Toro 117-0350 Installation Instructions

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ZStand
ZMaster Deck
ModelNo.121-4811
Safety
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential danger.Replaceanydecalthatisdamagedorlost.
®
Kit
®
RidingMowerwith48-in,52-in,60-inor72-inMower
InstallationInstructions
FormNo.3372-957RevA
107-3969
1.Warning—readtheOperator'sManual.
2.Crushinghazard,mower—engagetheparkingbrake,stop theengine,andremovetheignitionkeybeforeworking underthemower.
©2012—TheToro®Company 8111LyndaleAvenueSouth Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
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Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
1
2
3
4
5
ZStandhub Latchbracket1 Bolt(3/8x1-1/2inches) Flangenut(3/8inch) Carriagebolt(3/8x1-1/4inches)(48,52
and60inchmachines) Flangenut(3/8inch)(48,52and60
inchmachines) Carriagebolt(3/8x1-1/4inches)(72
inchmachines) Flangenut(3/8inch)(72inchmachines) Bracket1 Anglebracket(72inchmachines) Carriagebolt(3/8x1-1/4inches) Flangenut(3/8inch) Bolt(1/4x3/4inches) Locknut(1/4inch) Bracketpin1 Lanyard1 Cradlebracket Pivotpin1 Outertube Foot1 Clevispin Hairpincotterpin2 Thrustwasher2 Lynchpin1
Footpedal1
Qty.
Use
1
1 1
4
4
6
6
1 2 2 1 1
1
1
2
AssembletheZStandHub
InstalltheZStandHub
InstalltheZStandBracket
InstalltheZStand
Installtheliftassistfootpedal(Machines with48,52and60inchmowerdecks).
2
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1
2
AssemblingtheZStand
®
Partsneededforthisprocedure:
1
ZStandhub
1Latchbracket
1
Bolt(3/8x1-1/2inches)
1
Flangenut(3/8inch)
Procedure
1.Parkonalevelsurface,disengagethePTO,setthe parkingbrake,removethekeyandchockorblockthe drivewheels.
2.Turnofftheengine,removethekey ,andwaitforall movingpartstostopbeforeleavingtheoperating position.
3.InstallthebracketlatchtotheZStandhubwitha bolt(3/8x1-1/2inches)andaangenut(3/8inch)
Figure1).
(
4.Tightenthenutandbolt.Then,unscrewitonefull turnoruntilthelatchwillfreelyrotate(Figure1).
Hub

InstallingtheZStandHub

Partsneededforthisprocedure:
Carriagebolt(3/8x1-1/4inches)(48,52and60inch
4
machines)
4
Flangenut(3/8inch)(48,52and60inchmachines)
6
Carriagebolt(3/8x1-1/4inches)(72inchmachines)
6
Flangenut(3/8inch)(72inchmachines)
1Bracket
1
Anglebracket(72inchmachines)
Procedure
1.PlacetheZStandhubontherightfrontframeas showninFigure2.
2.For48,52and60inchmowers,installtheZStand hubtotheframewiththebottombracket,4carriage bolts(3/8x1-1/4inches)and4angenuts(3/8 inch)(Figure2).
3.For72inchmowers,installtheZStandhubtothe framewiththebottombracket,theanglebracket,6 carriagebolts(3/8x1-1/4inches)and6angenuts (3/8inch)(Figure2andFigure3).
Figure1
48,52and60inchshown
1.Flangenut(3/8inch)
2.ZStandhub4.Bolt(3/8x1-1/2inches)
3.Bracketlatch
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Figure2
1.Carriagebolt(3/8x1-1/4 inches)
2.ZStandhub(48,52and 60inchmowers)
3.Rightsideofmachine
4.Flangenut(3/8inch)8.Bottombracket(72inch
5.Bottombracket(48,52and 60inchmowers)
6.ZStandhub(72inch mowers)
7.Anglebracket
mowers)
3

InstallingtheZStandBracket

Partsneededforthisprocedure:
2
Carriagebolt(3/8x1-1/4inches)
2
Flangenut(3/8inch)
1
Bolt(1/4x3/4inches)
1
Locknut(1/4inch)
1Bracketpin
1Lanyard
1
Cradlebracket
Procedure
Note:Ensurethegrassdeectorisinstalledinthelower
holesinthemowerdeckbrackets.
1.PlacetheZStandcradlebracketontotheleftfront frameasshowninFigure4.
2.InstalltheZStandcradlebrackettotheframewiththe cradlebracket,2carriagebolts(3/8x1-1/4inches) and2angenuts(3/8inch)(
EnsurethecorrectholesareusedasshowninFigure4.
3.Installthelanyardtobracketpin.Uselargeloopon lanyard(Figure4).
4.Installthelanyardwithabolt(1/4x3/4inches)and locknut(1/4inch)(Figure4).
Figure4).
1.ZStandhubinstalled(72 inchmowers)
2.Anglebracket(72inch mowers)
Figure3
72inchhubonly
3.Rightsideofmachine
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Figure4
1.Carriagebolts(3/8x1-1/4 inches)
2.Frame(48,52and60inch machines)
3.Cradlebracket8.Bolt(1/4x3/4inches)
4.Flangenut(3/8inch)9.Correctholefor48and52
5.Frame(72inchmachines)10.Correctholefor60and72
6.Lanyard
7.Nut(1/4inch)
inchmowers
inchmowers
4

InstallingtheZStand

Partsneededforthisprocedure:
1Pivotpin
1
Outertube
1Foot
2
Clevispin
2Hairpincotterpin
2Thrustwasher
1Lynchpin
Procedure
1.Installthepivotpintotheoutertubewithaclevispin andhairpincotterpin(Figure5).
Figure5
1.Clevispin
2.Pivotpin5.Foot
3.Outertube
4.Hairpincotterpin
3.Placeathrustwasherontothepivotpin(Figure6).
4.InsertthepivotpinintotheZStandhub.
Note:Wheninsertingthepivotpin,makesurethe positionofslotintubeisasshowninandmakesure thechamferisfacingforward(
Figure6).
5.Placeathrustwasherontothepivotpinandsecureit withalynchpin(Figure6).
Figure6
1.Lynchpin
2.Thrustwasher
3.Hubassembly
4.ZStandassembly
5.Topviewofoutertubeand chamferfacingforward
2.Placethefootpartofstandintotheoutertube.Align holesandsecurewithaclevispinandhairpincotter (
Figure5).
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g018228
1
2 3
Operation
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InstallingtheFootPedal (Machineswith48,52and60 inchMowerDecks)
Partsneededforthisprocedure:
1Footpedal
Procedure
1.Removetheexistingfootpedalfromthemachine.Save theexistinghardware.
2.Installthenewfootpedalontothemachineusingthe existinghardware().

UsingtheZStand®

TheZStand®raisesthefrontendofthemachinetoallow youtocleanthemowerandremovetheblades.
WARNING
Themachinecouldfallontosomeoneandcause seriousinjuryordeath.
Useextremecautionwhenoperatingthe machineontheZStand®.
Useonlyforcleaningthemowerandremoving theblades.
DonotkeepthemachineontheZStandfor extendedperiodsoftime.
Alwaysturntheengineoff,settheparking brake,andremovethekeybeforeperforming anymaintenancetothemower.
DrivingupontotheZStand
Important:UsetheZStandonalevelsurface.
Figure7
1.Existingbolts3.Existingnuts
2.Newfootpedal
1.Raisethemowertothetransportposition.
2.Removethebracketpin(
1.ZStand4.Bottomofslot
2.BracketPin5.Latch
3.Bracket
3.Raisethelatch.Swingthestandfootoutfrontand slidestandtowardmachine,intothebottomofslot (Figure8andFigure9).
Figure8).
Figure8
4.LengthentheZStandbyremovingtheclevispinand hairpincotterpinfromtheoutertubeandslidingthe footout.
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5.Aligntheholesandinstalltheclevispinandhairpin cotterpin.
Figure9
1.ZStand(Positionedin slot)
2.Crackinsidewalkorturf
3.Latchrestingonpivottab
6.Setthefootofstandonthegroundandrestthelatch onthepivottab(Figure9).
7.Starttheengineandputitathalfthrottle.
Note:Forbestresults,placethefootofstandinto seamsinsidewalksorintotheturf(Figure9).
8.Driveontothestand.Stopwhenthelatchdropsover thetabintothelockedposition(Figure9).Onceonto thestand,engagetheparkingbrakeandtunoffthe engine.
9.Chockorblockthedrivewheels.
WARNING
Parkingbrakemaynotholdmachineparked onZStandandcouldcausepersonalinjury orpropertydamage.
Figure10
1.ZStand
2.Latch4.Unlockedposition
3.Lockedposition
3.Starttheengineandplaceitathalfthrottle.Disengage theparkingbrake.
4.Slowlydrivebackwardsoffofthestand.
5.ShortentheZStandbyremovingtheclevispinand hairpincotterpinfromtheoutertubeandslidingthe footin.
6.Aligntheholesandinstalltheclevispinandhairpin cotterpin.
7.Returnthestandtoitsrestposition(
Figure8).
DonotparkonZStandunlesswheelsare chockedorblocked.
10.Performthemaintenance.
DrivingofftheZStand
1.Removethechocksorblocks.
2.Raisethelatchtotheunlockedposition(Figure10).
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