit)andthelocknut
(1/4inch,blowerkit)thatyouremovedinstep1of

RemovingtheBeltCoverBracket(page3);referto
Figure7.

4.Securethebeltcoverbrackettotheforwarddeckange
attheinboardholewiththeacarriagebolt(1/4x3/4
inch,blowerkit)andthelocknut(1/4inch,blowerkit)
thatyouremovedinstep1ofRemovingtheBeltCover

Bracket(page3);refertoFigure7.

5.Aligntheholeintherearangeofthebelt-cover
bracketwiththeholeinthedeckwhereyouremoved
thebeltcoverbracketinstep1ofRemovingtheCover

MountingBracket(page3);refertoFigure7.

6.Securetherearangeofthebelt-coverbrackettothe
deckwithahex-headbolt(3/8x1inch)andtheange
nut(3/8inch)thatyouremovedinstep1ofRemoving

theCoverMountingBracket(page3);refertoFigure7.

7.Aligntheclipnutwiththeholeinthetopofthe
belt-coverbracket,andpushtheclipnutontothe
bracket(Figure7).

Note:Thepulleybracketwrapsaroundtheoutboard
edgeofthedeectorbracket

Figure7

1.Pulleyguard

2.Locknut(1/4inch,blower
kit)

3.Belt-coverbracket

4.Hex-headbolt(3/8x1
inch,CEkit)

5.Deckhole

6.Clipnut

7.Flangenut(3/8inch)

8.Deectorbracket(forward)

9.Hex-headbolt(1/4x1
inch,CEkit)

10.Carriagebolt(1/4x3/4
inch,blowerkit)

11.Deckange(forward)

2.Alignthebelt-coverbrackettotheholesattherearside
oftheforwarddeckange(Figure7).

5

G018858

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3.Alignthetensionerguardtotheupperblowerhousing
(Figure8).

6

InstallingtheUpperGuards

Partsneededforthisprocedure:

1

Shaftguard

1Forwardguard

1Tensionerguard

InstallingtheShaftGuard

1.Aligntheshaftguardtothe3boltsand3nutsthat
securetheupper-bearinghousing(Figure8).

4.Securethetensionerguardtotheupperblowerhousing
with2hex-headbolt(1/4x3/4inch)and2locknut
(1/4inch)thatyouremovedinstep3ofRemovingthe

ShaftCoverandHardware(page4);refertoFigure8.

7

InstallingtheLowerGuard

Partsneededforthisprocedure:

1Lowerguard

2

Hex-headbolt(1/4x3/4inch)

2

Washer(1/4x5/8)

2

Locknut(1/4inch)

RemovetheBlower

Ifinstalledremovetheblowerassemblyfromthemower
deckasfollows:

1.Pullthespringloadedidlerpulleyawayfromthexed
springpost,andremovethebeltfromtheidlerpulley
(Figure9).

Figure8

5.Forwardguard

7.Tensionerguard

1.Latchpin(lockingposition)6.Belt(alignedtotheidler

2.Chutebracket

3.Blowerassembly

4.Springhookends

5.Idlerpivotbracket

Figure9

pulley)

7.Idlerspringpost

8.Spring

9.Fixedspringpost

1.Serratednut(5/16inch)

2.Shaftguard6.Locknut(1/4inch)

3.Boltandnut(upper
bearinghousing)

4.Hex-headbolt(1/4x3/4
inch)

2.Securetheshaftguardtotheblowerwiththe3serrated
nutsthatyouremovedinstep1ofRemovingtheShaft

CoverandHardware(page4);referto(Figure8).

InstallingtheUpperGuards

1.Aligntheforwardguardtotheupperblowerhousing
(Figure8).

2.Securetheforwardguardtotheupperblowerhousing
withahex-headbolt(1/4x3/4inch)andalocknut
(1/4inch)thatyouremovedinstep3ofRemovingthe

ShaftCoverandHardware(page4);refertoFigure8).

6

2.Movetheidlerpivotbrackettowardthexedspring

G018367

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G018859

post.removethehookofthespringfromtheidler
springpost(Figure9).

3.Routethebeltbeneaththeidlerpulley(Figure10).

DrillingtheMountingHolesforthe
LowerGuard

1.Alignthelowerguardtotheblower-chutebracketas
showninFigure11.

Figure11

Figure10

1.Drivepulley

2.Blowerbelt

3.Blowerpulley7.Mowerdeck

4.Idler/tensionpulley

5.Blower(housing
repositionedforillustrative
purposes)

6.Blowerinposition(housing
portionremovedfor
illustrativepurposes)

1.Hole1

2.Hole2

3.Hole39.Rivettails

4.Hole410.Blower-chutebracket

5.Lowerguard

6.Washer

2.Alignhole2andhole4ofthelowerguardtotherivet
tailsprotrudingthroughtheblower-chutebracket
(Figure11).

Note:Ensurethattheangeofthelowerguard(the
angewiththeholes)isatagainsttheblower-chute
bracket.

7.Hex-headbolt(1/4x3/4
inch)

8.Locknut(1/4inch)

11.Drillbit7mm(0.277inch)

3.Marktheoutlineofhole1andhole3ofthelower

4.Removethebeltfromdrivepulley(Figure10).

5.Movetheblowerlatchpintotheopenpositionand
swingthebloweroutward(Figure9).

6.Removetheblowerandbeltfromthemowerdeck.

guardontheblower-chutebracket,andremovethe
guard(Figure11).

4.Locatethemarksontheblower-chutebracket,and
center-punchthelocations.

5.Drill7mm(0.277inch)holesintheblower-chute
bracketatthe2center-punchmarks(Figure11).

7

InstallingtheLowerGuard

G018860

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Note:Installthelowerguardwiththeblowerassembly
removedfromthemowerdeck;refertothe48inE-ZV ac™
BlowerandDriveKitInstallationInstructions.

1.Alignthelowerguardtotheblower-chutebracket
(Figure11).

2.Alignhole2andhole4ofthelowerguardtothe
rivettailsprotrudingthroughtheblower-chute
bracket(Figure11).

3.Securethelowerguardtotheblowerwith2hex-head
bolt(1/4x3/4inch),2washers,and2locknut(1/4
inch)throughhole1andhole4oftheguard(Figure

11).

8

InstallingtheBeltCover

Partsneededforthisprocedure:

1

Hex-headbolt(1/4x3/4inch)

1

Washer(5/16x3/4inch)

1

Washer(1/4x1/2inch)

1Retainer

InstallingtheBlower

IfyouremovedtheblowerinRemovetheBlower(page6),
installtheblowerassemblytothemowerdeckasfollows:

Note:Refertothe48in,52in,and60inE-ZV ac™TwinSoft
BaggerOwner’ sManual.

1.Aligntheblowerbeltaroundthepulleyoftheblower
(Figure10).

2.Alignthepivotpinontheblowerwiththepivotpin
holeinthedeckandlowertheblowerontothedeck.

3.Opentheblowerlatchpin,closetheblowertothedeck,
andsecurethelatchpintothechutebracket(Figure9).

Note:Ensurethatthelatchpinextendsthroughthe
holeinthechutebracketandthepulleyguard.

4.Temporarilyroutethebeltbeneaththeidlerpulley
(Figure10).

5.Routethebeltaroundthedrivepulley(Figure10).

6.Movetheidler/tensionpulleytowardthexedspring
post,andinstallthespringbyaligningthespringhook
ontotheidlerspringpost(Figure9).

7.Pullthespringloadedidler/tensionpulleyawayfrom
thexedspringpost,androutethebeltaroundthe
idlerpulley(Figure10).

InstallingtheBeltCoverBolt

1.Assemblethewasher(5/16x3/4inch)tothehex-head
bolt(1/4x3/4inch)asshowninFigure12.

Figure12

1.Hex-headbolt(1/4x3/4
inch)

2.Washer(5/16x3/4inch)

3.Beltcover7.Belt-coverbracket

4.Washer(1/4x1/2inch)8.Clipnut

5.Retainer

6.Deckbracketnotch

8

2.Inserttheboltandwasherthroughtheholeinthetop
ofthebeltcoverfromthebloweranddrivekit(Figure

12).

3.Fromthebottomofthebeltcover,assemblethe
washer(1/4x1/2inch)andretaineroverthehex-head
boltthreads(Figure12).

9

InstallingtheSupportRod

Ensurethattheboltheadandwasherarepositioned
ushwiththeuppersurfaceofthebeltcoverandthe
washerandretainerareushwiththebottomsurface
ofthecover.

InstallingtheBeltCover

1.Unlatchtheblowerandpullitoutpartially.

2.Alignthebeltcoverwiththenotchesinthedeck
anges(Figure12).

3.Alignthehex-headboltinthecoverwiththeclipnut
onthebelt-coverbracket.

4.Securethebeltcovertothecoverbracketwiththe
hex-headbolt(Figure12).

5.Opentheblowerlatchpin,closetheblowertothe
deck,andsecurethelatchpintothechutebracket.

Partsneededforthisprocedure:

1

Supportrod

Procedure

1.Slidetheexistingsupportrodoutofthemower-deck
curtain(Figure13);retaintherodforfutureuseofthe
machinewithoutthebagger.

Figure13

1.Curtain2.Supportrod

2.Insertthenewsupportrodintothecurtain(Figure14).

Figure14

1.Curtain2.Supportrod

3.Securethesupportrodandmower-deckcurtainwith
theboltyouremovedinRemovingtheBeltCover

(page2)(Figure2).

9

Notes:

10

Notes:

11