Toro 117-4092 Installation Instructions

ElectricalServiceKit

2008andBeforeEmotion43Model21027LawnMower

ModelNo.117-4092

RemovingtheOldWire Harness

NoPartsRequired

Procedure

Important:Theroutingofthenewwireharnessis

similartothatoftheold.Therefore,takenoteofthe routingoftheoldwireharnessbeforeremovingit.

1.Liftupthereardeectortoexposethebatterycover.

2.Openthebatterycover,disconnectthebatteryfrom theoldwireharness,andremovethebattery.

3.Tipthelawnmowerontoitsleftside.

4.Removetheblade.

FormNo.3362-334RevA

InstallationInstructions

Figure2

1.Engineconnector

5.Removethethreescrewsthatholdthebeltcover inplace(Figure1).

Figure1

1.Beltcover

6.Rotatethebeltcovercounterclockwisetomoveit outoftheway(Figure1).

7.Disconnecttheengineconnectorfromtheoldwire harnessfrombehindtheengine(Figure2).

8.Disconnecttheignitionconnectorontheoldwire harnessfromtheignitionswitchontheundersideof theupperhandle(Figure3).

Figure3

1.Ignitionconnector

9.Removethecabletiesthatsecuretheoldwire harnesstothehandle.

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10.Removeanddiscardtheoldwireharnessfromthe mower.

Note:Removetheoldwireharnessthroughthe bottomofthemowerhousing.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

InstallingtheNewWire Harness

Partsneededforthisprocedure:

1Wireharness

1Battery

2Fuse

Procedure

1.Identifythefollowingitemsonthenewwireharness: anadhesivetab,awhiteband,andfourconnectors: onetothefuseholder,onetothebatteryconnector, onetotheengineconnector,andonetotheignition switch(Figure4).

Figure5

1.Insertengineconnector endofnewwireharness here

2.Insertignitionswitch connectorendofnewwire harnesshere

3.Ignitionswitchconnector exitsthemowerhousing here

4.Height-of-cutcylinder

Note:Theignitionconnectorshouldcomeouton theleftsideofthemowerhousingunderthehandle.

Figure4

1.Ignitionswitchconnector4.Batteryconnector

2.Fuseholder5.Adhesivetab

3.Whiteband6.Engineconnector

2.Installthenewwireharnessbythreadingtheignition connectorendrstthroughtheopeninginthe housingasshowninFigure5.

Note:Ensurethatthewhitestriponthenewwire harnessisvisiblejustpasttheopeninginthemower housing(Figure6).

Figure6

1.Openinginthemower housing

2.Handleclip

3.Inserttheengineconnectorintotheopeningas showninFigure5.

4.Connecttheengineconnectortotheengineas showninFigure7.

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