Toro 125-4790 Installation Instructions

MetalPlateKit
ZMaster
ModelNo.125-4790
®
FormNo.3378-515RevA
Commercial2000SeriesRidingMower
InstallationInstructions
Note:Keepthemowerdeckbeltinstalledduringthe
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
Description
Nopartsrequired
Nopartsrequired
Nopartsrequired
Nopartsrequired
Plate1 Starwasher Thinatwasher Flangenut(3/8inch) Thickatwasher
Qty.
WARNING
CALIFORNIA
Proposition65Warning
Thisproductcontainsachemicalorchemicals
knowntotheStateofCaliforniatocausecancer,
birthdefects,orreproductiveharm.
Use
1 1 2 1
Checkthefueltank.
Installthefueltank.
Removethepulleys.
Inspecttheidler-armpulley .
Installtheplate.
CAUTION
Ifthemachinehasbeenrunning,themuferand exhaustsystemwillbeveryhotandcancause seriousburnsifyoutouchthem.
Allowthemachinetocoolcompletelybefore performingthisprocedure.
CheckingtheFuelTank
Note:Ensureanewfueltankandidlerpulleyareorderedif
thereisanywearontheexistingfueltank.
Checkthefueltankforanywearundertheidlerpulley(Figure
1).
Ifyouseeorfeelwithyourngernail,agrooveinthefuel
tankfromtheidlerpulley,replacethefueltankandidler
©2013—TheT oro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
pulley(Figure1).Orderanewfueltankandanewidler pulley.ProceedtoReplacingtheFuelTank(page2).
Ifthefueltankdoesnothaveanywearfromtheidler
pulley,proceedtoRemovingthePulleys(page4).
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3378-515*A
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Figure2
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Figure1
1.Wearareaonfueltank
2.Idlerpulley
ReplacingtheFuelTank
Note:Onlyreplacethefueltankwhenthereiswearonthe
existingfueltankfromtheidlerpulley.
1.Drivethemachinetoalevelsurface.
2.DisengagethePTO ,movethemotioncontrolleversto theneutrallockedposition,andsettheparkingbrake.
3.Stoptheengine,removethekey,andwaitforallmoving partstostopbeforeleavingtheoperatingposition.
4.Movetheseatthefurthestrearpositiontoexposethe frontnuts.
5.Loosenthefrontnuts.Thenutsdonotneedtobe removed.
1.Seat
2.Frontnutswithkeyhole
9.Removetheseatandbasefromthemachine.
10.Unplugtheharnessconnectorfromtheseatswitch locatedundertheseat(Figure3).
6.Movetheseatthefurthestforwardpositiontoexpose therearnuts.
1.Harnessconnector
Figure3
7.Loosentherearnuts.Thenutsdonotneedtobe removed.
8.Slidetheseatandseatplateforwardtoallowthefront nutstogothroughthekeyhole(
Figure2).
11.Removethetwoboltsholdingtheleftsidemotion controlleverbracket.
12.Rotatethemotioncontrolleverbrackettoallowthe frontpaneltoberemoved(
Figure4).
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1
2
Figure4
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1
3
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4
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1
1.Motioncontrollever bracket
2.Removethetwobolts
3.Rotatethemotioncontrol leverbracket
13.Removethefourboltsholdingthefrontpanelinplace andremovethefrontpanel(Figure5).
1.Fuelhose3.Fueltank
2.Venthose4.Hoseclamp
Figure6
16.Removeanyfuelfromthetankbypumpingitoutinto afuelcan.
17.Removethetankfromthemachine.
18.Installthenewfueltankbyreversingsteps4through
17.
19.Destroytheoldfueltankbyoneofthefollowing processes:
Drilla1/4inchholeinthebottomofthefueltank
Figure7).
(
Cutthellerneckoffofthefueltank(Figure7).
1.Removethesebolts3.Motioncontrollever
2.Frontpanel
14.Usingapliers,loosenthefuelhoseclampandslideit downthefuelhose.
15.Removethefuelventhoseandfuelhosefromthefuel tank(
Figure6).
Figure5
bracket
3
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