Toro 117-4092 Installation Instructions

ElectricalServiceKit

2008andBeforeEmotion43Model21027LawnMower

ModelNo.117-4092

RemovingtheOldWire
Harness

NoPartsRequired

Procedure

Important:Theroutingofthenewwireharnessis

similartothatoftheold.Therefore,takenoteofthe
routingoftheoldwireharnessbeforeremovingit.

1.Liftupthereardeectortoexposethebatterycover.

2.Openthebatterycover,disconnectthebatteryfrom
theoldwireharness,andremovethebattery.

3.Tipthelawnmowerontoitsleftside.

4.Removetheblade.

FormNo.3362-334RevA

InstallationInstructions

Figure2

1.Engineconnector

5.Removethethreescrewsthatholdthebeltcover
inplace(Figure1).

Figure1

1.Beltcover

6.Rotatethebeltcovercounterclockwisetomoveit
outoftheway(Figure1).

7.Disconnecttheengineconnectorfromtheoldwire
harnessfrombehindtheengine(Figure2).

8.Disconnecttheignitionconnectorontheoldwire
harnessfromtheignitionswitchontheundersideof
theupperhandle(Figure3).

Figure3

1.Ignitionconnector

9.Removethecabletiesthatsecuretheoldwire
harnesstothehandle.

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10.Removeanddiscardtheoldwireharnessfromthe
mower.

Note:Removetheoldwireharnessthroughthe
bottomofthemowerhousing.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

InstallingtheNewWire
Harness

Partsneededforthisprocedure:

1Wireharness

1Battery

2Fuse

Procedure

1.Identifythefollowingitemsonthenewwireharness:
anadhesivetab,awhiteband,andfourconnectors:
onetothefuseholder,onetothebatteryconnector,
onetotheengineconnector,andonetotheignition
switch(Figure4).

Figure5

1.Insertengineconnector
endofnewwireharness
here

2.Insertignitionswitch
connectorendofnewwire
harnesshere

3.Ignitionswitchconnector
exitsthemowerhousing
here

4.Height-of-cutcylinder

Note:Theignitionconnectorshouldcomeouton
theleftsideofthemowerhousingunderthehandle.

Figure4

1.Ignitionswitchconnector4.Batteryconnector

2.Fuseholder5.Adhesivetab

3.Whiteband6.Engineconnector

2.Installthenewwireharnessbythreadingtheignition
connectorendrstthroughtheopeninginthe
housingasshowninFigure5.

Note:Ensurethatthewhitestriponthenewwire
harnessisvisiblejustpasttheopeninginthemower
housing(Figure6).

Figure6

1.Openinginthemower
housing

2.Handleclip

3.Inserttheengineconnectorintotheopeningas
showninFigure5.

4.Connecttheengineconnectortotheengineas
showninFigure7.

2

Figure7

1.Engineconnector

5.Tucktheengineconnectorandtheexposedwiring
harnessintothehousingbehindtheengine.

6.Locatethewireharness(withthefuseholderandthe
batteryconnector)insidethebatterycompartment
(Figure8).

Figure9

1.Fuse2.Fuseholder

8.Clipthefuseholderonthenewwireharnessonto
theupperleft-handcornerofthebeltcompartment
opening(Figure9).

9.Tuckthewireharnessbetweenthealuminumboss
andtheblackplasticrib(Figure8).

Note:Ensurethatthebatteryconnectoronthe
newwireharnessisinpositiontoconnecttothe
batterywhenitisinstalled.

Figure8

1.Wireharness(segment
wrappedwithelectrical
tape)

2.Batterycompartment

3.Beltcompartment

7.Insertthefuseholderrstinfrontofthe
height-of-cutcylinder(Figure5),thenworkitaround
thecylinderanddowntothebeltcompartment
(Figure8andFigure9).

10.Removemostoftheslackinthewireharness,
andsecurethewireharnesswiththeadhesivetab
(Figure10).

Important:Beforeattachingtheadhesivetab
onthewireharnesstothemowerhousing,
thoroughlycleantheareaonthehousingon
whichyouwillattachthetab.Wipethearea
withdenaturedalcohol(orequivalent)before
attachingthetabtothemowerhousing.

Note:Onceitisattached,theadhesivetabis
difculttoremovefromacleanedsurfaceand
cannotbereused.Therefore,takecarethatyou
properlylocatethetabonthemowerhousingbefore
attachingit.

3

Figure10

1.Adhesivetab3.Drivebelt

2.Rib

17.Connecttheignitionconnectortotheignitionswitch
ontheundersideoftheupperhandle(Figure12).

Figure12

1.Ignitionconnector

18.Installthebatteryinthebatterycompartment.

19.Connectthebatterytothebatteryconnectoronthe
wireharness.

20.Insertthefuseinthefuseholder(Figure9).

21.Closethebatterycoverandthereardeector.

11.Rotatethebeltcoverclockwisetoreturnittoits
originalposition.

12.Securethebeltcoverwiththethreescrewsthatyou
previouslyremoved.

13.Installtheblade.

Note:Torquethebladeboltto50N-m.

14.Returnthemowertotheoperatingposition.

15.Insertthewireharnessintothehandleclip(Figure6).

16.Securethewireharnesstothehandlewith2cable
ties(Figure11).

1.Cabletieshere

Figure11

4