Toro 115-4460 Installation Instructions

BBCPulleyKit

21inHeavy-DutyHi-VacWalk-BehindLawnMower

ModelNo.115-4460

ReplacingtheBBCPulley

1.Removethe2bladenuts,anti-scalpcup,blade,blade retainer,andclutchshielddisc.

2.Removethe4screwsthatholdthebladebrakeclutch shieldinplace.

3.Removethebladebrakeclutchshield.

4.Removethecrankshaftbolt,2cuppedwashers,and spacer.

5.RemovethelowerBBCpulleyhalfassembly.

6.Movethebeltoutoftheway.

7.Removeanddiscardthealuminumupperpulleyhalf.

FormNo.3360-209RevA

InstallationInstructions

8.InstallthenewupperBBCpulleyassembly(BBC platespacer,driverpulley,upperdriverpulleyhalf, andspacer).

9.Positionthebeltontothecrankshaftbelowthe upperpulleyhalf.

10.InstallthelowerBBCpulleyassembly.

11.Installthespacer,2cuppedwashers,andcrankshaft bolt.

Note:Positionthecuppedwasherssothatthe cuppedsidefacesupward,towardthehousing.

Note:ApplyLoctite(505-23)tothethreadsofthe crankshaftboltbeforeinstallation.Donotpinch thebeltbetweenthe2BBCpulleyhalveswhileyou tightenthecrankshaftbolt.Torquethecrankshaft boltto55–60ft-lb.

12.Installthebladebrakeclutchshieldusingthe4 screwsthatyoupreviouslyremoved.

Note:Torquetheclutchshieldscrewsto70–110 in-lb.

13.Installtheclutchshielddisc,bladeretainer,blade, anti-scalpcup,and2bladenuts.

Note:Torquethebladenutsto280-320in-lbs.

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OriginalInstructions(EN)

PrintedintheUSA

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